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Evaluating The Damage Caused by Calcium Sulfate Scale Precipitation During Low-And High-Salinity-Water Injection
Evaluating The Damage Caused by Calcium Sulfate Scale Precipitation During Low-And High-Salinity-Water Injection
Summary replaced if the scale is not removed, and the weight of the tubing
Scale deposition is a serious oilfield problem, when two incompati- with the precipitated scales requires a high operational cost if con-
ble waters interact chemically and precipitate minerals. Typical ventional workover rigs cannot remove this heavyweight tubing
examples are seawater with a high concentration of sulfate ions from the well (Bayona 1993). Scale can occur downstream at any
and formation water with high concentrations of calcium, barium, point in the production system at which supersaturation is gener-
and strontium ions. Mixing these waters may cause precipitation ated. Supersaturation can be generated in a single water source by
of calcium, barium, and/or strontium sulfate. The removal of the changing the pressure and temperature conditions or by mixing
entire sulfate content from seawater might be a costly process and two incompatible waters. Changes in temperature, pressure, pH,
requires highly advanced techniques (nanofiltration). and CO2/H2S partial pressure may also contribute to scale
This study was conducted to investigate the damage caused by formation and deposition (Mackay et al. 2003; Moghadasi et al.
deposition of calcium sulfate precipitation and to describe the dam- 2003a, b).
age by use of the material-balance method, and then a new tech- Mixing two incompatible waters (one containing an excess of
nique is proposed to prevent the damage caused by calcium sulfate sulfate ions and the other containing an excess of barium, cal-
scale. Coreflooding experiments were performed to assess the dam- cium, or strontium ions) is the only, or at least the most common,
age caused by calcium sulfate and a computed-tomography (CT) origin of BaSO4 precipitations. After mixing the two waters, the
scan was used to locate the damage inside the core. Chelating solubility product of BaSO4 (Ksp) is exceeded and the precipita-
agents, such as hydroxyl ethylene diamine triacetic acid (HEDTA), tion of BaSO4 crystals is encountered (Vetter 1975).
ethylene diamine tetra acetic acid (EDTA), and hydroxy ethyl im- There is no effective single-stage treatment that will both
ino diacetic acid (HEIDA), were used to prevent scale deposition remove and inhibit scale precipitation in oil and gas reservoirs dur-
in the Berea sandstone cores. The pressure drop across the core ing the process of water injection in enhanced-oil-recovery or pres-
caused by scale precipitation will be predicted analytically. sure-maintenance processes. In many cases, scale control must
The results of the experimental data showed reduction of per- begin with a program of inhibition because some inorganic scales
meability by 20% from its initial value after seawater injection, are difficult to remove by chemical treatment once they have
caused by calcium sulfate precipitation. The results of the new an- formed. These scales, usually containing calcium, barium, or stron-
alytical model showed that in approximately 1 month, the injec- tium, can be prevented from forming by proper use of scale inhibi-
tion will stop or the injection pressure will exceed the fracture tors. Fortunately, most scales occurring in producing formations
pressure of the formation. High-salinity-water injection caused are calcium sulfate or calcium carbonate. These deposits normally
severe formation damage, and the injectivity declined faster com- can be removed chemically. Scale composition frequently changes
pared with the low-salinity-water injection. The material-balance during the production history of the well, causing many scales ini-
calculations showed a good match between the experimental, tially subject to removal treatments to become difficult to be
field, and predicted data. The developed model of the pressure removed by subsequent chemical treatment. There are many chem-
drop caused by calcium sulfate precipitation was used to predict icals that will prevent scale deposition; however, most will not
the pressure drop across the core, and its result was in a good remain in the formation long enough to make them economically
match with the experimental results. The new method was effec- feasible as inhibitors. To improve the economics of inhibitor
squeeze treatments, a thorough laboratory investigation was under-
tive in preventing and removing sulfate precipitation.
taken to select the best scale inhibitors and determine what parame-
ters would be necessary to improve their effectiveness. This
Introduction investigation was followed by a field-development program in
Scale deposition can be considered a serious oilfield problem that which removal chemicals, scale inhibitors, and treating techniques
harms water-injection systems, primarily when two incompatible were evaluated on a cost-to-performance basis (Bezemer and
waters (seawater and formation brines) are involved. Two waters Bauer 1969).
