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    PARTS MANUAL CHALLENGER H60-70-80-90C (C005) CUSTOMER EDITION HYSTER (©1006 HYSTER COMPANY i ‘SERIAL CODE C005 HYSTER ILLUSTRATED CONTENTS REF ECTION PAGE 1 FRAME...... = Page 3 2 ENGINE Page 23 3 FUEL SYSTEM .. ceeeteeeeaes Page 111 4 ELECTRICAL «02. ..ceeeeeecreneeees +» Page 173 5 CLUTCH .. Page 247 6 TRANSMISSION Page 265 7 STEERING ....... Ce SESE ES ESS TS Page 315 8 BRAKE Page 343, 9 HYDRAULIC SYSTEM Page 359 10 STANDARD MAST... Page 417 n THREE-STAGE MAST -- Page 428 2 FREE-LIFT MAST .. -» Page 457 8 OPTIONAL EQUIPMENT Page 485 NUMERICAL INDEX ......... = Page 525 (©1996 HYSTER COMPANY ‘S00 Service Manual 02/23/96 {or senice procedures HYSTER sen cone coxs TABLE OF CONTENTS A AIR FILTER (Figure 90) GASOLINE IPO sete Page 164 AIR FILTER (Figure 91 bese, owe) LAST USED ON S/N C5D-12709, C5E-4649, C5S-2623 AND C5T-6749 . wees wees AIR FILTER (Figure 92) Page 166 DIESEL. LAST USED ON SIN C5A-3796, USED ON C5D-12710 TO C5D-15209, C5E-4650 TO C5E-5769, CSH-1550 TO C5H-1749, C5S-2824 TO C5S-3197 AND C5T-6750 TO C5T-7064 cevtesees Page 168 AIR FILTER (Figure 93) Bieger “ore 9) USED ON SIN C5D-15210 TO C5D-22618, C5S-3198 TO C5S-3837 AND CBT-7068 TO CST-8087, FIRST USED ON CSE-5770 AND AIR FILTER (Figure 94) biesen ore) Page 169 FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ALTERNATOR (Fi cees+ Page 170 2 123) LAST USE 20615 ‘C5E-20617 (GASOLINE & LPG), CoE-10563 (DIESEL); {S-3707 (DIESEL); C5T-7729 (GASOLINE OC), C5T-7763 (CPG OC), CST-7788 (DIESEL OC), C5T-7739 (GASOLINE PS) IR C5T-7759 (DIESEL PS) ...... veveseneeee ‘SIN C5D-20351 (GASOLINE & LPG OC), C5D-20613 Gees & LPG PS), C5D-20226 (DIESEL OC), OR ALTERNATOR (Fi FIRST USEL .. Page 238 re 124) IN S/N C5D-20352 (GASOLINE & LPG OC), C5D-20614 (GASOLINE & LPG ra C5D-20227 (DIESEL OC), OR C5D-20616 (DIESEL PS); C5E-20618 (GASOLINE & LPG), CSE-10564 (DIESEL) S-3708 (DIESEL); C5T-7730 (GASOLINE OC), C5T-7764 (LPG OC), (C5T-7753 (DIESEL OC), C5T-7740 (GASOLINE PS) OR C5T-7760 (DIESEL PS) veces «Page 240 ALTERNATOR (F we 125) POST-PR ICTION KIT 1323659 ALTERNATOR (Fi TYPES GS, Page 242 sre 126) S$ &DS Page 244 AUXILIARY THROTTLE (Figure 258) DRY CLUTCH & OIL CLUTCH ... - Page 522 (©1996 HYSTER COMPANY ‘See Savice Manval {for service procedures eeoeene HYSTER TABLE OF CONTENTS BLOCK FORKS (Fqure 250) HOOK TYPE . - Page 510 BOOM (Figure 260) .........cseceeeeeeeteee viseeeeeeeeeeeees Page 524 BRAKE (Figure 176) USED ON SIN C5A-2180, C5D-8004, C5S-2280, CST-6184 & CSAS oe eee ecceeeeesetereeeee - Page 354 BRAKE (Figure 177 FIRST USED ON SIN C5A-2181, C5D-8005, C5S-2290, CST-6185 & CBYN782 ee eecececestesetecestensestenststasecees - Page 356 BRAKE LINKAGE (Figure 171) POWERSHI - Page 344 BRAKE LINKAGE (Figure 172) DRY AND OIL CLI Page 346 CAMSHAFT & VALVES (Fgure 36) — GASOLINE & LPG . -» Page 62 CARBURETOR (Figure 68) LAST USED ON SIN C5A-2268, C5D-7521, CSE-B120, C5S-2177, (C5T-6148 AND C5Y-1741 . Page 122 CARBURETOR (Figure 69) FIRST USED ON SIN C5A-2269, C5D-7522, C5E-3121, C5S-2178, (C5T-6149 AND CB5Y-1742 - Page 124 CARBURETOR (Figure 70) ur (Fige LAST USED ON SIN C5D-12747, C5E-5776, C5S-2898 AND C5T-6838 Page 126 CARBURETOR (Figure 71 eur (Fig ) FIRST USED ON SIN C5D-12748, CSE-5777, C5S-2909 AND C5T-6839 -. Page 128 CARRIAGE (Figure 206) pINiee STANDARD MAST 48 INCH AND 60 INCH -» Page 426 CARRIAGE (Figure 208) Hoo ee ‘STANDARD MAST (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for service procedures Page 428 HYSTER sen coo cos TABLE OF CONTENTS C (Continued) CARRIAGE (Figure 219) HooRee THREE-STAGE MAST 116000 SERIES MASTS ............-.- CARRIAGE (Figure 220) FASE STAGE MAST 126000, 187000, 206000 & 283000 SERIES MASTS CARRIAGE (Figure 221 PINE ) THREE-STAGE MAST CARRIAGE (Figure 231) FREE-LIFT MAST 76000 SERIES MASTS CARRIAGE (Figure 232) Hoon vee 2?) FREE-LIFT MAST. 126000, 187000, 225000, 252000 & 283000 SERIES MASTS CARRIAGE (Figure 239) ARIAGE (Figure 255) FREE-LIFT MAST 48 INCH AND 60 INCH CARRIAGE (Figure 234) FREE-LIFT MAST 61-7/8 INCH AND 62 INCH CARRIAGE ... CARRIAGE (Figure 207 PINTYOE ‘STANDARD MAST 62 INCH .... CHARGE PUMP (Figure 135) OIL.CLUTCH LAST USED ON SIN C5A-2028, C5D-5108, C5E-2837 (GASOLINE & LPG), C5E-2958 (DIESEL), C5S-1963 & C5Y-1627 CLUTCH BOOSTER (Figure 134) LAST USED ON SIN C5A-3880, CSD-11561, CSE-4295, (C5S-2382 & C5T-6540 CLUTCH LINKAGE (Figure 129) DRY CLUTCH . (©1996 HYSTER COMPANY ‘See Service Manual {or Senice procedures Page 452 Page 454 Page 476 Page 478 - Page 480 Page 482 Page 427 «Page 264 - Page 262 - Page 252 sare cos HYSTER TABLE OF CONTENTS C (Continued) CLUTCH LINKAGE (Figure 130) ‘OIL CLUTCH LAST USED ON SIN C5D-1971, CSE-1504, C5S-1615 & C5Y-1541 .. Page 254 CLUTCH LINKAGE (Figure 131) OIL CLUTCH USED ON SIN C5A-1501 TO C5A-3980, 50-1972 TO C5D-11561, C5E-1505 TO C5E-4295, C5S-1616 TO C5S-2832 & C5T- 95, ‘TO C5T-6540 FIRST USED ON SIN C5Y-1542 . Page 256 CLUTCH LINKAGE (Figure 132) ‘OL CLUTCH FIRST USED ON SIN C5A-3381, C5D-11562, C5E-4296, C5H-1501, (C5S-2833 & CBT-6541 Page 258, COLD START SYSTEM (Figure 62) _ DIESEL «+ Page 106 CONTROL VALVE (Figure 190) - Page 396 CONTROL VALVE (Figure 191) «» Page 398 CONVERTER HOUSING (Figure 198) POWERSHIFT ...... - Page 272 COOLING (Figure 29) GASOLI : NON-EUROPE DRY CLUTCH AND OIL CLUTCH «........200ccc0es - Page 46 COOLING (Figur 90 SASL NON-EUROPE POWERSHIET peedsods0a09 Page 48 COOLING (Figure 31 ‘GASOLINE & LPG: EUROPE, OIL CLUTCH pone COR NE ie EUROPE POWERSHIFT ...... aoe -+ Page 52 COOLING (Figure 45) bE DRY AND OIL CLUTCH .... - Page 78 COOLING (Figure 46) DIESEL, POWERSHIFT Page 80 ©1996 HYSTER COMPANY ‘See Sorvco Manual for service procedures 0272396 HYSTER senn cove cs TABLE OF CONTENTS RIPTION. —____________________ PAGE C (Continued) COOLING GASOLINE & LPG: EUROPE OIL CLUTCH .... + Page 51 COUNTERWEIGHT (Figure 5) H60C & H70C Page 10 COUNTERWEIGHT (Figure 6) H80C & H90C Page 12 CRANKSHAFT/PISTONS/FLYWHEEL (Figure 95) GASOLINE & LPG coe Page 58 CRANKSHAFTIPISTONS/FLYWHEEL (Fgure 51) LAST USED ON SIN C5D. 14871, C5E-5690 (OC), C5E-5675 (PS), C5H-1635, C5S-3126 AND C5T-6988 Page 90 CRANKSHAFTIPISTONSIFLYWHEEL (Figure 52) FIRST USED ON SIN C8D-14872, CSE-5691 (OC), CSE-5676 (PS), ‘C5H-1636, C5S-3127 AND C5T-6989 . +» Page 92 CYLINDER BLOCK (Figure 34) — GASOLINE & Page 56 CYLINDER BLOCK (Figure 47) ‘azo Diese a" *) LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 - Page 82 CYLINDER BLOGK (Figure 48) 4,203.2 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ........ Page 84 CYLINDER HEAD (Figure 49) 4.203 DIESEL LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 Page 86 CYLINDER HEAD (Figure 50) 4,203.2 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ........ Page 88 D DIFFERENTIAL & CARRIER (Fi LAST UgeD ON SIN O51 18390 (GASOLINE & LPG 00). C5D-13319 (GASOLINE & LPG PS), C5D-13400 (DIESEL OC), C5D-13398 DIESEL PS), CSE-5417, C5S-3131 (OC), C5S-9038 (PS), T6873 ( INE & LPG) & (DIESEL) ...