GERMAN STANDARD. December 1999 Cladding for External Walls, Rear-Ventilated DIN Part 1: Requirements, Principles of Testing 18516-1 Ics 91.060.10 Replacement for Edition 1890-01 Cladding for external walls, ventilated at rear — Part |: Requirements, principles of testing Contents Pave Pave Foreword. 1 Annex A (Normative) Testing Principles for 4 Area of Application 2. Fasteners, Attachments and Anchors... . 7 2 Reference to Standards 2. Annex B (Normative) Construction Planni 14 3 Definitions 3. Amex (Normative) Tong Roquremonte Sf Sia 4 Requirements 3. Format Cladding Sheets Outside the Rules of the Trade 5 Load Acceptance and Shape Changes 4 Annex D (For information) Sample fo the Design 14 6 Proof of Stabiity 5 and Arrangement of a Wind Block .. 3 12 7 Protection of Bulding Materials and Components 6 Annex E (Far information ) Bibliography 12 Foreword ‘This standard was prepared by NABau Working Committee “Cladding for External Walls, Rear-Ventilated, Requirements, Principles of Testing,” DIN 18516 “Cladding for External Walls" consists of ~ Part 1: Requirements, Principles of Testing - Part 3: Natural Construction Stone, Requirements, Dimensioning = Part 4: Single-Pane Safety Glass, Requirements, Dimensioning, Testing - Part 5: Concrete Construction Stone, Requirements, Dimensioning Amendments ‘Compared to the edition of January 1990, the following amendments were made: a) The area of application of the standard was specified. 'b) Sections 5.1.2 and 6.7.2 were expanded, ) Section 6.4.6 was added. 4) In Section 7.2.1, titanium zine was expanded. ) Section 7.4 Heat Insulation was reformulated. 4) The standard was reworded from an editing point of view. Earlier Editions DIN 18515: 1970-07 DIN 18515 BbI: 1973-12 DIN 18516-1: 1990-01 Continuation Pages 2 of 12 Construction Standards Committee (NABau) in the DIN, German Institute for Standardization e.V. ‘© DIN Geran Isttute for Standardization @ V.— Ary iype of reproduction, even inexact Tom, (Ret No. DIN T8S16-F 7998-72 ‘ermited only wt the spproval of the DIN German Insite for Standardization € V., erin, ‘Price Group 08 Contract No. 0008 ‘Single-copy sales of standards by Boutch Publishing Howse GmbH, 10772 Borin [Vrticaly in to margin] Normen-Downioad Bout. Professional Consultants- Ka No. 7389640 Sequential No, 3843938001 12/4/2007 4:29 pm1 Page 2 DIN 1851641: 1990-12 Area of Application ‘This standard applies to rear-ventilated extemal wall cladding, with and without substructure, including anchoring, connecting and fastening, It specifies planning, dimensioning and design principles for durable and safe rear-ventilated external wall adding This standard doos not apply to: a) ») °) 9% °) oom finishing structure parts and their components, for example, trapezoidal shape constructions according to DIN 18807, external wall cladding (products and fastening) made of smallformat shoots (2.1 of List C Edition 09/1) as wall as those made of metal in standing fold and in clapboard, whose products are covered in DIN standards end whose use is covered by recognized and proven trade rules, soe also Annox C. ‘Small-format sheets are elements with a surface area of less than (0.4m? and a weight of < 5 kg, hat insulation compound systems, Cladding attached with mortar, for facades in which the external wall cladding is attached more than 116 cm away from the insulation or from the supporting cut wall The concept “front-hung, rear-ventlated facade" is used with the same meaning as the concept “rear-ventilated external vall cladding.” 2 Reference to Standards This standard contains specifications from other publications through dated of undated references. These standardizing referonoas are cited at the appropriate places in the text and the publications are listed below. In the case of dated roferonces, lator changes or rowites of those publications belong to this standard only if they are included by changes fF rewrites. In the case of undated references, the latest edition of the Publication referred to applies, DIN 1052-1 ‘Wooden Structures - Calculation and Design DIN 1052-2 ‘Wooden Structures ~ Mechanical Connections DIN 1055-1 Load Acceptance for Structures ~ Storage Materials, Construction Materials and Components, Their Own Weight and Anglos of Friction DIN 1055-4 Load Acceptance for Structures ~ Traffic Loads, Wind Loads in the Case of Non-Oseillating Structures DIN 1055-5 Load Acceptance for Structures Loads Traffic Loads, Snow Loads and leo DIN 4119-1: 1980-05 Aluminum Construction Subjected to Primarily Static Loading — Calculation and Structural Design| DIN 17485 Welded Circular Pipe Made of Stainless Steels for General Requirements ~ Technical Supply Conditions DIN 17456 Seamless Circular Pipes Made of Stainless Steels for General Requirements ~ Technical Supply Conditions DIN 18165-1 Fiber Insulation for Construction — Insulating Materials for Heat Insulation ‘Standard of the Series DIN 18807 ‘Trapezoidal Shapes in High-Rise Construction DIN §5928-8; 1994.07 Corrosion Protection of Steel Structures Using Coatings and Coverings - Part 8: Corrosion Protection of Bearing Thin- Walled Components DIN 68800-1 Protection of Wood in