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Supercritical Carbon Dioxide Extraction of Essential Oils From Plants
Supercritical Carbon Dioxide Extraction of Essential Oils From Plants
Abstract
In this study, the supercritical carbon dioxide extraction of essential oils from plants which contain secretory ducts as essential oil reservoirs
was investigated and modelled. Supercritical carbon dioxide extraction of essential oils from Asteraceae family species, marigold and chamomile,
indicated that particle size had no significant influence on the extraction rate in two outermost cases: fine milled plant material and plant material
cut to particle length of 5 mm. This confirmed previously reported phenomenon that in some cases particle size had no influence on the rate
of supercritical extraction process. In order to explain this behavior, the mathematical model which took into consideration the phenomena
occurring on the secretory duct scale, was developed and applied to simulate experimental data of marigold and chamomile supercritical carbon
dioxide extraction. Proposed model was also applied to the literature experimental data of fennel fruit supercritical fluid extraction where the
same phenomenon had been observed. To obtain information regarding secretory structure, scanning electron microscopy investigation of the plant
material was performed. Very good agreement of the model results and experimental data in the case of different plant species, extraction conditions
and particle sizes, confirmed the basic hypothesis of the model.
© 2006 Elsevier B.V. All rights reserved.
Keywords: Supercritical fluid; Mathematical modelling; Extraction; Essential oil; Natural products
0896-8446/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.supflu.2006.03.009
I. Zizovic et al. / J. of Supercritical Fluids 39 (2007) 338–346 339
SFE investigations, mathematical models of these processes 318 K and at SC CO2 flow rate of 1.1 kg/h. For the particle size
were developed. Mathematical model widely used in the lit- of 495 m reported yield at the end of extraction process was
erature, was introduced by Sovová [4]. Basic assumption of the 5.5 wt.%, and for the particle size of 293 m reported yield at the
model is that part of the cells (the hypothetical oil containing end of the extraction process was 8 wt.%. However, the essential
units) was opened by milling. The easily accessible solute from oil content determined by hydrodistillation was 4.5 wt.%. This
the cells opened by milling is extracted first, and the slower indicates that, especially in the case of SFE from very small
extraction of the solute protected by the cell walls follows. particles of 293 m, some compounds from the damaged seed
Advantages of this model are that it can be applied on any type of endosperm were probably extracted as well.
herbaceous material, and on the SFE of both, essential and fatty In order to investigate SFE from secretory ducts and the influ-
oils. Significant contribution to the modelling of essential oil ence of particle size on the evolution of extraction yield, two
SFE was given by Reverchon et al. [5–8] who introduced models herbs from Asteraceae family, marigold and chamomile, have
based on the differential mass balance for the extractor vessel and been chosen. The proposed mathematical model was applied
heat transfer analogy. Essential oil SFE processes were modelled to simulate SFE processes from marigold and chamomile. The
on the macro-scale by many authors, and experimental results model was also applied to the previously published data [18] in
were described well by the proposed models [4–14]. Recently, order to simulate SFE from fennel fruits.
Sovová [14] has introduced new model for SFE of natural prod-
ucts, also based on the concept of broken and intact cells with two 2. Materials and methods
extraction periods, the first one governed by phase equilibrium
and the second one governed by internal diffusion in particles. 2.1. Materials and equipment
A detailed description of the first period was given where dif-
ferent types of phase equilibrium and solvent flow patterns were Dried flowers of marigold (Calendula officinalis) and
taken into account. The number of model parameters was from chamomile (Matricaria recutita) grown in central Serbia were
four to seven depending on the process complexity. Zizovic et al. used for SFE experimental studies. Conventional method of
[15–17] introduced micro-scale mathematical models of essen- marigold essential oil production is the extraction with organic
tial oil SFE process based on the hypothesis that essential oil solvents. Therefore, as a characterization of plant material
extraction process should be dependent on the type of secretory extraction of the dry marigold flowers with n-hexane in Soxlet
structure. The aim of these studies was to verify the phenomena apparatus was performed and 6.11 wt.% of extract was obtained.
