Professional Documents
Culture Documents
Service Manual
1 Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Hazard levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Technical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Tools used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.3 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.4 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 Unit without hose drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 Sieve in the water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Device with hose drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4 Opened appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4.1 Electric casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1 Appliance description
2 Part number
3 Manufacturer
4 Year of manufacture
5 Serial number
6 Bar code. Contains part and serial number.
7 Specifications
8 Address of manufacturer
1 Suction nipple with check valve * The control valve switches off the electric motor by
2 Detergent intake means of the pressure surge that is created when
3 Control valve, complete * closing the hand spray gun. Subsequently, the con-
4 Control boring trol valve effects a pressure reduction to 30...40 bar.
5 O-ring, low-pressure range/high-pressure range In this way, the pump and accessories are protected
6 Seals control piston and the force for opening the hand spray gun is re-
duced. For pumps that are equipped with this control
7 O-ring, oil
valve, the pressure cannot be regulated on the hand
8 Piston spring
spray gun (Servopress).
9 Spring plate
10 Piston, with drip edge
11 Oil groove ring
12 Piston guide
13 Spacer
14 High-pressure seal with support washer
15 Cylinder head
16 Valve gear casing
17 Suction valve, caulked
18 O-ring, valve gear casing
19 Pressure valve
20 Pressure holding valve
21 Injector nozzle
Design C
Design CX
If necessary, replace O-rings
Loosen 3 screws.
1 Spacer
2 Support disc
Loosen 5 screws.
Remove the holder with the hose drum half.
Loosen screws.
Remove elbow.
Remove axle.
1 Axle
2 Elbow
3 Screw
Unscrew 12 screws.
Separate the casing halves.
Loosen 3 screws.
Note
Slowly loosen the screws on all sides.
Pull the pump head off the motor.
1 Magnet
2 O ring
1 Cable clamp Insert the transport bracket for the surface cleaner
2 Lever appliance switch in the casing half.
3 Holder for detergent filter Hook the switch rod into the rotary handle of the
4 Switch rod appliance switch.
5 Rotary handle appliance switch Hook the switch rod into the lever of the appliance
6 Transport bracket for surface cleaner switch.
7 Unlocking device push handle Turn the rotary handle to the "0" position and insert
8 Engine mount it into the casing half.
9 Capacitor Insert the capacitor into the casing half.
Fit and align the second casing part.
Place an engine mount in the casing half. Screw in the 12 screws and tighten them.
Place motor/pump in the casing half. Slide the bar of the push handle into the casing.
Attach the remaining 3 engine mounts to the mo- Place the handle of the push handle onto the two
tor. bars.
Align the motor in the casing half. Screw in the 2 screws and tighten them.
Insert the cable holder with the power cable in the
casing half.
Insert the holder for the detergent filter in the cas-
ing half.
Insert the unlocking device of the push handle in
the casing half.
Appliance type Appliance no.: Circuit dia- Operating in- Spare parts
gram structions list
HD 5/12 C 1.520-120.0 0.089-602.0 5.964-789.0 5.972-460.0
HD 5/13 C 1.520-130.0 5.972-461.0
HD 5/15 C 1.520-140.0 5.971-796.0
HD 5/17 C 1.520-150.0 5.971-462.0
HD 6/13 C 1.520-160.0 5.972-463.0
Adapter system 2000, M22x1.5 with 4.401-072.0 For hose drum appliances: Adapter M22 4.424-004.0
extended union nut (inside) onto 11 mm male coupling
Removal pliers, pressure/suction 4.901-062.0 Installation mandrel oil seal, high- 5.901-224.0
valves and water sieves pressure seal
Installation sleeve, high pressure seal 5.901-223.0
Test manometer for working pres- 4.401-072.0 Valve retainer and drive-in mandrel for 2.901-049.0
sure suction valves