High-Rise Construction - General DIN 68800-2 Protection of Wood — Part 2: Preventive Construction Measures in High-Rise Construction DIN 6880-3, Protection of Wood - Preventive Chemical Protection of Wood DIN 68800-5 Protection of Wood in High-Rise Construction ~ Preventive, (Chemical Protection of Wood Materials DINEN 485.2 ‘Aluminum and Aluminum Alloys ~ Strips, Sheets and Plates ~ Part 2: Mechanical Properties; Gorman Version EN 485- 2e1994 DINEN 673-3, ‘Aluminum and Aluminum Alloys — Chemical Composition and Form of Semi-Finished Products — Part 3: Chemical ‘Composition; German Version EN §73-3:1994 DINEN 673-4 ‘Aluminum and Aluminum Alloys - Chemical Composition and Form of Semi-Finished Products — Part 4: Product, ‘Shapas; Gorman Version EN 873-4: 1904 DIN EN 988 Zine and Zine Alloys — Requirements for Rolled Flat Products for Construction; German Version EN 988: 1996 DINEN 1652 Cooper and Cooper Alloys ~ Plates, Sheets, Bands, Strips and Discs for General Use; German Version EN 1652: 1997 DINEN 10025 HotRolled Products from Unalloyed Structural Steels — Technical Conditions of Supply (includes Amendment Al: 1993); Gorman Version EN 10025: 1990 DIN EN 1088-1 Siainloss Stool ~ Part 1: Index of Stainless Stools; German, Version EN 10088-1: 1908 DINEN 1088-2 Stainless Stool Part 2: Technical Conditions of Supply for Shoots and Strips for Ganeral Uso; Gorman Version EN 10088-2: 1995 DINEN 1088-3, Stainless Stool ~ Part 3: Technical Conditions of Supply for, ‘Sami-Finished Goods, Rods, Rolled Wire and Shapes for Gonoral Uso; German Version EN 1088-3: 1995 DINEN 10147 Continuous Hot Galvanized Strip and Sheet of Construction Steals - Technical Conditions of Supply (includes: Amendment At: 1995); Gorman Version EN 10147: 1991 and A: 1995 DINEN 10214Page DIN 10516-1: 1990-12 Continuous Hot Dipped Strip and Sheet of Stoel with Zine-Aluminum Coatings (ZA) ~ Technical Conditions of Supply; Garman Version EN 10214: 1985 DINEN 12163, Copper and Copper Alloys — Bars for General Use; German Version EN 12163; 1998 DINEN 12164 Copper and Copper Alloys ~ Bars for Tensile Processing; German Version EN 12164: 1998 DIN EN 12165 Copper and Copper Alloys - Raw Material for Forged Parts; German Version EN 12185: 1998 DIN EN 12168 Copper and Copper Alloys ~ Wires for General Use; German Version EN 12166: 1998 DIN EN 12167 Copper Copper and Copper Alloys — Shapes and Rectangular Rods for General Use; German Version EN 12167: 1998 DIN EN 12168, Copper and Copper Alloys ~ Hollow Rods for Tensile Processing: German Version EN 12168: 1998 DIN EN ISO 3506-1 Mechanical Properties of Fastaners Made of Stainless Steel - Part 1 ‘Screws (ISO 3506-1: 1997); German Version EN ISO 3506-1; 1997 DIN EN ISO 3506-2 Mechanical Properties of Fastaners Made of Stainless Steel ~ Part 2: ‘Nuts (ISO 3506-2: 1997); German Version EN ISO 3506-2: 1997 DIN EN ISO 3506-3, Mechanical Properties of Fasteners Made of Stainless Steel ~ Part 3: Threaded Rods and Similar Bolts not Subjected to Tension (ISO 3506-3: 1997); Gorman Version EN ISO 3606-3: 1997, DIN EN ISO 1294-5: 1998-07 3 Coating Materials — Corrosion Protection of Steel Structures by Coating Systams ~ Part 5: Coating Systems (ISO 12955-5: 1998); German Version EN ISO 12944-5: 1998, Definitions The following definitions apply forthe application of tis standard 3.4 External Wall Cladding This is composed of a) b) °) 9% °) Cladding with open or closed joints or overlapping elements andlor joints; Substructure, to the extent necessary, consisting of support and possibly wall shapes made of metal, for example, consoles with Sliding and fixing points, alternatively made of wood strips (support sttips) or sheathing, for example, made of wood material sheets with cor without furing stips (base strips); Anchors, fasteners, attaching devices; ‘Supplementary parts, for example: = connecting shapes for building comers, building pedestals, soffts, eaves and the like, = ventilation tracks — devices for the attachment of frames, sealing strips; if applicable, insulating layer, insulating holders. 3.22 Anchor ‘A part which mechanically anchors the substructure into the wall ‘A part which anchors the cladding directly to the wall if no substructure is present 3.3 Fastener (for External Wall Cladding) ‘A part which mechanically fastans the cladding or substructure to ‘each other, always with metal means. 3.4 Attaching Device (for External Wall Cladding) ‘A part which mechanically fastons the cladding to the substructure, always with metal means. 