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Evaluating the Damage Caused by

Calcium Sulfate Scale Precipitation During


Low- and High-Salinity-Water Injection
M.A. Mahmoud*, SPE, King Fahd University of Petroleum and Minerals

Summary replaced if the scale is not removed, and the weight of the tubing
Scale deposition is a serious oilfield problem, when two incompati- with the precipitated scales requires a high operational cost if con-
ble waters interact chemically and precipitate minerals. Typical ventional workover rigs cannot remove this heavyweight tubing
examples are seawater with a high concentration of sulfate ions from the well (Bayona 1993). Scale can occur downstream at any
and formation water with high concentrations of calcium, barium, point in the production system at which supersaturation is gener-
and strontium ions. Mixing these waters may cause precipitation ated. Supersaturation can be generated in a single water source by
of calcium, barium, and/or strontium sulfate. The removal of the changing the pressure and temperature conditions or by mixing
entire sulfate content from seawater might be a costly process and two incompatible waters. Changes in temperature, pressure, pH,
requires highly advanced techniques (nanofiltration). and CO2/H2S partial pressure may also contribute to scale
This study was conducted to investigate the damage caused by formation and deposition (Mackay et al. 2003; Moghadasi et al.
deposition of calcium sulfate precipitation and to describe the dam- 2003a, b).
age by use of the material-balance method, and then a new tech- Mixing two incompatible waters (one containing an excess of
nique is proposed to prevent the damage caused by calcium sulfate sulfate ions and the other containing an excess of barium, cal-
scale. Coreflooding experiments were performed to assess the dam- cium, or strontium ions) is the only, or at least the most common,
age caused by calcium sulfate and a computed-tomography (CT) origin of BaSO4 precipitations. After mixing the two waters, the
scan was used to locate the damage inside the core. Chelating solubility product of BaSO4 (Ksp) is exceeded and the precipita-
agents, such as hydroxyl ethylene diamine triacetic acid (HEDTA), tion of BaSO4 crystals is encountered (Vetter 1975).
ethylene diamine tetra acetic acid (EDTA), and hydroxy ethyl im- There is no effective single-stage treatment that will both
ino diacetic acid (HEIDA), were used to prevent scale deposition remove and inhibit scale precipitation in oil and gas reservoirs dur-
in the Berea sandstone cores. The pressure drop across the core ing the process of water injection in enhanced-oil-recovery or pres-
caused by scale precipitation will be predicted analytically. sure-maintenance processes. In many cases, scale control must
The results of the experimental data showed reduction of per- begin with a program of inhibition because some inorganic scales
meability by 20% from its initial value after seawater injection, are difficult to remove by chemical treatment once they have
caused by calcium sulfate precipitation. The results of the new an- formed. These scales, usually containing calcium, barium, or stron-
alytical model showed that in approximately 1 month, the injec- tium, can be prevented from forming by proper use of scale inhibi-
tion will stop or the injection pressure will exceed the fracture tors. Fortunately, most scales occurring in producing formations
pressure of the formation. High-salinity-water injection caused are calcium sulfate or calcium carbonate. These deposits normally
severe formation damage, and the injectivity declined faster com- can be removed chemically. Scale composition frequently changes
pared with the low-salinity-water injection. The material-balance during the production history of the well, causing many scales ini-
calculations showed a good match between the experimental, tially subject to removal treatments to become difficult to be
field, and predicted data. The developed model of the pressure removed by subsequent chemical treatment. There are many chem-
drop caused by calcium sulfate precipitation was used to predict icals that will prevent scale deposition; however, most will not
the pressure drop across the core, and its result was in a good remain in the formation long enough to make them economically
match with the experimental results. The new method was effec- feasible as inhibitors. To improve the economics of inhibitor
squeeze treatments, a thorough laboratory investigation was under-
tive in preventing and removing sulfate precipitation.
taken to select the best scale inhibitors and determine what parame-
ters would be necessary to improve their effectiveness. This
Introduction investigation was followed by a field-development program in
Scale deposition can be considered a serious oilfield problem that which removal chemicals, scale inhibitors, and treating techniques
harms water-injection systems, primarily when two incompatible were evaluated on a cost-to-performance basis (Bezemer and
waters (seawater and formation brines) are involved. Two waters Bauer 1969).
are incompatible if they interact chemically and precipitate miner- Tomson et al. (1990) evaluated different scale inhibitors using
als when mixed. Typical examples are seawater, with a high con- their developed apparatus. They tested scale inhibitors based on
centration of sulfate ions (at least 4,000 ppm), and formation phosphates and copolymers to prevent the precipitation of carbon-
waters, with high concentrations of calcium, barium, and stron- ate and sulfate scales. They found the optimal inhibitor concentra-
tium ions (could be greater than 30,000 ppm). Mixing these tion to be 0.1 to 8 mg/L. Fan et al. (2012) used a modified high-
waters may cause precipitation of calcium sulfate, barium sulfate, temperature apparatus on the basis of the dynamic tube-blocking
and/or strontium sulfate. Scale formation in surface and subsur- method and lattice-ion monitoring to study the inhibition effi-
face oil- and gas-production equipment has been considered to be ciency of various inhibitors at high temperature. The modified
a major operational problem. It also has been considered a major high-temperature apparatus affords a reliable and efficient method
cause of formation damage in both injection and production wells. for performing mineral-scale-inhibitor screening under high-tem-
Scale may deposit at the top of the well. This tubing should be perature conditions. After conducting the barite-nucleation and in-
hibition experiments and evaluating nine scale inhibitors, it was
found that barite scale can be predicted early if the lattice ion con-
*Also Adjunct Faculty Member with Suez University, Egypt.
centration and pressure buildup were measured. Barite scale can
Copyright V
C 2014 Society of Petroleum Engineers
be inhibited at a moderate temperature (70 C), and the process of
This paper (SPE 164634) was accepted for presentation at the North Africa Technical inhibition is not effective at high temperatures (175 to 200 C).
Conference & Exhibition, Cairo, 15–17 April 2013, and revised for publication. Original
manuscript received for review 30 January 2013. Revised manuscript received for review 16
Study results of Fan et al. (2012) can be used as guidelines in
March 2014. Paper peer approved 4 April 2014. selecting inhibitors for oilfield application in high-pressure/high-