are incompatible if they interact chemically and precipitate miner- Tomson et al. (1990) evaluated different scale inhibitors using
als when mixed. Typical examples are seawater, with a high con- their developed apparatus. They tested scale inhibitors based on
centration of sulfate ions (at least 4,000 ppm), and formation phosphates and copolymers to prevent the precipitation of carbon-
waters, with high concentrations of calcium, barium, and stron- ate and sulfate scales. They found the optimal inhibitor concentra-
tium ions (could be greater than 30,000 ppm). Mixing these tion to be 0.1 to 8 mg/L. Fan et al. (2012) used a modified high-
waters may cause precipitation of calcium sulfate, barium sulfate, temperature apparatus on the basis of the dynamic tube-blocking
and/or strontium sulfate. Scale formation in surface and subsur- method and lattice-ion monitoring to study the inhibition effi-
face oil- and gas-production equipment has been considered to be ciency of various inhibitors at high temperature. The modified
a major operational problem. It also has been considered a major high-temperature apparatus affords a reliable and efficient method
cause of formation damage in both injection and production wells. for performing mineral-scale-inhibitor screening under high-tem-
Scale may deposit at the top of the well. This tubing should be perature conditions. After conducting the barite-nucleation and in-
hibition experiments and evaluating nine scale inhibitors, it was
found that barite scale can be predicted early if the lattice ion con-
*Also Adjunct Faculty Member with Suez University, Egypt.
centration and pressure buildup were measured. Barite scale can
Copyright V
C 2014 Society of Petroleum Engineers
be inhibited at a moderate temperature (70 C), and the process of
This paper (SPE 164634) was accepted for presentation at the North Africa Technical inhibition is not effective at high temperatures (175 to 200 C).
Conference & Exhibition, Cairo, 15–17 April 2013, and revised for publication. Original
manuscript received for review 30 January 2013. Revised manuscript received for review 16
Study results of Fan et al. (2012) can be used as guidelines in
March 2014. Paper peer approved 4 April 2014. selecting inhibitors for oilfield application in high-pressure/high-
1.00×104
Solubility-Product Constant
0.016 MgSO4
Solubility, mole/kg
CaSO4·2H2O 1.00×101
0.012
1.00 E–02
CaSO4
0.008
1.00 E–05
SrSO4
0.004 1.00 E–08
CaSO4 BaSO4
1.00 E–11
0.000 0 20 40 60 80 100 120 140 160
0 50 100 150 200
Temperature, °C
Temperature, °C
N COOH O N COOH
HOOC N H N
HOOC HOOC
COOH
O
N COOH H N COOH
COOH COOH
COOH COOH
N HOOC N COOH
HOOC N N COOH
HOOC COOH COOH
8
14 Items:
(1) High-Pressure (HP) Isco Syringe Pump
14
(2, 3, 4) HP transfer cells
Crude Oil
11 12
2,500
80
Permeability, md
CT Number
2,000
60
1,500
40
CT Scan Before Seawaterflooding 1,000
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Core Length, in.
Fig. 6—CT-scan results along the axis of the 5-in. Berea sandstone core after flooding the core with seawater at 0.5 cm3/min at
100º C. The core was saturated initially with brine, having a composition listed in Table 1, and flooded by typical seawater, having a
composition also shown in Table 1 (high-salinity water). The peaks indicate the precipitation of calcium sulfates at the indicated
locations along the core. The permeability was measured after removing the sulfate precipitation by EDTA for the different sec-
tions by cutting the core at the indicated section lengths.
The permeability of the sandstone cores before seawater injec- The experiment was performed at 100 C and at 1 cm3/min, the
tion was 80 md, and the permeability after injecting 2 pore vol- effluent samples were analyzed for sulfate, and the results are pre-
umes of seawater (60 mL) was 63 md. There was approximately sented in Fig. 8. The EDTA flooding continued until no remaining
20% loss in permeability because of the sulfate precipitation in sulfates were coming out; then, the samples were analyzed for sul-
the core. When the HEDTA chelating agent was added to the sea- fate using ion chromatography. Fig. 8 shows that the EDTA broke
water at 5 wt% concentration at pH 11, all the calcium in solution through the core at 0.7 pore volumes; the samples from 0 to 0.7
was chelated and no sulfate precipitation occurred. The core per- pore volumes represent the sulfate content in seawater. The
meability was 80 md before the flooding, and it was 86 md after EDTA concentration was measured using ferric chloride titration
the flooding by HEDTA solution. The increase in permeability method (Mahmoud et al. 2011c). The concentration of EDTA was
was caused by some of the cations being chelated from the Berea zero from 0 to 0.7 pore volumes, which means there was only sea-
sandstone cores, and this dissolution improved the core perme- water in the effluent samples after 0.7 pore volumes, the EDTA
ability. The CT-number profile confirmed the efficiency of the concentration was 20 wt%, and that only EDTA in the effluent
HEDTA solution. The CT number was approximately the same samples and the sulfate in the effluent from the dissolution of cal-
before and after the HEDTA/seawater injection—approximately cium sulfate were in the core. EDTA was able to remove sulfate
1,750—as shown in Fig. 7. The HEIDA chelating agent was used as high as 1,200 ppm. EDTA will form a stable complex with cal-
also to prevent sulfate precipitation and it works well, but there cium because a stability constant of EDTA with calcium is 10.7.