4 Requirements 441 General For materials and design, the following must be taken into account — a possible corrosion loading, for example, due to acid Precipitation, humidity of the outside air, dew formation, as. wall as evaporation in water pockes, — the possibilty of noise development, for example, cue to wind and temperature stressing 42 Physical Construction Requirements 4.24 In the case of heat, dampness, noise and fre protection, the interaction of the outer wall with the inner wall ‘cover Is 10 be taken into account. Thermal bridges which arise from anchors or fasteners are to be taken into consideration’ *, 42.2 Rear ventilation is necessary in order to reduce humidity, o drain precipitation which may enter, for the capillary ‘soparation of the cladding from the insulation layer or the wall surface and to drain melt water on the inside of the cladding, This requirement is fulflled as a rule ifthe cladding is installed at a distance of at least 20 mm from the extemal wall or from the insulation layer. The distance may be reduced in places to as litle as 5 mm, for example, due to the substructure or wall imegularites (see 6.1). In the case of vertically placed trapezoidal or corrugated profile sheets, the cladding may be applied as strips, where it must be assured that the froe rear ventilation cross section is at least 200 em fm, 423 For rearvontlated external wall cladding, ventilation and exhaust openings are to be provided atleast atthe foot of the bulding and atthe edge of the roof with cross section of at least 50 cm* per meter of wall length, * See "Thermal Bridge Guideline in the Case of Hung Re Ventilated Fecades,”eveilable from the Technical Association for Construction Materials and Components for Hung Rear- Ventilated Facades e.V. (FVHF), 10898 Bertin # See FVHF ~ Focus 4 “Sound insulation with Hung Rear- Ventilated Facades,” available from the Technical Associaton for Construction Materials and Components for Hung Rear- Ventilated Facades 0.V. (FVHF), 10898 BorinPage 4 DIN 10516-1: 1990-12 433 Design Requirements 4.3.1 In order to limit a continuous rip in the cladding in the case of local failure, special measures are to be taken, taking into account the doformations arising therefrom; for example, the extemal wall cladding is to be subdivided into surfaces of about 50 m? — such as horizontal distances every 8 m and vertically every two floors — or individual fastening or anchoring points are to be reinforced. In the case of brite cladding parts, these measures are not necessary. 43.2 Tho oxtotnal wall cladding is to be installed so that it is technically free of stress. 43.3 In the case of sliding points (or example, of substructures), between the sliding parts, sufficient play is to be provided taking into ‘account the manufacturer's tolerances. Corrosion protection layers may not be destroyed by slipping processes. 43.4 Loading resulting from changos in shape according to 5.2 may not cause damage to the fastening and attaching points in the cladding or in the substructure (destruction of the corrosion protection layer due to the {ormation of ss, fllure of the fasteners and attachments). 4.3.5 It must be possible to maintain cladding, for example, by using ‘extension laddors or scaffolding. Anchoring possibilias for scaffolds are to be arranged in such a manner that, if possible, no cladding elements, must be removed when assembling the scaffolding. 43.6 In the area of moving joints in the structure, the same movements must be possible in the substructure and in the cladding; the ‘pirt ofthis applies also for moving joints in the substructure, 43.7 The maximum distance from fasteners and attachments in the cladding and in the substructure must be at least 10 mm, 43.8 Insulating materials are to be installed durably, without openings: and in a stable shape, even taking into account a possible humidity loading due to the effects of weathering, See also 7.4. 44 Requirements for Installation The geometric data ofthe permanent safety instructions are to be followed during installation. Underlayment sheets or wedgas must be secured in their positions. In tho installation of the support shape and of the cladding, sippage possiblities provided are to be taken into account. 5. Load Acceptance and Shape Changes 5A Load Acceptance 54.1 The Structure’s Own Load If the calculated value of the intemal load of a material cannot be taken from DIN 1056-1, its internal load must be proven taking into account a Possible absorption of moisture due using a construction supervision test cotficate, 54.2 Wind Loading 5.1.2.1. For proof of wind loading, DIN 1085-4 will apply. 5.1.2.2 For buildings with rear-ventilated external wall cladding, in the limit area, the increased wind wake loads according to DIN 1055-4 must not be used if the external wall cladding is permeable to the wind, for ‘example, due to open joints between the cladding sheets. In this regard, the following applies: a) Tho relative permeability to wind of the external wall ‘ladding, including the substructure, must be in accordance with ‘equation (1) e2076% io with respect to tha bulding side surace. For the Geterminaton of equation 2) used 2 AE x100% @ where As the surface area of the open joints permeable on all sides; ‘Ay the surface area ofthe external wall cladding. The joints should, however, not be wider than 20 mm, Unless smaller widths are necessary for weathering reasons. bb) The resistance to flow must correspond to equation (3) Q=s/a< 0.005 @ Where: the resistance to flow, ‘5 the depth ofthe rear ventilation gap: ‘2 the length of the narrow building side. ©) Along the vertical building edgas, a durable vertical wind block, stable in shape, must be installed over the entire building height in order to provide resistance to flow in the air gap, see Figure D.1. Only if the conditions indicated in a) through c) are fulfled can the reduced wind wake loads be appliae. 