- ‘See Service Manual (©1996 HYSTER COMPANY SeeSeiees 02/23/96 Page 294 sence cas HYSTER TABLE OF CONTENTS D (Continued) DIFFERENTIAL & CARRIER (Figure 149), USED ON S/N C5D- Ses res24 (GASOLINE & LPG OC) (C5D~13321 TO C5D-16352 (GASOLINE & LPG PS), C5D-13401, $oD-16335 (DIESEL OC), CSD-19399 TO CSD- 16483 (DIESEL. PS), Goe-5418 TO Cot 7960 (OC) OF COE-7229 (PS), COS-3192 TO C9S-3339 (00), 55.8035 70 cS. 3981 6874 (GASOLINE & LPG) OR C5T-6856 (DIESEL) TO C5T-7198 ......... Page 296 DIFFERENTIAL & CARRIER (Figure 150) USED ON SIN C5D-16325 TO C5D-21211 (GASOLINE & LPG OC). C5D-16353 TO C5D-21161 (GASOLINE & LPG PS), C5D-16336 TO C5D-21184 (DIESEL OC), C5D-16334 TO C5D-21331 (DIESEL GSe- 7361 10 OSE 1014 (DIESEL OC) OR Cae 11074 (GASOLINE & LPG OC), C5E-7230 TO C5E-10967 INE & LPG PS) OR C5E-10778 (DIESEL PS), C5H-1501 TO C5H-2111, C5S-3340 TO C5S-3736 (OC), C5S-3362 TO C5S-3783 (PS), C5T-7199 TO C5T-7837 (GASOLINE & LPG OC) OR CST-7882 (GASOLINE & LPG PS) OF 351-7865 (DIESEL OC) OR C5T-7892 (DIESEL PS) .... Page 298 DIFFERENTIAL & CARRIER (Figure 151 FIRST USED ON S/N C5D-21212 (GASOLINE & LPG OC). C5D-21162 (GASOLINE & LPG PS), C5D-21185 (DIESEL OC), CSD 21332 (DIESEL PS), 3E~11015 (DIESEL OC), CSE-11075 (GASOLINE & LPG OC), CoE-10968 (GASOLINE & LPG PS), CSE-10779 (DIESEL PS} / CBH-2112, C5S-3737 (OC), 74 (PS), 51-7898 (GASOLINE & LPG OC), Ger 7085 (GABOLINE s Cho Pe), (DIESEL OC) & C5T-7893 (DIESEL PS) Page 300 DISTRIBUTOR (Figure 112) ENGINES CAST USED ON SN C5D-21672, G5E-10728, CSH-2012, 058-3696 & C5T-7606 «. wees weiss =. Page 214 DISTRIBUTOR (Figure 113) F227 TNE & 1G ENGINES LAST USED ON SIN C5D-21672, CSE-10728, CSH-2012, C5S-3636 & C5T-7606 = Page 216 DISTRIBUTOR (Faure 114) GASOLINE & INES. FIRST USED ON SIN GBD-21673, CSE-10720, CSH-2019, 058-9687 & C5T-7607 Page 218 DRAG LINK & TIE ROD (Figure 170) .. -- Page 342 DRIVE AXLE (Figure 152) Page 302 DRIVE SHAFT (Figure 153) Page 304 DRY CLUTCH (Figure 128) Page 251 (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 Jor sence procedures HYSTER sen cove cre TABLE OF CONTENTS DESCRIPTION _ ELECTRICAL SYSTEM (Figure 100) DIESEL ENGINE WAIT ALTEANATOR LAST USED ON SIN C5D-11823, CSH-1506, C5S-2825 & C5T-6582 . Page 188 ELECTRICAL SYSTEM (Fgure 101) DIESEL ENGINE WITH ALTERNATOR USED ON SIN GoD-11824 TO C5D-20226 (0) OR C5D-20615 (PS), (C5S-2826 TO C5S-3707, AND C5T-6583 TO C5T-7752 (OC) C5T-7759 (PS) FIRST USED ON SIN C5H-1507 ... Page 192 ELECTRICAL SYSTEM (Figura 102) DIESEL ENGINE WITH ALTERNATOR FIRST USED ON SIN C5D-20227 (QC) OR FSD 20616 (PS). (¢5S-3708, AND C5T-7753 (OC) OF .. Page 194 ELECTRICAL SYSTEM (Figure 103) ‘GASOLINE & LPG ENGINE WITH ALTERNATOR: EUROPE LAST USED ON SIN C5A-3494 & C5E-4383 .... ceseesees Page 196 ELECTRICAL SYSTEM (Figure 104) ‘GASOLINE & LPG ENGINE WITH ALTERNATOR: EUROPE FIRST USED ON S/N C5A-3495 & C5E~4384 Page 198 ELECTRICAL SYSTEM (Fire 105) DIESEL ENGINE WITH ALTERNATOR: EUROPE ........... Page 200 ELECTRICAL SYSTEM 95) GASOLINE & LPG ENGINES WITH GENERATOR .... Page 176 ELECTRICAL SYSTEM (Figure 96) ‘GASOLINE & LPG ENGINES WITH ALTERNATOR LAST USED ON SIN C5D-11823, C5H-1506, C5S-2825 & C5T-6582 . Page 180 ELECTRICAL SYSTEM (Figure 97 GASOLINE AND LPG ENGINES WITH ALTERNATOR. USED ON SIN C5D-11824 TO C5D-20351 (OC) OR C5D-20613 (PS), C5H-1507 TO C5H-2047, C5S-2826 TO C5S-3718, AND C5T-6583 ‘TO C5T-7729 (GASOLINE OC) OR C5T-7763 (LPG OC) OR C5T-7739 (PS) Page 182 ELECTRICAL SYSTEM (Figure 98) ‘GASOLINE & LPG ENGINES WITH ALTERNATOR FIRST USED ON SIN C5D-20352 (OC) OR C5D-20614 (PS), C5H-2048, 58-3719, AND C5T~7790 (GP ‘OC) OR C5T-7764 (LPG OC) OR C5T-7740 (PS) perenne Page 184 ELECTRICAL SYSTEM (Figure 99) DIESEL ENGINE WITH GENERATOR . -- Page 186 ENGINE & TRANSMISSION MOUNTS (Figure 14) GASOLINE AND LPG. DRY AND OIL CLUTCH Page 27 (©1996 HYSTER COMPANY ‘See Service Manual 022396 for service procedures sen cove os HYSTER TABLE OF CONTENTS DESCRIPTION _ E (Continued) ENGINE & TRANSMISSION MOUNTS (Figure 15) GASOLINE & LPG POWERSHIFT LAST USED ON S/N C5D-21141, C5E-10658, C5H-2019, C5S-3672 AND C5T-7918 Page 28 ENGINE & TRANSMISSION MOUNTS (Figure 16) GASOLINE & LPG POWERSHIFT FIRST USED ON S/N C5D-21142, C5E-10659, C5H-2020, Gss-s673 [AND C5 127519 leneeeesemuamseny eentintensnassanaeatee ean - Page 29 ENGINE & TRANSMISSION MOUNTS (Figure 17) DIESEL: DRY AND OIL CLUTCH LAST USED ON SIN C5A-2161, C5D-8078, C5E-3065, C5S-2253 AND C5T-6180 . -» Page 30 ENGINE & TRANSMISSION MOUNTS (Figure 18) DIESEL: OIL CLUTCH USED ON SIN G5A-2162 & UP, C5D-8079 TO C5D-12595, 36-2066 TO CoE-4592, C5S-2254 TO C5S-2009 AND C5T-6181 TO c5T-6749 Page 32 ENGINE & TRANSMISSION MOUNTS (Figure 19) DIESEL: OIL CLUTCH, EIRST USED ON SIN CSD-12596, C5E-4599, CSH-2686, ‘C5S-2910 AND C5T-6750 . Page 34 ENGINE & TRANSMISSION MOUNTS (Figure 20) CAST USED ON SIN C5A-2161, 050-8078, C5E-3065, 058-2253 ‘AND C5T-6180 . -» Page 35 ENGINE & TRANSMISSION MOUNTS (Figure 21) USED ON SIN C5A-2162 & UP, C5D-8079 TO C5D-12595, C5E~3066 TO C5E-4592, C5S-2254 TO C5S-2909 AND CS5T-6181 TO C5T-6749 - Page 36 ENGINE & TRANSMISSION MOUNTS (Figure 22) DIESEL: POWERSHIFT FIRST USED ON SIN C5D-12596, C5E~4599, CSH-2686, C5S-2910 AND C5T-6750 ..... -. Page 38 EXHAUST (Figure 28) GASOLINE ......... Page 40 EXHAUST (Figure 24 'STEVEDORING: TYPE GS AND LPS .......sescssesees - Page 41 EXHAUST (Figure 25) LAST USED ON SIN C5D-15209 Page 42 (©1996 HYSTER COMPANY ‘See Service Manual 02/2396 for service procedures HYSTER eres TABLE OF CONTENTS E (Continued) EXHAUST (Figure 26) 60-804 IS FIRST USED ON SIN C5D-15210 ... Page 43, EXHAUST (Figure 27) DIESEL, OVERHEAD LAST USED ON SIN C5D-1 15209, C5E-5768, CSH-1744, C5S-3197 ‘AND C5T-7064 Page 44 EXHAUST (Fi DIESEL, OE ERE “AD FIRST USED ON S/N C5D-15210, C5E-5770, C5H-1745, C5S-3198 ‘AND C5T-7065, Page 45 F FIRE EXTINGUISHER (Figure 259) . --- Page 523, FLYWHEEL HOUSING/ADAPTER PLATE (Figure 44) GASOLINE & LPG ............ -. Page 76 FLYWHEEL HOUSING/ADAPTER PLATE (Figure 63) DIESEL .. Page 108 FORK EXTENSION (Figure 253) .. Page 513 FORKS (Figure 246) HOON i occccccccccccseessseeeeessnsneenteneee -» Page 506 FORKS (Figure 247) PIN TYPE Page 507 FORKS (Figure 248) Bou TyPe 48 INCH CARRIAGE . Page 508 FORKS (Figure 249) Boogie 62 INCH CARRIAGE Page 509 FORWARD/REVERSE CLUTCH (Figure 146) POWERSHIFT .. Page 290 FRAME & FLOORPLATES (Figure 2) ........... Page 4 FREE-LIFT (Figure 215) THREE-STAGE MAST 206700 & 283000 SERIES MASTS. 1996 HYSTER COMPANY ‘See Service Manual ©1996 CoM & , 02/23/96 Page 442 seme cons HYSTER TABLE OF CONTENTS F (Continued) FREE-LIFT (Figure 225) 76000 SERIES MASTS Page 464 FREE-LIFT (Figure 226) FREE-L 126000 & 187000 SERIES MASTS. Page 466 FREE-LIFT (Figure 227) FREE-LIFT MAST 225000, 252000 & 283000 SERIES MASTS ...........2.+ Page 468 FUEL FILTER (Figure 73) 4.203 DIESEL LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 ........ Page 132 FUEL FILTER (Figure 74) 4203.2 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND CS5T-8058 ........ Page 134 FUEL INJECTION (Figure 75) 4.203 DIESEL LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 ........ Page 136 FUEL INJECTION (Figure 76) 4.2032 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 Page 138, FUEL INJECTION PUMP (Figure 79) 4.208 DIESEL LAST USED ON ENGINE S/N 2615267 . Page 144 FUEL INJECTION PUMP (Figure 80) 4.203 DIESEL USED ON ENGINE SIN 2615268 TO TRUCK SIN C5D-22618, (C5S-3837 AND C5T-8057 ..... - Page 148, FUEL INJECTION PUMP (Figure 81) 4,203.2 DIESEL FIRST USED ON TRUCK S/N C5D-22619, C5S-3838 AND C5T-8058 ..... -» Page 152 FUEL PUMP. (Figure 72) GASOLINI -» Page 130 FUEL SYSTEM (Figure 64) DIESEL ... FUEL SYSTEM (Figure 65) GASOLINE «..-.----- (61996 HYSTER COMPANY See Sovce Manat oy Ea {for service procedures HYSTER sen coe cos TABLE OF CONTENTS: DESCRII F (Continued) FUEL SYSTEM (Figure 6) LPG: LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938 ‘AND C5T-6838 ..... -. Page 118 FUEL SYSTEM (Figure 67) ey (Figure 67) FIRST USED ON SIN C5D-12748, C5E-5777, C5S-2939 AND C5T-6839 ..... Page 120 GEAR COVERIGOVERNOR (Figure 42) GASOLINE & LPG . Page 72 GENERATOR (Figure 121: oikcuurene LAST USED ON SIN C5D-5108, C5S-1963 & C5Y-1627 Page 234 GENERATOR (Figure 122) OIL CLUTCH FIRST USED ON SIN C5D-5109, C5S-1964 & C5Y-1628............ Page 236 HEADER HOSE (Figure 255) ‘STANDARD MAST... Page 516 HEADER HOSE (Figure 256) FREE-LIFT & THREE-STAGE MASTS, «+ Page 518 HIGHLOW CLUTCH (Figure 145) POWERSHIFT ........... Seeeeeeeertes -++++ Page 288 HOQD Figure 3) DARD Sennen sesesese Page 6 MOT BOANG eee HYDRAULIC. (Figure 179) ‘STANDARI SNE SPEED LIFT VALVE LAST USED ON SIN C5A-790, 050-1196, C5E-9817, (58-2765 & C5T-6490 ..... HYDRAULIC (Fgura 180) ANDARD MAST SNe SPEED LIFT VALVE FIRST USED ON SIN C5A-3731, C5D-11197, C5E-3818, (C5H-1501, C5S-2766 & C5T-6491 1 ‘See Service Manual ©1996 HYSTER COMPANY o, 0223/86 = Page 366 sere os HYSTER TABLE OF CONTENTS DESCRIPTION H (Continued) HYDRAULIC (Figure 181) ‘STANDARD MAST ‘TWO SPEED LIFT VALVE LAST USED ON SIN C5A-9730, C5D-11196, C5E-9817, C5S-2765 & C5T-6490 Page 370 HYDRAULIC (Figure 182) ‘STANDARD ‘TWO SPEED LIFT VALVE FIRST USED ON SIN C5A-3731, C5D-11137, C5E-3818, C5S-2766 & C5T-6491 Page 374 HYDRAULIC (Figure 183) FREE-LIFT AND THREE-STAGE MASTS LAST USED ON SIN C5A-3780, COD—11196, C5E-3817, C5S-2765 & C5T-6490 Page 378 HYDRAULIC (Fqure 184 FREE-Lii ‘THREE-STAGE MASTS. FIRST USED ON SIN C5A-3731, C5D-1137, C5E-3818, C5S-2766 & CBT-6491 Page 382 HYDRAULIC OIL FILTER (Figure 194) ...... - Page 404 HYDRAULIC PUMP (Figure 192) GASOLINE & LPG Page 400 HYDRAULIC PUMP (Figure 193) DIESEL ...... sees Page 402 HYDRAULIC TANK (Figure 185) ............ Page 386 1 INNER & OUTER MASTS (Figure 202) ‘STANDARD MAST 121000, 131000 & 21000 SERIES MASTS +» Page 418 INNER & OUTER MASTS (Figure 222) FREE-LIFT MAST. 76000 SERIES MASTS ......... -» Page 458 INNER & OUTER MASTS (Figure 223) FREE-LIFT MAST 126000, 187000 & 225000 SERIES MASTS +» Page 460 INNER & OUTER MASTS (Figure 224) FREE-LIFT MAST 252000 & 283000 SERIES MASTS ... Page 462 ©1996 HYSTER COMPANY ‘S00 Sorvce Manual 02/2396 for sevice procedures HYSTER ere TABLE OF CONTENTS. (Continued) INSTRUMENT PANEL (Figure 106) GASOLINE & LPG LAST USED ON SIN C5D--19090, C5H-1977, C5S-3633 & C5T-7531 . Page 202 INSTRUMENT PANEL (Figure 107) ‘GASOLINE & LPG. FIRST USED ON SIN C5D-19091, CSH-1978, C5S-3634 & CST-7532 Page 204 INSTRUMENT PANEL (Figure 106) LAST USED ON SIN C5D-19098, C5E-9785, CSH-1977, (C5S-3633 & CS5T-7531 cceseee es Page 206 INSTRUMENT PANEL (Figure 108) FIRST USED ON S/N C5D-19099, C5E-9736, C5H-1978, (C5S-3634 & C5T-7532 - Page 208 INSTRUMENT PANEL (Ears 110) ‘GASOLINE & LPG: EUROPE LAST USED ON S/N C5E-9730 = Page 210 INSTRUMENT PANEL (Figure 111) ‘GASOLINE & LPG: EUROPE FIRST USED ON SIN C5E-9731 . . Page 212 KNOBS (Figure 13) 0.0.0. ccccceceeseeccteeeeetseeeseeeeesees Page 2t LABELS & PAINT (Figure 12) Page 19 LIFT. CYLINDER (Figure ‘STANDARD NATO 291000 SERIES MASTS (EUROPE) .............--. += Page 424 LIFT CYLINDER (Figure 216) THREE-ST) 116000 SERIES MASTS Page 444 LIFT CYLINDER (Figure 217) THREE-STAGE MAST 126000 & 187000 SERIES MASTS Page 446 LIFT CYLINDER (Figure 218) TREES STAGE MAST 206700 & 283000 SERIES MASTS Page 448 1996 HYSTER COMPANY ‘See Service Manval (©1996 HYSTER COMI & 02/23/96 eeeoeene HYSTER TABLE OF CONTENTS L (Continued) LIFT CYLINDER (Figure 228) FREE-LIFT MAS 76000 SERIES MAST Page 470 LIFT CYLINDER (Figure 229) FREE-LIFT M 126000 & 187000 SERIES MASTS. - Page 472 LIFT CYLINDER (Figure 230) FREE-LIFT 225000, 252000 & 283000 SERIES MASTS ... - Page 474 LIFT CYLINDER(Figure 204) STANDARD WAST 121000 131000 SERIES MASTS Page 422 LIFT (Figure 203) IDARD MAST. 121000, 131000 & 291000 SERIES MASTS «+ Page 420 LIFT (Figure 212) ‘THREE-STAGE MAST. 116000 SERIES MASTS .. ++ Page 496 LIFT (Figure 213) THREE-STAGE MAST 126000 & 187000 SERIES MASTS ....... Page 438 uF Ree STAGE MAST MAIN LIFT CYLINDER 206700 & 283000 SERIES MASTS .......... Page 440 LUFT PUMP, (Figure 77) 4.208 Dik EAST OSED ON SIN 050-2618, 055-3897 AND C5T-8057 Page 140, LIFT PUMP (Figure 78) 4,203.2 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ........ Page 142 LIGHTS (Figure 257) Page 520 LOAD BACKREST EXTENSION (Figure 252) ..... «+ Page 512 LOCK-OFF VALVE (Figure 85) LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938 AND C5T-6838 .... veces = Page 158 1 ‘Soe Service Manual (©1996 HYSTER COMPANY & a 02/23/96 HYSTER senn cones TABLE OF CONTENTS L (Continued) LOCK-OFF VALVE (Figure 86) USED ON SIN C5D-12748 TO C5D-18143, CSE-3777 TO C5E-9746 AND LAST USED ON C5S-2939 AND C5T-7752 .........- +» Page 159 LOCK-OFF VALVE (Figure 87) FIRST USED. (C5D-18144, C5E-9747 AND C5T-7753 ........ Page 160 LPG CONVERTER (Figure 88) FIRST USED ON SIN C5D-12748, CSE-5777, C5S-2939 AND C5T-6839 .. Page 161 LPG FILTER. (Foure Res LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938 AND CBT~6838 oo. eeeeereeeteeeeeee LPG VAPORIZER (Fi LMSTUSED ON GN OSB-2816 6. oocccscccccesceeeeeeseneseeeees Page 156 LPG VAPORIZER (Figure USED ON SIN C5D-2817 TO C5D-12747, FIRST USED ON C5E-5776, C5S-2938 AND C5T-6838 Page 157 «+ Page 155 LUBE OIL PLUMBING (Figure 59) DIESEL Page 103, MANIFOLDS (Figure 49) ‘GASOLIN : Page 74 MANIFOLDS (Figure 60) LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 ........ Page 104 MANIFOLDS (Figure 61) FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ........ Page 105 MASTER CYLINDER (Figure 173) LAST USED ON SIN C5D-14151, C5E-5398, C5H-1630, C5S-2988 & C5T-6796 Page 348, MASTER CYLINDER (Figure 174) USED ON SIN C5D-14152 TO C5D~18623, C5E-5399 TO C5E-9751, C5H-1631 TO C5H-1987 (OC) OR C5H-1967 (PS), C5S-2989 TO GaS-2678 (OC) OR CSS-644 (PS) & COT-8797 10 CoT-7538 {DIESEL OC) GR CST-7587 (GASOLINE & LPG OC) OR 35T-7552 (PS) - 5 Page 350 MASTER CYLINDER (Figure 175) FIRST USED ON SIN C5D~18624, C5E-9752, C5H-1988 (OC) OR C5H-1968 sol Hr Tes Sk (00) OF C5S-3645 (PS) & CoT-7599 (DIESEL (GoT~7858 (GASOLINE & LPG On BT 7850 PS — - Page 352 (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for sorice procedures sere ce crs HYSTER TABLE OF CONTENTS IPTION PAGE NON-SUSPENSION SEAT (Figure 7) LAST USED ON SIN C5D-12766: DIESEL, LAST USED ON SIN $8D- 12018: GASOLINE C3E-4807, CSH-1850, C5S-2680 & Page 14 NON. SUSPENSION SEAT (BOSTROM) (FIGURE 0) FIRST USED ON SIN C5D-12767: DIESEL, FIRST USED ON S/N (05D-~12916: GASOLINE C5E~4808, CSH-1551, C5S-2886 & C5T-6718 Page 16 NON SUSPENSION SEAT (SEARS) (Figure 8) FIRST USED ON SIN C5D-12767: DIESEL, FIRST USED ON SIN G5D-12916: GASOLINE CSE-4808, CSH-i851, C5S-2606 & CsT-6718 Page 15 ° OIL CLUTCH (Figure 127) ...... -- Page 248 OIL FILTER (pure $9) sre BF TASTUSED ON SIN O5A-3507, C5D-11876, O5E~-4628 AND C5T-6553 Page 68 OIL FILTER (Figure 40) GASOLI USED ON SIN C5A-3598 AND UP, C5D-11379 TO C5D-20351 (QlL CLUTCH) AND C5D-20613 (POWERSHIFT), CSE-4629 TO, 35E-20617, UP TO C5H-2047, UP TO C5S-3718, AND C5T-6554 ‘TO C5T-7729 (OIL CLUTCH) AND C5T-7739 (POWERSHIFT) ....... Page 69 OL FILTER (Figure.41) FIRST USED ON S/N C5D-20352 (OIL CLUTCH) AND C5D-20614 (POWERSHIFT), C5E-20618, CSH-2048, AND C5T-7730 (OiL CLUTCH) AND G5T-7740 (POWERSHIFT) Page 70 OIL FILTER (Figure 5; bese, ores?) LAST USED ON ENGINE S/N 203U70864 ................0c0.0.+.+ Page 101 OIL FILTER (Figure 58) DIESEL FIRST USED ON ENGINE S/N 203U70865 . Page 102 OIL PAN (Figure 37) GASSES Ua + Page 64 OIL PAN (Figure 55) beeen) Page 98 (©1996 HYSTER COMPANY ‘See Service Manual 0223996 for sence procedures HYSTER ser C00 re TABLE OF CONTENTS (© (Continued) lL PUMP. ERSOLNEE tPe Page 66 OUTER, INTERMEDIATE & INNER MASTS (Figure 209) THREE-STAGE 116000 SERIES MASTS - Page 430 OUTER, INTERMEDIATE & INNER MASTS (Figure 210) THREE-STAGE MAST 126000 & 187000 SERIES MASTS .............. Page 432 ‘OUTER, INTERMEDIATE & INNER MASTS (Figure 211) THREE-STAGE MAST 206700 & 283000 SERIES MASTS ....... - Page 434 OVERHEAD GUARD (Figure 11) -- Page 18 Pp PARK BRAKE (Figure 178) - Page 358 PLANETARY CARRIAGE (Figure 144) .. ces+-+ Page 286 PUBLICATIONS (Figure 1) Page 1 PUMP DRIVE SHAFT (Figure 195) DIESEL .. +» Page 405 PUMP DRIVE SHAFT (Figure 196) DIESEL, IDENTIFY BY PART NUMBER , =» Page 406 s ‘SCOOP (Figure 254) . Page 514 SHIFT LINKAGE (Figure 136) DRY AND OIL CLUTCH ... Page 268 SHIFT LINKAGE (Figure 137) POWERSHI -- Page 270 SIDESHIFT CARRIAGE (Figure 242) ‘STANDARD MAST -- Page 496 SIDESHIFT CARRIAGE (Fur 249) FREE-LIFT MAST = Page 498 ©1996 HYSTER COMPANY ‘S00 Service Manual for service procedures et HYSTER TABLE OF CONTENTS 'S (Continued) SIDESHIFT CARRIAGE (Foure 244) THREE-STAGE M Sneeneneneas Page 502 SIDESHIFT CYLINDER (Figure 245) .. «- Page 505 SPEED REDUCER (Figure 147) CH oe eeceeeeeee DRY AND OIL CLL Page 292 STARTER (Figure 11 GASOLINE & LPG ENGINES LAST USED ON SIN C5D-18089 (00) OR CSD-18060 (PS), Seema On eos eS H-1906, CSS-3550, C5T-7453 (OC) OR C5T-7454 Page 220 ‘STARTER (Figure 116) GASOLINE & LPG ENGINES. USED ON SIN C5D- 18084 (00) TO C5D-29291 (00) OF C5D-18061 (PS) ‘TO C5D-23278 (PS), C5T-7454 (OC) TO C5T-8178 (OC) FIRST YSED ON Caé-9423 (OC) OF COE-b287 (PS), CoH-1907, C5S-2551 AND C5T-7455 (PS) Page 222 STARTER (Figure 117) GASOLINE & LPG ENGINES: FIRST USED ON SIN C5D-23292 (OC) OR C5D-23279 (PS), C5T-8178 (OG) Page 224 STARTER (Figure 118) DIESE ENGINE. PAST USED ON SIN CSE-1590 . -. Page 226 STARTER (Figure 119) DIESEL ENGINE USED ON C5D-1501 TO C5D-23780 (OC) OR C5D-23822 (PS) & €5T-1501 TO C5T-8250, FIRST USED ON S/N C5E-1591 -. Page 230 STARTER (Figure 120) DIESEL ENGINE: OPTIONAL FIRST USED ON SIN C5D-23781 (OC), C5D-23829 (PS), C5E-1501 &C5T-8251 ...... Page 232 STEERING AXLE (Figure 169) ...... Page 340 ‘STEERING CYLINDER (Figure 167) LAST USED ON SIN C5D-2609 & C5E-1660 .... Page 336 STEERING CYLINDER (Figure 168), FIRST USED ON 5.2610 & OSE-1661 . - Page 338 STEERING (Figure 161} LAST USED ON S/N C5D-21139, C5H-2078 (GASOLINE & LPG), C5H-2080 (DIESEL), C5S-3781, C5T-7827 (GASOLINE & LPG), (C5T-7863 (DIESEL) & C5T-7826 (STEVEDORING) (©1996 HYSTER COMPANY ‘Seo Service Manval dersensco procedures 022596 HYSTER ser coe ons TABLE OF CONTENTS, 'S (Continued) STEERING (Figure 162) FIRST USED ON SIN C5D-21140, CSH-2079 (GASOLINE & LPG), ‘C5H-2081 (DIESEL), C5S-3782, C5T-7828 LINE & LPG), C5T-7864 (DIESEL) & C5T-7827 (STEVEDORING) .......... - Page 326 ‘STEERING GEAR (Figure 158) FIRST USED ON S/N C5A-1501, USED ON S/N C5D-1501 TO C5D-2195, C5D-2476 TO C5D-21139, FIRST USED ON SIN C5E-1501, LAST USED. ON SIN C5H4-2078 (GASOLINE & LPG) OR C5H 2080 (DIESEL), C5S-3761, C5T-7827 ( I & LPG) OR 51-7863 (DIESEL) OR (C5T-76826 (STEVEDORING) «0... eeeeeeee ce teeeee «+» Page 316 STEERING GEAR (Figure 150), USED ON SIN GOD-2196 THRU C5D-2475 -- Page 318 ‘STEERING GEAR (Figure 160) HYDRAGUIDE. FIRST USED ON SIN C5D-21140, C5H-2079 (GASOLINE & LPG), oH 2081 (DIESEL), CoS-3782, OBT-7828 (GASOLINE & LPG), IESEL) C5T-7827 (STEVEDORING) --- Page 320 STEERING PUMP (Figure 163) GASOLINE & LI LAST USED ON SIN C5A-2981, C5D-11154, C5E-4110, C5H-1517, (C5S-2760 & C5T-6593 Page 328 ‘STEERING PUMP (Figure 164) ‘GASOLINE & LI FIRST USED ON SIN C5A-2962, C5D-11155, C5E~4111, CSH-1518, (C5S-2761 & CBT-6594 - Page 330 STEERING PUMP (Figure 165) LAST USED ON SIN C5A-3285, C5D-11023, C5E-4110 & C5S-2771 . Page 332 STEERING PUMP (Figure 166) FIRST USED ON SIN C5A-3286, C5D-11024, CSE-4111 & C5S-2772 Page 334 SUSPENSION SEAT (Figure 10) First Used On S/N C5D-12767: Diesel, First Used On SIN (C5D-12816: Gasoline C5E-4808, CSH-1551, C5S-2886 & CST-6718 . Page 17 T THROTTLE LINKAGE (Figure 89) Page 162 TILT CONTROL VALVE (Figure 197) LAST USED ON SIN CoD-20162, C5E-10042, CSS-9648 & CST-7675 Page 407 TILT.GONTROL VALVE (Figure 198) FIRST USED ON 20183, CSE-10043, O5S-3649 & OST -7676 Page 408 1996 HYSTER COMPANY ‘See Service Manual or cor & 02/23/96 sen co xs HYSTER TABLE OF CONTENTS T (Continued) TILT CYLINDER (Figure 200) LAST USED ON SIN C5D-19012, C5E-9467, C5H-1962, C5S-3585 & CBT-7529 vena ve : Page 412 TILT CYLINDER (Figure 201 aS FIRST USED ON D-19013, C5E-9468, CSH-1963, C5S-3586 & C5T-7530 .. Page 414 TIMING GEAR (Figure 53) DIESEL . ace Page 94 TIRE & WHEEL (Fi PNEUMATIC STEEAING WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 493 TIRE,& WHEEL (Figure 241) ‘SOLID STEERING. IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS .. TIRE, BWHEEL (Figure 295 PNEUMATIC SINGLE DRIVE WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS ...... Page 488 TIRE, WHEEL (Figure 236) SOLID SINGLE DRIVE WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 489 TIRE SWHEEL (Figure 297), 7.50 X15 PNEUMATIC DUAL DRIVE WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS ...... . Page 490 TIRE SWHEEL (Figure 238), 8.25 X15 PNEUMATIC DUAL DRIVE WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS ....... Page 491 TIRE 8WHEEL (Figure 239) SOLID BUA DRIVE WHEELS IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 492 TORQUE CONVERTER (Figure 139) GASOLINE & LPG FIRST USED ON SIN C5D-19556, CSE-6452, CSH-1601, C5S-2074 & C5T-1610 -. Page 274 TOWING HOOK (Figure 251) . .. Page 511 ‘TRANSMISSION ATTACHING PARTS (Figure 143) POWERSHIFT Page 284 ‘See Service Manual (©1996 HYSTER COMPANY & al 02/23/96 HYSTER scr Snes TABLE OF CONTENTS T (Continued) ‘TRANSMISSION CONTROL VALVE (Figure 154) POWERSHIFT LAST USED ON TRANSMISSION SIN T7L-12271 Page 306 ‘TRANSMISSION CONTROL VALVE (Figure 155) POWERSHIFT FIRST USED ON TRANSMISSION SIN T7L-12272 .........0.