May 2014 Journal of Canadian Petroleum Technology 141


0.020 1.00×107

1.00×104

Solubility-Product Constant
0.016 MgSO4
Solubility, mole/kg

CaSO4·2H2O 1.00×101

0.012
1.00 E–02
CaSO4
0.008
1.00 E–05
SrSO4
0.004 1.00 E–08
CaSO4 BaSO4

1.00 E–11
0.000 0 20 40 60 80 100 120 140 160
0 50 100 150 200
Temperature, °C
Temperature, °C

Fig. 2—Sulfate-minerals solubility-product constant (Li et al.


Fig. 1—Solubility of CaSO42H2O and CaSO4 as a function of 1995).
temperature (Nassivera and Essel 1979; Carlberg 1973).

stability of these compounds depends on temperature and ionic


temperature conditions. Kan and Tomson (2012) discussed chal-
strength; increasing the temperature above 40 C will decrease the
lenges of scale prediction at high pressure, high temperature, and
solubility of these compounds (Liu and Nancollas 1971). Among
high total dissolved solids. They introduced a comprehensive
the parameters that affect the calcium sulfate solubility are tem-
study and investigated the various scale types formed in oil and
perature, pressure, fluid concentration, ratio of brine to hydrogen,
gas production and the nature of deposition, along with the rela-
fluid dynamics, and type of porous media (Tahmasebi and Kharrat
tionship between pH and alkalinity and the role of organic acids,
2007). According to Oddo et al. (1991), calcium sulfate scale for-
carbonates, and CO2 distribution.
mation depends on temperature, but it is typically precipitated
Frigo et al. (2005) designed a scale-inhibitor-squeeze package
because of a decrease in pressure or an increase in the relative
through laboratory coreflooding testing. They found that conden-
concentrations of calcium or sulfate. CaSO4 solubility is fairly in-
sate banking will form in front of the squeeze treatment of the
dependent of pH and, hence, it can readily precipitate in an acid
scale inhibitor, the avoidance of which requires production imme-
environment. The case where water injection (seawater or river,
diately after the treatment. Immediate production after the treat-
aquifer, or produced water) is used for pressure maintenance and
ment could be difficult to achieve, especially in deep and offshore
sweep, the mixing of incompatible brines can lead to the forma-
wells.
tion of sulfate scales when the injection water contains sulfate
ions (Mackay and Jordan 2005).
Thermodynamics of Scale Prediction
Atkinson et al. (1991) examined the database available for sulfate Ca2þ ðor Ba2þ or Sr2þ Þ þ SO2
4
scale. As an example, for BaSO4, the following was found: , CaSO4 ðor BaSO4 or SrSO4 Þ:                ð3Þ

BaSO4 ðSÞ , Ba ðaqÞ þ SO2
4 ðaqÞ; ............ ð1Þ Mineral-scaling potential can be predicted by OLI ScaleChem
(OLI 2013). ScaleChem predicts mineral-scaling potential of
Ksp ¼ S2 c26 ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð2Þ more than 70 solids virtually for any oil and gas well or process-
ing facilities. The prediction, based on the determination of the
where Ksp is the solubility-product constant, S is the solubility in gas/liquid/oil/solid chemistry of the produced fluids, provides the
moles/kg of H2O, and c is the mean-ionic-activity coefficient. operator and engineer with vital chemical data about their wells,
The main reason for sulfate scaling is the mixing of incompati- surface facilities, and water-injection and -disposal operations.
ble waters (e.g., seawater and formation water). Empirical predic- This software can be used for brines, gases, and hydrocarbons,
tions for the formation of individual precipitates with simple collected as samples and entered into the program. Calculation
correlations to temperature, pressure, or ionic strength have been types include a generalized scale scenario for well profiles; mix-
presented in literature. However, a systematic prediction to ing waters to find safe (nonscaling) ratios; reservoir saturation to
explain all reactions simultaneously is difficult to find. For exam- simulate downhole conditions; and facilities with simple mix and
ple, the behaviour of the “common ion effect” cannot be well-pre- separation abilities to simulate collection and disposal. Output
dicted without laboratory tests. The computer model, which is a includes the (thermodynamic) scale tendencies for all solids in the
1D linear model, assumes that the solid phase does not move with model, as well as scale amount produced (OLI 2013).
the fluid flow (Li et al. 1995). Calcium sulfate scale represents a Fig. 2 gives the Ksp of their respective sulfates in the temperature
problem for the salts under consideration because it occurs with range from 15.6 to 149 C. The equilibrium constants in both figures
one of three different phases. Calcium sulfate exists in several were generated from the Gibbs-free-energy calculations. Because
crystalline forms. These include gypsum (CaSO42H2O) and water samples are analyzed at ambient temperature usually, the sim-
anhydrated calcium sulfate (CaSO4). CaSO42H2O, the most com- ulation runs were conducted at two temperatures—25 C to reflect
mon scale, occurs at a relatively low temperature. At temperatures sample analyses and 93.3 C for reservoir conditions.
greater than 40 , the stable phase predicted is CaSO4. Fig. 1 The process of precipitation and deposition of mineral scale
shows the solubility of both CaSO42H2O and anhydrite as a func- caused by flow of fluid containing saline solution in porous media
tion of temperature. At high temperatures, CaSO42H2O has is a major problem during waterflooding because of the mixing of
higher solubility in water than CaSO4; therefore, it is expected seawater and formation water (Atkinson et al. 1991). The precipi-
that the scale type at high temperature would be in the CaSO4 tation of sulfate scale can reduce the formation permeability sig-
form. However, hemihydrate has been known to form at 100 to nificantly and in turn the mobility of the injected water. Fig. 3
1218C, especially in nonturbulent systems and in high-ionic- shows the solubility of calcium sulfate in different brine solutions
strength brines (Moghadasi et al. 2003a, Carlberg 1973). Calcium as a function of temperature. Generally, for different waters, the
sulfate, which is important in desalination geochemistry and sulfate solubility goes down as the temperatures increases (Vetter
petroleum engineering, is complicated by the fact that it can crys- and Phillips 1970). The three waters are formation brine (with 6
tallize from aqueous solution in three forms: CaSO42H2O, hemi- wt% NaCl), seawater or high-salinity water (2 wt% NaCl), and
hydrated calcium sulfate ðCaSO4 :1=2H2 OÞ, and CaSO4. The diluted seawater or low-salinity seawater (0.5 wt% NaCl). Table 1