on the micro-scale and to optimize the SFE process according Hydrodistillation of marigold flowers yielded 0.11 wt.% of
to the behavior of specific secretory structure during the extrac- volatile oil while hydrodistillation of chamomile flowers yielded
tion. In the case of Lamiaceae family species, it was found that 0.7 wt.% of deep blue oil. Moisture contents were determined on
peltate glands (essential oil reservoirs) underwent break-up due a Metrohm 737 Karl Fischer Coulometer equipped with 832 KF
to the influence of supercritical carbon dioxide (SC CO2 ) on the Thermo trap. Samples of plant material were treated at 378 K
gland membrane. The model was successful in simulating liter- for 1 h. Determined moisture values were 10.62 and 10.25 wt.%
ature experimental data and it enabled SFE process optimization for marigold and chamomile flowers, respectively. For the pur-
of Lamiaceae family species (mint, basil, rosemary, marjoram, pose of secretory structure analysis and mathematical modelling,
sage, oregano, lavender, thyme) [16]. Mathematical modelling dried fruits of fennel (Foenicum vulgare) grown in northern Ser-
on the micro-scale of the essential oil SFE processes should bia were used.
therefore take into account the type of secretory structure (oil Extractions with SC CO2 were carried out in an Autoclave
reservoir), the phenomena occurring on the micro-scale and the Engineers Screening System shown in Fig. 1. The Supercrit-
impact of these phenomena on the macro-scale process. ical Extraction Screening System is designed for small batch
In this study, the previously reported phenomenon [18,19] research runs using CO2 as the supercritical medium with
that in certain cases particle size had no influence on the SFE
process is investigated on the micro-scale. Coelho et al. [18]
studied SFE of essential oil from fennel fruits (Apiaceae) and
reported that for different particle sizes, no significant change in
evolution of extraction yield was observed, in fact the extraction
yield curves overlapped for different particle sizes as a func-
tion of the extraction time at a fixed flow rate. Bocevska and
Sovová [19] studied the SFE of essential oil from yarrow flower
(Asteraceae) and reported that the pretreatment of yarrow flow-
ers (fine milled or cut with scissors) did not affect the extraction
rate. These results can be explained by the consideration of the
phenomena taking place on the secretory structure scale, which
is in both cases a secretory duct. The influence of particle size on
the SFE yield was observed only during the SFE of seed oils from Fig. 1. Schematic presentation of the autoclave engineers screening system—T:
parsley fruits (Apiaceae) [20]. The authors reported the effect CO2 storage tank; C: cryostat; LP: high pressure liquid pump; E: extractor vessel;
of particle size on the evolution of extraction yield at 10 MPa, S: separator vessel.
340 I. Zizovic et al. / J. of Supercritical Fluids 39 (2007) 338–346
maximum allowable working pressure of 41.3 MPa at 511 K. - The system is isothermal and isobaric and the properties of
Liquid CO2 is supplied from CO2 cylinder by a siphon tube. supercritical CO2 are constant.
The liquid CO2 is cooled in cryostat between the cylinder out- - The axial mixing of SC CO2 exists in the extractor and the
let and the pump to prevent vaporization. The pump is liquid flow rate of SC CO2 is constant during extraction process.
metering pump with a maximum output pressure of 41.3 MPa - The essential oil is represented by a single pseudo compo-
and an adjustable flow rate from 38 to 380 ml/h. The CO2 is nent and it is stored in the secretory ducts as essential oil
pumped into the system until the required pressure is obtained. reservoirs. Pseudo components are ␣-bisabolol, methylhex-
Back pressure regulators are used to set the system pressure (in adecanoate and anethole, for chamomile, marigold and fennel,
extractor and separator). The extractor vessel (150 ml) is filled respectively.
with the plant material from which a substance is to be extracted. - An average duct diameter is adopted according to SEM images
Heaters are supplied on the extractor vessel for temperature ele- and the duct length is equal to an average particle diameter.
vation. The SC CO2 flows through the extractor and enters the - The ducts are opened on both sides by grinding pretreat-
separator vessel (500 ml). Samples of the extracted substance ment and SC CO2 dissolves in the oil causing the oil volume
can be taken by opening the ball valve located at the bottom increase, which leads to the essential oil (oil phase contain-
of the vessel. A flowmeter is provided to indicate the flow rate ing dissolved CO2 ) pouring out from the ducts and external
of CO2 being passed through the system and the flow can be wetting of the particle.
adjusted by micrometering valve. The CO2 continues to flow - All particles are spherical and equally wetted and in the case
out of the separator through the flowmeter/totalizer and out to of 5 mm particles (cut plant material) volume-average particle
atmosphere. diameter was used.
