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Collets, Guide Bushes

and Grippers

THE TOOLING SPECIALISTS FOR PRECISION COMPONENT MACHINING

COLLETS, GUIDE BUSHES AND


GRIPPERS

2016
Collets, Guide Bushes
and Grippers

W W W. FLO Y D A U TO M AT I C . C O . U K
Collets, Guide Bushes
and Grippers

Page

2 F-Type Collets

3 Adjustable Guide Bushes

4-5 Bar Feed Collets

6 FMB Turbo Magazine Bar Loaders

7 Extended Nose Collets

8 WIFEX Internal Clamping Collets

9 Overgripping Collets

10 Oversize Collet and Bush Information

11 In-House Collet Re-Grinding Service

12 SDK - Adaptive Guide Bushing

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Collets, Guide Bushes
and Grippers

F-Type Collets

Maximum

E. No. Schaublin Ref d D L K Ø Hex Square


EF 4.5 F4.5-76 4.5 6.75 17.25 30° 3.5 - -
100 E F6-599 6 10 30 30° 4.5 - -
1010 E F7-576 7 11 41 30° 5.0 - -
1020 E F7-66 7 10.7 26 30° 5.5 - -
101 E F8-577 8 12 42 32° 6.35 - -
109 E F10-86 10 15.5 47.5 40° 8.0 7.0 5.5
111 E F10-1178 10 16 46 40° 8.0 on request
114 E F12-578 12 18 64 32° 10.0 - -
116 E F13-357 13 19 63.5 32° 10.0 8.0 7.0
117 E F14-98 14 18 46 26° 12.0 10.0 8.0
120 E F15-580 15 21 64 32° 13.0 11.0 9.0
121 E F15-358 15 22 47 40° on request
123 E F16-104 16 22 55 30° on request
1212E F16-1076 16 21 64 32° 13.0 10.0 8.0
127 E F18-85 18 25 67 30° on request
128 E F18-579 18 24 64 32° on request
136 E F20 76-201 20 26 54 30° 16.0 14.0 10.0
138 E F20-87 20 28 67 32° 16.0 14.0 11.0
140 E F22-71 22 30 55 30° 16.0 15.0 10.0
144 E F25-91 25 34 65 30° 20.0 17.0 14.0
145 E F25-64 25 35 77 32° 20.0 17.0 14.0
146 E F26-90 26 32 67 26° 20.0 17.0 14.0
147 E F27-22 27 38 72.7 30° 23.0 20.0 16.0
148 E F28-93 28 38 70 30° 24.0 19.0 16.0
157 E F30-63 30 42 80 32° 26.0 22.0 18.0
1446E F30-101 30 38 65 30° 26.0 22.0 17.0
161 E F32-221 32 45 75 30° 28.0 24.0 19.0
163 E F35-94 35 48 80 30° 30.0 27.0 20.0
1536E F37-740 37 47 92 32° 32.0 27.0 22.0
164 E F38-72 38.1 49.3 108.7 30° 32.0 27.0 22.0
- F40 40 47 92 32° 36.0 - -
171 E F42-99 42 55 94 30° 37.0 32.0 26.0
173 E F48-81 48 60 94 30° 42.0 38.0 30.0
177 E F58-355 58 70 94 30° 52.0 44.0 36.0
185 E F66-359 66 84 11 30° 60.0 50.0 41.0

In-house re-grind service. Intermediate sizes available in 24/48 hours.


See our website for Extended nose options, Carbide lined collets, Special profiles, Overgripping application, ID clamping

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Collets, Guide Bushes
and Grippers
Adjustable Guide Bushes
with carbide insert

Ref No. ØD (mm) L (mm) M A Max Ø (mm) Hex (mm) SQ (mm)