5.1.3. Snowand Ice Loads Snow and ice loads according to DIN 1056-5 are to be taken into account in special climatic relationships, both in the case of possibly being deposited at or on the cladding as a rule with 0.1 kNim®. In the case of external wall greening, the effects of snow and igo loads onthe extemal wal adding aot be investgated in each individual case. 5.14 Special Loads Special loads, for examplo, from advatising equipment, external wall greening, solar protection devices, scaffolding “anchors, independently of the external wall cladding, are to be brought into the supporting wall or are to be considared in the proof of stability, 5.2 Shape Changes 521 General ‘Shape changes may not affect extemal wall cladding in their function 522 Temperature Effects, Expansion and Contraction In the case of external wall cladding, as a rule, main temperature differences between the temperature at installation {in gonoral + 10°C) and limit temperatures of ~20°C and +80°C are to be ‘consideredPage 5 DIN 18516-1: 1990-12 Under some circumstances, temperature differences between the outer land innar surface of the cladding shaet are to be considered: as an ‘approximation for mineral building matorials, AT = 1.5 x d (sheet thickness, in contimetors, AT in Kelvin) is applicablo. Expansion and contraction must also be taken into account, where applicable, using the temperature ifferences indicated in the first paragraph. Materials wihich are not subject to expansion and contraction loads may be calculated with proof ofthe actual temperature relationships. 5.2.3 Shape Changing of the Structure and the Foundation Soll ‘Shape changing of the structure and the foundation soil are to be taken into account statically and for design in the external wall cladding, 6 Proof of Stability 6.1 General In the proof of stability, in order to take into account deviations from measurements of the curtain wall, a supplement of at least 20 mm to the planned distance between the external wall and the cladding is to be used. Itis permissible to deviate from this if small moasurement deviations aro determined locally, 6.2 Load Cases To the extent that main and supplementary loads are to be differentiated, the loads according to 5.1 with the structure zone weight and wind load as. the main loads (load case H) are to be taken as a basis for the proof of stabilty ofthe external wall cladding, In case changes in shape according to 5.2 cannot be detected in the structure, then the acceptance of the required loading is to be provan for the cladding, substructure, anchoring, fasteners and attachments. 6.3 Dimensioning 6.3.1 All parts of the extemal wall cladding are to be dimensioned with the safety and permissible tensions which are specified in the ‘corresponding standards. 6.3.2_The load capacity of fasteners and attachments which are not regulated in standards or building permits must be proven on the basis of testing according to A.3, Reference is mada to the building regulation list, ‘A Pant 2. The permissible loads are to be determined from the 5% quanta (ofthe failure loads with a confidence lovel of 75% and a safety factor of y =3, 6.3.3. For testing requirements for extemal wall cladding with small- format sheets, aside from the rules of the trade, Annex C applies 6.4 Cladding 6.4.1 Each cladding element must be individually fastened, 6.4.2 In the caso of computor dotormination of the cut sizes, the storage conditions ~ supported stifly or flexioly ~ are to be followed. If the external wall cladding is held by multiple fasteners, then only two fasteners may be used to conduct the vartcal load, 64.3. __ In the caso of deformations, the cladding may not touch either the attachments ofthe insulation material, the insulation matoral itself or the wall (however, soe 4.2.2). 6.4.4 Shoot stresses, for example, from their own weight, as ‘rule need net be proven. 6.4.5 The minimum thicknesses and dimensions specified in the standards for load-carrying building parts do not apply to the cladding 6.4.6 When proving the bending stresses in the cladding sheets for statically indeterminate suppor, the stiffness ratio betwaen substructure and the extemal wall cladding is to be taken into consideration.” 6.5 Substructures 6.5.1 For the determination of cutting sizes, a stiff support by the substructure can be taken as a basis. The proof of stability for the substructure can in general nat take into account the backing ofthe cladding (sheet beam effect). ‘The cladding may be backed, but it requires proof of usability for the purpose for which itis used, for example, through a general permit from building supervision 6.5.2 The loading of the substructure by the cladding and the loads transferred by it may be determined assuming a stif ‘support. In the case of neighboring fold widths which differ by a factor of more than 0.8 or in the case of a two-field suppor of the cladding, the passthrough effect is to be taken into consideration. The calculation of the wood substructure, including necessary \woad strips (support strips) or shells, even, for example, made cf ‘wood material sheets with or withoul counter strips (base lathes), ull be done in accordance with DIN 1052-1 16.6 Fasteners and Attachments 6.6.1 Tho forces in the attachments and possibly in the fasteners of the cladding are to be determined taking into ‘account the lexbilty of the suestructure.” 