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Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
Impact of sea-water on the quasi static and fatigue flexural properties of GFRP
E. Poodts a,b,⇑, G. Minak a, A. Zucchelli a
a
Alma Mater Studiorum – Università di Bologna, Mechanical Engineering Department DIEM, Viale del Risorgimento 2, 40136 Bologna, Italy
b
Universidad de Buenos Aires (UBA), Paseo Colon 850, Buenos Aires, Argentina
a r t i c l e i n f o a b s t r a c t
Article history: Glass fiber reinforced plastic (GFRP) composite material is often utilized in marine applications for the
Available online 7 November 2012 construction of boats and ships. In this application it is a usual procedure to protect the material with
a layer of gel-coat, but if the gel-coat breaks the material would be in direct contact with a humid envi-
Keywords: ronment. The main objective of this study was to understand the degradation that sea-water causes on
Composite materials GFRP mechanical properties. The article deals with two common resin systems in marine applications, i.e.
Ageing polyester and vinylester, and reports the results of quasi-static and vibration tests at different sea-water
Fatigue
exposure times, and fatigue tests in dry and wet environments of unexposed specimens and specimens
aged in sea water for 22-weeks. The results show degradation of the material in terms of ultimate stress
in the case of quasi-static loading, and no appreciable degradation on the fatigue loading case. Vibration
tests demonstrated a stable flexural modulus during the water exposure period.
Ó 2012 Elsevier Ltd. All rights reserved.
0263-8223/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compstruct.2012.10.021
E. Poodts et al. / Composite Structures 97 (2013) 222–230 223
In Ref. [8] the authors worked with glass/polyester specimens common matrix materials used in boat applications, i.e. vinylester
fabricated by pultrusion technique; the conditioning was done at and polyester resins [2]. The results showed degradation of the
different temperatures, i.e. 20 °C, 60 °C, and inside an accelerated material in terms of ultimate stress in the case of Q-S loading,
weathering apparatus that simulates weather conditions that in- and no appreciable degradation on the fatigue loading case. Vibra-
clude variations in temperature, humidity and UV light. They con- tion testing demonstrated a stable flexural modulus during the
cluded that immersion and condensation environments affect the water exposure period.
flexural properties of GFRP profiles (up to 20%), and this effect is
accelerated by increased temperatures. The degradation was ex- 2. Methodology
plained to be mainly caused by physical phenomena such as plas-
ticization of the polymeric matrix, since no appreciable chemical In order to study ageing, fatigue tests were performed on non-
degradation was detected by the Fourier-transform infra-red anal- conditioned and 22-week conditioned specimens. In order to have
ysis. This result is very important because it means that the degra- a deeper understanding of the material behavior, fatigue tests were
dation of the mechanical properties caused by water could be a done in two different environments, i.e. water and air. Additionally,
reversible effect. The argument is addressed in Ref. [4], where the water uptake of the materials was monitored by means of
creep, three point bending monotonic and fatigue tests were per- gravimetric technique. The elastic modulus was controlled by
formed on many combinations of fibers and matrices, including means of non-destructive vibration testing. Ultimate strength
E-glass/vinylester. The specimens were treated in three different was tested every month by means of quasi-static loading tests,
conditions i.e. dry (nonconditioned specimens), wet (treated for where the specimens were monitored for acoustic emission (AE),
120 h in water at 95 °C) and wet + dry (treated like wet specimens that also made it possible to detect the stress on the specimen
and successively dehydrating them in air for 2 h at 150 °C). E-glass when the first failure occurred during the test.
vinylester specimens were saturated at 0.55% by-weight absorp- The sea water was artificially produced by adding specific quan-
tion. The results showed almost equal fatigue curves for dry and titative of elements to distilled water according to Ref. [21] (Ta-
wet + dry for all the specimen families, different from the ones ble 1). The temperature of the water was kept at 15 °C.