J2 7 30 6 x 0.5 16° 3.5 3.0 2.5
B201 9 50 8 x 0.6 30° 5.0 4.5 2.5
J3 9 44 8 x 0.75 16° 5.0 4.5 3.0
1352 11 53 10 x 0.8 16° 7.5 6.0 4.0
J4 11 53 10 x 0.75 16° 7.5 6.0 5.0
B211 12 50 12 x 1.0 30° 8.0 6.5 5.5
J5 12 50 10 x 0.75 16° 7.5 6.0 5.0
B300 13 41.5 12.5 x 0.75 15° 8.0 7.0 5.0
B304 14 64 13 x 0.75 16° 8.0 7.0 5.5
B203 16 61 15 x 1.0 19° 11.0 9.5 8.0
1353 16 59 14 x 1.0 16° 10.5 9.0 7.5
J6 16 58 14 x 1.0 16° 10.5 9.0 7.5
B121A 18 59 16 x 1.0 30° 12.0 11.0 9.0
Top 100 18 100 18 x 1.0 20° 13.0 11.0 9.0
B208 20 55 20 x 1.0 30° 13.0 11.0 9.0
N800 21 57.5 18 x 1.0 12° 11.0 9.5 8.0
J7A 22 68 19 x 1.0 16° 16.0 14.0 11.0
39.001 22 68 22 x 1.0 16° 18.0 15.0 13.0
B238 24 61 22 x 1.0 30° 16.0 14.0 11.0
B302 27 57.5 24 x 1.0 12° 16.0 14.0 11.0
B260 28 81 24 x 1.0 30° 20.0 18.0 15.0
B261 28 82 25 x 1.0 16° 20.0 18.0 15.0
B261R* 28 82 25 x 1.0 16° 23.0 19.5 16.0
B261R* 28 82 27 x 1.0 16° 24.0 22.5 16.5
B214 32 71 28 x 1.0 30° 22.0 19.0 15.0
N227 34 87.5 34 x 1.0 10° 25.0 22.0 18.0
Top 200 34 150 34 x 1.0 20° 26.0 22.0 18.0
B207 40 71 32 x 1.5 30° 30.0 26.0 20.0
B207A 40 72 36 x 1.0 30° 26.0 22.0 20.0
N229 42 82 40 x 1.0 16° 32.0 26.0 20.0
N229R* 42 82 42 x 1.0 16° 36.0 30.0 24.0
B48 48 82 46 x 1.0 16° 38.0 - -

Extended Carbide and VLF coating available on request

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Collets, Guide Bushes
and Grippers
Bar Feed Collets
IEMCA with Right Hand Thread

Ref No. D Bild G L SW B from B to step


DJ07 7.5 1 M5 x 0.5 40 6 1.5 6.5 0.1
DJ10 10 1 M6 x 0.75 40 8 1.5 9.0 0.1
DJ12 12 1 M7 x 0.75 42 10 1.6 10.5 0.1
DJ15 15 1 M8 x 1 42 13 3.0 13.0 0.1
DJ16 16 1 M8 x 1 42 14 6.0 15.0 0.5
DJ18 18 1 M8 x 1 42 14 11.0 16.5 0.5
DJ20 20 1 M10 x 1 59 17 2.5 18.5 0.1
DJ23 23 1 M10 x 1 59 19 11.0 21.0 0.5
DJ25 25 1 M10 x 1 59 22 8.0 23.0 0.5
DJ27 27 1 M10 x 1 59 22 16.0 25.5 0.5
DJ30 30 1 M10 x 1 * 65 28 6.0 28.0 0.5
DJ31 ** 31 1 M10 x 1 * 65 28 8.0 29.0 0.5
DJ32 32 1 M10 x 1 * 65 28 6.0 30.0 0.5
DJ33 33 1 M10 x 1 * 65 28 8.0 32.0 0.5
DJ34 34 1 M 25 x 1.5 65 28 5.0 32.0 0.5
DJ35 35 1 M 25 x 1.5 65 30 19.0 33.0 0.5
DJ36 36 2 M 25 x 1.5 65 34 20.0 34.0 0.5
DJ40 40 2 M 25 x 1.5 70 36 10.0 37.0 0.5
DJ42 42 2 M 25 x 1.5 70 36 20.0 40.0 0.5
DJ46 46 2 M 25 x 1.5 72 40 20.0 44.0 0.5
DJ50 50 2 M 25 x 1.5 80 46 43.0 48.0 0.5
DJ52 52 2 M 25 x 1.5 80 50 45.0 50.0 0.5
DJ54 54 2 M 25 x 1.5 80 50 47.0 52.0 0.5
DJ55 55 2 M 25 x 1.5 80 50 20.0 54.0 0.5
DJ56 56 2 M 25 x 1.5 80 50 20.0 54.0 0.5
DJ58 58 2 M 25 x 1.5 80 50 20.0 54.0 0.5
DJ60 60 2 M 25 x 1.5 80 55 20.0 57.0 0.5
DJ65 65 2 M 25 x 1.5 80 55 56.0 63.0 0.5
DJ70 70 2 M 25 x 1.5 80 55 60.0 68.0 0.5
DJ75 75 2 M 25 x 1.5 80 55 67.0 72.0 0.5
DJ80 80 2 M 25 x 1.5 80 cross hole 50.0 77.0 0.5

