Desfoyaux TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR.I 181 Revision 0.3 of 16/02/09 Ret: DTLGR.INB1—15 INSTALLATION AND OPERATING GUIDE FILTRATION UNIT GR. 181 4 Desjoyaux FRANCE FEBRUARY 2009 Zou Bas Roleta Foullouse(Franco}.Tl 0477 36.12.2-Fax 04.77.96.12.10+ Desjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 ‘This guide contains all information required to install and operate the GR.! 181 filtration unit. We strongly recommend that you take the time to read the various sections of this manual thoroughly and to keep it carefull it for future reference. NOTE: The "CE" conformity declaration has been established in compliance with directive 89/336/CEE relative to electromagnetic compatiblity and directive 73/23!CEE relative to the safety requirements of electrical equipment. ‘The GR.I 181 filtration unit complies with standard NFC 15.100 edition 2002, ‘This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of ‘experience and knowledge, unless they have been given supervision or instructions by a person responsible for their safety (NF EN 60335-1/42). Your appliance is reaching the end of its working life. You would like to get rid of itor replace it Please do not throw it into the dustin or into your local council's selective sorting containers. ‘When this symbol appears on a new appliance, it means that the equipment must not be thrown away and that it will be collected selectively so that it can be reused, recycled or recovered. Any substances it may contain which are potentially dangerous to the environment will be eliminated or neutralised, You can give it to a community association who will be able to repair it and put it back into circulation. If you buy a new one, you can take the old one to the store or ask the delivery man to take it back. This is known as a “One-for-One" exchange. Otherwise, please take it to a waste collection centre, if your local council has set up a selective collection system for these products, | C > v v Y TAKE THE USED DEVICE GIVE THE APPLIANCE BACK TO THE TAKE THE USED DEVICE "TO A COWMUNITY DISTRIBUTOR WHEN TOAWASTE MAKING A NEW PURCHASE Contents 1, Presentation of the GR.I 181 fitration unt 7 2. General views 18 3. Technical specifications and instructions prior to the installation and operation of the GR.! 181 firation unit 19 4, GR. 181 installation and operating instructions 19 4.1 - Support masonry 19 4.2 - Positioning the fitration unit 20 4.3- Liner installation 20 4.4 - Commissioning of the GR. 181 fitration unit 20 4.5 - GR. 181 filration unit winter shut-down operations 2 5. Detailed views 2 5.1 - GR. 181 fitration unit - Standard version 2 5.2 - GR 181 filtration unit - By-pass option 2 5.3 - GR! 181 firation unit - JD Sel option 2B 5.4 - GR 181 filration unit - Electric heater option 2 6, General electrical instructions 24 6.1 - Electrical connections 24 6.2 - Burying of electrical cables 24 6.3- Notes, 24 6.4 - Connection diagram 25 6.5 - Electric heater connection diagrams 28 7. Spotight lamp change procedure on the GR.! 181 fitration unit ar 8. installation of firation accessories 28 Ref: OTLORITEI—16 16+ Desjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 1. Presentation of the GR.1 181 filtration unit ‘© There are several standard version of ths filtration system: > GR.I181 P18 version: GR.I 181 unit equipped with a P18 pump: ~ Single-speed pump, motor: power consumption 0.45KW (50 or 60Hz) Total assigned power with the spotlights: 540W > GR.I181 P25 CE version: GR. 181 unit equipped with a P25 pump: = Single speed pump, absorbed power 1. 