Plant tissue images were obtained on a scanning electron - SC CO2 penetrating and dissolving into the oil phase inside
microscope (SEM) JSM-T20 (Japan). the duct are instantaneous processes that occurred during pres-
surization of the system prior to the extraction.
- SFE of the oil that embeds the particles takes place first, and
2.2. Methods
diffusion through the film around the oil phase controls the
extraction process during this period of SFE.
Flowers of marigold and chamomile were fine milled and
- Subsequent to the extraction of the essential oil embedding
sieved to particle diameter of 0.7 mm or cut to an average particle
the particles, the SFE of the oil from secretory ducts starts. As
length of 5 mm for the determination of the influence of particle
the essential oil contained in the duct is discharged due to the
size on the SFE process. In order to suppress co-extraction of
extraction process, the oil front is moving towards the centre
undesired higher molecular-weight compounds, Reverchon [21]
of the duct and diffusion of the oil through the supercritical
recommends to carry out SFE of essential oils at SC CO2 den-
phase inside the duct is present. Diffusion through the film
sities which correspond to temperatures from 313 to 323 K and
around the particle is present as well.
pressures from 7.8 to 10 MPa. The influence of SFE conditions
- Diffusion through the duct is not obstructed by the duct diam-
on obtained yield was investigated for marigold and extractions
eter and it is represented by the molecular diffusion of the
of milled and cut material were performed at temperatures of
essential oil through SC CO2 .
313 and 323 K and pressures of 9 and 10 MPa. In the case of
chamomile, extractions of milled and cut material were carried
out at 313 K and 10 MPa. The amount of total extract was mea- Material balance for the supercritical phase in the extractor
sured during the extraction. SC CO2 flow rate was 0.3 kg/h in vessel, for isothermal and isobaric system can be written as:
all the experiments and the mass of marigold and chamomile
∂csf ∂2 csf ∂csf
samples was 19 and 30 g, respectively. = Dl 2
−u + ST (1)
SEM analysis was performed in order to investigate marigold, ∂t ∂x ∂x
chamomile and fennel fruit secretory ducts. The samples were Where csf is the essential oil concentration in supercritical phase,
mounted onto metal cylinders using collodial silver paste (Dell t the extraction time, x the axial coordinate along the extractor,
Pena, Inc.). The tissue samples were gold coated with alloy Dl the axial dispersion coefficient, u the superficial supercriti-
Au–Pd (85:15). cal fluid velocity and ST the is Source and Transfer term which
describes essential oil transfer from specific secretory structure
2.3. Mathematical modelling to supercritical fluid phase. The corresponding initial and bound-
ary conditions are:
To simulate SFE from caraway fruits secretory ducts, Zizovic
et al. [17] developed mathematical model without fitting param- t = 0, 0 ≤ x ≤ L, csf = 0 (1a)
eters. In this study, the proposed model was applied to sim-
t > 0, x = 0, csf = 0 (1b)
ulate SFE from marigold and chamomile flowers as well as
from the fennel fruits [18]. The following assumptions describ- ∂csf
ing the secretory ducts behavior during SFE process and the t > 0, x = L, = 0, (1c)
∂x
process itself, were used to derive the essential oil extraction
model: where L is the extractor length.