+2++6++ Page 308 TRANSMISSION (Figure 140) DRY AND OIL CLUTCH ... ‘TRANSMISSION (Figure 141) POWERSHI LAST USED ON SIN C5D-13555, C5E-5451, CSH-1600, C5S-2973 & C5T-6809 . ‘TRANSMISSION (Figure 142) POWERSHI GASOLINE & LPG. FIRST USED ON SIN C5D-13556, C5E-5452, C5H-1601, C5S-2974 & C5T-6810 Page 282 ‘TRANSMISSION OIL FILTER (Figure 156) POWERSHIFT LAST USED ON TRANSMISSION SIN T7L-1824 - Page 310 ‘TRANSMISSION OIL FILTER (Figure 157) POWERSHIFT FIRST USED ON TRANSMISSION SIN T7L~1825 ...... - Page 312 TWO SPEED VALVE (Figure 199) FIRST USED ON SIN C5A-3719, C5D-12464, C5E-4534, C5H-1551, (C5S-2825 & CBT-6757 ..-... seen vee . Page 410 VACUUM BOOSTER (Figure 133) OIL. CLUTCH LAST USED ON SIN C5D-1971, C5E-1504, C5S-1615 & CSY-1541 .. Page 260 VALVE ATTACHING PARTS (Figure 186) ‘TWO FUNCTION .. -. Page 388 VALVE ATTACHING PARTS (Figure 187) THREE FUNCTION LAST USED ON SIN C5D-15776, C5E-7690, CSH-1718, 58-9401 & C5T-7206 . Page 390 VALVE ATTACHING PARTS (Figure 188) “THREE FUNCTION FIRST USED ON SIN C5D-15777, C5E-7700, CSH-1719, C5S-2402 &C5T-7207 . sees e Page 392 (©1996 HYSTER COMPANY ‘See Service Manual procedures forsenvce sence ces HYSTER TABLE OF CONTENTS RI E V (Continued) VALVE ATTACHING PARTS (Figur 189) FOUR FUNCTION - Page 994 VALVE COVER (Figure 54) DIESEL Page 96 w WATER PUMP (Figure 33) GASOLINE & LPG ........ cece e eee eeteterreeeeieeereses Page 54 WATER PUMP (Figure 56) Diese owes) Page 100 (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for sence procedures HYSTER on SERIAL CODE C005 HOW TO USE ILLUSTRATED PARTS MANUAL. This parts manual describes and ilustrates assemblies, The different constructions are indicated by keys, sym- ‘subassemblies, and detail parts needed for service re- _bols and footnotes. placement. ‘©1996 HYSTER COMPANY 2396 for sonic procedires . sen Secs HYSTER HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT GENERAL: ee odo The assembly breakdowns include pat numbers, 1. Determine the function and application of the partre- deccription, quantities required, keys and footnotes Quired. Tum to the illustrated index page immediate- to help in selecting the correct parts. ly behind the front cover. Choose the general area of a reference most ley to include the pert. 6. Keys are used to show effective serial numbers for ‘wo or more similar assemblies, RH and LH assem- bly parts, etc. Select the appropriate key, “A, “B", “C* rD" and the corresponding quantity column to find 2. Find the page number for the reference number you choose and turn to that page. Use the division index to determine the assembly which would normally contain the part required. Then locate the part on the the required parts. assembly breakdown page. 7. Indented descriptions under*Name of Part” are used toindicate assemblies and sub-parts of assemblies. WHEN THE PART NUMBER IS NOT KNOWN AND Inthe example, LOAD ROLLER (tem 2)is a subpart ‘THE NEXT HIGHER ASSEMBLY IS KNOWN: of the major assembly CARRIAGE. 3. Determine the assembly the required partis usedon. ‘Tum to the Master Index immediately following the & Quantities shown are for one assembly. The quanti- ties of the subpart LOAD ROLLER are indicated as ea six and six. This means six per CARRIAGE assem- 4. Locate the assembly the required partis used on and by. turn to the page indicated for that assembly. Then lo- . ; cate the parton the assembly breakciown page. 9. Engineering change notice (ECN) numbers for ending serial numbers are shown to allow for the in- WHEN THE PART NUMBER IS KNOWN: ‘lusion of the most current parts information. Con- 5. _ Use the numerical index at the back of the manual to tact your local dealer for Hyster lift trucks for serial find the part number. Tum to the figure listed and lo- ‘Rurnber Information Rated by ECN mambec. Cate the part as indicated by the reference number. 49, Additional fork lengths are availa dealer for Hyster lift trucks. Contact your ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks. 11996 HYSTER COMPAN' ‘See Service Manual (©1996 HYSTER COMPANY SeeSenice Mant 02/23/96 HYSTER ox Soe cs IDENTIFICATION OF TRUCK SERIAL NUMBERS: Titi (1) & (2) The first letter and three numbers indicates the truck model code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the truck, (5) The final letter indicates the year of manufacture starting with “A” in 1957 and 1980. The letters“, "0", and "Q” will not be used. For pending serial numbers contact your local dealer for Hyster lft trucks. nq Truck Serial Number aan! Printed on Nameplate RHSIDE LH SIDE Truck Serial Number ‘Stamped on Frame Parts referred to in this book as right or left hand parts are in accordance with the illustration above. (01096 HYSTER COMPANY See Service Manel for service procedures ae ree HYSTER IDENTIFICATION OF MASTS NUMBERS LIFT EQUIPMENT IDENTIFICATION 1. Mast group numbers and total it heights 2. The carriage and tit cylinder numbers are are stamped on the right hand outer mast. located as shown. Lift cylinder numbers are ‘approximately four feet from the bottom of ‘stamped on the cylinder shell near the bleeder the fork. The group numbers include the ‘screw or on the chain anchor. Fork part inner and outer masts, lift cylinder, lift chain number, capacity rating, plant code letter and ‘and bleeder hoses or pipes. date of manufacture are stamped approximately when ordering service parts. (©1996 HYSTER COMPANY 02/23/96 ‘See Service Manual for sordce procedures HYSTER sen, oe cs NOTES (©1996 HYSTER COMPANY ‘Soe Service Manual {or service procedures Page1 SERIAL CODE Co0S HYSTER PUBLICATIONS (Figure 1) Every newt tuck is provided with at east three publications. These ‘publications are the PARTS MANUAL the OPERATING MANUAL, ‘and the section of the SERVICE MANUAL called Porodio Mainto” ‘The OPERATING MANUAL must always be available on every it truck, This manual has information tat Ie operator must Know frie ‘spection and operation of the lit tuck. The secion Periodic Mainle- PUBLICATION Operating Manual English .. Service Manual English... Parts Manual English ... Operator Training Program Operator Training Kit Complete ‘Slide Format with Carry Case ...... 1/2" VHS Format with Carry Case - “Safety is an Attitude” (1/2" VHS) “Safety Rules” Playing Cards Guide to Users of Industrial Lift Trucks ....... nance has a recommended schedule of service intervals and the pro- ‘cedures for servicing the Hl tuck Trace marl ctr pcos and rors aan tor your Dealer for Hyster Lit Trucks to help you operate and maintain Jou Mtrck rlesionaly See ne tt hat flows br reerence 0 is fort wucks in this PARTS MANUAL HYSTER PART NUMBER ceeeeees 897198, 599051 599018 52802 852800 ‘852690 ~ 852695 852930 ss (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for service procedures HYSTER pecorens NOTES. (©1996 HYSTER COMPANY ‘See Service Manual {or service procedures seni cone os HYSTER FRAME COUNTERWEIGHT (Figure 5) H60C & H70C «2... - Page 10 COUNTERWEIGHT (Figure 6) H80C & H90C ... 