1kW (50 or 60H2) = Total assigned power with lighting spotiights: 1600W > GR. 181 PBi version: GR.! 181 unit equipped with a PBI pump: - Dual-speed pump, motor: low-speed power: 0.3KW / high-speed power: 1.6kW - Total assigned power with the spotlights: 2400W ‘¢ Each standard version can be equipped with optional adaptation piping for: ~a by-pass heating system, or a salt electrolyser JD Sel type, or an electric heater. Technical compartment lid Configuration of the GR.I 181 filtration unit The GR.I 181 filtration unit consists ofthe following components: ~ an immersed “filtration compartment” ‘equipped with 2 spotlights, skimmer ‘opening, and the front and side (adjustable) discharge nozzles. The filtration (Technical ‘compartment Filtration ‘compartment cover compartment contains the fter element ‘Air switch land the connecting pipes with the technical 4 ‘compartment. a "technical compartment", inserted into a Front ‘masonry housing at the edge of the poo! deck, which houses the pump and its ‘connecting pipes, the transformer for the {wo spotlights and the electrical connection box. “Gischarge nozzle Adjustable side discharge nozzle \ Pneumatic control switeh for Spotlights Counter—current swimming feature Operating principle ‘The pump draws water through the skimmer opening on the side of the filtration unit. The water is immediately fitered through the. filtration bag (6 or 15 microns). ‘The water is drawn in by the pump and then discharged into the pool. This DESJOYAUX Piscines filtration system includes all the traditional system functions. Its efficiency, coupled with easy maintenance, will provide complete satisfaction. Characteristics of the GR.I 181 filtration unit - Rapid installation, easy to use, reliable and economical ~ Surface water intake = Corrosion-proof materials - Very litle head loss - Mixing of surface water and at depth by gyration + Built.in spotights - Slow ftration through suction - Easy servicing - Reduced after-sales service - High degree of fitration, 6 or 15 microns. - Exceptional cleanabilty ofthe fiter bags by water jet or, if necessary, by washing machine. Ref: OTLORITBI—17 17TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 eae Revision 0.3 of 16/02/09 Technical ‘Skimmer 720 [compartment \ Front discharge Spotlights _ Fitration empariment filtration compartment _ LEFT SIDE VIEW FRONT VIEW Fitration compartment cover 835 Technical Pneumatic control snitch for___ compartment echnical [[Counter=current swimming feature Sve" ampartment Side discharge nozzle cover Air switch | \ 1220 Filtration ! | compartment | RIGHT SIDE VIEW TOP VIEW Ref: OTLORITB!—18 18: TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Desjoyaux Revision 0.3 of 16/02/09 3. Technical specifications and instructions prior to the installation and operation of the GR.1 181 filtration unit ‘The GR.I 181 filtration unit is equipped with features designed to optimise installation and operation lermetic technical compartment ‘perfect seal is ensured between the swimming pool and the technical compartment by means of hermetic pipe feedthroughs. CAUTION: the cover of the technical compartment must be securely closed at all times by means ofits 2 mounting screws ‘© Masonry. Only 2 support columns are required to support the fitration unit. Refer to the installation instructions thereafter. * Spotlights Turn on the spotlights only once they are fully immersed. NEVER use alcohol or solvents to clean the spotlight. Use only soapy water. ‘* Pump removal Before disconnecting and removing the pump, the connecting pipes must be drained by unscrewing the two purge plugs located on the suction and discharge lines in the filtration compartment, Do not forget to securely tighten these 2 plugs before reinstalling the pump. «Installation of optional piping + If your installation requires a by-pass, order the piping that is specially adapted to the GR.I 181 Al pipes passing through the technical compartment wall must be made hermetic by means of specially designed hermetic feedthrough elements. In addition, if you foresee the installation of by-pass heating equipment at a later time, we strongly recommend that the necessary connecting pipes be installed during the construction phase, - If your installation is equipped with an electric heater, order the piping that is specially adapted to the GR.I 181 ~The standard discharge piping must be modified if the a electrolyser system (JD Sel type) is installed Refer to the