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Authors’ contributions
This work was carried out in collaboration among all authors. Author KOB designed the study,
performed the statistical analysis, wrote the protocol and wrote the first draft of the manuscript.
Authors OFJ and DKE managed the analyses of the study. Author BOE managed the literature
searches. All authors read and approved the final manuscript.
Article Information
DOI: 10.9734/CSJI/2019/v26i430101
Editor(s):
(1) Dr. Dimitrios P. Nikolelis, Professor, Department of Chemistry, Athens University, Greece.
Reviewers:
(1) Eduardo José Azevedo Corrêa, Empresa de Pesquisa Agropecuária de Minas Gerais, Brazil.
(2) Franco Cervellati, University of Ferrara, Ferrara Italy.
Complete Peer review History: http://www.sdiarticle3.com/review-history/48620
ABSTRACT
Management and disposing of used lubricating oil (ULO) poses deleterious effects to air, land and
water pollution. These contaminants not only causes environmental problems, they also have bio-
accumulation effects on living organisms, reduces the inhabitants lifespan as a result of the
diseases spread, poisoning and fouling of catalyst as well as corrode processing equipment. The
contaminants removal in used lubricating oil is a major step to avoid pollution as discussed
thoroughly by many researchers in literature. In addition, to curbing pollution, another advantage is
converting waste to wealth. This review paper presents insight into various methods for removal of
contaminants in used lubricating oil. The advantages and drawbacks of each method were
earmarked for further study.
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high recovery rate of treated lube oil from used Rincon [1] and Oladimeji [31] used a composite
lube oil depend largely on the source of used solvent of methyl ethyl ketone and 2-propanol the
lube oil, pre-treatment mechanisms, extent of oil resulting from this process is comparable to
contamination and the grade of acid used. He that produced by acid-clay method, its cost was
also showed that the volume of adsorbent (clay) high.
used could affect the rate at which contaminants
are removed and recovery percentage of the Solvent extraction, in general, involves solvent
method. losses and highly operating maintenance. Also,
it occurs at pressures higher than 10 atm and
In Abu-Elella [16] worked on used motor oil. He requires high pressure sealing systems which
treated used motor oil with phosphoric acid, makes solvent extraction plants expensive to
sulphuric acid, methanoic acid and acetic acid. construct, operate and the method also produces
He observed that methanoic acid, sulphuric acid remarkable amounts of hazardous by-products
and acetic acid have great changes on kinematic [15,24,25].
viscosity while phosphoric acid is not affected by
used lube oil. He therefore concluded that Mineral ¨ol Raffinerie Dollbergen (MRD) solvent
treatment with acetic acid showed better results extraction process using N-methyl-2-pyrrolidone.
than formic acid-clay. The applied oil re-refining process is based on a
patent held by AVISTA OIL [32]. The ‘Enhanced
2.2 Solvent Extraction Selective Refining’ process uses solvent N-
methyl-2-pyrrolidone (NMP), which is commonly
This method has replaced acid-clay treatment as used in petroleum refining industry. NMP is a
preferred method for improving oxidative stability powerful, aprotic solvent with low volatility, which
and viscosity as well as temperature shows selective affinity for unsaturated
characteristics of base oils. Base oils obtained hydrocarbons, aromatics, and sulphur
from Solvent Extraction are of good quality and compounds. Due to its relative non-reactivity and
contains less amounts of contaminants. In high selectivity, NMP finds wide applicability as
contrast to acid-clay treatment, it operates at an aromatic extraction solvent in lube oil re-
higher pressures, requires skilled operating refining. The NMP advantages over other
system and qualified personnel [23]. The solvent solvents are non-toxic nature and high solvent
selectively dissolves the undesired aromatic power, absence of azeotropes formation with
components (the extract), leaving desired hydrocarbons, the ease of recovery from solutes
saturated components, especially alkanes, as a and its high selectivity for aromatic
separate phase (the raffinate) [1]. hydrocarbons. Being a selective solvent for
aromatic hydrocarbons and PAH, NMP can be
Different solvents types have been used for used for re-refining of waste oils with lower
solvent extraction such as 2-propanol, 1-butanol, sludge, carbonaceous particles and polymer
methyl ethyl ketone (MEK), ethanol, toluene, contents, such as waste insulating, hydraulic and
acetone, propane etc. [24,25] used propane as other similar industrial oils [33]. The MRD solvent
solvent. He found out that propane was capable extraction process uses the liquid–liquid
of dissolving paraffinic or waxy material and extraction principle.
intermediately dissolved oxygenated material. The average base oil yield within the process is
Asphaltenes which contain heavy condensed about 91% [34]. The base oils produced have
aromatic compounds and particulate matter are high quality [5]. The process is characterized by
insoluble in liquid propane. These properties optimized operating conditions which allow
make propane ideal for recycling the used engine elimination of toxic polyaromatic compounds
oil, but there are many other issues that have to from the re-refined base oil and preservation of
be considered. Propane is hazardous and synthetic base oils like polyalphaolefin (PAO) or
flammable therefore this process is regarded as hydrocracked oils, which are increasingly present
hazardous method. in used oils. However, this method need skilled
personnel, proper disposal and management of it
Katiyar and Husain [26]; Sterpu [27] and Hassan waste.
