TE cone KitPON 329563-000 Product code APKT-2401XO-T Label content OUTDOOR TERMINATION 1 CORE, 240-400 M2, 24KV XLPE CABLE, INSULATION OD:23 MIN TO 37 MAX, JACKET OD: 23 MIN TO 50 MAX Material Component description aty 012565-002 _E8D-1363-0/08 1 100829-000 -HVOT-62/2-A1U-C(120) 1575 HVOT-62721-A/U cut to 525mm 3 160605-000 _$1189-1-150(43){C1500) 3 802561NOO1 —_205W336-105/80 9 335701-000 _SCTM-46/18-A/U-C(150) os7 SCTHLA6/19.AU cut to 190mm 3 2197877-3——$1085-1-600-CN 9 2084980-4 -_EXRM-ROLLSPRING-C-CN 3 334906NO01 EXRM-517 3 612106-018 —_EPP-0917-4108 1 (oN4425-000 _EXRM-8009-CU BRAID-25. 12 EXRW-8009-CU Braid-25 cut to 400mm 3 om Po Pc S338 letue Date: 27 Ju 2011Energy Division = Tyco Electronics Installation Instruction EPP-0317-4/08 Raychem Solderless Earth Connection for Metal Tape Shielded Plastic and Rubber Insulated Cable Terminations 7.2 KV to 36 kV ‘Tyco Electronics Raychem GmbH Energy Division Finsinger Feld 1 185521 OttobrunniGermany (0049-89-6089-0 tel ‘0049.89-6089-345 fax hit/fenergy tycoelectronics.comBefore Starting Check to ensure that the kit you are going to use fits the cable. Rofer to the kit label and the tite ofthe installation instruction. Components or working steps may have been improved since you last installed this product. Carefully read and follow the steps in the installation instruction. General Instructions Use a propane (preferred) or butane gas torch. Ensure the torch is always used in a well-ventilated environment. ‘Adjust the torch to obtain a soft biue flame with a yellow tip. Pencilike blue flames should be avoided. Keep the torch aimed in the shrink direction to preheat the material. Keep the flame moving continuously to avoid scorching the material Clean and degrease all parts that will come into contact with adhe Ifa solventis used follow the manufacturer's handling instructions. Tubing should be cut smoothly with a sharp knife leaving no jagged edges. ‘tart shrinking the tubing at the position recommended in the instruction. Ensure that the tubing is shrunk smoothly all around before continuing along the cable. Tubing should be smooth and wrinkle free with inner components cl rly defined. The Infrmaton contained in thee neallaton instruction i or use only by instal anes to make lctcal power insalaons andi intended to describe tho corec method of instalation fr ths product. However, Tyo Electronics has ne contol over he fl condtons whic influence predut instalation. Is te users responsibly determine the subi ofthe instalation meted nthe usr eld conten. “Tyco Electronics only obligations ae those in Tyco Electonics’ standard Condon of Sale for this product ‘20 inno case wil Tyco Elecerics be lable for any oer indent, iret or consequent camages ‘ating fom the use or misuse ff produc Raychem, TE Logo and Tyo Etectronis are ademas. EPP-0317-4/08 page 2/3Installation of Solderless Earth Connection on 3-Core Cables Remove the oversheath of the cable ‘according to the dimensions given in the appropriate Raychem Terminations Installation Instruction. Position the end of the earth lead on the ‘metal tape shield of one core about 100 mm from the end ofthe oversheath, Starting at the opposite si of the core, ‘wrap the roll spring twice . or the earth lead, in the direction of 3 metal tape ‘shiold wrap. Fold the e:h lead back over the rol spring, ‘Wrap the rest of the oll spring around the earth lead. Carefully slide the roll spring ‘and earth lead dov' into the crutch unt it is about 10 mm frcm the end of the ‘oversheath. Tighten the roll spring with a twisting action ana fixit into place with two layers of adhesive tape. metal tape shield Install the remaining springs and earth leads on the other two cores in the same way. earth lead oversheath Continue instalation in accordance with the appropriate Raychem Terminations Installation Instruction. Installation of Solderless Earth Connection: on Single Core Cables earth lead Remove the oversheath and metal tape 1p aa Shield of the cable according to the nee dimensions given inthe appropriate Raychem Terminations instalation Instruction Position the end of the earth lead on the ‘metal tape shield. Starting at the opposite side of the cable, wrap the rol spring twice ‘over the earth lead about § mm from the ‘end of the oversheath, ‘Apply the roll spring in the direction of the ‘metal tape shield wrap, roll spring oversheath Fold the end of the earth lead back over the roll spring. Wrap the rest of the roll spring over the earth lead. Tighten th. .oll spring with a twisting action and fxit into place With two layers of adhesive tape. Continue installation in accordance with the ‘appropriate Raychem Terminations Instalition Instruction. Please dispose of all waste according to ‘environmental regulations. azn EPP.0317-4/08 page 3/3eect nl iecean PRODUCTS:DIVISION Installation Instruction ESD 1363 9/94 Terminations for Screened Single Core Plastic and Rubber Insulated Cables 7.2 kV to 36 kV without Armour RaychemInstallation Note ‘As Raychem has no control over the field ‘conditions which influence product Installation, its understood that the user ‘must take this into account and apply his ‘own experience and expertise when Installing the product. Before Starting Check to ensure that the kit you are going touse fits the cable. Refer to the kit label and the title of the Installation instruction. Itis possible that components or work steps have been improved since you last