6.6.2 For the loads on the fasteners and attachments resulting from wind wake in the case of stiff substructures, the second clause of 6.5.2 also applies. This is also the case for the ‘cladding anchors (without substructures). 6.6.3 In the substructures made of wood, for the connection Of timbers to each other, for example support lathes to the base lath, only fasteners suitable for permanent tensile loading may bo used, The calculation ofthe substructure including the necessary wood lathes (support lathes) or sheeting, even for example made of wood material sheets with or without counter lathes (basic lathes) will be done in accordance with DIN 1052-1. 6.6.4 Notwithstanding the minimum thickness indicated in the standards for supporting components, fasteners. of different measurements can bo used if their support capablity has been tested in accordance with Annex A. 3 For example, according to Hees, Zuber.Pages DIN 10516-1: 1990-12 6.7 Anchors 6.7.1 For anchors, the minimum distance from the edge for the bolts according to DIN 1052-2 applies, whore for ds the support cross section of, the anchor is to be used, for example, in the case of plastic peg-scrow ‘combinations, only the screw diameter dis the defining factor. 6.7.2 _Pogs, rails, etc. may be used only if their usability has boon proven, for example, through a ganeral permit from building supervision 7 Protection of Bui jing Materials and Components 7.4 General Building components which, after manufacture of the external wall cladding, are not accassible without the removal of parts for latar control purposes, must be permanently protected against biological and chemical offects, for example, corrosion Mt, = abbiolagical er chamical stressing is present, = components are not accessible, the failure is not obvious and detected in good time, and. — in case of failure, a substantial hazard is to be expected, thon only the building materials listed in 7.2.1 through 7.2.3 may be used without special proot 7.2 Metal Components 724 Cladding Tho following metals may be used without special proof of corrosion protaction: 4a) stainless steels according to DIN EN 1088-1 through DIN EN 10088- 3, DIN 17455 or DIN 17456, material numbers 1.4301, 1.4547, 1.4401, 1.4871, b) aluminum according to DIN 4113-1 and DIN EN 485-2, ALNIn 1, ALMnCu, ALMn 1Mg 0.5, ALMn 1 Mg 1, ALMg 1, ALMg 1.8 and ALMg 2. ©) copper according to DIN 1652, SF-Cu material numbers 2.0090 and CuzZn20 material number 2.0250 as well as copper according to DIN EN 12167 and DIN EN 12168, CuZn40hIn2 material number 2.0872, 4) stool types according to DIN EN 10147 and DIN EN 10214 with Corrosion protection ~ at least on the back - according to Table 3 of DIN §5928-8: 1994-07, protection system identification numbers 3- 600.1, 3-600.5 and 3-205.1 as well as Table 4, protection system identification numbers 4-310.2 and 4-200.3. Steel types according to DIN EN 10025 and corrosion protection on the back according 10 Table A.1 of DIN EN ISO 12844-5:1998-07, coating system number $1.18, $1.27 and $1.28. Hot galvanizing at least 275 g/m? and coating layer according to Table 4 of DIN §5928-8: 1994-07, protection system identification number 4- 2002 For steel with a thickness over 3 mm, the corresponding determinations in 7.2.2 will apply. For another corrosion protection systems, a proof of suitability from an official material testing institut is to be submitted. For protection of the bored hole edges of thin-walled claddings made of unallayed stool sheet, an olastomer washer must be placed between the head of the connactor or of the washar and the cladding element. It may not be damaged by the tightening torque of the soraws (cracking). 2) Titanium zinc (alloyed zinc) according to DIN EN 988, material short designation D-ZN, material number 2.2203, 7.22 Substructure The following metals may be used without spacial proof of ‘corrosion protection: 1a) stainlass steels according to DIN EN 10088-1 through DIN EN 10088-3, DIN 17455 or DIN 17458, material numbers, 1.401, 1.454% for accessible structures, otherwise 1.4401, 1.4404, 1.4571, b) aluminum according to DIN 4113-1 and DIN EN 485.2, ALMn 1, ALNInCu, ALMn 1 Mg 0.5, ALMn 1 Mg 1, ALMg 1, ALMg 1.5 and ALMg 2.5, for thicknesses below 1.0 mm with ‘corrosion protection according to Section 10 of DIN 4113-1 1980-05, Aluminum components may be applied directly to concrete Components if it is assured that no dampness can get between the components. ©) copper according to DIN 1652, CUuDHP material numbers CWO24A and CuZn20 material number CWS03L, at least 1.5 mm thick, as well as copper according to DIN EN 12167; Cuzn4oMn2Fet material number CW723R, 4d) steel types according to DIN EN 10025 in thicknesses of at least 3 mm with corrosion protection according to Table A.1 of DIN EN ISO 12844.5: 1998.07, coating system number S121, $1.84, $1.15, S121, $1.28 and $1.34. For other corrosion protection systems, proof of suitability is to be submited. 