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1, 2006 45
P. Rochelle
Laboratoire d'EnergeÂtique et d'Economie d'Energie,
1, chemin DesvallieÁres, 92 410 Ville d'Avray, France
and
Laboratoire de MeÂcanique Physique, 2, av. de la Gare de Ceinture,
78310 Saint Cyr l'Ecole, France
E-mail: pierre.rochelle@u-paris10.fr
cycle machines with two and three heat reservoirs. Since 2001 she has been a
Lecturer at Paris 10 University. Her field of research covers Stirling and
Vuilleumier engines, finite dimension thermodynamics applied to prime
mover and refrigerating machine and energetic, entropical and exergetical
optimisation.
1 Introduction
The study of the Stirling engine presents great complexity due to the oscillatory
character of the working fluid evolutions. The absence of theoretical models and
predictions of the performances of the Stirling engines represents a handicap in the
development of these engines which, however, have many advantages: strong
potential of energy conversion, environmental-friendliness, quietness and great
adaptability to any type of heat source.
Various thermodynamic models of Stirling engine operation have already been
presented in literature, with various assumptions.
One generally finds three modelling levels of Stirling engines. The ideal analysis
(of the first order) predicts the ideal theoretical performances of an engine with a nil
or unlimited convective heat transfer coefficient. The uncoupled analysis (of the
second order) takes the results of the ideal analysis and corrects them, taking into
account a certain number of finite coefficients and losses in the engine. The coupled
analysis (of the third order) is based on a fine discretisation of the engine in various
control volumes, taking into account all the main losses.
In this paper we present an advanced first order model. We use the energy,
entropy and exergy balance in a control volume, assuming a steady-state operation of
the engine, in order to deduce the overall irreversibility of the heat exchangers.
Stirling engine energetic, entropic and exergetic analyses are also presented,
taking into account the limiting physical constraints such as the maximum pressure
and volume of the Stirling engine, imperfect heat exchangers, limited heat capacity of
the source and the sink (temperature variation of each external fluid during heat
transfer) and imperfect internal heat restitution in the regenerator.
The convective heat transfer coefficient is assumed to be dependant on the gas
flow into the heat exchanger and, then, on the engine rotation frequency v according
to the basic relationship: U cte:v n (Badescu et al., 1998) where n is a constant
depending on the exchanger type.
Hence, this is an endo- and exo-irreversible Stirling engine cycle which will be
optimised according to several performance criteria: energetic, entropic and exergetic
(Figure 1).
Exergetical analysis and design optimisation of the Stirling engine 47
The cold-end heat exchanger allows the heat transfer from the engine working fluid
to the sink fluid.
Figure 2 presents a functional diagram of the energy, entropy and exergy flows
transferred from the working fluid to the sink fluid. One notes the lost heat flow due
to the imperfect insulation
1 ÿ C Q_ C , the entropy generation rate
_ i and the lost
C
_ C
exergy flow Exlost .
This is a negative quantity for the working gas is cooled down in the cold heat
exchanger.
The exergy change of the external heat-transferring fluid is a positive quantity for
it receives heat at a temperature higher than the environment temperature T0 :
The overall exergetic balance in the cold heat exchanger allows the deduction of the
overall irreversibility of this heat exchanger:
_ C m_ air T0 s C m_ SC T0 sSC
1 ÿ C Q_ C ;
I_C T0 :
12
air
C
where m_ air T0 sair m_ SC T0 sSC T0 S_iC .
This irreversibility may also be obtained by the difference of the exergy flow of heat
QC delivered by the working gas at temperature TC and the exergy flow of heat C QC
m T out ÿ T in
received by the cold sink fluid at mean logarithmic temperature TSC SC outSC :
T
ln SCin
TSC
Then,
_ QC _ C QC
I_C Ex TC ÿ ExT m
_ C :
Exlost
13
SC
This exergy flow is the sum of the destroyed exergy flow
T0 S_iC and the lost exergy
flow due to the non-adiabaticity of the heat exchanger.
which is also expressed as the difference between the exergy flow of heat QH =H
m
delivered at mean temperature TSH by the external hot fluid and the exergy flow of
heat QH received by the working fluid at temperature TH :
_ QH =H _ QH
I_H Ex m
TSH ÿ Ex TH :
24
Notice in particular:
* the temperature differences between the external fluid and the working gas
(ideally isothermal) along processes 3±4 and processes 1±2
* the temperature variation of each external fluid during heat transfer (limited heat
capacity)
* imperfect heat exchangers, with respective H and C effectiveness but assumed to
be perfectly insulated:
H C 1 n
v
* heat transfer is set as speed-dependent with the relationship U U0 : then,
v0
the heat conductance is finite
* imperfect internal heat restitution in the regenerator which is characterised by the
regenerator efficiency R
* the working gas is an ideal gas.
