Parts List

for Portable Compressor

English

XA 127 Ald PNB

XA 157 Ald PNB Engine W04D
XAM 157 Ald PNB
XA 187 Ald PNB Engine W04CT
XA127 Ald PNB Engine W04D
XA157 Ald PNB

XAM157 Ald PNB Engine W04CT

XA187 Ald PNB

Warranty and Liability .......................................................................4

Parts Index.........................................................................................5

Safety Precautions for Portable Compressors...................................9

Ordering Spare Parts .......................................................................19

Parts Lists ........................................................................................20

Printed matter No.

ATLAS COPCO - PORTABLE ENERGY DIVISION 2955 2710 00

www.atlascopco.com
06/2013
Warranty and Liability Limitation
Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising for modifica-
tions, additions or conversions made without the manufacturer's approval in writing.

Copyright 2013, Atlas Copco (India) Ltd.

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

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PARTS INDEX

PART PAGE PART PAGE

A COWL FAN .........................................................................34, 36, 91, 92, 93, 96
ADAPTER....................................................................................................... 100
ACTUATOR................................................................................................ 64, 66
AIR FILTER................................................................................................ 26, 28
AIR FILTER ELEMENT ................................................................................. 26
AIR FILTER SAFETY CARTRIDGE .............................................................. 26
AIR INLET ..................................................................................... 26, 27, 28, 29
AIR OUTLET ..................................................................... 38, 39, 40, 41, 42, 43
B DRAIN PLUG............................................................................................97, 100
BALL VALVE............................................................................................. 98, 99
BATTERY ......................................................................................................... 54
BATTERY COVER............................................................................... 44, 46, 54
BATTERY STRIP ...................................................................................... 44, 46
BATTERY SUPPORT................................................................................. 44, 46
BAFFLE .............................................................................. 64, 66, 101, 102, 103
BAFFLE ASSEMBLY ........................................................ 64, 66, 101, 102, 103
BEARING ......................................................................................................... 94
BEARING BALL.............................................................................................. 82
BODYWORK ................................................................................. 64, 65, 66, 67
BUSHING ................................................................................................... 82, 94
COMPRESSOR OIL..........................................................................................22
CONTROL PANEL .....................................................................................54, 90
COOLING SYSTEM .......................................................................34, 35, 36, 37
COUPLING .......................................................................................................82
COVER ......................................................................................................90, 100
D
DOOR .........................................................................................................64, 66
DUCT.................................................................................................................26
DECAL ............................................................................................74, 76, 78, 80
E
ELECTRICAL SYSTEM ............................................................................54, 55
ELEMENT ................................................................................................82, 106
ENGINE.................................................................................................56, 57, 58
ENGINE AND ACCESSORIES .......................................................... 56, 57, 58
ELBOW .......................................................................................................26, 94
EXHAUST SYSTEM ......................................................................86, 87, 88, 89

F
C FAN ..............................................................................................................34, 36
CABLE.............................................................................................................. 54 FAN COWL ASSEMBLY ...............................................................91, 92, 93, 96
CLAMP ........................................................................................... 26, 28, 34, 36 FUEL SYSTEM.............................................................................. 30, 31, 32, 33
CLOSING PLATE............................................................................................. 34 FUEL TANK ASSEMBLY ................................................................................97
COUPL. ELBOW............................................................................ 34, 36, 50, 97
COUPLING ELEMENT ................................................................................... 82