[28] found out that methyl ethyl ketone has the
highest performance due to its low oil percentage 2.3 Vacuum Distillation
losses and high sludge removal while [29,30]
found out extraction using butan-1-ol solvent Extensive research work have been done on
produces the highest sludge removal rate. vacuum distillation on used oil by the following
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[15,35-39]. In this method, used lube oil collected mixed with heating gas oil and the distillation
is heated at a temperature of 120°C to remove residue can be blended with bitumen and
the water added to the oil during combustion. consumed as paving asphalt, because it
Then the dehydrated oil is subjected to vacuum upgrades a lot its rheological properties. Also, it
distilled at a temperature of 240°C and pressure can be used as a concentrated anti-corrosion
20 mmHg. This results the production of a light liquid coating, for vehicles frames [28].
0
fuel oil at a temperature of 140 C (the light fuel
oil can be used as fuel source for heating) and The disadvantage of this method is that the
lubricating oil at 240°C. The lubricating oil vapour residue resulting from the process is of high
is condensed and sent for next stage [39]. The boiling range of hydrocarbon product fractionated
advantages of vacuum distillation process over into neutral oil products with varying viscosities
atmospheric pressure distillation are: Columns which can also be used to blend lube oil [43].
can be operated at lower temperatures; more
economical to separate high boiling point 2.5 Membrane Technology
components under vacuum distillation; avoid
degradation of properties of some species at Membrane technology is another method for
high temperatures therefore thermally sensitive removal of contaminants of used lubricating oils.
substances can be processed easily. In this process, three types of polymer hollow
fibre membranes [polyethersulphone (PES),
However, the remaining oil generated at this polyvinylidene fluoride (PVDF), and
temperature (240°C) contains the dirt, degraded polyacrylonitrile (PAN)] [8] were used for
additives, metal wear parts and combustion recycling the used engine oils. The process is
products like carbon and is collected as residue. carried out at 400C and 0.1 MPa pressure. The
The residue is in the form similar to that of tar, process is a continuous operation as it removes
which can be used as a construction material, for metal and particles and dusts from used lube oil
example, road and bitumen production [40]. The and improves the recovered oils liquidity and
disadvantage of this method is the high flash point [15,44].
investment cost and/or the use of toxic materials
such as sulphuric acid [41-42]. Despite the above mentioned advantages, the
expensive membranes may get damaged and
2.4 Hydrogenation fouled by large particles with time [15,44].
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method requires high level personnel due to high process, three hydrotreating (Hydrofinishing)
temperature and pressure operations. reactors are used in series to reduce sulfur to
less than 300 ppm and to increase the number of
3. COMBINED TECHNOLOGIES/ saturated compounds to over 95%, in order to
METHODS meet the key specifications for API Group II base
oil. The final step, in this process is vacuum
These are advance methods that combines two distillation to separate the hydrotreated base oil
or more generic methods in its process. Due to into multiple viscosity cuts in fractionator. The
the complex nature of contaminants removal in yield of base oils is about 70% [5].
used lube oils, using a single method may not
give you the desired standard emission- 3.3 Ecohuile Process
controlled process. Therefore, some companies
have developed specific processes for treatment The re-refining process was based on vacuum
and contaminants removal in used lube oils distillation and acid-clay treatment steps until the
[5,43,48] these methods require sophisticated end of 2000 [51]. Clay adsorption was banned
technologies, equipment and processes. Some on 1 January 2001 and the plant was modified
of these complex processes are briefly discussed and upgraded to the Sotulub process [52].
below. Moreover, the addition of injection facilities of so-
called Antipoll-additive (1–3 wt% of pure sodium
3.1 Vaxon Process hydroxide) has been provided and has allowed
solving the following basic problems:
This process contains chemical treatment,
vacuum distillation and solvent refining units. The
• Corrosion of dehydration column and
advantage of Vaxon process is the special
cracking column top section due to organic
vacuum distillation, where the cracking of oil is
acidity of used oil.
strongly decreased [46].