142 May 2014 Journal of Canadian Petroleum Technology


0.7
TABLE 1—COMPOSITION OF HIGH- (SEAWATER) AND
0.6 LOW- (DILUTED SEAWATER) SALINITY WATER AND
Formation Brine (6 wt% NaCl) FORMATION BRINE USED IN THIS STUDY*
wt% Calcium Sulfate
0.5
Seawater (2 wt% NaCl)
0.4 Connate Low-Salinity High-Salinity
Water Water (Diluted Water
Diluted Seawater (0.5 wt% NaCl)
0.3 Ions (Formation Brine) Seawater) (Seawater)

0.2 Sodium 59,491 4,575 18,300


0.1
Calcium 19,040 163 650
Magnesium 2,439 528 2,110
0 Sulfate 350 1,073 4,290
0 50 100 150 200 250
Chloride 132,060 8,050 32,200
Temperature, °C
Bicarbonate 354 30 120
Fig. 3—Solubility of calcium sulfate in different waters (Vetter Total Dissolved 213,734 14,418 57,670
and Phillips 1970; Carlberg 1973). Solids
* This was prepared according to actual Arabian Gulf seawater and typical forma-
tion brines.
shows the composition of different waters in Fig. 3. The low-
salinity water has a lower concentration of sodium chloride; there-
fore, the sulfate solubility will be lower compared with the high- however, it has some drawbacks. The squeeze chemical, often a
salinity or formation brine. From Fig. 3, we can conclude that the phosphonate or high-molecular-weight sulphonate, is usually dis-
low-salinity-water injection will cause high precipitation of cal- solved and diluted in water for transport down the wellbore.
cium sulfate compared with high-salinity-water injection and for- Rakhimov et al. (2010) studied the effect of formation permeabil-
mation brines. Other salts (e.g., potassium chloride) were found to ity contrast for a fractured and unfractured reservoir on the
be affecting the solubility of calcium sulfate. Increasing the KCl squeeze-treatment performance and found that the fractures caused
concentration from 0 to 18 wt% increases the solubility of calcium greater adsorption of the scale inhibitors, which means most of the
sulfate at 100 C (Yang et al. 2009). injected scale inhibitors went to the fractures instead of the matrix.
Spriggs and Hover (1972) suggested a stage treatment to provide
distribution of liquid inhibitor over the entire formation to elimi-
nate the permeability-contrast effect on squeeze treatment.
Scale-Control Chemicals In this study, after the extensive literature review, the objec-
Scale inhibitors are chemicals which delay, reduce, or prevent tives are (1) investigate experimentally the damage caused by cal-
scale formation when added in small amounts to normally scaling cium sulfate scale on Berea sandstone cores at high temperature
water. Most modern scale inhibitors used in the oil field function by use of coreflooding and X-ray CT scan, (2) predict the damage
by one or both of the following mechanisms (Connell 1983): (1) caused by calcium sulfate by use of analytical models, and (3)
Nucleation inhibition occurs when the formed scale crystals are remove and prevent the calcium sulfate precipitation during high-
deranged or redissolved by inhibitor molecules; for homogeneous or low-salinity-water injection by a new chemical method
crystallization, this derangement affects the thermodynamic sta- (HEDTA, HEIDA, and EDTA chelating agents).
bility of the growing nucleons; and (2) crystal-growth inhibition
or retardation. The objective is to hinder the scale-crystal growth.
Experimental Studies
According to Bezemer and Bauer (1969), the most common
classes of inhibitor chemicals are inorganic phosphates, organic Materials. The chelating agents used in this study were EDTA,
phosphorous compounds, and organic polymers. Polyphosphono- HEDTA, and HEIDA. Fig. 4 shows different types of chelating
carboxylic acid (PPCA) and diethylenetriaminepenta (methylene- agents that are being used currently in the oil industry. The origi-
phosphonic acid) (DETPMP) are two common commercial scale nal concentration of the chemicals was 37 to 40 wt% at pH 11.
inhibitors used in the oil and gas industry. Normally, PPCA is The concentration of the chelating agent used in the study was 1
regarded as a nucleation inhibitor and DETPMP as a growth in- and 5 wt%. Berea sandstone cores that were 1.5  5 in. in size
hibitor (Chen et al. 2004). Scale inhibitors that are periodically were used in all experiments. The mineralogy of the Berea sand-
pumped down production wells and into the producing formation stone cores is given in Table 2.
for short distances around the wellbore have been developed and
are widely used. The inhibitor contacts the formation and is Experimental Procedures. The experiments were performed
adsorbed onto the reservoir petrofabric. It is later slowly released using the coreflooding setup shown in Fig. 5. A backpressure of
into the produced fluids, thereby inhibiting the formation of sul- 1,000 psi was applied in all experiments. The backpressure had to
fate scales for some period of time, usually several months. be kept constant, and it is desired to be 300 to 400 psi less than the
When the inhibitor concentration levels fall too low to be overburden pressure. One Mity-Mite backpressure regulator model
effective, the well is again squeezed with chemical and the cycle S91-W was installed on the upstream line. An Enerpac hand hy-
is repeated. This technique is known widely as squeeze inhibition draulic pump was used to apply the required overburden pressure
(McElhiney et al. 2001). The formation of mineral scale (carbon- on the core. The pressure drop across the core was sensed with a set
ate/sulfate/sulfide) within the near-wellbore region, production of Foxboro differential-pressure transducers, models IDP10-
tubing, and topside process equipment has presented a challenge A26E21F-M1. There were two gauges installed with a range of 0 to
to the oil and gas industry for more than 50 years. Chemical meth- 1,000 psi. The temperature of the core and fluids was achieved by
ods to control scale have been developed, including scale squeeze use of an oven. The coreflood tests were performed at 100 C.
treatments and continual chemical injection. A key factor in the Before running the coreflood test, the core was first saturated with
success of such treatments is the understanding of chemical place- brine and the pore volume was calculated. In each coreflood experi-
ment and the effectiveness of the treatment chemicals (Jordan ment, the core was first loaded into a Hassler sleeve core holder at
et al. 2006). Squeezing is the most common method for scale con- an overburden pressure of 2,000 psig and temperatures up to
trol downhole. Scale inhibitor, diluted in brine, is displaced into 100 C. The core was subjected to a vacuum for an hour. Then, it
the producing formation where it is retained and then released was saturated with injection water until the brine permeability
slowly back into the aqueous phase during normal well produc- became constant. The brine used in the experiments was formation
tion. Squeeze inhibition is effective in a wide variety of situations; brine; see Table 1 (connate-water composition).