In the following text, energies and powers are expressed as positive and index air
is used throughout for the working gas.
4.2 Modelisation
4.2.1 Energetic analysis
Regenerator (Figure 5)
The internal irreversibility of this Stirling cycle is assumed to be due to the imperfect
regeneration. In the regenerator the cold working gas (from state 2) is reheated only
to temperature Tx , lower than temperature TH (at the beginning of hot isothermal
process), and the hot working gas is cooled only to Tx0 higher than temperature TC
(at entry of cold isothermal process). The heat lost in the regenerator must be
compensated for with additional heat delivered by the hot source during the
constant-volume process.
In the regenerator, the temperature difference TR between hot and cold flows is
assumed to be constant at each point of the device and expressed as:
Exergetical analysis and design optimisation of the Stirling engine 53
T in ÿ TSHout ÿ in ÿ in
Q_ H UH AH SHin "H m_ SH cp TSH ÿ TH m_ SH cp TSH out
ÿ TSH :
31
T ÿ TH
ln SHout
TSH ÿ TH
Figure 6 Temperature differences between the two fluids along the hot-end heat exchanger
54 N. Martaj, L. Grosu and P. Rochelle
The heat flow given by the working gas to the cold sink is: Q_ C
T out ÿ TSCin
Q_ C UC AC Tlog C
UC AC SC in
TC ÿ TSC
ln in
33
TC ÿ TSC
ÿ in
ÿ out in
"C m_ SC cp TC ÿ TSC m_ SC cp TSC ÿ TSC :
Due to the imperfect regeneration the heat source has to give a supplementary heat
flow:
TC
m_ air cv TH 1 ÿ
TH
Q_ s m_ air cv
TH ÿ TC
1 ÿ "R :
34
hR AR
1
m_ air cv
Then, the overall heat flow delivered by the hot source is:
_ _ _ TC
QH Q3ÿ4 Qs m_ air rTH ln
m_ air cv TH 1 ÿ
1 ÿ "R hence;
TH
2 3
1 TC
1ÿ
6
ÿ 1 T H 7
Q_ H m_ air rTH 6
4ln
7;
5
hR AR
1
m_ air cv
The energy balance of this cycle gives the power theoretically delivered by the engine:
TC
1ÿ ln
TH
and the thermal efficiency is th .
1 ÿ "R TC
ln
1ÿ
ÿ1 TH
Incidentally, if v, pmax , Vmax are fixed due to technological constraints, the power of a
TC
Stirling engine is maximised for 2:72 (Petrescu et al., 2002), for a given ratio.