* Also available with threads: M17x1 ; M25x1.5 ; M18x1.5 ; M18x1.5L

Thin-walled bar feed collets also available in "Longlife"-type


** Also for Stama loaders

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Collets, Guide Bushes
and Grippers
Bar Feed Collets
for Bar Loaders FMB, IEMCA, LNS, TRAUB, TORNOS

Also available in "Longlife" type

with thread Bild 1

Type 'L'

Type 'LS'
pinned type Bild 2

Ref No. D Bild G/d A L B from B to step


D05 5 1 M4 - 37 0.8 4.5 0.1
D07 7 1 M5 - 37 0.6 6.0 0.1
D10 10 2 7 4 40 1.0 9.0 0.5
D11 11 2 7 4 40 9.5 10.0 0.1
D12 12 2 8 4 40 1.5 10.5 0.5
D13 13 2 8 4 40 2.0 12.0 0.5
D14 14 2 8 4 40 8.0 13.0 0.5
D15 15 2 11 6 40 2.0 13.5 0.5
D16 16 2 11 6 40 4.0 15.0 0.5
D18 18 2 11 6 40 3.0 17.0 0.5
D20 20 2 14 8 65 2.0 19.0 0.5
D21 21 2 14 8 65 18.0 20.0 0.5
D22 22 2 14 8 65 4.0 21.0 0.5
D24 24 2 14 8 65 16.0 23.0 0.5
D25 25 2 20 8 65 2.0 24.0 0.5
D28 28 2 20 8 65 3.0 27.0 0.5
D30 30 2 20 8 65 4.0 29.0 0.5
D32 32 2 20 8 65 3.0 31.0 0.5
D34 34 2 20 8 65 28.0 33.0 0.5
D36 36 2 20 8 65 4.0 35.0 0.5
D42 42 2 20 8 70 15.0 41.0 1.0
D52 52 2 20 8 70 40.0 51.0 1.0

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Collets, Guide Bushes
and Grippers
FMB Turbo Magazine Bar Loaders
Barfeed Collets

E. No. D Range Step E. No. (RFC) Range Step


C-D25-9130 25 3 - 23 0.5mm & 1/32" C-D25-9130-L 18 - 24 0.5mm
C-D30-9131 30 3 - 28 0.5mm & 1/32" C-D30-9131-L 24 - 29 0.5mm
C-D32-9132 32 3 - 30 0.5mm & 1/32" C-D32-9132-L 25 - 31 0.5mm
C-D36-9134 36 4 - 34 0.5mm & 1/32" C-D-33-L 30 - 32 0.5mm
C-D38-9135 on demand on demand 0.5mm & 1/32" C-D34-9131-L 25 - 33 0.5mm
C-D40-9136 40 5.5 - 36 0.5mm & 1/32" C-D36-9134-L 28 - 35 0.5mm
C-D42-9137 42 3 - 40.5 0.5mm & 1/32" C-D38-9135-L 30 - 37 0.5mm
C-D45-9138 45 6 - 42 0.5mm & 1/32" C-D40-9136-L 30 - 38 0.5mm
C-D50-9139 50 6 - 47 0.5mm & 1/32" C-D42-9137-L 30 - 41.5 0.5mm
C-D60-9141 60 10 - 57 0.5mm & 1/32" C-D45-9138-L 40 - 44 0.5mm
C-D65-9143 65 8 - 62 0.5mm & 1/32" C-D50-9139-L 40 - 49 0.5mm
C-D80-9144 80 40 - 74 1.0 mm C-D60-9141-L 50 - 59 0.5mm
C-D90-9145 90 50 - 80 1.0 mm C-D63-9142-L 50 - 62 0.5mm
C-D100-9146 100 50 - 90 1.0 mm C-D65-9143L 52 - 64 0.5mm

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Collets, Guide Bushes
and Grippers
Extended Nose Collets

