DataCar Volkswagen Up! 2011..

Volkswagen Up! 2011-2018

1.0 12V CHYB

Timing belt: removal/installation

General
Always check the timing marks before timing belt removal

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Removal
Remove the air filter housing and hoses
at
D

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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lR
Remove the timing belt upper cover ua
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Remove the covers

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Removal
Remove the air filter housing and hoses
at
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Remove the access plug

Disconnect the fuel lines

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DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Fit the crankshaft locking tool (T10340)
Turn the crankshaft clockwise
Until the crankshaft locking tool can be fitted
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If the special tool does not fit

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Remove the crankshaft locking tool

Removal
Turn the the
Remove crankshaft
air filter 90° in theand
housing direction
hoses of rotation
Tighten the special tool (30 Nm)
at

Turn the crankshaft clockwise

Until the crankshaft touches the special tool (T10340)
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Lock the exhaust camshaft gearwheel

Fit the camshaft gearwheel locking tool (T10477)
Tighten the bolt by hand

Disconnect the fuel lines

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DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Remove the ancillary drive belt
Remove the windscreen wiper arms
Remove the plenum chamber
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Attach the engine to the engine support bar (10-222 A)
Lift the engine slightly to relieve the engine supports
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Remove the right-hand engine support

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Removal
Remove the air filter housing and hoses
Remove the bolts
at

Push the alternator aside

D

Disconnect the fuel lines

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DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

Remove the engine support bracket
General (A)
Removecheck
Always the timing belt lower
the timing markscover (B belt
before timing ) removal

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Fit the camshaft counterhold tool (T10172)
Remove the camshaft access plug
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Removal
Remove
Turn thethe air filteranti-clockwise
tensioner housing and hoses

Remove the timing belt from the camshaft gearwheel

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Renew the camshaft gearwheel bolts

Tighten the bolts by hand
D

Lock the crankshaft pulley, using the special tool to lock the crankshaft (T10475)
Loosen the idler pulley bolt
Remove the crankshaft pulley

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Remove the timing belt lower cover
Remove the crankshaft gearwheel
Remove the timing belt
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Installation
Refit the crankshaft gearwheel
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Removal
Fit the timing
Remove belt
the air onto
filter the crankshaft
housing and hosesgearwheel
Tighten the idler pulley (45 Nm)
at

Refit the timing belt lower cover (8 Nm)

Refit the crankshaft pulley
D

Stage 1: (150 Nm)

Stage 2: (180°)

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Align the inlet camshaft
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Align the exhaust camshaft

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Removal
Remove the air filter housing and hoses
at
D

Check the camshaft timing marks

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Fit the special tool to lock the camshaft gearwheel(s) (T10476)
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Check for correct fit

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Removal
Remove the air filter housing and hoses
at
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Position the tensioner as shown

Tighten the tensioner bolt
Tighten the bolt by hand

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Check that cylinder 1 is still at TDC
Fit the timing belt onto the tensioner pulley and camshaft gearwheel
Fit the timing belt onto the idler pulley
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Remove the camshaft locking tool
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Turn the tensioner clockwise until pointer A is about 10 mm below pointer B

Removal
Turn the the
Remove tensioner
air filteranti-clockwise
housing and until
hosespointer A is in line with pointer B
at
D

Tighten the tensioner pulley bolt (25 Nm)

Disconnect the fuel lines
Tighten the camshaft gearwheel bolts (A, 50 Nm )

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

Always check the timing marks before timing belt removal

r
ai
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lR
Remove the crankshaft locking tool
ua
an
M

Remove the bolt

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Remove the special tool (T10477 )

aC

Removal
Remove the air filter housing and hoses
at
D

Turn the crankshaft two rotations by hand

Fit the crankshaft locking pin

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

r
ai
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lR
Fit the special tool (T10477)
Tighten the bolt by hand
ua
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Tighten the camshaft gearwheel bolts (A, 90°)

aC

Removal
Remove the air filter housing and hoses
at
D

Tighten the plug (20 Nm)

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

r
ai
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lR
Remove the crankshaft locking pin
ua
an
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ar

Refit the engine support bracket

aC

Removal
Remove the air filter housing and hoses
at
D

Refit the alternator (20 Nm)

Refit the right-hand engine support

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Stage 1: (40 Nm)
Stage 2: (90°)
Refit the air inlet plenum
ua
Refit the windscreen wiper arms
Refit the ancillary drive belt
an

Refit the engine covers

Reconnect the fuel lines
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Removal
Remove the air filter housing and hoses
at

Refit the air filter housing

D

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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Torque settings
Timing belt tensioner: al
use new bolt(s) (25 Nm)
u
Crankshaft pulley:
Stage 1: (150 Nm)
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Stage 2: (180° )
Camshaft gearwheel bolt:
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use new bolt(s)

Stage 1: (50 Nm)
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Stage 2: (90°)
Camshaft cover plug: (20 Nm)
aC

Right-hand engine support:

Removal
Stage 1:
Remove the air(40 Nm)
filter housing and hoses
Stage 2: (90°)
at

Special tools
Special tool: (T10477)
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Engine support tool: (10-222 A)

Disconnect the fuel lines

www.datacar-manualrepair.com
DataCar Volkswagen Up! 2011..

Timing belt: removal/installation (-> 05/2012)

General
Always check the timing marks before timing belt removal

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ai
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Crankshaft locking tool: (T10340)

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Camshaft locking tool: (T10476)

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ua
Removal
Remove the air filter housing and hoses
an
M
ar
aC
at
D

www.datacar-manualrepair.com