Installed this product. Carefully read and follow the steps in the installation instruction. General Instructions Use a propane (preferred) or butane gas torch. Adjust the torch to obtain a soft blue flame with a yellow tip. Pencil-like blue ‘lames should be avoided. Keep the torch aimed in the shrink direction to preheat the materi Keep the flame moving continuously to avold scorching the material. Clean and degrease all parts that will ‘come into contact with adhesive. Ia solvent is used follow the manufacturer's handling instructions. Tubing should be cut smoothly with @ sharp knife leaving no jagged edges. Start shrinking the tubing at the position recommended in the instruction. Ensure that the tubing Is shrunk smoothly all round before continuing along the cable. ‘Tubing should be smooth and wrinkle free with inner components clearly defined. RaychemCable Preparation A Cable with wire shield Table 1 ‘Max. system voltage L Leek, for cable indoor outdoor {mo} [mm] = 72. 450 200 according 1275 2301 ‘300 to depth of connector 24 270. ‘360 barrel hole + 5 mm 36 370. 500. Wrap one layer of mastic (red) over the shielding wires for 60 mm as ‘shown in the drawing. Bend the shielding wires back onto the oversheath. Avoid crossing the individual wires. Fix the wires with ‘awire binder 60 mm from the end of the oversheath. Gather the shielding wires together to form an earth lead. Wrap a second layer of sealant tape ‘over the shielding wires for 60 mm. ‘Thoroughly remove the core screen to within 40 mm of the oversheath cut The surface of the insulation should be free from all traces of conductive material ‘Smooth out any irregularities. Note: Do not nick the insulation. | | | K Hr rE i Ciean 100 ’ ta Cut the cable to the required length. Remove the oversheath to the dimension L + K in table 1. Clean and degrease the end of the oversheath for about 100 mm. Wrap the mastic strip (yellow) around the end of the core screen. Cover 20, ‘mm of the core sereen and continue along the insulation for 410mm. Stretch the strip to hat of its original width to achieve a fine, thin ledge onto the insulation. yellow masticB Cable with metal tape shield Table 2 ‘Max. system voltage L for cable indoor ev) ee fe) 150 230 ‘Wrap one layer of mastic (red) over the earth lead and oversheath for 60 mm as ‘shown in the drawing. Bind and solder an earth lead to the metal tape shield (or attach the earth lead by any other ‘equivalent method). Fil the braid with solder to form a 30 mm moisture block. Fix the earth braid with a second wire binder 60 mm from the end of the oversheath, 1 K Leek “Aaa al outdoor ana "aaa as — ae to depth of connector — ae = \_ ae 1 Clean 100 1b ma sossa | ut the cable to the required length. Remove the oversheath to the dimension L + Kin table 2. Remove the metal tape shield to within 20 mm. of the oversheath cut. Clean and degrease the end of the oversheath for about 100 mm. Wrap the mastic strip (yellow) around the end of the tape shield. Cover 5 mm of the tape shield and continue along the insulation for 10 mm. Stretch the strip to half of ts original with to achieve a fine, thin ‘edge onto the insulation. “Thoroughly remove the core screen 10 within 40 mm of the oversheath cut The surface of the insulation should be free from all traces of conductive material ‘Smooth out any irregularities, Note: Do not nick the insulation. 40 yollow mastic‘Completion of Termination Place the stress control tubing (black) Cut back the insulation according to ‘over the core and position itso that it dimension K = depth of cable lug is level with the oversheath cut. barrel hole + 5 mm. ‘Shrink down starting at the bottom Install the cable lug. ‘and working towards the core end. Clean and degrease the core ingulation and the lug Slide the tubing (red) over he core, Cut the tubing back onto the cable lug level wit the wire binder. barrel f necessary. Postheat the palm ‘Shrink down the tubing staring at the of the cable lug until a bead of mastic foversheath end working towards the _is seen around the top of the tubing, cable lug. Indoor termination up to 17.5 kV completed. ‘Allow the termination to cool before ‘applying any mechanical strain 7 voor | Wrap the red mastic around the barrel ofthe cable lug. Stretch the tape to half of is width and apply with half overlap, Use the remaining sealant (red) to fil inthe space between the core insulation and the cable lug to leave a ‘smooth transition. For indoor terminations above 17.5 kV ‘and all outdoor terminations shrink the ‘skies into place at the positions shown in the drawing on the next page.Deets A kes By ccamaste indoor outdoor T2KV 12N75KV 26KV 72K 12N7SKY 24KV skit position for reversed installation [iin clsrances Wax. system volage @V) fi Tal 1a|_17.5| 24] 36] la arrclearance a8 forlocalspeciicatons | jpiphoes a a [aber ~ fmm 10| 40] — 15] 20] 25) xD,_belore bending heat cabo up 1 approx. 70°C ‘At Raychem we ae commie o continuous quay improvement in every aspect ot curbisiees. Myoehave comments onthe insaltonnsucton please contact your neal Raychem ce Faaychem is a trademark of Raychem Corporation Raychem Raychem GmbH Raychem Corporation Electrical Products Division Electrical Products Division Haidgraben 6 300 Constitution Drive -85521 Ottobrunn Munich, Germany “Tol. (088) 6089.0, Fax (089) 6096045, US - Menlo Park, CA 94025, Tol 615) 961-4022 Fax (415) 9615447 © Raychem ESD 1363 9/94, Revision B, RPN: 012565-002