Collet Dimensions Steel Carbide Lined


Type A B C E F G* a° Min Ø / Max Ø Min Ø / Max Ø

F8-577 8 12 45.5 8 8 M6 x 0.5 16° 0.50 - 6.0 0.50 - 5.0


47.5 10
50 8
F10-86 10 16 52 10 10 M8 x 0.5 20° 0.50 - 7.0 0.50 - 6.0
54 12

F13-357 13 19 68 10 13 M11 x 0.75 16° 0.50 - 10.0 0.50 - 8.0


70 12
68 10
F15-580 15 21 71 13 15 M12 x 0.75 16° 0.50 - 12.0 0.50 - 11.0
73 15
71 13
F16-1076 16 21 73 15 16 M14 x 0.75 16° 0.50 - 12.0 0.50 - 11.0
78 20

F20-87 20 28 75 15 21 M17 x 0.75 16° 0.50 - 16.0 0.50 - 15.0


80 20
62 13
F20-201 20 26 64 15 19 M18 x 1 15° 0.50 - 16.0 0.50 - 14.0
69 20

F22-71 22 30 64 15 21 - 15° 1.0 - 17.0 1.0 - 16.0


69 20

TF-24 23.8 28.4 70 15 22 - 15° 1.0 - 18.0 1.0 - 17.0


75 20
85 18
F25-64 25 35 87 20 27 M22 x 1 16° 1.0 - 20.0 1.0 - 20.0
92 25

F27-22 27 38 83 18 30 - 15° 1.0 - 23.0 1.0 - 21.0


90 25

F28-93 28 38 83 20 28 - 15° 1.0 - 23.0 1.0 - 22.0


88 25

F30-101 30 38 79 20 32 - 15° 2.0 - 26.0 2.0 - 23.0


82 15
F32-221 32 45 87 20 34 - 15° 2.0 - 27.0 2.0 - 25.0
92 20
43 90 27 34
F35-2013 35 100 27 - 15° 2.0 - 30.0 2.0 - 27.0
48 38
102 20
F37-740 37 47 107 25 40 - 15° 2.0 - 32.0 2.0 - 30.0
107 35

F38-72 38.1 49 123 24.5 38 - 15° 2.0 - 32.0 3.0 - 30.0

F42-99 42 55 105 20 42 - 15° 2.0 - 36.0 3.0 - 34.0


110 25

F48-81 48 60 113 28 50 - 15° 2.0 - 42.0 3.0 - 38.0

*These collets are also available in both steel and carbide lined versions, with WAVE slots designed to prevent the marking
of finished turned or threaded components.

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Collets, Guide Bushes
and Grippers
WIFEX Internal Clamping Collets

Standard Collet Body Types

Type A L Ref No.


F13-357 13.00 65.90 WIFEX F13
F20-201 20.00 58.05 WIFEX F20/136E
F20-87 20.00 70.05 WIFEX F20/138E
F25-64 25.00 78.00 WIFEX F25
F37-740 37.00 102.00 WIFEX F37
F48.81 48.00 110.00 WIFEX F48

• The WIFEX System uses a standard collet body with interchangeable


heads.

• The system fits directly into the standard collet sleeve and requires no
modification to the machine!

• The interchangeable head can be supplied as a soft blank that can be


machined by the user if required.

• The heads can also be designed and finished to suit customer’s specific
internal clamping applications.

Unhardened Blank Heads

Type A B C E Ref No.


F13-357 8.5 10 21.8 15 150948
F20-87 14 15 29.5 20 150416
F20-201 14 13 23.5 14 150415
F25-64 20 20 43.8 30 150828
F37-740 30 35 61.8 40 150480
F48-81 34 43 79.5 60 150750

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Collets, Guide Bushes
and Grippers
Overgripping Collet

Over gripping collets are specially designed pick up collets that open sufficiently to grip
a component behind a shoulder. The collets are designed for each application, and the
amount that that the collet can open is limited by the stroke of the collet clamping mecha-
nism.

The general rule is that the increase in diameter is less than or equal to the stroke length.
Depending on the machine, it is sometimes possible to modify the stroke length to allow
the collet to open further.

These collets do not require a special collet nose cap.