• Plugging of equipment and piping due to
The chemical final stage does not, however allow polymer formation in cracking section.
the high-quality base oils production; although in • High losses of base oil in oily clay due to
Spain the Catalonia refinery produces base high consumption of clay.
stocks accepted by an original equipment
manufacturer (OEM). In connection with this fact, The Sotulub process [50] is based on treatment
the lube distillate obtained from Vaxon process of used oil with an alkali additive called Antipoll
(Denmark) or North Refining (Netherlands) are and high vacuum distillation. The used oil is pre-
precursors for Avista Oil base [5]. heated to about 160◦C and mixed with a small
amount of Antipoll-additive, which decreases
3.2 Chemical Engineering Partners (CEP) equipment fouling. This process, allows a final
Process product to be obtained with acceptable quality
without any additional finishing stage. Oil
This process combines thin film evaporation and obtained is additionally fractionated to obtain
hydroprocessing. The used oil is chemically pre- various base oil cuts. The process provides base
oils with a yield of 82–92% [52].
treated to avoid precipitation of contaminants
which can cause corrosion and fouling of the
3.4 Cyclon Process
equipment. The pre-treating step is carried out at
temperatures within 80–170°C. The chemical This process combines the technology of
treatment compound comprises sodium vacuum distillation and hydrofinishing [41]. The
hydroxide, which is added in a sufficient amount process licence belongs to Kinetic Technology
to give a pH about 6.5 or higher [49]. International (KTI) [53]. In this process, used oils
taken from storage tanks are dewatered and the
Heavy materials (Metals, additive degradation light hydrocarbons are removed by distillation.
products, etc.) are passed to a heavy asphalt flux The heavier fraction is sent to high vacuum
stream. The distillate is hydropurified at high distillation, where the majority of base oil
temperature (315°C) and pressure (90 bar) in a components are evaporated from the heavy
catalytic fixed bed reactor [50]. This process residue. The oils in residues are extracted with
removes nitrogen, sulphur, chlorine and propane in de-asphalting unit and sent to
oxygenated organic components. In final stage of hydroprocessing unit where other oils are
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processed. Then they are treated with hydrogen 4. MODERN TECHNOLOGIES FOR USED
and fractionated based on desired base oil OIL RE-REFINING
features. The re-refined base oil products
obtained are of high quality due to hydrogenation Used lube oil normally tends to have a high
[34,54]. concentration of potentially harmful pollutant
materials and heavy metals which could be
3.5 Studi Tecnologie Progetti S.p.A. (STP) dangerous to both living and non-living things on
Method the earth. Used lube oil may cause damage to
environment when dumped into ground or into
This is another advance method that combines water streams including sewers. This may result
vacuum distillation and hydrofinishing process in ground water and soil contamination [58].
[43]. It produces less harmful pollutants therefore Therefore, development of environmentally safe,
its environmentally friendly [5]. This method sustainable and cost-effective solution is required
involves dehydration, vacuum distillation, for recycling of used lubricant [59].
separation of lubricating fraction and
hydrofinishing of base oil separation from Nowadays due to different treatment and
residue. finishing methods, there are currently available
many new technologies,[37] such as pyrolytic
3.6 Interline Process distillation method (PDM), pyrolysis process
(PP), thin film evaporation (TFE), including
Interline proposes a process based on propane combined TFE and clay finishing, TFE and
de-asphalting at ambient temperature and under solvent finishing, TFE and hydrofinishing, thermal
a pressure that facilitates separation in liquid de-asphalting (TDA), TDA and clay finishing,
phase. The lubricating oil yield declared for TDA and hydrofinishing etc. In addition,
Interline process is 79% [55-57]. The extraction environmentally friendly and affordable solvent
process removes the majority of additives. The extraction and adsorbents are being developed
process is interesting from economics point of as a means of removing contaminants in used
view because it eliminates thin film distillation lube oil. Some of current methods are briefly
and need for hydrogenation. Both investment discussed below.
and maintenance costs are low.
From research conducted by Arpal [60], a fuel
The drawbacks of Interline process are that feed named as diesel-like fuel (DLF) was produced by
should not contain polychlorinated biphenyls applying pyrolytic distillation method. Filtration of
(PCBs), and its chlorine content should be below waste engine oil sample was done using a
1000 ppm, since this process has no final quantitative filter. Three additives known as
hydrofinishing step. Na2CO3, zeolite and CaO were blended with
purified oil at different ratios and were exposed to
thermal and pyrolytic treatment to convert them
3.7 Propak Thermal Cracking Process
into a diesel-like fuel. Conclusively, effects of
DLF on the oil properties shows a closer range to
The Propak process consists of screening and that of diesel fuel [31].