7.23 Anchors, Fasteners and Attachments 7.2.3.1 The following may be used as anchors, fasteners and attachments without special proof of corrosion protection: 1a) stainlass staels according to 7.2.2.2) as well as according to DIN EN ISO 3506-1 through DIN EN ISO 3506-3 of steel ‘groups A2 for accessible structures, othorwise AA, if the tightoning stage < C 700 according to DIN 10088-1 through DIN EN 10088-3 and the tensile stength < 850 Nim, ) aluminum according to DIN 4113-1, DIN EN 673-3 and DIN ENS72-4, aluminum components may be applied directly to concrete components if it is assured that no dampness can get betwoon the components, ¢) copper according to DIN EN 12163, DIN EN 12164, DIN EN 412165 and DIN EN 12168: ‘SF-Cu material number 2.0080, (Cuzn37 material number 2.0321, (Cuzn36Pb1,5 material number 2.0831 and CCuNit Si material number 2.0835. 7.23.2. For anchors, the following can be used without special proof of corrosion protection: stainless stools according to DIN EN 10088-1 through DIN EN 10088-3, DIN 17455, DIN 17486, material numbers 1.4401, 1.4571, mechanical fasteners according to DIN EN ISO 3506-1 through DIN EN ISO 3506-3, stool group Ad, Pegs, rails, etc. may be used only if their usability has been proven, for example, through a general permit from building supervision,Page 7 DIN 10516-1: 1990-12 7.3 Components Made of Wood Wood and wood materials are to be protected in accordance with DIN {68800-1 through DIN 68800-3 and DIN 6880-6. 7.4 Thermal Insulation For thermal insulation in the case of rear-ventilated extemal wall cladding, ‘only insulating materials which are standardized and permitted by the ‘construction supervision may be selected. With respect to thermal bridges, 4.2's to be followed. Insulating sheets are to be placed tightly against each other in such a manner that there are no gaps between the background and the insulating layer. They are to be fastened mechanically with an average of 5 insulation ‘holders per rm? and connected tightly to neighboring If insulating sheots cannot be mechanically fastened to backgrounds, the insulating sheats are ta be glued in place; in this connection, fiber insulating shoots must correspond to the ‘application typa WV according to DIN 18165-1 in order to achieve sufficient resistance to being torn off. 7.5 Compatibility of Different Building Materials |tmust be assured through design measures and the selection of suitable building materials that damaging effects are excluded, for example of different construction materials among themselves ~ even without directly touching, especially in the direction of flow of water. Contact and gap corrosion is to be prevented, for example, by means of elastic intermediate or sliding layers, roo tar paper, plastic sheeting. ‘components, Annex A (Normative) Testing Principles for Fasteners, Attachments and Anchors AA General Testing is applicable only for fasteners of cladding and substructure reciprocally, of anchors of the cladding on substructures and for direct ‘anchoring in the area of cladding, The anchoring, fastening and attachment areas on the cladding and the substructure are to be created on the cladding and substructure under static, unfavorable assumptions, with deviations in the axis and distances from the edge of 10% with the supervision of a recognized testing facility If the failure criteria are not known, they must be determined by means of a component trial. Subsequently, the support capability of the fasteners, attachments and anchors are to be dotormined through individual trials. If component trials and individual part trials result in differant failure criteria, further trials are to be performed. The results ofthe trials are to be evaluated statistically according to A.3.1 and A.3.2. ‘A2 Testing of the Support Capability of Fasteners, Attachments and Anchors in the Cladding Using Component Trials In order to determine the manner and load failure, the component trial is to be caried out with the same attachment and fastener as in the cladding and substructure to be used with the least favorable dimensions and manner of attachment, taking into account the groatest possible deformation. To simulate wind pressure and wake loading, the cladding is to be stressed perpendicularly to its plane with a constant surface loading, for ‘example, with the aid of a plastic bag, A3 Individual Part Trials: 31 Testing for Shearing (On test bodies made of cladding and substructure, atleast 10 shear trials are to be performed in accordance with Fig. A.1 in each case. In the testing, the smallest provided distances from edges aan and Brin and the smallest fastener and attachment means distances are to be ‘complied with in accordance with the design. On the test bodias with the least breakage load, sufficiently numerous trials are to be ‘supplemented so that for a static evaluation at least 10 trial results are availabl. ‘Aor the static evaluation, the tral results aro to be corrected with respect to = the minimum tightnass in