ENGINE POWERED FORKLIFT 8FG/8FD 1.0 to 3.5 ton SERIESThe Mastery of True Potential Mastery of any undertaking can only be achieved if there is true potential and unwavering dedication to excellence. To Toyota, the & Series is the proud culmination of 50 years in the pursuit of mastery in the development and manufacture of forklifts. All who experience the level of mastery in the 8 Series will be inspired to reach for higher goals. Here, Toyota integrated outstanding comfort and excellent operability into operator's compartment that realizes operator friendliness. The 8 Series is also equipped with high technology that contributes to the creation of a safe workplace.True Potential Through Outstanding Comfort and Visibility Comfort is a Toyota tradition. With the 8 Series, it starts from the time you enter. Grab the large assist grip, place your foot on the wide, low step and slide into the operator's seat that provides comfort, support and retention. Once you have been seated and wrapped your hands around the small- diameter steering wheel you will intuitively fee! that everything you need for operating the forklift is within natural reach. You will also instantly realize that you have a clear view of the forks and load. This comfort sets the stage for reaching the true potential of the forklift from Toyota. Easy Entry and Exit [large assist rip, A deep wide stop and a spatous opening team up for easy entry nt the frit Comfort and Support ORS* Seat Outstanding Visibility ‘The ORS seat can be adustod 180 mm forward and backward te provide comfort ang support to almost al sizes of operators “ORS: Operator Restrain System The overhead guard, mast and Instrument panel have been designed to prove excl ‘sb ofthe fork tis a most frequent used it heights Wide Floor Space floor area enable 2 xed operating postion that contebute to comfor,True Potential Through Outstanding Operability Toyota used the latest technology to reexamine forklift operation in its search for enhanced operability. Motion-capture technolagy monitored every aspect of operator movement looking for ways to make operation more efficient. Based on these findings, well-thought-out design changes were combined to make the 8 Series ready to transform every action of the operator into smooth and efficient operation. ( a Te 2 Operator-Friendly Steering Wheel ~— Z | —S—— S The smalhdametr steering wee teams up wit he ul hydraulic power steering systom fo provide excellent marewerably. The steering column ofersstep-essagustment te accommodate i) a wide range af operator preferences | il Foot-Activated Parking Brake (Powershiifi@dels) The operator simaly depresses the Barking brake pedal to setit without changing operating gosion. A conveniently located handle is used to release it i Rear-Pillar Assist Grip (aa / Swivel i o facta operation in reverse “The seat alo sels to the leftto mace easier to enter and exit ‘he ori. An optional availble rear-ilar assist rp with 2 horn button enhances comtor by oferng easy hor operation while travalng in rovers Fetinaeat hl Frown oe Multifunction Display Gav The Mulfunctionl Dp oes seul ntarmation for opratons. The folowing ae some ofthe spay sorens “125, Combination Meter Necessary instrumentation, such asthe fuel meter, water temperature indeatar ana hour mater ae shown in an esy-o-montar digital format Mini Lever Ga Diton These small 3s)-"0-oprate lovers provide ttl load handing operation and travel selection. A fatigue aol armrests provide. wolew Joystick Gia [—Peseren ive Both it and tit operation are trl by a single ever. Simultaneous liting and ting 8 operated Fork Vibration Damper (a Shock and vibration tothe load uring lad hanling and ave are suppressed by an sccurltrin the hydraulic sical forthe yiner.True Potential Through Outstanding Stability At Toyota, safety is top priority in the quest for attaining true potential. Here, the state-of-the-art technology found in the System of Active Stability (SAS), which earned high praise on the 7 Series, helps to reduce the potential for accidents. Other innovative functions, such as the Operator Presence Sensing System (OPS) and optional Travel and Load Handling Control are ready to assist in protecting the operator and the load. Toyota's continuous efforts toward safety provide you with a solid foundation for outstanding stability Active Control Rear Stabilizer a Note:The Active Control ginal equipped wit ‘An onboard computer monars the mavemant ofthe fort and locks the swing ofthe rar ale when necessary, such as dung turns Stabilizers not installed when the frit is ‘pion dua front ee. Active Mast Function Controller ca Aetve Mast Front ik Angle Control Forward mast tit angles automatically restctd when heavy loads are bing handled at ign mast eights. Active Mast Rear Tt Speed Control Bear it sped is controlled in elation to it height. Mas tis slowed for beter control thigh it heights an allowed to operate at regular speed when lads ara closer tothe round. ‘Automatic Fork Leveling