NKM Research & Development Facility Available: Civil Engineering Material Testing, Geo-Tech Investigation, Plate Load, NDT, Benkelman Beam, Roughness test, Concrete & Bitumen Mix Design, Topographical survey, Quality control & Preparation of D.P.R for Highway, Bridges & Building projects. Regd. Office cum Laboratory: Bitna Road Pinjore, M.C, Panchkula, Zone Pinjore — 134102 (Haryana), M.No. : 9354442116, email: nkmrd212@gmail.com, er.nareshmehta@gmail.com Report of Concrete Mix Design Grade M-25 [Ref No sNKWIHCAUTNPTBO [Dated 870770 Issued to: M/S. Hemavati Consiucions Industrial Area, Pandoga , Lab No.: R&D/2208/2022 Sub Teh. Ispur, Distt. Una (HP). ‘Sample: Coarse aggregate 20 mm, 10 mm & Fine ‘aggregate (Coarse Sand) Cement PPC Brand: Ambuja Your reference No : Sample delivered by your representative. Date of receipt : 20.05.2022 Design As Per, 18:10262-2019 & IS:456-2000 1.0 STIPULATIONS FOR PROPORTIONING: 1.1 Grade designation : M25 1.2 Type of Cement : PPC 1.3 Maximum nominal size of aggregate: 20mm. 1.4 Minimum cement Content + 300 Kg/m*as per 18:456, table-5 1.5 Maximum water Cement Ratio + 0.50 as per 18:456, table-5 1.6 Workability (Sump) + 100-125 mm (Pumpable Concrete) 1.7 Exposure condition : Moderate (Plain Cement Concrete) 1.8 Degree of supervision : Good 1.9. Type of aggregate : Crushed Angular Aggregate 2.0) Type of Fine Aggregate + Coarse Sand 2.1 Chemical Admixture Type : Sika [NKM Research & Developent, Btn 9d Pijoe, MC Panchkula, Zone Pinjore-134102 (Hy). Mail nkmxa@212em om SAVE TREE, SAVE WATER, SAVE EARTH2.0 TEST DATA FOR MATERIALS: 2.1 | Cement used = ] PPC confirming to IS: 1489(P-1)2015 R-2020 2.2. | Specific gravity of cement + [298 23 | Specific gravities of = a) | Coarse aggregate 7 [26 bj | Fine aggregate = [ees ©) | Admixture <1] Lae 24 | Water absorption a) | Coarse ageregate + [0.70 % b) | Fine aggregate = | 1.00 % 2.5 | Free (Surface) moisture 2 [44 a) | Coarse aggregate | Nil (Absorbed moisture also nil) b) | Fine aggregate 1.00 2.6 | Sieve Analysis:- Coarse aggregate: Coarse aggregate fraction Youge Different fraction | Remarks IS: Sieve | Analysisof | F-I | FAI | Combined | Conforming designation, || Coarse 20mm | 10mm to table -7, mm aggregate of IS: 383- Fraction 2016 Fl | Fl | 75% | 25% | 100% 20mm_| 10mm 40 100 | 100 75.0 | 25.0 100 100 20 99.1 | 100 | 74.3 | 25.0 99.3 90-100 10 143 | 999 | 10.7 | 24.9 35.6 25-55 4.75 o6 | 12.2 | 05 3.1 3.6 0-10 2.7 | Sieve analysis Fine aggregate:- 1S: Sieve designation, mm | % age Passing Limit for Grading Zone-TT 10.0 100.0 100 4 93.7 90-100 2.36 884 73-100 LIB 75.7 35-90 0.60 315 35-59 030 uerEse 0 RON O15 4.6 0-10 lz Page-23.0 TARGET STRENGTH FOR MIX PROPORTIONING: fek = fok + 1.65 s From table-2 of I$:10262 :2019 standard deviation, S = 4.0 N/mm? ‘Therefore target mean strength = 25 + 1.65 X 4.0= 31,6N/mm? 4.0 APPROXIMATE AIR CONTENT: From table 3, 1S:10262 :2019 the approximate amount of entrapped air to be expected in normal (non air entrained) concrete is 1.0 percent for 20 mm nominal maximum size of aggregate, 5.0 SELECTION OF WATER - CEMENT RATIO. As per Table 5 of IS:456, maximum water — cement ratio = 0.50 Based on experience, adopt water-cement ratio as 0.44 0.44 <0,50 Hence OK 6.0 SELECTION OF WATER CONTENT. From table 4 of IS 10262:2019, maximum water content = 186 Kg Estimated water content for 100-125 mm slump = 186+ (9/100 x186) Kg = 202.74 say 203kg As superplasticizer is used the water content may be reduced. Based on trial data, the water content reduction of 9 % . Hence the water content = {203 ~ 18.27} = 184.73Kg. 7.0 CALCULATION OF CEMENT CONTENT: Water-cement ratio = 0.44 Cement Content = 184,73/0.44= kg/m? say 419 kg/m As per IS: 456, the minimum cement content for moderate (RCC) condition = 300 kg/m? 419> 300 kg/m?, Hence O.K. 8.0 PROPORTION OF VOLUME COARSE AGGREGATE AND FINE AGGREGATE CONTENT: From Table 5 of IS 10262:2019, Volume of coarse aggregate corresponding to 20 mm size aggregate and fine aggregate (Zone-M) for water—cement ratio 0.50 = 0.62. In the present case water ~ cement ratio is 0.44 therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content, As the water-cement ratio is lower by 0.06, the proportion o° volume of coarse aggregate is increased by 