TH
Figure 7 Temperature differences between the two fluids along the cold-end heat exchanger
The entropy flow received by the working gas in the hot-end heat exchanger is the
entropy flow delivered by the source added to the entropy generation flow due to the
temperature difference between the two fluids:
S_H S_SH
_ TH :
40
Or differently, following the cycle development and processes, this is the sum of two
entropy flows corresponding to the isothermal processes 3±4 and the isochoric
process x±3:
_ 3ÿ4
m_ air cv dT Q_ 3ÿ4
3
Q TH
S_H m_ air cv ln :
41
TH T TH Tx
x
In the cold heat exchanger, as well, the entropy flow delivered by the working gas is:
S_C S_SC ÿ
_ TC :
42
Or, following the above remark, it is the sum of the two entropy flows corresponding
to the isothermal process 1±2 and the isochoric process x0 ±1:
1
_ Q_ 1ÿ2 m_ air cv dT Q_ 1ÿ2 Tx0
SC m_ air cv ln :
43
TC T TC TC
x0
The entropy generation in the regenerator may be expressed from the entropy
balance of the cycle (39):
_ TR S_C ÿ S_H m_ air cv ln Tx Tx :
0
44
TH TC
This expression may also be obtained by the entropy balance in the regenerator:
x
x0
_ TR S_2ÿx ÿ S_4ÿx0 dT dT Tx Tx0
m_ air cv ÿ m_ air cv m_ air cv ln :
45
T T TC TH
2 4
The engine overall entropy balance, which takes external and internal irreversibilities
into account, is obtained by a combination of Equations (39), (40) and (42):
S_SC ÿ S_SH
_ TC
_ TH
_ TR :
46
Exergetical analysis and design optimisation of the Stirling engine 57
Ex _ QCm W
_ QHm Ex _ ÿ T0
_ TR ÿ T0
_ TH ÿ T0
_ TC 0;
47
T T
SH SC
or,
Qx 0 C :
_ Q34 Ex
Ex _ Q12 Ex
_ QxH _
TH TC T m ExT m0 W ÿT0 TR 0;
xH xC
48
with,
_ QxH T0 _ Qx 0 C T0 _ _ Q12 T0 _
ExTm 1 ÿ m QxH ; ExT m0 1 ÿ m Qx C ; ExTC 1 ÿ
0 Q12 ;
xH TxH xC Tx 0 C TC
49
_ Q34 T0 _ _ _ QR _ QR
Ex TH 1ÿ Q34 and ITR ExT m 0 ÿ ExT m :
TH Hx Cx
The combination of Equations (44), (48) and (49) gives the cycle exergetic balance as:
_ Q34 Ex
Ex _ Q12 W
_ 0:
50
TH TC
T0 _ T0 _
1ÿ Q34 ÿ 1 ÿ Q12
TH TC
ex :
52
T0 _
1 ÿ m QH
TSH
5 Cycle optimisation
The models developed allow the optimisation of the engine operation according to
four criteria: maximum power, maximum thermal efficiency, minimum entropy
generation and maximum exergetic efficiency.
Control variables:
independent variables are: AH , AC , v
dependent variables are: TH , TC .
An equality constraint is imposed on the total heat exchanger area: AC AH AT .
After reducing the variables to dimensionless ones, the dimensionless independent
AC v
variables are: A C and v and the dimensionless dependent variables are:
AT v0
TC TH
T C in and T H in .
TSC TSH
Using the energy balance (Equations (31) and (33)) in the heat exchangers, the
two dimensionless dependent variables may be expressed as functions of the
independent variables:
8
>
> 1 ÿ "R T H
>
>
> ÿ aC T H
>
>
ÿ 1 CH
T
>
> T C
>
> 1 ÿ "R
>
< ln
ÿ aC T H
ÿ1
54
>
> 1 ÿ "R
>
> TCH TC ÿ aH TH
>
>
>
>
> TH
ÿ 1 ;
>
> 1 ÿ "R
>
: ln
ÿ aH T H
ÿ1
where:
ÿ
T in U 0H v nH ÿ1
1 ÿ A C T in AT "H
T CH in ; aH
SC SH
;
TSH pmax Vmax ln
1 ÿ "H
U0C vnC ÿ1 A C TSH
in
AT "C
aC :
pmax Vmax ln
1 ÿ "C
As noted above, the heat transfer coefficients were set as functions of the engine
n
v
rotation frequency U U0 .
v0
The system of Equations (54) reduces to a second degree polynomial with T H as
variable:
aT H2 bT H c 0;
with
a aC aH
1 ÿ "R 1 ÿ "R
b aH ln
ÿ ÿ aC ln
ÿ aC aH ;
ÿ1
ÿ1
and
1 ÿ "R 1 ÿ "R
c aC TCH ÿ ln 2
ÿ aH ln
ÿ :
ÿ1
ÿ1
60 N. Martaj, L. Grosu and P. Rochelle
6 Optimisation results
The MATLAB computer programme was written to optimise successively, all the
objective functions. The central parameters values are given in Table 1.
6.1 Results
From Figures 12 to 15, the existence of optimal values of the area ratio for engine
operation is obvious. With the parameters used for this application, the equipartition
of heat exchanger areas is near optimal for the four chosen criteria, especially
concerning power and thermal efficiency (Table 2).