relation to the tightnass determined in the trials, and the nominal thickness to the actual thickness of te failing part In the case of fasteners and attachments for parts of the external wall cladding, which are approximately equally stf, taking into account the anchor, the trials are to be carried out according to Fig. A.1.p). If one partis almost britle compared to the other, thon the trials are to be cried out according to Fig. A.1.c). Ifthe actual relationships lio betwoan those of Fig. A.1.c) and A.1.d), both trials are to be porformed, A32 Testing for Tensile Strength ‘On test bodies from cladding and substructure, at least 10 trials are to be cared out with tensile loading, If ia the component tial according to 8.1, the failure is affected by the substructure, the trials are to be cartied out according to Fig. A.2.2) andlor Fig. A.2.b).In all other cases, they can be carried out according to Fig. A.3 NOTE: The fasteners can fail by breaking off, pling out of the substructure or by pushing or pulling through the cladding. A support effect from the trial arrangement can, as a rule, be excluded if da or lis at least D + 6, where D is the diamotor of the head of the fastener asPage 8 DIN 10516-1: 1990-12 well as the thickness of the cladding. An effect of deformation of the test body is proventod, if the support width de or 1 is solacted in such a fashion that no bending failure occurs. {dh and I are to be determined in such a manner that favorable effects on the results due to the support effect of the trial arrangement or through deformations of the test body are excluded, (On the test bodies, sufficient trials are to be carried out, so that fora static evaluation, at least 10 tial results are available. ‘Aftor the statistical evaluation, the trial results are to be corracted with respect to = the minimum tightness in relation to the tightness determined in the trials, and the nominal cross-sectional values to the actual cross-sectional values which are responsible forthe failure, 1 Cladding olament 2 Substusute a) Elevation 'b) Elevation v 4 7 } te Me c) Cross section, Case 1 d) Cross section, Case 2 Fa Shearing force dn Stalls provided distance fom the edge of adng btn Smalls provided itanco from the odge of substructure Sr Thoknest of eadcing 5 Thickness of subsuctre Fig. A.1: Individual part trials for shearing loading on the cladding with substructure or substructure parts (Examples)Page 9 DIN 10516-1: 1990-12 A33._ Limit Values for Diagonal Tension If fastoning, attachment and anchoring points aro stressed by oblique tension, then the permissible oblique tensile force can be determined ‘corresponding tothe ratio of maximum permissible shearing force to the maximum permissible extraction form (soe Fig. A) Alternatively, these values can also be determined by trials. b) Testing in the middle area of a cladding Cladding Spacer Pipe section Substructure Tensile force ‘Smallest provided distance from the edge of cladding ‘Smallest provided distance from the edge of substructure Diamatar ofthe pipe cross section aypreens ‘esting of the attachment of a cladding to a substructure (Examples) Fig. A2:Page 10 DIN 10516-1: 1990-12 48) Testing in the classing a) Testing in the substructure Cladding Substructure Tensile force ‘Support width ofthe test body ‘Smallest provided distance from the edge of cladding ‘Smallest provided clistance from the edge of substructure Diameter ofthe pipe cross section appoee- Fig. A.3: Testing of the fastening (Examples) max rl fy Fig. A.4: Sample for the determination of the oblique tensile force $ ‘A4 General Certificate from Building Supervision In a general test certificate from building supervision covering the testing of fastonars and attachments, the following should be indicated: building materials, dimensions and strength of the cladding, substructures, fastaners, attachments and anchors with the possioly required ‘washers, their moments of tightening, for example, in the case of solt-threading screws, load deformation diagrams, the test results showing the statistical distribution, as well as the statistical evaluation of the strengths and dimensions determined for the parts tested by tho test facilities and comparison with the data from the manufacture. ‘The tast results are to be evaluated with the 5% quantila with a reliability lavel of 75% with a number of spot tasts of atleast 10.Page 11 DIN 10516-1: 1990-12 Annex B (Normative) ‘Construction Planning In the execution plans, the following are to be indicated: a) Anchoring base, for example, massive wall, infil in a skeloton structure, according to type and thickness, for example, sione strength class, mortar group, concrete strength class, b) Substructure and cladding according to construction materials and type of corrosion protection with protection system identification number and the measurements of the individual parts. ©) Fasteners, attachments and anchors by type, material, number and placement, 4). Joints according to the location of the building joins, the expansion joins in the substructure and cladding, the form of the joints in substructures and cladding ‘Annex C (Normative) Testing Requirements for Small-Format Cladding Sheets Outside the Rules of the Trade C1 General Even for cladding sheets with a surface area < 0.4 mi? and a weight < 5 ka, whose use is not covered by recognized rules of the trade because they differ in material, shape andlor type of fastening, the sufficiency oftheir supporting ability must be documented by trials. It is assumed that such sheets are supported free of stresses at four points (one fixed point, three sliding points, the weight of the sheet transferred at to points). 