I. Zizovic et al. / J. of Supercritical Fluids 39 (2007) 338–346 341
According to the basic hypothesis of the model, the following where D is the binary diffusion coefficient of the oil in SC CO2
mathematical equations describing the secretory duct Source and phase, cd the oil concentration in the SC CO2 phase inside the
Transfer term (ST) can be written as: duct and z is the axial coordinate of the secretory duct and cd
(z = 0) = ce . Initial condition of Eq. (8) for each space increment
ST = aw k(c∗ − csf ), for t ≤ tw (2a) was:
ST = ad k(ce − csf ), for t > tw (2b) ce = c∗ (9)
where tw is the time when the oil that embedded the particles is for t = tw when duct discharging starts.
extracted, c* the equilibrium concentration of the essential oil in
SC CO2 on SC phase–essential oil interface, ce the essential oil
2.4. Parameter identification and correlations
concentration in SC phase at the duct end, aw the specific surface
of wetted particles referred to SC fluid volume and it is dependant
Total number of secretory ducts (N) was calculated on the
on time, position in the extractor and the quantity of oil that
basis of the essential oil quantity in plant tissue and the average
surrounds the particles, ad the specific surface of open duct ends
volume of secretory duct. Volume of the essential oil from secre-
available for mass transfer referred to SC fluid volume and k is
tory duct after saturation with CO2 and the quantity of dispensed
the mass transfer coefficient through the SC film surrounding the
oil was calculated using Peng Robinson Equation of State [23].
particles. Eq. (1) was solved using the finite difference method
Solubility of SC CO2 in the essential oil phase was calculated
in explicit form [22]. For this purpose the extractor was divided
from the empirical correlation given by Gaspar et al. [24]:
into twenty space increments. Specific surface for SFE from the
ducts was calculated from: oil
cCO 2
= k1 P 6 + k2 P 5 + k3 P 4 + k4 P 3 + k5 P 2 + k6 P (10)
2
2N(dd /2) π where P is pressure and constants k1 –k6 are empirical coeffi-
ad = (3)
VE ε cients. On the basis of this solubility value the concentration of
where N is the number of secretory ducts, dd the secretory duct the oil phase saturated with SC CO2 (csat ) in the oil film around
diameter, ε the void fraction of the bed and VE is the volume of the particles can be calculated. Mass transfer coefficient (k) in
extractor vessel. Specific surface of wetted particles was calcu- the SC film around the particles was estimated using empirical
lated from: correlation given by Tan et al. [25]:
Fig. 5. SEM images of plant tissue: (a) cross-section of marigold petal, bar = 70 m; (b) cross-section of chamomile petal, bar = 70 m; (c) cross-section of fennel
fruit, six oil channels are visible, bar = 700 m; (d) longitudinal section of fennel fruit, one oil channel is visible, bar = 700 m.
are shown in Figs. 6–9. As can be seen, the presented model of the oil in SC CO2 at SFE conditions, along the dimensionless
simulates experimental data of SFE from secretory ducts with extractor length during the SFE of grinded chamomile is shown
high accuracy. Change of the extraction mechanism from the in Fig. 10. As can be seen from Fig. 10, the first extraction
first period, in which the oil is being extracted from the film period (t < tw ) is characterized by relatively fast mass transfer
embedding the particles, to the second one, in which the oil resulting in significant increase of the oil concentration in SC
is being extracted form the ducts, is clearly visible on the CO2 over narrow extractor axial distance. This step increase of
simulated curves (curve bending in Figs. 6–9). This mechanism csf is “moving” along the extractor length with extraction time,
transition is relatively fast and therefore the resulting simulation as the oil embedding the particles is being extracted (NOC
curve is not smooth. The normalized oil concentration in SC profiles for 1, 5 and 8 min). As the film surrounding the particles
CO2 phase (NOC) calculated by the model, defined as the is being extracted from consecutive cross-sections of the vessel,
essential oil concentration in SC CO2 divided by the solubility the second mechanism of the extraction from externally dried
Table 1
Parameters of the SFE processes and calculated parameters of the model
Herb P (MPa) T (K) qCO2 (kg/h) dp (mm) u × 104 (m/s) k × 105 (m/s) Dl × 107 (m2 /s) c* × 103 (kmol/m3 ) ε
Fig. 7. Comparison of the experimental data and model simulation for grinded Fig. 9. Comparison of the experimental data [18] and model simulation for
marigold SFE at 10 MPa and temperatures of 313 and 323 K. fennel fruit SFE at 313 K and 9 MPa.
I. Zizovic et al. / J. of Supercritical Fluids 39 (2007) 338–346 345
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