5 - Page 12 FRAME & FLOORPLATES (Figure 2) ........2....0cccsceeeseeeeeeseenee - Pages HOOD (Figure 3) YARD «22... eeseee Page 6 ure 4) HOS VEBORING Pages KNOBS (Figure 13) . - Page 2t LABELS & PAINT (Figure 12) .. Page 19 NON-SUSPENSION SEAT (Figure 7 LAST USED ON S/N C5D-12766: DIESEL, LAST USED ON S/N (C5D-12915: GASOLINE C5E-4807, CSH-1550, C5S-2885 & CST-6717 ............. Page 14 NON-SUSPENSION SEAT (BOSTROM) (Figure 9} FIRST USED ON S/N C5D-12767: DIESEL, FIRST USED ON S/N (C5D~12916: GASOLINE C5E-4808, CSH-1551, C5S-2886 & CST-6718 .. Page 16 NON-SUSPENSION SEAT (SEARS) (Figure 8) FIRST USED ON S/N C5D-12767: DIESEL, FIRST USED ON SIN C5D-12916: GASOLINE C5E-4808, CSH-1551, C5S-2886 & C5T-6718 - Page 15 OVERHEAD GUARD (Figure 11) ..........cccceseeeeseeesereeeeteees - Page 18, SUSPENSION SEAT (Figure 10) FIRST USED ON SIN GSD- 12767: DIESEL, FIRST USED ON SIN ‘C5D-12916: GASOLINE C5E-4808, CSH-1551, C5S-2886 & C5T-6718 .. - Page 17 (©1996 HYSTER COMPANY ‘See Service Manual for service procedures Co Page4 SERIAL CODE C005 FRAME & FLOORPLATES (Figure 2) HYSTER 02/23/96 (©1996 HYSTER COMPANY sen So as HYSTER FRAME & FLOORPLATES ary ary REE PARTNO. NAMEOF PART _A_B vn HM 22 e 117 2 : 111 22 16814 faa ‘See Figure 7 & Figure 10 22 15156 ft4d 3 * 215976 Hook . 1.1 2215006 144 4 © 220490 Screw 23 16009 1222 4 * 220493 Screw 24112554 1222 5 ® 15152. Lockwasher Saas ates 5 (2208 : 7 © yet8e Lotwadh mr exane ah er. ‘ b 27 118405 fttd 8 16703 Screw ... Bt 27 9 226053 144 9 © 982137 Door Look ... Soe s49 10 986618 Battery Door ..... - ey eloncae baa 10 © 986622 Battery Door 11 . Me Road +4 27 % 226052 111 See Figure 3 & Figure 4 2K 18595 re 12 "4 123442 Hood Plate . ee soe 12 m4 tets96 Hood Plate . wd EJ wd ee 12 4 123443 Hood Plate 22.2.0... 2. 2 ; fe fesbicel coe toi f Snes 14 4 15156 Lockwasher 4. 4 © First Used on SIN CSA~1515 (Diesel) and 15° 19211 Spacer... 4.4 C5A-1860 (Gasoline) 16 veo Counterweight 0... 114 4 Heoc See Figure 8 & Figure 6 © See Chart Below 7 16801 Capscrew . ae 1 Stevedoring: Last Used On S/N C5D-2971 18 15162. Lockwasher - 44 ai Dees e os0-28 19°... Floorplate v4 4 Gasoline And LPG 20 ° Floorplate Last Used On S/N C5D-12766: Diesel, Last 2 4 1 1 ‘ Used On S/N C5D-12915: Gasoline C5E-4807, 1 1 1 20 20 5 C5H-1550, C5S-2885 & CST-6717 ae 1 'm First Used On SIN C5D-12767: Diesel, First 24 1 Used On S/N C5D-12916: Gasoline C5E~4808, 1 at CSH-1551, C5S-2886 & C5T-6718 11227 Gasoline & LPG H80-90C, Gasoline & LPG H60-70C Europe Gasoline & LPG 112277 ——— (©1996 HYSTER COMPANY ‘Soe Service Manual {or service procedures HYSTER sou Seca (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 sean conc os HYSTER HOOD STANDARD 2 222 : 222 See Figure 5 & Figure 6 444 3 98260 Bolt eee 6 6G 444 4 Washer . 414 14 5 10 10 10 6 222 (©1996 HYSTER COMPANY ‘S00 Service Manval for sence procedures Cd HYSTER peers EVEDORING sar Sorc HYSTER HOOD & LINKAGE STEVEDORING ary 1 8 122707 14 1 bie 9 16355 44 2 . Counterweight . c1 1 1015928 Washer 44 Soo Figure 5 & Figure 6 11 221355 Nut 44 3 118674 Bushing +6 6 12 15824 Washer 88 4118693 Torsion S| 52.2 18 16807 Capocrow 44 5 15135 Washer 6 6 14 118694 Lower Link LH 14 6 15158 Lockwasher 22.2 © 14 118697 Lower Link RH 14 7 15028 Nut 2 2 15 118698 Upper Link ...2.2... 22 8 © 122705 Bracket LH 22 (©1096 HYSTER COMPANY ‘Se Serco Maral 22386 for service procedures UL os 2 g 2 al= g-g Sulrer g8|Se “ee Slee Ww 5 < 2 9 °° HYSTER 02/23/96 sean enc ons HYSTER COUNTERWEIGHT H60C & H70C 1 8 ‘Counterweight 11 11 149531 Washer 2 89806 Tow Pin .. 1. 12 18803 Lockwasher 3 6 Lift Bail 1 13. ® 986288 Capsorew . 4 15070 Nut. 2 14 15183. Washer 5 15185 Washer .. 2 15 15166 Lockwasher 6 © _..... Hood Plate 1 16 221033. Capscrew 7 15156 Lockwasher 47» Tow Ring 1 8 18535 Capscrew 4 9 Guard 1 ® Optional Europe 10 © 15023 JamNut.......scseeeeree aa > See Chart Below Standard Gasoline Europe Gasoline (01096 HYSTER COMPANY 0 Service Maal for service procedures ee sc 2 E a Ee g oqlee os ge Fl aed w Ee 2 2 ° o HYSTER (©1996 HYSTER COMPANY senn save cs HYSTER COUNTERWEIGHT H80C & H90C Key ‘A: Standard B: Stevedoring ary ary REF PARTNO. NAMEOFPART ____AB = REF PART NO. NAME OF PART __A B 1 see Counterweight 11 12 149531 Washer : 2 Tow Pin aoe 13 18803 Lockwasher 3 Washer 2 14 ® 986288 Capscrew 4 soo Lift Bail. 1 15 15183 Washer 5 15070 Nut 2 6 15166 Lockwasher 6 15185 Washer 2 17 221033 Capscrew ...... _ 7 © sme Hood Plate 1 18 © .. Tow Ring ... 1 8 15154 Lockwasher 3 9 16378 3 ® Optional Europe 10 = 1 > H80C Diesel 11 15023 2. © See Chart Below a LPG Europe 4 Europe ‘Soe Service Manual (©1996 HYSTER COMPANY & a 02/23/96 HYSTER sen Soe cs NON-SUSPENSION SEAT (Figure 7) LAST USED ON S/N C5D—12766: DIESEL, LAST USED ON S/N C5D—12915: GASOLINE (C5E-4807, CSH—-1550, CSS—2885 & C5T-6717 = 1 5 4 1 283156 Seat Cushion . 1 6 2 1 186111 Seat Cover 1 6 2 2 283157 Back Cushion . 1 7 4 2 136112 Back Cover aa 7 4 3 220361 Screw... a4 8B 1 4 164065. Kit-Bracket 1 8 1 4 16709 Screw 4° 8 1 4 2 8 1 4 Washer 4 8 a4 5 233155 Frame aad (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 ‘or service procedures eeceaee! HYSTER NON-SUSPENSION SEAT (SEARS) (Figure 8) FIRST USED ON S/N C5D-12767: DIESEL, FIRST USED ON S/N C5D-12916: GASOLINE C5E-4808, CSH—1551, C5S—2886 & C5T-6718 PART 1 275674 Standard Seat 1 3 204123 Adjuster .. Pa 2 213151 Seat Adjuster . 1 3 tud 22 2 204122 Adjuster & Latch .. al 4 1 2 204117 Handle 1 5 4 2 248776 Rivet 22 6 Capscrew 4 2 a 7 221773 Flatwasher .... a4 3 ut 8 335989 Information Base . 1 (©1996 HYSTER COMPANY ‘See Service Manual for service procedures HYSTER senn cones NON-SUSPENSION SEAT (BOSTROM) (Figure 9) FIRST USED ON S/N C5D-12767: DIESEL, FIRST USED ON S/N C5D—12916: GASOLINE C5E-4808, CSH-1551, CSS—2886 & CsT-6718 213151 Seat Adjuster 204122 Adjuster & Latch .- 204117 Handle 248776 Rivet... 203920 Stud 216284 Seat Adjuster 204123 Adjuster eorvonse BANNNNN4 Sopp aabauan (©1996 HYSTER COMPANY "So Service Maal res for service procedures eee sen foe cs HYSTER SUSPENSION SEAT (Figure 10) FIRST USED ON S/N C5D-12767: DIESEL, FIRST USED ON S/N C5D-12916: GASOLINE C5E-4808, CSH-1551, C5S—2886 & csT-6718 NAME OF PART 1 322757 Suspension Seat ..... 1 9 248776 ‘Fiivet........ 2 2 326362 Knob as 1 9 203920 Stud 2 3 326360 1 10 216284 Seat Adjuster ......- 1 4 326361 1 10 204123 Adjuster 1 5 326978 1 10 208920 Stud 2c eee 2 6 326363 1 11 169509 4 7 ~~ 326364 2 12 335991 Information Gover 1 8 326365, 1 13 222028 Rivet... 4 9 213151 1 14 18728 Capscrew .. 4 9 204122 1 15 222665 Nut 4 9 204117 1 16 335989 Information Base 1 (01006 HYSTER COMPANY See Seve Maral 02 for service procedures ae HYSTER senn cove cs OVERHEAD GUARD (Figure 11) (©1996 HYSTER COMPANY Seo Sovice Marval ry for service procedures ad (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 HYSTER Page 20 ‘SERIAL CODE O05 LABELS AND PAINT 1 327927 Mast Waming Label 13° 317225 Paint-Mustard Yellow(Spray) 2 4 969858 Label-Hyster - a tosses Pei coms task (1 Gabon) an 2 © 369859 Label-Hyster . 