Figure 12 Engine power versus cold-end heat exchanger area ratio and engine frequency
Figure 13 Engine exergetic efficiency versus cold-end heat exchanger area ratio and engine
frequency
62 N. Martaj, L. Grosu and P. Rochelle
Figure 14 Engine thermal efficiency versus cold heat exchanger area ratio and engine frequency
Figure 15 Engine entropy generation versus cold-end heat exchanger area ratio and engine
frequency
max
ex 0:65 _ max 8:01 kW
W max
th 0:31 _ min 11:2 W/K
AC AC AC AC
0:550 0:510 0:510 0:458
AT AT AT AT
Exergetical analysis and design optimisation of the Stirling engine 63
AC AC
A lack of equilibrium in area partition 0:2 or > 0:8 leads to a drop in
engine performance. AT AT
The engine rotation frequency has a noticeable influence on power and entropy
generation, which increases with frequency, and a slight influence on thermal and
exergetic efficiencies, which decrease with an increase in speed.
In the case of a real engine, one also has to consider, among other things, the
aerodynamic and mechanical losses in the energy, entropy and exergy balances ±
losses which reduce power and efficiency.
Entropy generation due to temperature differences in the three heat exchangers
(including the regenerator) is drawn in Figure 16. The line of entropy generation flow
AC
in the regenerator shows a maximum (at 0.541), but the sum of the three
AT A
C
entropy generation flows gives a minimum (at 0.458). The minimum entropy
AT AC
generation flow on the source and the sink is gives at 0.501.
AT
Figure 16 Entropy generation in the regenerator, the hot and the cold exchanger
Table 3 Sensitivity of exergetic efficiency and area partition to hot fluid inlet temperature
in
TSH max AC
ex
AT
AT max
ex AC
AT
8 Conclusion
cold transfer area. An increase of engine speed (in the range 20 to 60 rps) is logically
favourable to an increase of power but is unfavourable to the other criteria.
These results remain, however, a theoretical prediction of the optimal
performance of a Stirling engine under simplified assumptions not applicable in
practice, particularly the steady operation of the thermodynamic cycle. We are
studying the optimum transient state operation, as an extension of these analyses,
taking into account the friction losses, to get a more realistic model.
References
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operating on Mars', ECOS '98, pp.813±819, Nancy.
Petrescu, S., Costea, M. and Florea, T. (2002) `Application of the direct method to irreversible
Stirling cycle with finite speed', International Journal of Energy Research, Vol. 26,
pp.589±609.
Bibliography
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ECOS '98, pp.533±539, Nancy.
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regenerative endoreversible Stirling cycle', Int. J. of Energy Res., Vol. 24, pp.539±547.
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66 N. Martaj, L. Grosu and P. Rochelle
Nomenclature
Q Heat [J]
Q_ Heat transfer rate [W]
W _ Power [W]
m_ Mass flow rate [kg/s]
T Temperature [K]
_ Entropy generation rate [W/K]
S_ Entropy flow rate [W/K]
S Entropy [J/K]
s Specific entropy [J/kgK]
I_ Irreversibility [W]
Heat transfer percentage [±]
Effectiveness [±]
v Frequency [±]
ex Specific exergy [J/kg]
Compression ratio [±]
E Energy [J]
t Time [s]
h Specific enthalpy [Jkg]
ek Specific kinetic energy [J/kg]
ep Specific potential energy [J/kg]
V Volume [m3]
A Heat exchange area [m2]
c Specific heat of working fluid [J/kgK]
r Specific working gas constant [J/kgK]
p Pressure [Pa]
_ Q
Ex Exergy flow of heat Q at temperature T [W]
T
U Convective heat transfer coefficient [W/m2K]
Subscripts
SC Cold sink
SH Hot source
in Inlet
out Outlet
C Cold
H Hot
R Regenerator
Exergetical analysis and design optimisation of the Stirling engine 67
0 Reference state
v Volume
p Pressure
max Maximum
min Minimum
T Total
air Working gas
Superscripts
f Flow
in Inlet
out Outlet
I Internal
C Cold
H Hot
m Mean