electrolyser's installation manual. ‘* Locking the filtration compartment cover We also recommend that the filer compartment cover be kept closed using the “tun lock in order to secure access to the skimmer basket and treatment products 4. GR.1181 installation and operating instructions 4.4 = Support masonry ‘When the poot's masonry and filtration unit location is being built, construct two parallel tiers of blocks, at the filtration unit and parallel to the structure (a maximum of 40cm from the outside of the pool wall), up to 54cm from the upper edge of the pool (top of the liner lock) lock). Top of the liner lock ‘* For the fitration unit's slectcal connection, upper te bear ¢ remember to route 250 \ J conduit to just behind | ~ Poo! wall the units 2 suppor 2 stacks of Mocks for fens caus. technical compart oppor 2 stack of blocks for Pool \ -- technical compart. support + Forte by-pass piping —-—J | connection, aio route 2 on 50 PVC pipes to the af Bed slab back of units 2 suppor ( = columns. mr \ for by—pass ‘© During the backfil operation, remember not to backfill around the filtration unit above the supporting blocks. Ref: OTLORITB!~19 19‘i TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Des 7 aun Revision 0.3 of 16/02/09 4.2 - Positioning the filtration ui '* At the top of the two stacks of blocks, pour a concrete levelling course 51.5cm from the top of the liner lock in order to finish off the fitration unit support base. + Position the filtration unit. Make sure that the unit rests correctly on top of the pool wall. Remove the technical compartment cover ‘and check that the top of the unit is level Wall feedthrough « Slide the 50 electrical conduit through the By=pase conn ‘opening provided at the back of the GR.! 181 technical compartment. #50 electrical _ conduit ‘* Ifnecessary, glue the 2 PVC by-pass ‘connecting pipes in the two feedthroughs provided in the bottom of the technical ‘compartment. TOP VIEW - TECHNICAL COMPARTMENT. ‘© Place a form around the technical compartment (using rigid cardboard, for example) which will provide sufficient space to remove the unit from its location. This formwork must remain in place until the deck has been laid around the swimming pool ‘Finish backfiling around the fitration unit, and finalise the pool masonry work (instalation of the coping stones and pool deck area). Filtration compartment Technical Hermetic wall ‘compartment [Feedthrough Coping stone | Deck slab Concrete slab Water level Backfill Formwork Pool _vall 1 2 stacks of cement blocks ‘technical compart. support Bed slab pass (delivery/return) 4.3 - Liner installation ‘¢ CAUTION: The GR.I 181 filtration unit must be removed in order to install the liner. «© The installation of the liner requires no special commentary. « The filtration unit must be put into service once the installation of your pool is completed and at the start of each season, + Install the firation unt on the wall ofthe pool, Care must be taken so as not to damage the liner. ‘Finish filing the pool to the upper 2/9 ofthe skimmer window. + Before installing the pump inthe technical compartment, the pump’ turbine must be turned manually via the purnp's inlet opening (19mm tubular elbow wrench for the PBI pump, 17mm fr the P18 pump). Ref: DTLGRI161-20 20" TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR.| 181 Dasha Revision 0.3 of 16/02/09 ‘¢ Place the filtration pump inside the technical compartment. ‘© Connect the intake line to the pump's intake opening by tightening the 224" connecting nut - remember to fit the O-ring in place, ‘* Connect the intake line with the flexible sleeve and the two G63 clamps provided ‘Fill the body of the filtration pump with water through the discharge opening. ‘© Connect the discharge line to the pump's discharge opening by tightening the 27 place. ‘connecting nut - remember to fit the O-ring in ‘© Connect the discharge line with a 75mm collar using the No. 5 Allen wrench provided. ‘* REMEMBER TO SECURELY TIGHTEN THE TWO PURGE BUTTONS ON