May 2014 Journal of Canadian Petroleum Technology 143


COOH COOH

N COOH O N COOH
HOOC N H N

HOOC HOOC

Ethylenediaminetetraacetic acid (EDTA) Hydroxyethylethylenediaminetriacetic acid (HEDTA)

COOH
O
N COOH H N COOH

COOH COOH

Nitrilotriacetic acid (NTA) Ethanoldiglycinic acid (EDG) or


Hydroxyethyliminodiacetic acid (HEIDA)

COOH COOH
N HOOC N COOH
HOOC N N COOH
HOOC COOH COOH

Diethylenetriaminepantaacetic acid (DTPA) L-Glutamic acid, N, N-diacetic acid (GLDA)

Fig. 4— Chelating agents used in oil industry.

Results and Discussion


TABLE 2—MINERAL COMPOSITION FOR BEREA
Injecting seawater with high sulfate content (Table 1) into the sand-
SANDSTONE CORES
stone core that was initially saturated with brine having the compo-
sition listed in Table 1 precipitated calcium sulfate mineral inside
Mineral Concentration (wt%)
the core. Fig. 6 shows the CT-scan-number profile along the core
Quartz 89 axis before and after flooding by seawater. The average CT number
Dolomite 1 of the Berea sandstone core saturated with formation brine (con-
nate-water composition in Table 1) was approximately 1,750
Calcite 1
(Mahmoud et al. 2011a, b). After injecting seawater (high-salinity-
Feldspar 3
water composition in Table 1) into the core, calcium sulfate pre-
Kaolinite 4 cipitated and the CT-number profile indicates some peaks at certain
Illite 1 locations in the core. The CT number in these peaks approaches
Chlorite 1 2,850, which is the calcium sulfate mineral CT number.

8
14 Items:
(1) High-Pressure (HP) Isco Syringe Pump
14
(2, 3, 4) HP transfer cells

7 (5) Reservoir Rock sample


Chelating Agent
Seawater

Crude Oil

(6) Rubber Sleeve


5 (7) Core Holder
6 (8) Differential-Pressure Transducer
2 3 4
(9, 10) Backpressure Regulators
13
(11) Fractional Collector
10 9 (12) Hydraulic Pump
(13) Helium Cylinder
1 (14) Pressure Regulator

11 12

Fig. 5—Flooding system.

144 May 2014 Journal of Canadian Petroleum Technology


120 3,500
1 2 3 4 5 6
k= k=
k = 100 md k = 78 md k = 74 md k = 90 md 65 md 90 md 3,000
100

2,500
80

Permeability, md

CT Number
2,000
60
1,500

40
CT Scan Before Seawaterflooding 1,000

20 CT Scan After Seawaterflooding 500

0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Core Length, in.