for wet specimens. The specimens were cut from a panel made with the vacuum re-
Glass and carbon as reinforcing materials, and polyester and sin infusion (VARI) technique. Two different types of resin were
vinylester resins as matrix systems were dealt with in Ref. [2]. tested, polyester (R.312 ISOFT-NPG) and vinylester (R.912 VE),
The immersion was done in seawater at 30 °C for over 2 years. both provided by Leda Industrie S.r.l. A total of 100 specimens were
The authors point out that polyester-based composites are less obtained, 50 for each type of resin, the final dimensions of each test
chemically stable in seawater than vinylester based composites; coupon were 80 25 4 mm. Additionally, one larger specimen
this is quite interesting because it shows that exposure to water (100 300 4 mm) of each kind of resin was tested in a non-
can cause mass loss due to the susceptibility of the polyester resin destructive test by making it vibrate; the vibration was monitored
to hydrolysis that resulted in the leaching out of ester species with by means of two strain gauges that were attached to each panel
hydroxyl end groups, and other low molecular weight organic spe- and protected with silicon rubber.
cies. Vinylester based composites show much lower chemical deg- Regarding the small specimens: 21 of each type were kept out-
radation than polyester matrix laminates. The maximum mass side water to obtain unaged reference data. From these; three were
change in both species was close to 0.5%. Despite the superior tested using the three-point bending (3 PB) test on Q-S loading;
chemical stability, the flexural properties of the vinylester based nine were tested on fatigue loading while exposed to air with the
composites, obtained with quasi-static (Q-S) tests, were degraded same 3 PB configuration; the other nine were also tested to fatigue
to a similar extent to the properties of the polyester materials, with the same configuration, the difference was that these were
about 10–20%, but it has to be pointed out that the data show high tested while immersed in the artificial sea water. In this case the
dispersion. temperature of the water was not controlled at a constant value,
Ref. [3] evaluated glass fiber reinforced plastic, with polyester, room temperature was higher than 15 °C, thus it should have been
vinylester and phenolic resins as matrix systems. The specimens more damaging for the material, further increasing the possible
were immersed in 30 °C seawater for up to 810 days, the immer- differences between treated and non-treated specimens.
sion was done also with the specimens loaded under a set strain, The rest of the specimens were immersed in sea water and kept
although this changed the water uptake results only for the phenolic at 15 °C. 3 PB Q-S tests were performed on two specimens after 4,
resin. The mass uptake always increased for all the systems, 8, 12 and 20 weeks of exposure, in order to monitor the evolution
reaching a maximum of 0.85% on glass/polyester and 0.44% on of the strength. After completing 22 weeks of exposure, the rest of
glass/vinylester specimens. The changes in the flexural modulus the specimens were pulled out of the water and closed in individ-
are limited, while differences greater than 15% are reported for ual sealed plastic bags to prevent them from drying before the start
flexural strength. of the final fatigue testing campaign. Again, nine specimens were
Many more references were found regarding composite materi- tested exposed to air and nine while immersed in artificial sea
als with epoxy resin as the matrix system [9,15–19]. On epoxy water. The last three specimens of each type of resin were tested
based composites the degradation mechanisms might be of the at the end of the experimental campaign under Q-S loading.
same nature, but the amount of water uptake and impact on
mechanical properties could be quite different.
The present study provides data for Q-S, damping and fatigue
tests of specimens at different sea-water exposure times. The main Table 1
Simplified artificial sea water composition.