Control The operator simply presses button onthe tit ever during iting forward operation from the er tied poston and it will automaticaly return the forks toa level postion, ready for the next operation, Active St ing Synchronizer SAS CD ‘This function ensures that the poston of corresponds withthe position of he rar ste ing whee unvayinghy wheels ‘Stem of Active Stability Operator Presence Sensing Operator Presence Sensing System This amp ituminats and a signa sounds inform the ator thal OPS tobe activated, ‘A waning turction informs the operator hen the iret selection eer has rat bee rtumad to neta, his system use a switch sansor bul into the operator's seat to detec the presence ofthe operator. I the operators not inthe normal operating poston, travel power is interuped and load handling operations are stopped. Note: OPS does not operate the brakes. Always et the parking brake before leaving the fori Travel OPS (snot availble on manual transmission models Travel and Load Handling Control (aa 1. Li-Hoight and Load-Sensng Voice Speed Control (Powershitt models) ‘This feature tmitsthe maximum speed the operator temps to travel while caryng loads at high It heights, thereby reducing the lietnod of insta due to sudden deceleration, 2 Lift Height and Load-Sensng Sudden Stat Of Prevention Feature (Powershift mdels) ‘This feature suppresses sudden accleration of the vile to reduce the sk of load spils in the event that te operator suddenly depresses the accelerator or parals tha rection selection svtch while caryng loads at high thea. 3. Low-Speed Seting This feature limits maximum speed toa preset level whan the sutch on the MutitunctionDisplyis pressed. This canbe usefl at locations suchas customer worksites that have diferent speed rls for outdoor and indoor operations. 4. Maximum Speed Limitation This feature enables to lint maximum speed toa preset evel. This helps operators maintain certain speed limits the wor area while rein ther rom the ned to contol acceleration, and also reduces the need for forlit managers to ‘monitor he speed ofthe fork 5, Automate lile-Up Deve The idle revotion of the engin is automatically increased during iting operations so that loads wl be slowly ted up without depressing the accelerator. It provides easy and proper load handing operation. The following shouldbe note in regard to Travel and Load Handling Control (n upgrade, the st speed may nat be reached due o engin ouput. Also on own grade, gravy may cause preset sped o be exceeded. Although maximum speed and sudden acceleration are reduced in ration to load height and weight, this doesnot ossibily of tp-ovr. Toyota's advanced technology haps reduce the potenti of fork instability. However, the operator i irataly responsible for sae operaton.True Potential Through Outstanding Environmental Friendliness The & Series is easy to get along with. It is specially designed to provide the operator and all those working nearby with a pleasant work environment. Low noise operation, low exhaust emissions and low vibration all mean that the 8 Series will hardly be noticed as it diligently enhances productivity at the workplace. And the 8 Series demonstrates that Toyota is continuing to make progress in eliminating harmful chemicals from the components of its forklifts, making them even more environmentally friendly. 3-Way Catalytic Converter System Gai Low-Noise Design c tne Meet your silent partner. Thick-eaing under he flooroards andthe use of sound bal = absorbing and sound-prooing mater all ork together o give the & Sere ow " 1 nose operation a H ssem tv 90 aA 90) 4804) Se) Coe 88 wo a ao (80. ecronic contra fs used onthe 4Y engine to regulate the fue injection and cr igniion systems. This is combines wih the 3-Way Calae Converter Systm to lar ou carbon monoxide (0), hydrocarbon (HC) and nizogen oxide (NO gases. "0 rel fer out card ide (CO), hydrocarbon (HC) and nitrogen aide (NOx) g 5FG 7 ‘3D 7D. {Gasoline models ADL Diesel madee Low-Vibration Design Caretuly designed engine and = in mounts ramatialy reduce the amount of vibration fet tthe Nleorboard and aFG steering wheal Diesel Particulate Filter DPF-I (aa Ikuses an enbance tering system (Conaefier) rose 0 provide excellent black smoke LE a fF 7 particle elimination. The DPF-II arD 7D provides th additonal benefits of eer ean tale string and lange i Environmentally Friendly Design The 8 Saris is tee of asbestos, mercury and cadmium. The amount of lead and ea) fra) hexavalent chromium has also been dramatically reduced inorder to minimize the Diesel medels affect onthe environmentTrue Potential Through Outstanding Reliability & Serviceability Reliability is what Toyota forklifts have proven themselves to provide under harsh conditions the world over. This is because Toyota is always committed to boosting reliability. The use of resin parts has been reduced as much as possible along with other steps to enhance durability. The result is a forklift that will offer an extended life. Tilt Cylinder