13 1344901. Paint-Lo-Gioss Black (Spray) . 3 78645 Label-Two Speed Lift . 13 328626 Paint-High Temp Black Spray .. m 3 © 128747 Label-Two Speed Lift 13 316844 Paint-Red Spray . : 4 327030 Label-No Riders . 14 288638. Label-Waming . .... 5 154065 Label-GS 15 194172 Label-Ether Waming 5 154067 Label-DS 16 229800 Label-LPG Tank 5 154066 Label-LPS : 16 223801 Foam Adhesive ..... 68 .. Label-NF Appr : 17 335989 Information Case Base ... 7 © -” Label-Nameplate ; 17 335991 Information Case Cover . 7 389686 Nameplate Cover . 7 222029 Rivet ...... . 7 170235 Adhesh 18 1335146 Label-Park Brake. 7 170658 Rivet 4 9 Knob ...- . 8 4 ‘See Figure 13 9 1 10 oA ® France 1 327043. Label-Model 60 2 > CS5Y Series 11 327044 Label-Model 70 2 © Contact Your Dealer for Hyster Lift Trucks 11327045 Label-Model 80 2 4 Standard And Free-Lift 96 Inch 11 327046 Label-Model 90 -- 22 Three-Stage 144 Inch Masts 12 1336592 Label-Waming . 1 © Intermediate Free-Lift And Free-Lift 120-216 13 317226 Paint-Mustard Yellow (1 Gallon) AR Inch Three-Stage 156-215 Inch Masts (©1996 HYSTER COMPANY ‘S00 Service Manual 02/23/96 for service procedures Page 21 ‘SERIAL CODE C005 HYSTER KNOBS (Figure 13) 154881 LityTit 154887 Sideshift Le wo 154892 Rotator/Load Grab| 158747 169237 Brake Oft/On- Inch 172744 Reach/Retract (©1996 HYSTER COMPANY Fast/Slow ‘See Sarvice Manual for service procedures 02/23/96 HYSTER econo! NOTES (©1996 HYSTER COMPANY See Sovce Naval for service procedures ae sx Soe cos HYSTER ENGINE CAMSHAFT & VALVES (Figure 96) GASOLINE & LPG ese. seceseeseee oa : s+ Page 62 ‘COLD. STaRT SYSTEM (Figure 62) DIESEL Page 106 COOLING (Figure 29) ‘GASOLINE & LPG: NON-EUROPE. DRY CLUTCH AND OiL CLUTCH .. oo Page 46 COOLING (Figure 20) IE & LPG: NON-EUROPE BOWERSHIET - Page 48 COOLING (Figure 31; ‘GASOLINE & LPG: EUROPE. OIL CLUTCH Page 50 ‘COOLING (Figure 32) |ASOLINE & LPG: EUROPE POWERSHIFT .... Page 52 COOLING (Figure 45) DIESEL DRY AND OIL CLUTCH ..........-. Page 78 COOLING (Figure 46) bese ne POWERSHIFT - Page 80 COOLING ‘GASOLINE & LPG: EUROPE OIL CLUTCH ooo cece cee ceeeeeeeeceeeeeeteeeneesteteetseseneneneees Page 51 CRANKSHAFTIPISTONSIFLYWHEEL (Figure 35) ‘GASOLINE & LPG . - Page 58 CRANKSHAFTIPISTONSI/FLYWHEEL (Figure 51) LAST USED ON SIN C5D-14871, CSE-5690 (OC), CSE-5675 (PS), CSH-1635, C5S-3126 AND C5T-6988 ..... - Page 90 CRANKSHAFTIPISTONSIFLYWHEEL (Figure 52) EIRST USED ON SIN C5D-14872, C5E-691 (OC), C5E-5676 (PS), CSH-1696, (58-3127 AND C5T-6989...... aod CYLINDER BLOCK (Figure 34) GASOLINE & LPG oo... eceeeeeeeeeeeeeeee CYLINDER BLOCK (Figure 47) 4,208 DIESEL LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 (©1996 HYSTER COMPANY See Service Manual for service procedures oes HYSTER sen fotos ENGINE (Continued) CYLINDER BLOGK (Figure 48) 4,203.2 DIESEL FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 ............ Page 84 CYLINDER HEAD (Figure 49) 4.203 Di LAST USED ON SIN C5D-22618, C5S-3837 AND C5T-8057 - Page 86 CYLINDER HEAD (Figure 50) 4,203.2 DIES! FIRST USED ON SIN G5D-22619, C5S-3858 AND CST-8058 .. - Page 88 ENGINE & TRANSMISSION MOUNTS (Figure 14) GASOLINE AND LPG. DAYAND OI CLUTCH . - Page 27 ENGINE & TRANSMISSION MOUNTS (Figure 15) ‘GASOLINE & LPG POWERSHIFT LAST USED ON SIN C5D-21141, CSE-10658, CSH-2019, C5S-3672 AND C5T-7918 Page 28 ENGINE & TRANSMISSION MOUNTS (Figure 16) GASOLINE & LPG POWERSHIFT FIRST USED ON SIN C5D-21142, C5E-10659, CSH-2020, C5S-3673 AND C5T-7919 Page 29 ENGINE & TRANSMISSION MOUNTS (Figure 17) DIESEL: DRY AND OIL CLUTCH LAST USED ON SIN C5A-2161, C5D-8078, C5E-3065, C5S-2253 AND CST-6180 ... Page 30 ENGINE & TRANSMISSION MOUNTS (Figure 18) DIESEL: OIL CLUTCH USED ON SIN C5A-2162 & UP, C5D-8079 TO C5D-12595, CSE-3066 TO (C5E-4592, C5S-2254 TO C5S-2909 AND C5T-6181 TO CaT-6749 Page 32 ENGINE & TRANSMISSION MOUNTS (Figure 19) DIESEL: OIL CLUTCH FIRST USED ON SIN C5D-12596, C5E-4593, C5H-2686, C5S-2910 AND C5T-6750 . Page 34 ENGINE & TRANSMISSION MOUNTS (Figure 20) LAST USED ON SIN C5A-2161, C5D-8078, C5E-3065, C5S-2253 AND C5T-6180 ... Page 35 ENGINE & TRANSMISSION MOUNTS (Figure 21) DIESEL: POWERSHIFT USED ON SIN G5A-2162 & UP, C5D-8079 TO C5D-12596, C5E-9066 TO C5E-4592, (C5S-2254 TO C5S-2909 AND C5T-6181 TO C5T-6749 - Page 36 ENGINE & TRANSMISSION MOUNTS (Figure 22) DIESEL: POWERSHIFT FIRST USED ON SIN C5D-12596, CSE-4593, CSH-2686, C5S-2910 AND C5T-6750 . Page 38 EXHAUST (Figure 23) Sasolne - Page 40 (©1996 HYSTER COMPANY ‘See Service Manual 02/2396 forsenvce sens ooe cs HYSTER ENGINE (Continued) EXHAUST (Figure 24) ‘STEVEDORING: TYPE GS AND LPS - Page 41 EXHAUST (Figure 25) Nee Sete?) LAST USED ON SIN C5D-15209 Page 42 EXHAUST (Figure 26) H60-80G: TYPE DS FIRST USED ON SIN C5D-15210 - Page 43 EXHAUST (Figure 2 DIESEL, OVERHEAD LAST USED ON SIN C5D-15209, C5E-5769, C5H-1744, C5S-3197 AND C5T-7064 . Page 44 EXHAUST (Figure 28) DIESEL, OVERHEAD FIRST USED ON SIN C5D-15210, C5E-5770, C5H-1745, C5S-3198 AND C5T-7065 . Page 45 FLYWHEEL HOUSING/ADAPTER PLATE (Figure 44) GASOLINE & LPG ..... : . Page 76 FLYWHEEL HOUSING/ADAPTER PLATE (Figure 63) DIESEL - Page 108 GEAR COVER/GOVERNOR (Figure 42) GASOLINE & LPG . Page 72 LUBE OIL PLUMBING (Figure 59) DIESEL........ Page 103 MANIFOLDS (Figure 43) GASOLINE & LPG. Page 74 MANIFOLDS (Figure 60) LAST USED ON S/N C5D-22618, C5S-3837 AND CST-8057 . Page 104 MANIFOLDS (Figure 61 Dieser ores) FIRST USED ON S/N C5D-22619, C5S-3838 AND C5T-8058 OIL FILTER (Figure 39) GASOLINE & LAST USED ON SIN C5A-3597, C5D-11378, CSE~4628 AND C5T-6553 Page 105 OIL FILTER (Figure 40) GASOLINE & USED ON S/N C5A-3598 AND UP, CSD-11379 TO C5D-20351 (OIL CLUTCH) AND 50. 20613 (POWERSHIFT), CBE-4629 TO CSE-20617, UP TO CsH 2047, UP TO C5S-3718, AND C51~6554 TO C5T-7729 (OIL CLUTCH) AND. (C5T-7739 (POWERSHIFT) «020... ecseetenee - Page 69 OIL FILTER (Figure 41) GASOLINE & LI FIRST USED ON S/N C5D-20352 (OIL CLUTCH) AND C5D-20614 (POWERSHIFT), CSE-20618, CSH-2048, AND C5T-7730 (OIL CLUTCH) AND C5T-7740 (POWERSHIFT) (©1996 HYSTER COMPANY ‘See Service Manval for sence procedures HYSTER scr Sve os ENGINE (Continued) OIL FILTER (Figure 57) piesa re?) LAST USED ON ENGINE S/N 203U70864 ... - Page 101 OIL FILTER (Figure 58) DIESEL, FIRST USED ON ENGINE S/N 20370865 . Page 102 OL PAN (Figure 37) LINE & LPG « Page 64 OIL PAN (Figure 55) pieseee - Page 98 OIL PUMP (Figure 38) TEER... «+ Page 66 TIMING GEAR (Figure 53) DIESEL... oc. cessecenessngeesessseeressseaeseeessecseessees Page 94 VALVE COVER (Figure 54) [=< EEE - Page 96 WATER PUMP (Figure 39) GASOLINE & LPG + Page 54 WATER PUMP (Figure 56) DE re ccsessssesessesteeseeeeseeeesseceseeeseses Page 100 (©1996 HYSTER COMPANY ‘Soe Service Manual 02/23/86 {or service procedures sen Secs HYSTER ENGINE & TRANSMISSION MOUNTS (Figure 14) GASOLINE AND LPG DRY AND OIL CLUTCH Key: ‘A: Oil Clutch B: Dry Clutch ary ary REF PART NO. NAME OF PART __A B REF PARTNO, NAME OF PART ___A B 1 WANG Stud eee 11 12 18609 Capscrew 22 2 113349 Shim .060 in ARAR 1253149. Starwasher 22 3 111120 22 13 112342 Bracket RH 14 4 113339 1 1 14 120537 Shim .035 in AR AR 5 15180 +55 15 120538 Pad... 44 6 222675 3.3 16 12380 Capscrew 4. 