was no improvement in the core permeability similar to that with EDTA complexes with the stability constant greater than 10 (e.g.,
use of HEDTA because HEIDA is a weak calcium chelant. calcium and iron) are stable and will not be degraded (Martell and
The Berea sandstone core used in Fig. 6 was flooded with 20 Smith 1982). After that, the core was cut into six small cores on
wt% EDTA at pH 11 to remove the precipitated scale, the core the basis of the CT-scan profile in Fig. 6 to measure the perme-
was initially saturated by seawater (sulfate content is 4,290 ppm). ability for each piece. The permeability of each core section was
measured by use of formation brine having a composition listed in
3,000 Table 1 at room temperature. As shown in Fig. 6 after the treat-
ment, Sections 2, 3, and 5 have the lowest permeability values,
2,500 which are 78, 74, and 65 md, respectively, compared with the other
sections which have permeabilities of 90 and 100 md. The average
2,000
permeability of the six sections was 83.7 md, which is close to the
initial permeability of the core before damage (80 md). This means
CT Number
that the permeability profile of this core before the damage is close
1,500
to that after damage removal. Sections 2, 3, and 5 in the core have
CT Scan Before Seawaterflooding the three peaks of the CT scan represented in Fig. 6. From the per-
1,000 meability measurements after damage removal, the pore sizes at
CT Scan After Seawaterflooding +
5wt% HEDTA (pH = 11.5) these three locations (Sections 2, 3, and 5) are smaller than at other
500 sections in the core (relating the core permeability to the pore size).
Smaller pore size will create turbulence, increase the mixing effi-
0 ciency between the injected seawater and formation brine, and
0 1 2 3 4 5
increase the tendency of sulfate precipitation.
Core Length, in. Aliaga et al. 1992 measured the crystal size of the precipitated
calcium sulfate inside the sandpack by use of a scintillation coun-
Fig. 7—CT-scan results along the axis of the 5-in. Berea sand- ter, and the size ranged from 0.5 to 5 lm. This means that the cal-
stone core after flooding the core with 5 wt% HEDTA/seawater
solution at 0.5 cm3/min at 100º C. The core was saturated initially cium sulfate scale crystals might precipitate inside the pores and
with brine, having a composition listed in Table 1. The CT-number because of turbulence, they may move with the flow but they will
profile was approximately the same before and after flooding the be restricted by small-sized pore throats. The high CT-number
core, which means no sulfate precipitation occurred. Seawater peaks in Fig. 6 can be attributed to crystals being restricted by the
with high-salinity composition was used in the HEDTA solution. pore throats at these locations because the sizes of the crystals
EDTA Concentration
4,000 20
2,000 10
Sulfate Concentration
1,000 5
0 0
0 0.5 1 1.5 2 2.5 3
Pore Volume of EDTA Injected, pore volumes
Fig. 8—Sulfate concentration in the coreflood-effluent samples after flooding the core by 20 wt% EDTA at 100º C and 1 cm3/min.
were greater than the pore-throat sizes; therefore, the calcium sul- diameter. The experiment was performed at an injection rate of 2
fate accumulated in the pores before these small pore throats. The cm3/min at room temperature. As shown in Fig. 9, after injecting
pore-throat size can be determined from the permeability using seawater, the pressure drop across the core started to build up until
the following equation (Warren and Pulham 2001): it reached maximum after injecting 1 pore volume of seawater.
The pressure increase was caused by the calcium sulfate precipita-
0:084156 pffiffiffi tion. The pressure drop can be predicted by Darcy’s equation and
Rm ¼ k; . . . . . . . . . . . . . . . . . . . . . . . . . ð4Þ
/ can relate the change in permeability to the change in pore vol-
ume because of the sulfate precipitation.
where k is the permeability, md; / is the porosity, fraction; and The change in core permeability was related to the change in
Rm is the pore-throat size, lm. The core porosity for the six sec- core porosity by use of the following correlation:
tions was fairly constant at approximately 0.2; therefore, the pore
throat in this case only depends on the permeability value. This kfinal
could be another interpretation for the localized three peaks of the ¼ e45:7ð/f /i Þ ; . . . . . . . . . . . . . . . . . . . . . . . . . ð5Þ
kinitial
CT number along the core.