0.012 (at the rate +/- 0.01 for every +/- 0.05 change in water ‘cement ratio). Therefore, corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.44 = 0.62+0.012= 0.632 ‘Volume of fine aggregate content = 1- 0,632 = 0.368 says 0.37 Page-3 NKM Research & Developnent, itn road Pnjore, MC Panchkula, Zone Pinjre-134102 (Hy). Mai: akmd@212gmailcom8.01 Mis calculations ‘The mix calculations per unit volume of conerete shall be as follows: a.) | Volume of concrete =/1m b) | Volume of entrapped ai wet concrete ©) | Volume of cement e) | Admixture {Superplasticizer} | = “| @ 0.75% by mass of Cementitious Material, 2.98 1000 Volume of water 184.731 a) a 1.00 1000 Volume of Chemical 314 £) | Volume of all in aggregate | — | [(1- 0.010) — (0.140 + 0.18473 + 0.002)] = 0.663m? g) | Mass of coarse aggregate | = | 0.663 x 0.632x 2.63 x 1000 = 1102kg h) | Mass of fine aggregate = | 0.663 x 0.37x 2.55 x 1000 = 625 kg 9.0 Mix proportions Calculations (Trial No.-1) ‘Trial ‘Admixture, Keim? | Water, Ke/m* | Cement, kg/m? Fine Aggregate, kg/m? Coarse Aggregate, kg/m’ 3.18 184.73 419 025 1102 0.44 z 1 — *1a9 2.63 Similarly Trial-1 & [1 cai ‘Trial ‘Admixture, Kam? | Water, Kp/m® | Cement, kg/m | Fine Aggregate, kg/m? | Coarse Aggregate, kg/m 3.01 176.9 402 638 1125 04a H 138 279 ‘Trial-MIL ‘Admixture, Kgim® | Water, Kg/m° | Cement, kg/m | Fine Aggregate, kg/m’ | Coarse Agaregate, kglim™ 2.88 169.4 385 650 1145 Oat T 168 297 Page-4 NM Research & Development, Btn oad Pisjore, MC Panchkula, Zone Pinjre-134102 (Hr).10.0 Compressive strength: Verified compressive strength in respect of the designs mentioned in this report is given below for ready reference:~ Compressive strength, N/mm? | Trial No- Trial No = IT Trial No - IIT ‘AUT days = 29.3 28.4 274 ‘At28 days 379 353 33.8 11.0 Recommendation: In our opinion Trail No. III of the essential particulars are given below, is the most appropriate and economical one and is, therefore recommended to be adopted for M-25 Grade, Proportion of constituents: ‘Trial-tl Admixture, | Water,kg/m* | Cement, kg/m? | Fine Ageregate, kg/m? | Coarse Keym? Aggregate, kg/m? 238 169.4 385 650 1145 0.44 H 1.68 297 Quantities required for the Mix per bag of cements- Asia. Water, kg/ | Cement, kg/m* | Fine Aggregate, kg/ | Coarse Aggregate,kg/m? 037 2 30 #4 149 0.44 1 1.68 2.97 [ 1. | For water cement ratio (w/e) for 0.44 = 22kg 2. | Extra quantity of water to be added for absorption in case of | =(+) 1.04 coarse aggregate, at 0.70 % by mass 3. | Quantity of water to be deduct for free moisture present in sand, at | =) 0.84 1.00% by mass 4. | Actual quantity of water to be added (2241.04 - 0.84) =22.2kg say 22kg =84.8k; 85k; 5. | Actual quantity of fine aggregate required (84 + 0.84) as 6. | Actual quantity of coarse aggregate required (149-1.04) = 147.96 kg say 148kg. Page-5 KM Resc & Daslopne ia on Pore. MC Pancla,ZaePjr- 14102) klActual quantities required for the mix:- ‘Admixture, Ky/ m'| Water, Kg/m® Cement, kg/m? Fine Aggregate, kg/m Coarse Aggregate, kgim™ 2.88 169.4 385 655 1140 20 mm = 885 10 mm = 255 0.44 1 1.70 2.96 Quantities required for the Mix per bag of cement:- ‘Admixture, Kg/nv | Water, Kg/m™ Cement, kerm™ Fine Aggregate, kg/m Coarse Aggregate, kgim* 037 22 50 85 148 20 mm = 111 10 mm = 37, 0.44 1 1.70 2.96 Not : Aggregate should be used in saturated surface ¢ry condition. If otherwise, when computing the requirement of mixing water, allowance shall be made for the free (surface) moisture contributed by the fine aggregate and coarse aggregates. On the other hand, if the aggregates are dry, the amount of mixing water should be increased by an amount equal to the moisture likely to be absorbed by the aggregates. Necessary adjustments are also required to be made in mass of aggregates. The surface water and percent watet absorption of aggregates shall be determined according to IS: 2386. Note: 1. The results relate tothe sample tested, 2. Sample consumed in testing. 5. This repor isnot tobe reproduced wholly or in part and cannot be use as evidence inthe court of [Law & should not be used in any advertising media withont special permission in writing. Page-6 [NKM Research & Development, Bia road Pore, MC Panchkula, Zone Pnjre-138102 (Hy). Mall: kind@212gmailcom