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Collets, Guide Bushes
and Grippers
Oversize Collet and Bush Information

Increase your bar capacity


• Ø16mm machines up to Ø18mm
• Ø20mm machines up to Ø24mm
• Ø32mm machines up to Ø36mm

Ø16mm Bar Capacity Machines using Collet Type F20-87 (Din 138E) & Guide Bushes Type B238

Modified Sleeve & Modified Nose


Collet Max Ø Max □ Max □
Spring Required Cap Required
F22 18 n/a n/a yes(**) no

Guide Bush B238 Is Available Up Ø18mm

Ø20mm Bar Capacity Machines using Collet Type F25-64 (Din 145E) & Guide Bushes Type B261

Collet Options Max Ø Max □ Hex Max □ Sq Requirements

A modified spring with increased bore will be required. Some


F25-64 >Ø20mm 22.22 n/a n/a applications will need the bore in the back of the collet sleeve
increasing. Prices for these adaptions on demand.
F27-22 >Ø20mm 24mm 21.0 20.0 F27-22 Oversize Kit Comprising of Collet Sleeve & Collet Nose Cap.

Keyway Modified for ** New or Modified Guide


Bush Options Max Ø Modified Thread Size
Oversize Bushes Bush Nut Required?
B261- Standard
21.0 Yes* Standard M25x1 No
(B.2882.251.16)
B261R
23.0 Yes* Oversize M27x1 Yes
(B.2882.271.16)
B261RR
24.0 Yes* Oversize M28x1 Yes
(B.2882.281.16)

Ø32mm Bar Capacity Machines using Collet Type F37-740 (Din 1536E) & Guide Bushes Type N229 (J9)

Modified Sleeve & Price for Modified Modified Nose


Collet Max Ø Max □ Hex Max □ Sq
Spring Required Sleeve & Spring Cap Required
F40 36.0 31.0 25.40 Yes No

Keyway Modified for ** New or Modified Guide


Bush Options Max Ø Modified Thread Size
Oversize Bushes Bush Nut Required?
N229 Standard
33.0 Yes* No
B.4282.401.16 M40x1
N229R Oversize
36.0 Yes* Yes
B.4282.421.16 M42x1

* For oversize bushes we cannot manufacture the keyway to the standard depth it is only possible to have a depth of 1mm.
**Guide bush nuts are available for most machines to accommodate the larger threads indicated. Price on demand. We can
also modify an existing guide bush nut provided by the client.

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Collets, Guide Bushes
and Grippers
In-House Collet Re-Grinding Service

At our facility in Baldock we have internal grinders set up to provide a collet


re-grinding service.

This allows us to act quickly to our customers' needs for intermediate bore
sizes so frquently required fo sub-spindle component pick up applications.

This Service is available from Ø5mm upwards on the following collet types

F-Type Din No.


F20-201 136E
F20-87 138E
F25-64 145E
F30-63 157E
F30-101 1446E
F37-740 1536E
F42-99 171E
F48-81 173E

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Collets, Guide Bushes
and Grippers

SDK - Adaptive Guide Bushing

• Highest flexibility due to integrated spring


package.
• Single piece construction.
• High concentricity.
• Can be ground up to one millimeter.
• Cost-effective - ground bushes can be
reused.
• Chips cannot get caught in the bush.
• The bush closes completely and protects
the material to be processed from pressure
marks and dirt.

Version ØD (mm) Length L (mm) Cone K (degree) ØS

SDK 48 48 60 22.5° 3.0 - 36.0


SDK 42 42 50 22.5° 3.0 - 32.0
SDK 33 33 40 22.5° 3.0 - 23.0
SDK 28 28 40 22.5° 3.0 - 20.0
SDK 24 24 35 22.5° 3.0 - 12.0

Guide bush with carbide insert


• Carbide guide bushes available for workpiece guiding
• For all current sliding headstock automatic lathes
• Provides longer service life
• The material used should be specified when making the request

Steel-hardened and bl-coated guide bush


• Provides longer service life
• For material with inherent sliding properties such as brass, bronze, copper, plastic etc.
• Serves to prevent the material from welding in the guide bush

Special profiles
• All contours feasible

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Collets, Guide Bushes
and Grippers

W WW. F L O Y D A U TO M AT I C . C O . U K
G E T IN TOU C H Floyd Automatic Tooling Ltd,
01462 491919 17 Bondor Business Centre,
www.floydautomatic.co.uk London Road,
sa le s @floydautomatic.co.uk Baldock, Herts, SG7 6HP/GB

Collets, Guide Bushes and Grippers Knurling and Marking Tools

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