Mahmoud and Bageri (2013) used the EDTA and HEDTA /f ¼ /i /sulfate ; . . . . . . . . . . . . . . . . . . . . . . . . . . ð6Þ
chelating agents to remove the filter cake from a maximum-reser-
voir-contact horizontal well with different permeability ranges. where kfinal is the permeability after the treatment, md; kinitial is
The stimulation process was successful for the six different cores the core initial permeability, md; /f is the final porosity, fraction;
with different permeabilities they used. This means chelating /i is the initial porosity; and /sulfate is the sulfate-precipitates vol-
agents themselves acted as diverters because of their viscosity ume fraction.
buildup as they chelated cations from the damaging materials or The pressure drop across the core can be estimated as
from the reservoir rock and they can be used in heterogeneous res-
ervoirs with different permeability ranges. Dp ¼ Dpseawater þDpmixture þ Dpcalcium chloride ; . . . . . . . . ð7Þ
The effect of low- and high-salinity water injected was investi-
gated on the calcium sulfate precipitation and the damage on 122:812Qlseawater ½Lcore LðCaCl2 þmixtureÞ
Berea sandstone cores by performing two coreflood experiments. Dpseawater ¼ 2
;
kfinal dcore
The first coreflood experiment was performed with a 63-md Berea
sandstone core with 30 cm3 pore volume, 5-in. length, and 1.5-in. ð8Þ
122:812Qlmixture ðLmixture Þ
Dpmixture ¼ 2
; . . . . . . . . . . . . . ð9Þ
20 kinitial dcore
Pressure Drop Across the Core, psi
18 50,000 50,000
Seawater
16
ppm CaCl2 ppm CaCl2 122:812QlCaCl2 ðLCaCl2 Þ
Actual Pressure Drop DpCaCl2 ¼ 2
: . . . . . . . . . . . . . . ð10Þ
14 kinitial dcore
12 Predicted Pressure Drop Using the developed equations, the pressure drop can be esti-
10 mated as shown in Figs. 9 and 10. There was a good match
8 between the actual data and the predicted pressure drop from Eq.
6 7. The viscosities for different brine systems were measured and
4
the results were these: the viscosity of the seawater (high-salinity
water) having the composition listed in Table 1 was 1.19 cp; for
2
the low salinity (diluted seawater), the viscosity was 1.07 cp; for
0 the for the 50,000 ppm calcium chloride solution, the viscosity
0 0.5 1 1.5 2 2.5
Volume Injected, pore volumes
was 1.17 cp; for the mixture solution between the seawater and
calcium chloride, the viscosity was 1.18 cp; and for the mixture
Fig. 9—Actual and predicted pressure drop across the Berea solution of the low salinity and calcium chloride, the viscosity
sandstone core saturated with 50,000 ppm calcium chloride af- was 1.11 cp. All the viscosity measurements were performed at
ter flooding the core with high-salinity seawater, with the com- 70 F, and the mixture solution between seawater or low salinity
position listed in Table 1. and calcium chloride was achieved by mixing equal amounts of
0.25 25,000
0 0
0 5 10 15 20 25 30 35 40
Injection Time, days
Fig. 11—Effect of low- and high-salinity-water injection on the reservoir porosity and injection rate at constant injection pressure
at the formation face.
0.3 6,000
Injection pressure
0.1 2,000
0.05 1,000
0 0
0 2 4 6 8 10 12 14 16 18 20 22
Injection Time, days
Fig. 12—Effect of low- and high-salinity-water injection on the reservoir porosity and injection pressure at constant injection rate
at the formation face.
7,000 B/D in 1 month. The injection rate for the actual field data concentration, and with injectivity constant with time, which
for the same reservoir conditions shows the injectivity loss was resulted in no further decline in the reservoir porosity being
from 25,000 to 5,000 B/D in 1 month, which confirms the accu- observed. The injection pressure also remained constant with
racy of the predicted injectivity loss. time.
The same results were obtained when the injection rate was Table 4 shows the effect of adding EDTA to seawater in pre-
fixed. The injection pressure increased in both low- and high-sa- venting the sulfate scale precipitation and its effect on core per-
linity-water injection beacause of the sulfate scale precipitation. meability. The experimental results shown in Table 4 confirm the
The reservoir porosity also dropped in both cases, but the damage effectiveness of the EDTA chelating agent in inhibiting the pre-
effect was higher in the case of high-salinity-water injection. The cipitation of calcium sulfate scale during seawater injection. Two
prediction was extended by investigating the effect of adding coreflood experiments were also conducted using HEDTA at two
HEDTA, HEIDA, and EDTA chelating agents at high pH, at low different concentrations, as shown in Table 5. The 5 wt%