Boots ch Bot covers the exposed portion ofthe rod forthe tit eylinder, protecting it and he ol seas Water-Resistant Connectors Connectors for mast electrical components are hight water-resistant, increasing te relly of the elect system, Long Life Tire Cla Wear resistant tires help reduca running costs and provide etende It LED Headlights Ci LED Rear Working Lights (iad Power-saving, long-life LED ight ae avalable forthe heaighs ang rear working lights. Serviceability can help boost the reliability of a forklift and extend its service life. The 8 Series has been designed so that anyone can easily inspect it. If service is needed, easy access can help to reduce downtime. Cooling System Ample cooing raises reliably by preventing heating. The size of the opening inthe counterweght hasbeen increased to optimize air ‘ow through the engine compartment and power unit Engine Hood The wide-opeing engine hood provides easy acess for inspections or servicing. Brako Fluid Simply lit up te cover onthe pana to kth oake fi, Radiator Cover No tool ae needed to remove the radiator coer. The fasteners ean easily be tured by hand to enable quick Inspection or seicing Hood Latch ‘The esy-o-opeate latch provides quick ‘access tothe engine compartment Floorboard -Atwopiece design makes th lorboard easier to it and handle. Remove these two places for wide open acess tothe engine and pover tran. Scheduled-Maintenance Hour Warning Indicator gman pony) When the set ime for maintenance is reached this feature provides visible and uct ntieationCMU ACM UT as ae Cue NM nau eC Cae DU CS eR eo) Ee ON eR aS oC ee MRD the starting point and took a careful look at the forklift itself from every aspect. The 8 Series stands ready to bring out the true potential in all owners and operators. to make the aestast contribution to customer prota armoniaing the SAS tee Environmental alors ae eenirl to our tna em nkng Cstomers have algo expressed a that hae 7 nee forthe arronmer. a cancer that Hisao Nagata hire, We hav adresses thi 6 sing 3 saltghaeine tse, Ths eld of ergonomis ii -pranged apprasch, I the antag aa weep work Process, we recused and eliminated the se ot The operatorto workin comforts an exremely materia tht ae envronmentaly sense, During the developmen ofthe 8S Imparat faetorsn desig wt he highspeed also devslaped frit wih opel ammamed our Sngomg gal provement ofthe presen-day logis business By Selivbas th more than 4500 customer atenion rye ants lged Us fo fal ree . re Metis tthe he cura foo ¢ ementsin testy acteaner na what those needs would beh : ‘The ret led us to conclude thatthe best sean meta or sastyng caster needs west: hatha iC makes «good ration fv, 2 wall ae ered he svalest deals ~neliding onthe? Sens fatgue ach sere sea in fri tancrilay — 2a by fare tusing Tool’ stengths into fo ensure th dvelogment of tert bres shat esi. Cost of ounersipis ls ‘ori unts tat uly sey custome pads ef ralaby i crete ers of ok ‘continuing ou evolution tom the 7 Sei ane he epuation at Tojo med for advances nth areas aly, tv a er te years ‘of oomethip ane nental considerations ch 2 2 hrough making maintenance easier to ie relation nada tothe siting Wwe have developed afore seres thats able enonages — TOYOTA Development Water Resistance Testing ‘The development and design ofthe & Series was done at the Toyota Takaha Plant in Ach, Jaan, During pment sage, state-of-the-art technology was used to get attr understanding of operator movement during fori operation. This data was caefly analyzed and used to enhance the design ofthe 8 Series. Then the 8 Seis was exposed to tst condos far harsher thant will rer experience on heb. The results remarabl okie series tat wil be providing producti for years ana years to om Date SamplingMODEL VARIATION IPA 1 Ton Series 2 Ton Sores 3Ton Sores MAIN SPECIFICATIONS Model TEN aT Ea Wa a cE EDEL eME Lana) Me a Cc PM ea Le ERE] Engine Model sen | 620 | 20 | wW20 [wet or] wen |roeto2| 20 [rot oz] wet oe Load Capacity kg | 1,000 | 1,500 | 1,750 | 2,000 | 2,000 | 2,500 | 2500 | 3,000 | 3,000 | 3,500 Load Center mm| 500 | 00 | 500 | 500 | 500 | 500 | 500 | soo | soo | 500 (Overall Width Turing Raus(utside) (Overhead Guard Height Length to Fork Face NOTE: Powerahit models mm] 1,045 | 1070 | 1,070 | 1,185 | 1.150 [1158 [1.150 | 1,255 | 1.240 [ 1,200 mm| 1910 | 1,990 | 2010 | 2040 | 2200 | 2090 | 2280 | 2190 | 2,430 | 2,490 mm| 2,080 | 2,080 | 2080 | 2,085 | 2110 | 2085 | 2110 | 2,085 | 2,170 | 2,180 mm| 2,240 | 2,285 | 2310 | 2360 | 2550 | 2420 | 2620 | 2505 | 2775 | 2,845 elole[> ENGINE SPECIFICATIONS Model areas I Piston Displacement | ce 2,287 A Be eS Rated Powertip | KW a) | J RatedTorqelcpm. [Nm] 162,800 NOTE: { or 3(82}-9F080. 8185 Model Pe Ammer pital Prra) Piston Displacement | co 2.486 3,469 Rated Powerlp.m kW] tao) 492,200 Rated Torquelripm. Nm] 167,600 216/1,600 or {62-8020 253085, ‘Align reseed by Toyota hausves Comraon @TOYOT, TOYOTA MATERIAL HANDLING INTERNATIONAL Ce ‘CAT.AFG/AFD10-35(E)407/=)Prntes in Japan/No.71120060/1500,