THE INTAKE AND DISCHARGE LINES OF THE FILTRATION COMPARTMENT. ‘* Have all electrical connections performed by a qualified electrician (see instructions regarding the electrical connections), ‘ Install the fering bag (see installation of accessories). « Initiate fitration by setting the switch on "MANU" (on the electrical control panel) and allow it to operate for 2 or 3 days, ‘* CAUTION: before closing the technical compartment cover, check for leaks on al pipe connections. «After 2-3 days of fitration, program the filtration period on the control timer. ‘© Position the switch on *AUTO" so that filtration is carried out according to the desired programming schedule and refer to the user's, ‘manual for further information concerning filtration time adjustment and water treatment operations. R.1 181 filtration unit winter shut-down operations «Position the ground fault circuit interrupter (GFCI) to "OFF". ‘¢ Tum the fuses inside the box to "OFF. ‘* Tum the switches inside the box to “OFF” ‘* Unscrew the two purge plugs located in the suction and discharge lines in the filtration compartment, ‘* Unscrew the cover's 2 retaining screws and open the technical compartment. ‘¢ Unscrew the 263 and 075 clamps on the pump's connecting lines and remove the two intake and discharge lines by unscrewing the ‘pump’s 2 connecting nuts. Be careful not to lose the 2 O-rings. ‘© Using a screwdriver, open the connection box and unplug the pump and transformer connectors. ‘¢ Remove, drain and store the pump in a dry area, far away from chlorinated products. Unscrew (2 screws) and remove the connection box from the technical compartment, ‘* Remove the technical compartment power supply cable through the opening provided for this purpose (without removing the plug or cable gland). Ifa by-pass heater connecting pipe is installed, unscrew the nuts from the 2 by-pass wall feedthroughs at the bottom of the technical ‘compartment. ‘¢ Remove the GR.I 181 fitration unit from its masonry housing and store itn a location which is protected from inclement weather. ‘© Place the power supply cable in the connection box. Fit the winter storage covers on the box in order to seal the unused openings. ‘* Close the connection box securely. The box should be left in the technical compartment’s masonry housing until such time as the GR 181 filtration unit is put back into service. Refer to the operating manual for further information concerning swimming pool shut down (winterisation) procedures. a Ref: O1.GR.INBT+ Desjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 1d views 11481 filtration unit Si standard ver Fitr_unit_power supply cable, Transformer power supply cable Besjoyaux muticonductor cable Connection box ‘muficendactor Pump poner cable Spot Z30V/120 = DTBVA Technical compartment ade np Fifraton compartment side Bom! locking pin Pa LIDS pischarce pine Fiterng bog I Fiera tee Fitration bowl ‘itraien toot bl 5.2 - GR.I 181 filtration unit - By-pass option Cable inlet Fit. unit powor supply cable. [f(z 9 \_ 2 Pve value Filration compartmen R181 spotlight poner cables ide “Cable De Smt Poumatic control switch for oUTTEr= STEN SwMATTTG TOOTS air button 6mm clear tube oR 181 spotights ‘Transformer power supply cable 5 Cable 2x0. Trem Desjoyaun makiconductor able AL Spotlight transformer, el 25007120 — 257oVR Connection box ‘muicondactor Pump power cable Intake piping optional discharge Piping bypass [Pump Connection bor pump_metor TeEHNCaT compariment side 75mm pip clamp ‘5mm clear tube Inioke piping is Fitraton compartment side Bon! locking pin [LL Puce pluos ETS ocarge poe Fitering bos ff Fitration bow! Ref: OTL.GRITB: 22 Fat Fikration compartment 3 GRI 181 spotlight power cables Cable 2x1 Sm \ ie button 6mm clear tube oR 181 spotightsDesjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 GR.1181 filtration unit D Sel Fitr_unit_power supply cable, Transformer power supply cable Besjoyaux muticonductor cable Connection box Spot Z30V/120 = DTBVA ‘muficendactor Pump poner cable aD Sel np