dewatering sections, followed by a thermal
cracking section, a separation or distillation Also, Pyrolysis process (PP) has been used as
depending on product state desired and finally an alternative means of effective conversion of
purification and stabilization stages. In certain used lubricants to a refined one [8,61]. Lam [8],
plant configurations, a heavy boiling fraction is describe pyrolysis as a thermal process that
recycled back to fired process heater. Gasoil in heats and decomposes substance at high
liquid state is led to stabilization section from temperature (300-1000°C) in an inert
distillation. environment without oxygen. Pyrolysis process is
not yet widespread but it has been receiving
This technology is characterized by a large much attentions nowadays due to its potential to
operational and product flexibility. Process produce energy-dense products from materials.
operating conditions (temperature, pressure, Examples of pyrolysis process includes
residence time) can be varied to produce a Microwave Pyrolysis Process (MPP) and
desired product such as heavy fuel oil, gasoil or Conventional Pyrolysis Process (CPP). The MPP
base oil [5]. is a thermo-chemical process applied to waste to
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wealth process of electrical power input of 7.5kW years, catalytic hydrotreatment stood out as
at a flow rate of 5kg/h [31]. modem and successful refining treatment from
the point of view of yield and quality of finished
Thin film evaporation technology includes a products. Hydroprocessing is more often applied
rotating mechanism inside the evaporator vessel as a final step in rerefining process in order to
which creates high turbulence and thereby correct problems such as poor colour, oxidation
reduces the residence time of feed-stock oil in or thermal stability, demulsification and electrical
evaporator. This is done in order to reduce insulating properties [5].
coking, which is caused by cracking of
hydrocarbons due to impurities in used oil. In hydrofinishing, used oil and hydrogen are pre-
Cracking starts to occur when temperature of heated and then oil allowed to trickle downwards
feedstock oil rises above 300°C. through a reactor filled with catalyst particles
where hydrogenation reactions take place. The
However, any coking which does occur will foul
oil product is separated from gaseous phase and
rotating mechanism and other mechanisms such
then stripped to remove traces of dissolved
as tube-type heat exchangers are often found in
gases or water. Typical reactor operating
thin film evaporators. Solvent extraction
conditions for hydrofinishing can be found [62].
processes are widely applied to remove asphaltic
and resinous components.
The following reactions can be operative:
Liquid propane is by far the most frequently used Hydrorefining reactions with objective of
solvent for de-asphalting residues to make removing heteroelements and to hydrogenate
lubricant bright stock, whereas liquid butane or olefinic and aromatic compounds, and
pentane produces lower grade de-asphalted oils hydroconversion reactions aiming at modifying
more suitable for feeding to fuel-upgrading units. the structure of hydrocarbons by cracking and
The liquid propane is kept close to its critical isomerization [51].
point and, under these conditions, raising the
temperature increases selectivity. A temperature Hydrotreatment catalysts are made of an active
gradient is set up in extraction tower to facilitate phase constituted by molybdenum or tungsten
separation. Solvent-to-oil ratios are kept high sulfides as well as by cobalt or nickel on oxide
because this enhances rejection of asphalt from carriers. Generally applied combinations are Co-
propane/oil phase. Counter-current extraction Mo, Ni-Mo, and Ni-W for active phase and high
takes place in a tall extraction tower. Typical surface area γ-alumina (transition alumina)
operating conditions can be found in the work by carrier. The metal content, expressed as oxides
[62]. can reach 12–15 wt.% for Mo and 3–5 wt.% for
Co or Ni. Co-Mo catalysts are preferentially used
Recent studies showed that propane can be for hydrodesulphurization and Ni- Mo for
replaced by an alcohol–ketone mixture, which hydrogenation and hydrodenitrogenation. Ni-W
reduces coking and fouling problems during catalysts are applied for low-sulphur feeds. The
distillation [63-65]. The solvent chosen should most-used carriers are alumina and alumina-
meet the following requirements: Maximum silica, the latter being characterized by a higher
solubility for the oils and minimum solubility for cracking activity [51].
additives and carbonaceous matter; ability to be
recovered by distillation. New plant units The currently applied catalysts in rerefining are
increasingly use N-methylpyrrolidone because it modified in order to improve product base oil
has the lowest toxicity and can be used at lower
quality and to decrease the coke formation,
solvent/oil ratios, saving energy. Independent of
contacting method used, the end result is two however, their composition is typically not
product streams. The raffinate stream is mainly disclosed in an open literature. The technologies
extracted oil containing a limited amount of applying hydroprocesses require relatively high
solvent, while the extract stream is a mixture of investments compared with others. However,
solvent and aromatic components. The streams depending on technology adopted, the total cost
are handled separately during solvent recovery might be lower than in solvent extraction process
and recovered solvent streams are recombined
and recycled within the plant. due to the high operating costs to make up for
solvent losses. On other hand, solvent extraction
However, solvent recovery is an energy-intensive and chemical treatment processes do not require
part of solvent extraction process. For several catalyst regeneration. Moreover, it is not
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