2 Necessary Trials ‘The local supporting abilty in the fastening area with stiff support along with flexing support capability of the cladding sheets and in case of brite sheets, their security of installation (by applying a tensile force in the area of an attaching point not connected to the anchor base) must be shown by 10 trials forthe attaching variants planned. Furthermore, the working together ofthe sheets with the substructure must be examined in a component trial using a representative section of the structure with surface loading in the wind wake direction ‘The bending breaking load of the cladding sheets (material identiying value) in the positive and negative position is to be determined in each (of 10 three-point flexing trials. Whole sheets or representative sactions thereof can be tested. As a ula, sheet sections with a width of 200 mm. ith a field length of 300 mm ara tasted, If the supporting ability of the attaching elements cannot be proven according to the standards, it is to be determined in the defining load directions (contral traction, cross traction and oblique traction direction) in each of 10 individual trials, taking into account the most unfavorable possible effects resulting from weight differences, differing edge forms, length changes (temperature and/or humidity variations) and installation effects (for example, in the case of metal attaching clamps, the effect of different binding depths of the cladding sheets into the attaching clamps is to be determined), ©.3.__ Performance of the Trials and Evaluation In the performance of the trials and their evaluation, sections A.1 and A4 are to be considered, The trials may be carried out only by testing entities which have the right to issue building supervision test results for the area of ‘external wall cladding, rear-ventiated.” 4 New Construction Materials and New Attaching Elements. For new construction materials andlor composites composed of different components and for attaching elements other than screws, rivets and metal clamps, additional trials are to be carried out in order to prove their basic suitability. These must be determined for each individual case, as a ule in connection with a permiting process. ‘For example, Rules of the Central Association of German Roofers. Available from the publishing company Rudolf Muller, Stolberger Strate 76, 50933 Cologne.Page 12 DIN 10516-1: 1990-12 ‘Annex D (For information) ‘Sample for the Design and Arrangement of a Wind Block Wind block: Anchor Cladding Air space ‘Thermal insulation Load-bearing wall Figure D.1: Sample of a wind block (Schematic sketch) “Annex E (For information) Bibliography ‘Standards ofthe Series DIN 4102 Fire Bohavior of Building Materials and Building Components ‘Standards ofthe Series DIN 4108 Thermal Protection in High-Rise Buildings DIN 4108 Noise Protection in High-Rise Buildings ~ Requiroments and Proofs DIN 18361 General Technical Contractual Conditions for Construction Services (ATV) — Facade Work DIN 1800-2 Steel Structures ~ Stablity Cases — Banding of Rods and Rod Frames DIN 18800-3| Stool Structures ~ Stabiity Cases ~ Shoot Dents DIN 78800-4| Steel Strictures — Stability Cases ~ Shel Dents DIN 18807-1 Trapezoidal Shapes in High-Rise Buildings ~ Stee! Trapezoidal Shapes ~ General Requirements, Determination of Support Capability Values Through Calculation DIN 18807-2 “rapezoidal Shapes in High-Rise Buildings ~ Stee! Trapezoidal Shapes ~ Performance and Evaluation of Support Capabilty Trials DIN 18807-3, ‘Trapezoid Shapos in High-Rise Buildings ~ Stoel Trapezoidal Shapes ~ Proof of Strength and Design Shaping DIN 18807-6 Trapezoid Shapes in High-Rise Buildings ~ Aluminum Trapezoidal Shapes and Their Connections ~ Determination of Support Capability Values Through Calculation DIN 1807-7 ‘Trapezoidal Shapes in High-Rise Buldings — Aluminum Trapezoidal Shapes and Their Connections ~ Determination of Support Capability Values Through Trals DIN 18807-8 {iapezoial Shapes in High Rise Bulings ~ Aluminum Trapezidal Shapes and Ther Comedians Prot of Support Security and Suitability for Use DIN 18807-9 Trapezoidal Shapes in High-Rise Buildings ~ Part 9: Aluminum Trapezoidal Shapes and Their Connections ~ Application and Design DIN EN 1936 Aluminum and Aluminum Alloys ~ Strip Layered Sheets and Strips for General Applications — Specifications; German Version EN 1936:1996 Regulations for Energy-Saving Tharmal Protection in Buldings (Thermal Protaction Regulations ~ WarmeschuteV) of 8/16/1994 BGBI |, 1994, No. 65, Pages 2121 to 2132. Buiding Regulation List A and List C. Rls of the Central Association of Gorman Roofer.