Fivaion compartment side ih Bow! locking pin TS octane wee Fitering bag ff fi Fitration bow! ‘itraien toot bl GR.1 181 filtration ui Y"__ GR 181 spotight power cables “Cable De Smt i \\ Pneumatic control switch for oUTTEr= STEN SwMATTTG TOOTS 6mm clear tube oR 181 spotights lectric heater option Electric heating poner cable 1 Desjayaux muficonductor cable Connection box 75mm pip clamp. Electtic heater \ Transformer power supply cable |] _Sootigns transformer, 250V/120 = 2x7SVh 75mm pip clamp Pump ‘muficondactor Pump poner cable Connection box pump metor harge piping for electric Heating adaptation 75mm pip clamp [| Purge pluos Fiiration compartment side oh ere ae LADS discharge pipe Te Firat compartment de Fitering bag) y Fitration bow! ‘itraion toot fl Ref: OTLORITB!-23 Aon 181 spotight poner cabin ce a Poumatic control switch for 6mm clear tube oR 181 spotights+ Desjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 6. General electrical instructions 6.1 - Electrical connections ELECTRICAL CONNECTIONS MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN = Connections shall comply with standard C15.100 (2002 edition), = Hermetic electrical boxes shall be installed outside the regulatory zone of protection, that is at a distance greater than 3.5m from any location around of the swimming pool - All of the connections in the connection boxes must be retightened, = A-16A fuse must be installed in series at the head of the power supply ine of the fitration unit's electrical box (upline from the GF). = Refer to the electrical diagrams below concerning the electrical connections. 6.2 -Burying of electrical cables = Under a path or sidewalk, cables should be buried at a minimum depth of 0.85 metre. ~ In other cases, the minimum depth is 0.5 metre. ~ Ifthe cables are not routed through conduit, red waming netting must be placed above it (Be advised, certain types of cables can be buried without having to be routed through conduit) 6.3 - Notes - The cover of the technical compartment which gives access o the electrical components (pumps, transformer) must be locked down with the screws provided for this purpose. Prior to maintenance or servicing in the technical compartment, disconnect the mains power supply to the unit. ~The power supply to the pump is single-phase; only certain heaters can be run on three-phase current, - The pump is equipped with a single-phase P18 motor, the black wire No. 6 (refer to the fitration electrical box) is not used. Simply leave it connected to the 4-pin female connector in the multiconductor connection box. In the case of a single-speed P25 motor, the red-ringed grey wire is not used. Simply leave it as is in the multiconductor connection box. - The power supply must be grounded: = in France, it must be of acceptable value and its resistance must be measured periodically, = In Belgium, the ground connection must have a value of 30 ohms (for domestic installations) IMPORTANT NOTE: The GFCI (30mA) in: = the filtration box; = the electric heater / blower differential boxes, must be tested periodically (at least once per month). The GFCI must trip when the test button is pressed. This test must be performed when power is supplied to the GFCI; = Ifthe GFCI does not tri, disconnect the power upline and call a qualified electrician Ref: OTLORITBI—24 24‘i TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Des 7 aun Revision 0.3 of 16/02/09 6.4 - Connection diagram FILTRATION ELECTRICA\| CONTROL PANEL FILTRATION ELECTRICAL CONTROL| PANEL WIRING SCHEME Neutral ‘ase outgoing termina step to pump stip to taneforer White Smt lace 2.5mm" Creard Moin powe Yellow=Gieen 2.5mmt —! ‘Cable SxZ.5mm ‘Spotighs power supp Cables aT Sr Spotights Desiyan Car 18 Desioyoux multiconducter ‘rarstormer_power supply Cable 230.7 transformer 2504/12¥~2476¥A NOTE: I the P18 motor isin single speed mode, the black wire No.6 serves no purpose. This should be left connected to the 4-pin female connector located in the multiconductor connection box. In the case of an P25 motor in single speed mode, itis the red banded grey wire which serves no purpose. This should be left as its in the multiconductor connection box. FILTRATION ELECTRICAL CONTROL PANEL. (O OC z , © Fr ® 3 enon, nt aa¥] Pom mas | fomprae| sey with ed ving | Block 2.5mer FS (ited only ‘on P25) ‘Welon=Creen) Ref: OTLORITB!