7 15010 66 16 167465 ce 4 8 15160 6 6 17 120670 Bracket 22 9 112341 s 11 18 120536 Spacer . 22 9 8 112344 11 19 1331207 Gasket . 2 1012479 66 1" 15904 4. | First Used On SIN C5A-2029, C5E-2029 & 1" 15162 4 C5S-2859 ©1996 HYSTER COMPANY ‘S00 Service Manual 02/23/96 {or service procedures HYSTER erence! ENGINE & TRANSMISSION MOUNTS (Figure 15) GASOLINE & LPG POWERSHIFT LAST USED ON S/N C5D-21141, C5E-10658, CSH-2019, C5S-3672 AND C5T-7918 Penetrating Oil Part No. 171352 1 16 Stud... -1 14 15010 Nut ; 6 2 113349 Shim .060 in “AR 15 12489 Screw 2 3 111120 Pad -2 15 53149 Starwasher . 2 4 113339 1 16 113566 Bracket RH . 1 4 eae . 5 17 120537 Shim .035 in AR dE ($18 120588 Pad 4 — 19 ® 268874 Bracket .... 1 8 16828 18 > Scoicc 3 Bracket 1 40221777 2 20 120535 Spacer 2 10 272433 22 11 8 175858 [2 ® Last Used On S/N C5D-16771, C5E-7508 & 1 281188 22 (CSH-1835, C5S-3464 & CST-7535 2 12479 6 > First Used On S/N C5D-16772, C5E-7509, 1315160 Lockwasher 26 (CSH-1836, C5S-3485 & COT-7536 (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for service procedures ENGINE & TRANSMISSION MOUNTS (Figure 16) GASOLINE & LPG POWERSHIFT FIRST USED ON S/N C5D-21142, C5E-10659, CSH-2020, C5S-3673 AND C5T-7919 Penetrating Oil Part No. 171352 1 111116 15 - 6 2 113349 16 2 3 111120 16 2 4 113339 7 1 5 15180 18 R 6 222675 19 14 7 113565 20 : aM 8 16828 20 1 9 15156 21 2 10 © 300722 22 2 10 95011 22 2 | 221777 22 AR 42 248320 13 12479 First Used On SIN C5D-23073, C5S-3929 and 14 15160 CsT-8113 (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for service procedures HYSTER sz ono ENGINE & TRANSMISSION MOUNTS (Figure 17) DIESEL: DRY AND OIL CLUTCH LAST USED ON S/N C5A-2161, C5D-8078, C5E-3065, C5S-2253 AND C5T-6180 ‘PARTS-SERVICE GRAM tem [Gram | 20 ‘AD: 1 985424 12 112342 14 1 142862 13 18609 122 2 222675 13 * 12487 2 3 15180 1453149 122 4 120538 15 15010 66 5 120536 16 15008 77 6 18876 17 985605 33 7 984742 17 985603 44 7 142825 17 990332 144 7 984743 18 15158 ‘77 7 ® 142824 19 18607 Capscrew .. panne Be) 8 18600 20 131299 Engine Mount LH... std 9 113349 20 984744 Engine Mount RH... 11 9 120537 21 113339 Spacer 22 10 12479 22 © 111120 Pad 144 1" 15160 120112341 ® First Used On S/N C5A-2029 C5E-2029 and 28 112344 C5S-2859 (©1996 HYSTER COMPANY ‘S00 Service Manual 02723996 {or service procedures sen go cons HYSTER NOTES (©1996 HYSTER COMPANY ‘See Service Manual 02/23/96 for service procedures HYSTER sens oe oe ENGINE & TRANSMISSION MOUNTS (Figure 18) DIESEL: OIL CLUTCH FIRST USED ON S/N C5A-2162, USED ON C5D-8079 TO C5D-12595, C5E-3066 TO (C5E-4592, C5S-2254 TO C5S-2909 AND C5T-6181 TO C5T-6749 ‘Transmission End Penetrating Oil Part No. 171352, (©1996 HYSTER COMPANY ‘See Service Manual for service procedures seni enor os HYSTER ENGINE & TRANSMISSION MOUNTS DIESEL: OIL CLUTCH USED ON S/N C5A-2162 & UP, C5D-8079 TO C5D-12595, C5E-3066 TO C5E-4592, (C5S-2254 TO C5S-2909 AND C5T-6181 TO C5T-6749 Used on SIN CSA~2633, CSD-10895, C5E-3467, C5S-2416 and C5T-6455 ised on SIN C5A~2634 to C5A-2862, C5E-3468 to C5E-3641 and C5S-2417 to C5S-2573 : First Used on C5D-10836, C5E-3642, C5S-2574 and C5T-6456 F 167465 Capscrow 1 44 OF Engine Mount LH 1 2 15162. Lockwasher 44 oF Engine Mount LH 1 3 60137 Nut... 22 a Engine Mount RH... 1 4 15180 Washer 4 4 21 178393 Engine Mount RH... 5 167138 2 2 22 8 15129 Washer 222 § 167192 RAR 23 18541 Capscrew 2 i neers 8 8 23 8 18571 Capscrew 22 8 178213 2. nS Sao 3 24 15158 Lockwasher ............7 7 7 5 eee 3 § 25 15008 Nut ull 7 77 10 © 167157 2. 2% oe 10 © 181324 2 WF -333 10 181062 222 27 444 11 146629 -. 2 % & 444 12 14727 222 29 8 444 13167133 11 1 80 184796 Engine Mount LH... 1 13167136 111 30 181065 Engine Mount Ri 1 1416804 666 3 16598. Capscrew ..... 4 15 15160 66 6 32 15156 Lockwasher 88 16 * 221353 +222 33 15056 Nut : se 8 17 227461 222 34 15178 Washer... 4 18 8 184978 +222 35 181325 Engine Mount 2 19 8 184979 222 20 * 207461 222 ® Included In Engine Mount Conversion Kit 20 15178 2 184980 (©1996 HYSTER COMPANY ‘S00 Serves Manval 02236 for sence procedures HYSTER scan tone ons ENGINE & TRANSMISSION MOUNTS (Figure 19) DIESEL: OIL CLUTCH FIRST USED ON S/N C5D-12596, C5E-4593, CSH-2686, C5S-2910 AND C5T-6750 REF PARTNO. NAME OF PART ___ QTY 1 167465 4 15160 Lockwasher ......... 6 2 15162 4 15157 : 2 3 60137 2 a 4 15180 4 2 5 167138 2 3 6 167132 R 4 7 16696 8 4 8 181062 2 7 9 15156 8 7 10 181324 ne 2 10 181062 22 1 11 146629 22 1 12 14727 12 2 13167133 aa 2 13167136 1 2 14 16804 Capscrew 6 2 (©1996 HYSTER COMPANY senor cs HYSTER ENGINE & TRANSMISSION MOUNTS (Figure 20) DIESEL LAST USED ON S/N C5A-2161, C5D-8078, C5E-3065, C5S-2253 AND C5T-6180 Penetrating Oil Part No. 171352 REE_PART NO, NAME OF 'Y REF PARTNO, NAMEOFPART ___ TY 1 18607 Capscrew .. 2 1 16813 Capscrew wee 2 2 181299 Engine Mount LH - 1 12 113349 7 AR 2 984744 412 120597 R 3 113339 [213 S3tag 2 4 111120 414 12487 2 5 45180 6 15 15010 6 6 222675 4 16 15160 6 7 15158 7 7 12479 6 8 985605 .3 18 113566 1 8 985603 .4 18 113565 1 8 990332 4 19 120538, 4 9 15008 7 20 120536, 12 10 15158 2 a1 268874 1 ‘©1996 HYSTER COMPANY ‘S00 Service Manval for sence procedures 02725196 HYSTER sen Soe ns ENGINE & TRANSMISSION MOUNTS (Figure 21) DIESEL: POWERSHIFT FIRST USED ON S/N C5A-2162, USED ON C5D-8079 TO C5D-12595, C5E-3066 TO C5E-4592, C5S-2254 TO C5S-2909 AND C5T-6181 TO C5T-6749 Penetrating Oil 24 Part No. 171352 ‘See Service Manual (©1996 HYSTER COMPANY ieee 02/23/96 seni tbo xs HYSTER ENGINE & TRANSMISSION MOUNTS. DIESEL: POWERSHIFT USED ON S/N C5A-2162 & UP, C5D-8079 TO C5D-12595, C5E-3066 TO C5E-4592, (C5S-2254 TO C5S-2909 AND C5T-6181 TO C5T-6749 5 ‘A: Last Used on S/N C5A-2633, C5D-10835, C5E-3467, C5S-2416 and C5T-6455 B: Used on S/N C5A~2634 to C5A-2862, C5E-3468 to C5E-3641 and C5S-2417 to C5S-2573 C: First Used on C5D-10836, C5E-3642, C5S-2574 and C5T-6456 ary ary REF PARTNO. NAME OF PART ABC REF PART.NO, NAME OF PART. ABC ! 12408 Capecrew 2 we $8541” Capscrew 2. Washer 22 8 18571 Capscrew 22 3 167132 Shim AR 23-8 15129 Washer - 222 4 8 24 Engine Mount LH 1. 5 24 Engine Mount LH i 4 2 24 Engine Mount RH ...... 1. 6 88 8 24 fede iB 22 5 25 - 222 AR 25% 227461 222 4 ae R 2 15178 ~ 2 a Ti 7 2% 184979 222 9 1404 27 © 184978 222 40 66 6 28 227461 444 1 [66 6 28 * 221953 222 12 122 2 30 184796 1 13 11 1 30 181065 1 14 222 3 16598 4 15 122 2 32 15156 8. 16 733 3 33 15056 8 16 44 4 34 15178 4 7 44 4 35 181325 2 we 144 4 19 8 4 4 4 — ® Induded in Engine Mount Conversion Kit 20 777 184980 21 7 7 7 © First Used On Engine SIN 203U72557C (©1996 HYSTER COMPANY ‘Se Service Manval 2386 for service procedures o HYSTER ee SERIAL CODE C005 ENGINE & TRANSMISSION MOUNTS (Figure 22) DIESEL: POWERSHIFT FIRST USED ON S/N C5D-12596, C5E-4593, C5H-2686, C5S-2910 AND C5T-6750 2 ltt A i 19 @-—20 @ 8 LN yy aX at 16 a2) I 23 & (24 25

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