Fig. 6—CT-scan results along the axis of the 5-in. Berea sandstone core after flooding the core with seawater at 0.5 cm3/min at
100º C. The core was saturated initially with brine, having a composition listed in Table 1, and flooded by typical seawater, having a
composition also shown in Table 1 (high-salinity water). The peaks indicate the precipitation of calcium sulfates at the indicated
locations along the core. The permeability was measured after removing the sulfate precipitation by EDTA for the different sec-
tions by cutting the core at the indicated section lengths.

The permeability of the sandstone cores before seawater injec- The experiment was performed at 100 C and at 1 cm3/min, the
tion was 80 md, and the permeability after injecting 2 pore vol- effluent samples were analyzed for sulfate, and the results are pre-
umes of seawater (60 mL) was 63 md. There was approximately sented in Fig. 8. The EDTA flooding continued until no remaining
20% loss in permeability because of the sulfate precipitation in sulfates were coming out; then, the samples were analyzed for sul-
the core. When the HEDTA chelating agent was added to the sea- fate using ion chromatography. Fig. 8 shows that the EDTA broke
water at 5 wt% concentration at pH 11, all the calcium in solution through the core at 0.7 pore volumes; the samples from 0 to 0.7
was chelated and no sulfate precipitation occurred. The core per- pore volumes represent the sulfate content in seawater. The
meability was 80 md before the flooding, and it was 86 md after EDTA concentration was measured using ferric chloride titration
the flooding by HEDTA solution. The increase in permeability method (Mahmoud et al. 2011c). The concentration of EDTA was
was caused by some of the cations being chelated from the Berea zero from 0 to 0.7 pore volumes, which means there was only sea-
sandstone cores, and this dissolution improved the core perme- water in the effluent samples after 0.7 pore volumes, the EDTA
ability. The CT-number profile confirmed the efficiency of the concentration was 20 wt%, and that only EDTA in the effluent
HEDTA solution. The CT number was approximately the same samples and the sulfate in the effluent from the dissolution of cal-
before and after the HEDTA/seawater injection—approximately cium sulfate were in the core. EDTA was able to remove sulfate
1,750—as shown in Fig. 7. The HEIDA chelating agent was used as high as 1,200 ppm. EDTA will form a stable complex with cal-
also to prevent sulfate precipitation and it works well, but there cium because a stability constant of EDTA with calcium is 10.7.
was no improvement in the core permeability similar to that with EDTA complexes with the stability constant greater than 10 (e.g.,
use of HEDTA because HEIDA is a weak calcium chelant. calcium and iron) are stable and will not be degraded (Martell and
The Berea sandstone core used in Fig. 6 was flooded with 20 Smith 1982). After that, the core was cut into six small cores on
wt% EDTA at pH 11 to remove the precipitated scale, the core the basis of the CT-scan profile in Fig. 6 to measure the perme-
was initially saturated by seawater (sulfate content is 4,290 ppm). ability for each piece. The permeability of each core section was
measured by use of formation brine having a composition listed in
3,000 Table 1 at room temperature. As shown in Fig. 6 after the treat-
ment, Sections 2, 3, and 5 have the lowest permeability values,
2,500 which are 78, 74, and 65 md, respectively, compared with the other
sections which have permeabilities of 90 and 100 md. The average
2,000
permeability of the six sections was 83.7 md, which is close to the
initial permeability of the core before damage (80 md). This means
CT Number

that the permeability profile of this core before the damage is close
1,500
to that after damage removal. Sections 2, 3, and 5 in the core have
CT Scan Before Seawaterflooding the three peaks of the CT scan represented in Fig. 6. From the per-
1,000 meability measurements after damage removal, the pore sizes at
CT Scan After Seawaterflooding +
5wt% HEDTA (pH = 11.5) these three locations (Sections 2, 3, and 5) are smaller than at other
500 sections in the core (relating the core permeability to the pore size).
Smaller pore size will create turbulence, increase the mixing effi-
0 ciency between the injected seawater and formation brine, and
0 1 2 3 4 5
increase the tendency of sulfate precipitation.
Core Length, in. Aliaga et al. 1992 measured the crystal size of the precipitated
calcium sulfate inside the sandpack by use of a scintillation coun-
Fig. 7—CT-scan results along the axis of the 5-in. Berea sand- ter, and the size ranged from 0.5 to 5 lm. This means that the cal-
stone core after flooding the core with 5 wt% HEDTA/seawater
solution at 0.5 cm3/min at 100º C. The core was saturated initially cium sulfate scale crystals might precipitate inside the pores and
with brine, having a composition listed in Table 1. The CT-number because of turbulence, they may move with the flow but they will
profile was approximately the same before and after flooding the be restricted by small-sized pore throats. The high CT-number
core, which means no sulfate precipitation occurred. Seawater peaks in Fig. 6 can be attributed to crystals being restricted by the
with high-salinity composition was used in the HEDTA solution. pore throats at these locations because the sizes of the crystals

May 2014 Journal of Canadian Petroleum Technology 145


5,000 25

EDTA Concentration
4,000 20

Sulfate Concentration, ppm

EDTA Concentration, wt%


3,000 15

2,000 10

Sulfate Concentration

1,000 5

0 0
0 0.5 1 1.5 2 2.5 3
Pore Volume of EDTA Injected, pore volumes

Fig. 8—Sulfate concentration in the coreflood-effluent samples after flooding the core by 20 wt% EDTA at 100º C and 1 cm3/min.