—25 25Desjoyaux| TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Revision 0.3 of 16/02/09 6.5 - Electric heater connection diagrams CAUTION: the electric heater requires that a second power cable be installed, in addition to the multiconductor cable required for the filtration and lighting system (see cable size below). POWER SUPPLY BOX THREE-PHASE HEATER Neutral 3 Phases Ground Ground 3 Phases Neutral General Sh coble General ower su al POWER SUPPLY BOX SINGLE-PHASE HEATER e Q] Neutral Phase JGround Ground Phase Neutral cable To electric heater connection box Electric heater THREE PHASE | _ FUSES Cable size SINGLE PHASE | __ FUSES: Cable size BW heater 716A 2 Sm RW heater BOA, Sean Ok heater 716A 5x2.Smn ‘RN heater 508, axGmnm? T2KW heater 208 Sede? Ref: OTLORITB!-26 26‘i TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Desjoyaux| eae Revision 0.3 of 16/02/09 otlight lamp change procedure on the GR.! 181 filtration unit Only the 12-volt, 50-watt BT D.50 60° halogen lamps can be installed ‘Disconnect the spotight's power supply cable in the transformer connection box. ‘* Loosen the corresponding cable gland in the technical compartment, then pull the spotlight's power cable in the filtration ‘compartment, + Unclip the spotight from the fitration compartment by turning it approximately 14 tum in order to disengage the retaining tabs. ‘© Remove the spotight with its power supply cable. + Unscrew the colar + intermediate piece assembly o separate the body. « Remove the glass window, while being careful not to lose the gasket. ‘Remove the lamp. «Install a new lamp while being extremely careful to correcly insert the electric socket onto the lamp base «# Check to ensure that the gasket i in good condition and not pinched, then replace the glass. ‘* Tighten the collar + intermediate piece on the body. When tightening, make sure that the window is correctly centred in the base of the housing. Tighten to ensure that the gasket is slightly flattened ‘Insert the power supply cable, then secure the spotlight on the iter compartment, ‘ Introduce the power cable into the technical compartment through the cable gland provided for this purpose. ‘* Reconnect the spotlights power supply cable in the transformer connection box. «After turning the spotiight on for the first time, make sure that no air bubbles are present. Bubbles are an indication that the unit is leaking. if bubbles are noted, remove the spotlight again and check the gasket and the condition of glass lens, CAUTION: Do not use alcohol or solvents to clean the spotlight. Use only soapy water. TO BE USED ONLY IN THE CASE OF IMMERSION IN WATER OPERATES ONLY WITH A 50VA SAFETY TRANSFORMER, MINIMUM Polypropylene Tens,” ®62<4rnm te spotlight collar Siicone rubber goske \ r CROSS-SECTION A-A 12-50", halogen lamp. BT D0 60" FRONT VIEW Polycarbonate epotight body assembly (30% glass fibre reinforced) “+ electric able 2x1-5imm (length 3.0m) Electric socket / Spotlight intermediate piece made of pobcarbonate ~ 30% glass fibre roinorced, Pobpropylane spotight cll Max. power: SOW ee oe - Voltage: 12V =IP XB COMPLIES WITH SWIMMING POOL LIGHTING STANDARD: NF-EN-60598/2/18 Ref: OTLORITB!-27 27TECHNICAL INSTRUCTIONS - FILTRATION UNIT GR. 181 Desjoyaux Revision 0.3 of 16/02/09 8. Installation of filtration accessories Identification of filter bags Interior Refer to the labels on the filter bags. ring) Filtering | bap I ES Skimmer sasket Filtering bow! (4) (>) (3) WD z ® INSTALLATION Filtering bag SKM Teetive- membrane) Sequiter| SKIM-VAC. Brush socket Drainage _device Vacuum line Tower, filter Rubber seal compartment Ponaide FILTRATION POOL BOTTOM CLEANING POOL DRAINAGE OPERATION Ref: OTLORITB!—28 28