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PARTS INDEX
PART PAGE
G L
GEAR PINNION ...................................................................................68, 70, 72
GEAR.....................................................................................................68, 70, 72
GEARCASING AND ELEMENT...............................................................82, 83
GEARS SET ........................................................................68, 69, 70, 71, 72, 73
GUIDE ...................................................................................................34, 36, 54
GUARD .......................................................................................................34, 36
H N
HEX.PLUG ................................................34, 36, 38, 40, 42, 59, 60, 62, 90, 100
HINGE .........................................................................................................64, 66
HOSE .......................................................................26, 28, 34, 36, 38, 40, 42, 97
HOSE ASSEMBLY ...............................................................................28, 60, 62
HOSE CLAMP ......................................................................................28, 34, 36
HOSE PIPE ..................................................................................................34, 36
HOSE CLIP....................................................................26, 28, 34, 38, 40, 42, 97
HOOD ASSEMBLY ....................................................................................64, 66
HOOD ..............................................................................................................100
I
INFORMATION LABEL ................................................................74, 76, 78, 80
INSTRUCTION LABEL .................................................................74, 76, 78, 80
INSTRUCTIONS FOR OIL CHANGE...........................................74, 76, 78, 80
INDICATING LAMP ........................................................................................90
K PIPE COOLER ..................................................................................................34
KEY SWITCH ...................................................................................................90
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PART PAGE
LIFTING BEAM .........................................................................................44, 46
M
MANIFOLD ..........................................................38, 40, 42, 59, 97, 98, 99, 100
MARKINGS ............................................................74, 75, 76, 77, 78, 79, 80, 81
MUDGUARD ..............................................................................................44, 46
NYLON TUBE .................................................................................................50
O
OIL COOLER..............................................................................................34, 36
OIL FILTER.................................................................................................60, 62
OIL SEPARATOR ........................................................................38, 40, 42, 100
OIL SEPERATOR ASSEMBLY......................................................................106
OIL SYSTEM ..................................................................................60, 61, 62, 63
OPERATING VALVE........................................................................................90
P
PANEL .........................................................................64, 66, 101, 102, 104, 105
PANEL ASSEMBLY ...............................................................................104, 105
PARALLEL KEY ..............................................................................................82
PIPE .........................................................................26, 28, 34, 36, 38, 40, 42, 88
PIPE ASSEMBLY .......................................................................................60, 62
PIPE CLAMP ....................................................................................................59
PARTS INDEX
PART PAGE
P STARTER BUTTON .........................................................................................90
PIPE COUPLING ....................................................................................... 50, 90
PIPE MAINFOLD....................................................................................... 98, 99
PISTON ............................................................................................................. 94
PLASTIC TUBE ......................................................................................... 50, 97
PLATE ..................................................................... 34, 36, 64, 66, 91, 92, 93, 96
PLUG .............................................................................................. 50, 64, 66, 94
PRESSURE CAP ........................................................................................ 34, 36
PRESSURE GAUGE ........................................................................................ 90
R
RADIATOR................................................................................................. 34, 36
REGULATING SYSTEM........................................................................... 50, 51
REGULATING VALVE ........................................................................ 38, 40, 42
REGULATOR ................................................................................................... 50
RELAY .............................................................................................................. 90
RESTRICTOR....................................................................................... 38, 40, 42
RETAINER ............................................................................................... 82, 100
RUBBER BUFFER..................................................................................... 44, 46
S V
SAFETY VALVE .................................................................................. 38, 40, 42
SERVICE INDICATOR .............................................................................. 26, 28
SERVICE PAK ............................................................................................ 20, 21
SERVICE KIT....................................................................................... 23, 24, 25
SET PRESSURE VESSEL ................................................................... 38, 40, 42
SPRING ............................................................................................................ 94
SILENCER.................................................................................................. 86, 88
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PART PAGE
STICKER INSTRUCTION .............................................................74, 76, 78, 80
STICKER-STAY BAR.....................................................................74, 76, 78, 80
STRAINER ........................................................................................................97
SUPPORT ....................................................................................................44, 46
T
TANK FUEL ..........................................................................................30, 32, 97
TEE PIPE COUPLING ......................................................................................94
TIE ROD ............................................................................................................54
TANK...........................................................................................................34, 36
TOWING INFORMATION .............................................................74, 76, 78, 80
TUBE ...............................................................................................................100
U
UNLOADING VALVE......................................................................................59
UNLOADER VALVE ASSEMBLY ............................................................94, 95
UNDER CARRIAGE ASSEMBLY ................................................44, 45, 46, 47
UNDER CARRIAGE ..................................................................................44, 46
VALVE ...............................................................................................................94
VESSEL ON ELEMENT...................................................................................59
VESSEL ...........................................................................................................100
VESSEL ASSEMBLY...................................................................38, 40, 42, 100
PARTS INDEX

PART PAGE PART PAGE

W
WARNING LABEL .........................................................................74, 76, 78, 80
WIPER ...............................................................................................................94
WIRE HARNESS ..............................................................................................54