were greater than the pore-throat sizes; therefore, the calcium sul- diameter. The experiment was performed at an injection rate of 2
fate accumulated in the pores before these small pore throats. The cm3/min at room temperature. As shown in Fig. 9, after injecting
pore-throat size can be determined from the permeability using seawater, the pressure drop across the core started to build up until
the following equation (Warren and Pulham 2001): it reached maximum after injecting 1 pore volume of seawater.
The pressure increase was caused by the calcium sulfate precipita-
0:084156 pffiffiffi tion. The pressure drop can be predicted by Darcy’s equation and
Rm ¼ k; . . . . . . . . . . . . . . . . . . . . . . . . . ð4Þ
/ can relate the change in permeability to the change in pore vol-
ume because of the sulfate precipitation.
where k is the permeability, md; / is the porosity, fraction; and The change in core permeability was related to the change in
Rm is the pore-throat size, lm. The core porosity for the six sec- core porosity by use of the following correlation:
tions was fairly constant at approximately 0.2; therefore, the pore
throat in this case only depends on the permeability value. This kfinal
could be another interpretation for the localized three peaks of the ¼ e45:7ð/f /i Þ ; . . . . . . . . . . . . . . . . . . . . . . . . . ð5Þ
kinitial
CT number along the core.
Mahmoud and Bageri (2013) used the EDTA and HEDTA /f ¼ /i  /sulfate ; . . . . . . . . . . . . . . . . . . . . . . . . . . ð6Þ
chelating agents to remove the filter cake from a maximum-reser-
voir-contact horizontal well with different permeability ranges. where kfinal is the permeability after the treatment, md; kinitial is
The stimulation process was successful for the six different cores the core initial permeability, md; /f is the final porosity, fraction;
with different permeabilities they used. This means chelating /i is the initial porosity; and /sulfate is the sulfate-precipitates vol-
agents themselves acted as diverters because of their viscosity ume fraction.
buildup as they chelated cations from the damaging materials or The pressure drop across the core can be estimated as
from the reservoir rock and they can be used in heterogeneous res-
ervoirs with different permeability ranges. Dp ¼ Dpseawater þDpmixture þ Dpcalcium chloride ; . . . . . . . . ð7Þ
The effect of low- and high-salinity water injected was investi-
gated on the calcium sulfate precipitation and the damage on 122:812Qlseawater ½Lcore  LðCaCl2 þmixtureÞ 
Berea sandstone cores by performing two coreflood experiments. Dpseawater ¼ 2
;
kfinal dcore
The first coreflood experiment was performed with a 63-md Berea
sandstone core with 30 cm3 pore volume, 5-in. length, and 1.5-in.                    ð8Þ
122:812Qlmixture ðLmixture Þ
Dpmixture ¼ 2
; . . . . . . . . . . . . . ð9Þ
20 kinitial dcore
Pressure Drop Across the Core, psi

18 50,000 50,000
Seawater
16
ppm CaCl2 ppm CaCl2 122:812QlCaCl2 ðLCaCl2 Þ
Actual Pressure Drop DpCaCl2 ¼ 2
: . . . . . . . . . . . . . . ð10Þ
14 kinitial dcore
12 Predicted Pressure Drop Using the developed equations, the pressure drop can be esti-
10 mated as shown in Figs. 9 and 10. There was a good match
8 between the actual data and the predicted pressure drop from Eq.
6 7. The viscosities for different brine systems were measured and
4
the results were these: the viscosity of the seawater (high-salinity
water) having the composition listed in Table 1 was 1.19 cp; for
2
the low salinity (diluted seawater), the viscosity was 1.07 cp; for
0 the for the 50,000 ppm calcium chloride solution, the viscosity
0 0.5 1 1.5 2 2.5
Volume Injected, pore volumes
was 1.17 cp; for the mixture solution between the seawater and
calcium chloride, the viscosity was 1.18 cp; and for the mixture
Fig. 9—Actual and predicted pressure drop across the Berea solution of the low salinity and calcium chloride, the viscosity
sandstone core saturated with 50,000 ppm calcium chloride af- was 1.11 cp. All the viscosity measurements were performed at
ter flooding the core with high-salinity seawater, with the com- 70 F, and the mixture solution between seawater or low salinity
position listed in Table 1. and calcium chloride was achieved by mixing equal amounts of

146 May 2014 Journal of Canadian Petroleum Technology


20
TABLE 3—RESERVOIR DATA USED IN THIS STUDY

Pressure Drop Across the Core, psi


18 50,000 50,000
ppm CaCl2 Low-Salinity Water ppm CaCl2
16 Reservoir pressure (psi) 3,200
14 Actual Pressure Drop Injection pressure (psi) 3,700
12 Injection rate (B/D) 25,000
10
Reservoir thickness (ft) 232
Predicted Pressure Drop
Reservoir initial permeability (md) 500
8
Water viscosity at 70 F (cp) 1
6
Water viscosity at 212 F (100 C) (cp) 0.35
4 Reservoir initial porosity (fraction) 0.25
2 Water formation volume factor (B/STB) 1.03
0 Well radius (ft) 0.5
0 0.5 1 1.5 2 2.5 Well drainage radius (ft) 2,000
Volume Injected, pore volumes