objective was to understand the degradation that sea-water causes
on the fatigue properties of GFRP, the material used for the con- Species Concentration (g/kg-soln)
struction of boats. According to Ref. [20] the degradation of GFRP Cl (chloride) 19.4715
in sea-water on compressive, interlaminar and flexural strength SO2
4 (sulfate)
2.7128
is much more severe than in distilled water. Na+ (sodium) 10.7848
Specimens were manufactured by Stilplast s.r.l. using the vac- Mg2+ (magnesium) 1.2840
Ca2+ (calcium) 0.4152
uum assisted resin infusion (VARI) process. The laminate consisted
K+ (potassium) 0.3992
of 8 layer E-glass fiber (Mat 600 g/m2) and two of the most
224 E. Poodts et al. / Composite Structures 97 (2013) 222–230
On every test performed under Q-S loading, a sensor was applied During the first tests, in order to clean the signal by the poten-
to monitor the acoustic emissions; this technique makes it easier to tial presence of noise coming from the tool and from the support
identify the moment at which the specimen suffers the first sub- system, two guardian sensors had been applied respectively to
stantial damage. For this, the sentry function was constructed. the tool and to the frame of the specimen support (see Fig. 1).
The sentry function is based on the idea that during the loading Two main sources of noise can be generally identified during three
process a material is able to store strain energy and at the same point bending tests [25]: noise wave coming from the actuator
time part of the stored energy can be released due to the internal (that in this case was connected to the tool) and noise produced
failures. The AE events energy represents an important part of during the sliding of two parts that can move one respect the other
the released energy and can be used to weight the strain energy (such as the specimen that can have a small sliding at the cylindri-
storing capability of the material. So the sentry function is used cal supports). The guardian sensor placed at the tool registered the
to compare the strain energy stored in the material (Es) to the re- noise coming from the actuator. The guardian sensor placed at the
leased energy in the form of acoustic energy (Ea) by their ratio frame of the specimen support registered the noise eventually in-
(Es/Ea). It has been proven that the best way to represent such a ra- duced by the sliding of the specimen at the cylindrical support. The
tio is to consider its natural logarithm Ln(Es/Ea) [22,23]. signals recorded by the sensor placed at the specimen had been
Depending on the material damaging process, the resulting sen- cleaned by means of a time coordinating software that used the
try function can assume any combination of five trends [24]. An recording time of signals detected by the guardian sensors and
increasing trend of f represents the strain energy storing phases: the specimen sensor itself. Though it was seen that the cleaning
the storing strain energy capability of the material overcame the process was not necessary for the current test configuration, the
released acoustic energy. When a significant internal material fail- noise was negligible and the tests after the first three specimens
ure occurs, there is an instantaneous release of the stored energy were carried out with only the main AE sensor.
that produces an AE event with high energy content. This fact is The sentry function was constructed for each specimen tested
highlighted by the sudden drops of the sentry function. A constant by evaluating Eq. (3), where Es(x) is the cumulated strain energy
behavior of the sentry function is due to a progressive strain energy and Ea is the cumulated acoustic energy released, both as a func-
storing phase that is superimposed on an equivalent energy release tion of strain, as explained in Ref. [26]. This procedure made it pos-
due to material damage progression. A Bottom-Up trend indicates sible to identify the exact point where the first significant failure
that a strengthening physical event induce an instantaneous en- occurred. An example can be seen in Fig. 2.
ergy storing capability into the material. Such a physical events
Es ðÞ
can be related to phenomena like material hardening, crack- f ðÞ ¼ Ln ð3Þ
Ea ðÞ
healing or crack bridging. The decreasing behavior of the sentry
function is related to the fact that the AE activity is greater than As already mentioned, the tests were performed on three non-
the material strain energy storing capability: the damage has conditioned specimens, two specimens after 4, 8, 12 and 20 weeks
reached a maximum limit and the material has no more internal of exposure, and three specimens after the 22 week exposure period.
resources to sustain the external load.