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SAFETY PRECAUTIONS FOR PORTABLE COMPRESSOR
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
0.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their
equipment with safe, reliable and efficient products. Factors
taken into account are among others:
- the intended and predictable future use of the products, and
the environments in which they are expected to operate,
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and
maintenance,
- providing the manual with up-to-date information.
Before handling any product, take time to read the relevant
instruction manual. Besides giving detailed operating
instructions, it also gives specific information about safety,
preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to
the operating personnel.
See also the safety precautions of the engine and possible other
equipment, which are separately sent along or are mentioned on
the equipment or parts of the unit.
These safety precautions are general and some statements will
therefore not always apply to a particular unit.
Only people that have the right skills should be allowed to
operate, adjust, perform maintenance or repair on Atlas Copco
equipment. It is the responsibility of management to appoint
operators with the appropriate training and skill for each category
of job.
-9-
Skill level 1: Operator
An operator is trained in all aspects of operating the unit with the
push-buttons, and is trained to know the safety aspects.
Skill level 2: Mechanical technician
A mechanical technician is trained to operate the unit the same as
the operator. In addition, the mechanical technician is also
trained to perform maintenance and repair, as described in the
instruction manual, and is allowed to change settings of the
control and safety system. A mechanical technician does not
work on live electrical components.
Skill level 3: Electrical technician
An electrical technician is trained and has the same qualifications
as both the operator and the mechanical technician. In addition,
the electrical technician may carry out electrical repairs within
the various enclosures of the unit. This includes work on live
electrical components.
Skill level 4: Specialist from the manufacturer
This is a skilled specialist sent by the manufacturer or its agent to
perform complex repairs or modifications to the equipment.
In general it is recommended that not more than two people
operate the unit, more operators could lead to unsafe operating
conditions. Take necessary steps to keep unauthorized persons
away from the unit and eliminate all possible sources of danger at
the unit.
When handling, operating, overhauling and/or performing
maintenance or repair on Atlas Copco equipment, the mechanics
are expected to use safe engineering practices and to observe all
relevant local safety requirements and ordinances. The following
list is a reminder of special safety directives and precautions
mainly applicable to Atlas Copco equipment.
These safety precautions apply to machinery processing or
consuming air. Processing of any other gas requires additional
safety precautions typical to the application and are not included
herein.
Neglecting the safety precautions may endanger people as well
as environment and machinery:
- endanger people due to electrical, mechanical or chemical
influences,
- endanger the environment due to leakage of oil, solvents or
other substances,
- endanger the machinery due to function failures.
All responsibility for any damage or injury resulting from
neglecting these precautions or by non-observance of ordinary
caution and due care required in handling, operating, maintenance
or repair, also if not expressly mentioned in this instruction
manual, is disclaimed by Atlas Copco.
The manufacturer does not accept any liability for any damage
arising from the use of non-original parts and for modifications,
additions or conversions made without the manufacturer’s
approval in writing.
- 10 -
If any statement in this manual does not comply with local
legislation, the stricter of the two shall be applied.
Statements in these safety precautions should not be interpreted
as suggestions, recommendations or inducements that it should
be used in violation of any applicable laws or regulations.
0.2 GENERAL SAFETY PRECAUTIONS
1 The owner is responsible for maintaining the unit in a safe
operating condition. Unit parts and accessories must be
replaced if missing or unsuitable for safe operation.
2 The supervisor, or the responsible person, shall at all times
make sure that all instructions regarding machinery and
equipment operation and maintenance are strictly followed
and that the machines with all accessories and safety devices,
as well as the consuming devices, are in good repair, free of
abnormal wear or abuse, and are not tampered with.
3 Whenever there is an indication or any suspicion that an
internal part of a machine is overheated, the machine shall be
stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of
spontaneous ignition of oil vapour when air is admitted.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be
durably marked.
5 Operate the unit only for the intended purpose and within its
rated limits (pressure, temperature, speeds, etc.).
6 The machinery and equipment shall be kept clean, i.e. as free