Fig. 10—Actual and predicted pressure drop across the Berea  


sandstone core saturated with 50,000 ppm calcium chloride af- dw A/dx dSw
¼ ; . . . . . . . . . . . . . . . . . . . . . . . . ð11Þ
ter flooding the core with low-salinity seawater, with the com- dt 5:615 dt
position listed in Table 1.
dw
¼ qt dfw ; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð12Þ
the two waters. The low-salinity waterflooding also caused dam- dt
age with calcium sulfate precipitation because the sulfate concen-  
A/dx dSw
tration was still approximately 1,000 ppm, but in this case, its qt dfw ¼ ; . . . . . . . . . . . . . . . . . . . . . . . ð13Þ
5:615 dt
solubility was lower than with the high-salinity water with a so-
dium chloride concentration of 2 wt%. As shown in Fig. 3, the  
dfw 2p/hr dr
solubility of calcium sulfate declines as the sodium chloride con- qt ¼ ; . . . . . . . . . . . . . . . . . . . . . . ð14Þ
centration declines. In the low-salinity-waterflooding experiment dSw 5:615 dt
(diluted seawater  4), the permeability of the Berea sandstone
p/hr2
core dropped from 63 to 50 md at the same conditions as the pre- qinjection ¼ ; . . . . . . . . . . . . . . . . . . . . . . . . . .ð15Þ
vious experiment. The permeability of the core in the case of 5:615t
high-salinity-water (seawater) injection was reduced from 63 to sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
40 md. The damage was higher in the case of high-salinity-sea- ð5:615Þðqinjection ÞðtÞ
r¼ : . . . . . . . . . . . . . . . . . . . ð16Þ
water injection because the amount of sulfate was higher com- p/h
pared with the low-salinity seawater (approximately four times).
The high concentration of sulfate will precipitate a larger amount Eqs. 11 through 16 can be used to determine the damage
of calcium sulfate, and this will reduce the flow area, storage vol- length as a function of injection time at which the calcium sulfate
ume, and permeability. Low- and high-salinity-water injection will precipitate and the relation between change in porosity and
will cause calcium sulfate precipitation during the enhanced-oil- injection. The change in permeability is related to the change in
recovery processes, secondary recovery, or pressure maintenance porosity by Eq. 5. Eq. 5 can be used to determine the change in
in the aquifer; therefore, extreme care should be taken to prevent permeability and the Sw (water saturation) term in Eq. 11. The
the precipitation of calcium sulfate inside the reservoir. The pre- term Sw was cancelled by fw (water fraction) because they are the
cipitation of calcium sulfate in the reservoir will reduce the injec- same in this case—we have seawater displacing formation brine
tivity index of the well and in turn, the productivity from the or the chelating agent displacing formation brine. The variables in
adjacent wells will decline. Treatment of the injected water Eq. 5 will be injection rate and radius of injection. Qt is the total
should be carried out to remove sulfate or one can use chelating injection rate and w or dw/dt is the amount of the formation water
agents (e.g., EDTA, HEDTA, HEIDA), as shown in Fig. 4. A che- that was displaced by qt.
lating agent will prevent the precipitation of calcium sulfate by The reservoir data shown in Table 3 were used to determine
removing all the cations from the solution. In this research, we the effect of calcium sulfate precipitation on the reservoir porosity
show that a small concentration (5 wt%) of HEDTA, EDTA, or and injection pressure at the formation face. The radius of damage
HEIDA can prevent the precipitation of calcium sulfate during the will be determined first using Eq. 16, then the porosity reduction
raw-seawater injection. HEDTA and EDTA also will remove the will be determined for this part of the reservoir or the core sample
previously precipitated calcium sulfate, and it will enhance the in which the scale was precipitated. Finally, the permeability of
injectivity of the wells. Using chelating agents will inhibit and the damaged part can be determined by use of Eq. 5.
remove the precipitation of calcium sulfate because of their ability The scenarios that we performed can be summarized as
to chelate all the calcium from the seawater and from the forma- 1. Constant injection pressure and low-salinity-water injection
tion brine. The model described the scale deposition in the whole into the formation (Fig. 11).
core and in our case, because we have abundance of calcium chlo- 2. Constant injection pressure and high-salinity-water injection
ride (50,000 ppm CaCl2 solution), it was assumed in the model (Fig. 11).
the whole amount of the sulfate in seawater or low-salinity water 3. Constant injection rate and low-salinity-water injection
will interact with calcium and precipitate calcium sulfate. (Fig. 12).
4. Constant injection rate and high-salinity-water injection
(Fig. 12).
Modelling of Calcium Sulfate Precipitation During From Figs. 11 and 12 it is observed that the effect of sulfate
Seawater Injection precipitation was investigated at a constant injection rate and
Material-balance calculations will be used to determine the pressure. It is obvious that the high-salinity-seawater injection
amount of precipitated sulfate, as shown in the balance equation damaged the reservoir more than the low-salinity waterflooding.
(Eq. 3). The amount of precipitated sulfate will be converted to From Fig. 11, it is observed that at constant injection pressure, the
weight then to volume or pore space by dividing the weight by the reservoir lost 25% of its initial porosity after 5 days during the
sulfate density. The radius of precipitation from the wellbore will high-salinity-water injection, while it lost the same percent after
be calculated using the Buckley-Leverett approach of linear flood- 10 days in the low-salinity-water injection. In the high-salinity
ing and modifying this approach to be used in radial flooding. water injection, the injection rate dropped from 25,000 B/D to

May 2014 Journal of Canadian Petroleum Technology 147


0.3 30,000

0.25 25,000

Reservoir Porosity, fraction


0.2 20,000

Injection Rate, B/D


Porosity

0.15 Injection rate Low 15,000


Porosity Salinity

0.1 Injection rate 10,000


High
Salinity
0.05 5,000

0 0
0 5 10 15 20 25 30 35 40
Injection Time, days

Fig. 11—Effect of low- and high-salinity-water injection on the reservoir porosity and injection rate at constant injection pressure
at the formation face.