2.2. Vibration tests
2.1. Quasi-static tests with measure of acoustic emission (AE)
A non-destructive test was used in which the flexural modulus
The Q-S tests were performed by means of a universal machine (Ef) of each material (glass/polyester and glass/vinylester) was
with a 25 kN load cell on the 3 PB configuration. The span between monitored indirectly by studying the free vibrational behavior of
the fixed supports was 60 mm, the radius of each support was one coupon for each kind of resin. The specimens had dimensions
7 mm. The loading nose had a radius of 10 mm and it was set to ap- of 100 300 4 mm. Since the cross section was constant and thin,
ply the load at 0.05 mm/s. it was possible to use the dynamic Euler–Bernoulli beam equation
Force–displacement was converted into Stress–strain to stan- to analytically describe the vibrational behavior of the samples. In
dardize the curves for all the specimens, this was done by applying accordance with this theory, resonance frequencies were calcu-
Eqs. (1) and (2), where P is the force applied by the machine, L is lated with the following equation:
the span, b and d are width and thickness of the specimen and D sffiffiffiffiffiffiffiffiffiffi
2 2
is the vertical deflection of the loading nose. R Ef h
xn ¼ n ð4Þ
L 12q
3PL
rf ¼ 2
ð1Þ
2bd where L, h, Ef and q are the length, thickness, flexural modulus and
6Dd density of the panel; while Rn is a weighted frequency that depends
f ¼ ð2Þ
on the boundary conditions of the set up. Consequently, since Rn is
L2
constant, and assuming that the changes due to the water exposure
The tests were monitored for acoustic emissions, this permitted on the dimensions and density of the test samples were negligible,
better interpretation of the stress–strain curves. AEWin acoustic it was possible to monitor the change of the flexural modulus by
emission software and a Physical Acoustics Corporation (PAC) measuring only one resonance frequency.
PCI-2 data acquisition system with a maximum sampling rate of The dynamic behavior of each specimen was measured by means
40 MHz were used to record AE events. A broadband, resonant- of two strain gauges, that were sealed on the outside using silicon
type, single-crystal piezoelectric transducer from PAC was used rubber in order to protect them from the salt water. The specimens
as the AE sensor. The sensor had a resonance frequency of were positioned, clamped on one side on a cantilever beam configu-
513.28 kHz and an optimum operating range of 100–750 kHz. ration, preloaded on the opposite side and then quickly unloaded to
The surface of the sensor was covered with grease in order to pro- allow them to vibrate freely. The signal generated by the gauges was
vide good acoustic coupling between the specimen and the sensor. converted by ADC and processed with the Fast Fourier Transform
The signal was detected by the sensor and enhanced by a 2/4/6- algorithm in MATLAB to register the first resonance frequency. This
AST pre-amplifier. The gain selector of the pre-amplifier was set procedure was repeated for both types of resin every week for the
to 40 dB. The test sampling rate was 1 MHz with 16 bits of resolu- first month of salt-water exposure, and then every 4 weeks over a to-
tion between 10 and 100 dB. tal period of 24 weeks. The test configuration can be seen in Fig. 3.
E. Poodts et al. / Composite Structures 97 (2013) 222–230 225
Fig. 1. Three-point bending test configuration. On the left: Picture of the front side of the test set-up where the main AE transducer can be seen, positioned on the left side of
the coupon and used on every Q-S test. On the right: Scheme of the back side of the complete set-up during the first tests, with the position of the AE guardian sensors used to
clean the signal.
Fig. 2. Example of stress–strain curve (black line, left axis) with sentry function
(grey curve, right axis). Notice how the sentry function grows in the beginning until
point A, where it falls almost vertically, showing the first significant failure. The
stress at the first failure is then read from the stress–strain curve at the strain level
of this drop (point B).
Fig. 5. Weight increase over time for E-glass vinylester (VE) and E-glass polyester
(PE) specimens. The dashed line is only to guide the eye.
Fig. 4. Shows the 3 PB fatigue test configuration, in this case the specimen was
immersed in artificial sea water at room temperature, other tests were done with
the specimen exposed to air.
Table 2
Summary of tests.
Fig. 9. Evolution of the ultimate strength for E-glass vinylester (VE) and E-glass
polyester (PE) specimens.
Fig. 11. Acoustic Emission activity for 22-week-exposed and unexposed E-glass–
Fig. 14. Fatigue results of E-glass polyester specimens.
vinylester specimens.
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