0.3 6,000

0.25 sure 5,000


pres
tion
Injec
Reservoir Porosity, fraction

Injection pressure

Injection Pressure, psi


0.2 Porosity Low 4,000
Salinity
High
Salinity
0.15 3,000
Por
osity

0.1 2,000

0.05 1,000

0 0
0 2 4 6 8 10 12 14 16 18 20 22
Injection Time, days

Fig. 12—Effect of low- and high-salinity-water injection on the reservoir porosity and injection pressure at constant injection rate
at the formation face.

7,000 B/D in 1 month. The injection rate for the actual field data concentration, and with injectivity constant with time, which
for the same reservoir conditions shows the injectivity loss was resulted in no further decline in the reservoir porosity being
from 25,000 to 5,000 B/D in 1 month, which confirms the accu- observed. The injection pressure also remained constant with
racy of the predicted injectivity loss. time.
The same results were obtained when the injection rate was Table 4 shows the effect of adding EDTA to seawater in pre-
fixed. The injection pressure increased in both low- and high-sa- venting the sulfate scale precipitation and its effect on core per-
linity-water injection beacause of the sulfate scale precipitation. meability. The experimental results shown in Table 4 confirm the
The reservoir porosity also dropped in both cases, but the damage effectiveness of the EDTA chelating agent in inhibiting the pre-
effect was higher in the case of high-salinity-water injection. The cipitation of calcium sulfate scale during seawater injection. Two
prediction was extended by investigating the effect of adding coreflood experiments were also conducted using HEDTA at two
HEDTA, HEIDA, and EDTA chelating agents at high pH, at low different concentrations, as shown in Table 5. The 5 wt%

TABLE 5—EFFECT OF ADDING HEDTA ON THE CORE


TABLE 4—EFFECT OF ADDING 1 wt% EDTA ON THE CORE PERMEABILITY
PERMEABILITY
5 wt% 1 wt%
Seawater 1 wt% Seawater HEDTA/ HEDTA/
Injection EDTA/Seawater Injection Seawater Seawater

Initial permeability (md) 34 57 Initial permeability (md) 34 53 61


Final permeability (md) 29 57 Final permeability (md) 29 61 62
Permeability loss (%) 15 0 Permeability loss (%) 15 No loss No loss

148 May 2014 Journal of Canadian Petroleum Technology


l ¼ viscosity
TABLE 6—EFFECT OF ADDING 5 WT% HEIDA ON THE CORE
/final ¼ final porosity
PERMEABILITY
/initial ¼ initial porosity
Seawater 5 wt%
Injection HEIDA/Seawater
Acknowledgements
Initial permeability (md) 34 54 The author would like to acknowledge the support provided by
Final permeability (md) 29 54 King Abdulaziz City for Science and Technology through the Sci-
Permeability loss (%) 15 0 ence and Technology Unit at King Fahd University of Petroleum
and Minerals (KFUPM) for funding this work through Project
NSTIP-13-Oil-151-04 as part of the National Science, Technol-
HEDTA was not only able to prevent the scale, but it also
ogy and Innovation Plan. The author also would like to extend his
improved the core permeability by 15%. The 1 wt% HEDTA was
appreciation to the anonymous reviewers who provided many use-
only able to prevent the scale precipitation. Table 6 shows the
ful comments, which greatly improved the paper.
effect of adding the HEIDA chelating agent to seawater. The 5
wt% HEIDA was able to prevent the calcium sulfate precipitation,
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Mohamed Ahmed Nasr El-Din Mahmoud is currently working as
Moghadasi, J., Jamialahmadi, M., Müller-Steinhagen, H. et al. 2003b.
an assistant professor at the Department of Petroleum Engi-
Scale Formation in Oil Reservoir and Production Equipment during neering, KFUPM, in Dhahran, Kingdom of Saudi Arabia. He is
Water Injection (Kinetics of CaSO4 and CaCO3 Crystal Growth and also adjunct assistant professor at the Department of Petro-
Effect on Formation Damage). Presented at the SPE European Forma- leum Engineering, Suez University, in Egypt. Mahmoud’s areas
tion Damage Conference, The Hague, The Netherlands, 13–14 May. of research include carbonate and sandstone acidizing, for-
SPE-82233-MS. http://dx.doi.org/10.2118/82233-MS. mation damage, hydraulic and acid fracturing of conven-
Nassivera, M. and Essel, A. 1979. Fateh Field Sea Water Injection - Water tional and unconventional reservoirs, enhanced oil recovery of
Treatment, Corrosion, And Scale Control. Presented at the Middle sandstone and carbonate reservoirs, drilling fluids, advanced
East Technical Conference and Exhibition, Bahrain, 25–28 February. well logging, multiphase flow in pipes, filter-cake removal and
characterization, sequestration and storage of carbon dioxide,
SPE-7765-MS. http://dx.doi.org/10.2118/7765-MS.
and rock petrophysics. He holds several patents in the areas of
Oddo, J.E., Smith, J.P., and Tomson, M.B. 1991. Analysis of and Solu- production enhancement, formation-damage removal, and
tions to the CaCO3 and CaSO4 Scaling Problems Encountered in enhanced oil recovery. Mahmoud holds BS and MS degrees
Wells Offshore Indonesia. Presented at the SPE Annual Technical from Suez Canal University and a PhD degree from Texas A&M
Conference and Exhibition, Dallas, Texas, 6–9 October. SPE-22782- University, all in petroleum engineering. He has published 50
MS. http://dx.doi.org/10.2118/22782-MS. technical papers and 15 reviewed-journal papers.

150 May 2014 Journal of Canadian Petroleum Technology

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