as possible from oil, dust or other deposits.
7 To prevent an increase in working temperature, inspect and
clean heat transfer surfaces (cooler fins, intercoolers, water
jackets, etc.) regularly. See the maintenance schedule.
8 All regulating and safety devices shall be maintained with
due care to ensure that they function properly. They may not
be put out of action.
9 Care shall be taken to avoid damage to safety valves and
other pressure-relief devices, especially to avoid plugging by
paint, oil coke or dirt accumulation, which could interfere
with the functioning of the device.
10 Pressure and temperature gauges shall be checked regularly
with regard to their accuracy. They shall be replaced
whenever outside acceptable tolerances.
11 Safety devices shall be tested as described in the maintenance
schedule of the instruction manual to determine that they are
in good operating condition.
12 Mind the markings and information labels on the unit.
13 In the event the safety labels are damaged or destroyed, they
must be replaced to ensure operator safety.
14 Keep the work area neet. Lack of order will increase the risk
of accidents.
15 When working on the unit, Depending on the kind of
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activities wear safety clothing as: safety glasses, ear
protection, safety helmet (including visor), safety gloves,
protective clothing, safety shoes. Protect long hair with a
hairnet. Do not wear loose clothing or jewelry.
16 Take precautions against fire. Handle fuel, oil and anti-freeze
with care because they are inflammable substances. Do not
smoke or approach with naked flame when handling such
substances. Keep a fire-extinguisher in the vicinity.
0.3 SAFETY DURING TRANSPORT AND INSTALLATION
To lift a unit, all loose or pivoting parts, e.g. doors and towbar,
shall first be securely fastened.
Do not attach cables, chains or ropes directly to the lifting eye;
apply a crane hook or lifting shackle meeting local safety
regulations. Never allow sharp bends in lifting cables, chains or
ropes.
Helicopter lifting is not allowed.
It is strictly forbidden to dwell or stay in the risk zone under a
lifted load. Never lift the unit over people or residential areas.
Lifting acceleration and retardation shall be kept within safe
limits.
1 Before towing the unit:
- ascertain that the pressure vessel(s) is (are) depressurized,
- check the towbar, the brake system and the towing eye.
Also check the coupling of the towing vehicle,
- check the towing and brake capability of the towing
vehicle,
- check that the towbar, jockey wheel or stand leg is safely
locked in the raised position,
- ascertain that the towing eye can swivel freely on the hook,
- check that the wheels are secure and that the tyres are in
good condition and inflated correctly,
- connect the signalisation cable, check all lights and connect
the pneumatic brake couplers, if applicable.
- attach the safety break-away cable or safety chain to the
towing vehicle,
- remove wheel chocks, if applied, and disengage the parking
brake.
2 To tow a unit use a towing vehicle of ample capacity. Refer to
the documentation of the towing vehicle.
3 If the unit is to be backed up by the towing vehicle, disengage
the overrun brake mechanism (if it is not an automatic
mechanism).
4 Never exceed the maximum towing speed of the unit (mind
the local regulations).
5 Place the unit on level ground and apply the parking brake
before disconnecting the unit from the towing vehicle. Unclip
the safety break-away cable or safety chain. If the unit has no
parking brake or jockey wheel, immobilize the unit by
placing chocks in front of and/or behind the wheels. When
- 12 -
the towbar can be positioned vertically, the locking device
must be applied and kept in good order.
6 To lift heavy parts, a hoist of ample capacity, tested and
approved according to local safety regulations, shall be used.
7 Lifting hooks, eyes, shackles, etc., shall never be bent and
shall only have stress in line with their design load axis. The
capacity of a lifting device diminishes when the lifting force
is applied at an angle to its load axis.
8 For maximum safety and efficiency of the lifting apparatus all
lifting members shall be applied as near to perpendicular as
possible. If required, a lifting beam shall be applied between
hoist and load.
9 Never leave a load hanging on a hoist.
10 A hoist has to be installed in such a way that the object will
be lifted perpendicular. If that is not possible, the necessary
precautions must be taken to prevent load-swinging, e.g. by
using two hoists, each at approximately the same angle not
exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to
ensure that hot air exhausted from the engine and driven
machine cooling systems cannot be recirculated. If such hot
air is taken in by the engine or driven machine cooling fan,
this may cause overheating of the unit; if taken in for
combustion, the engine power will be reduced.
0.4 SAFETY DURING USE AND OPERATION
1 When the unit has to operate in a fire-hazardous environment,
each engine exhaust has to be provided with a spark arrestor
to trap incendiary sparks.
2 The exhaust contains carbon monoxide which is a lethal gas.
When the unit is used in a confined space, conduct the engine
exhaust to the outside atmosphere by a pipe of sufficient
diameter; do this in such a way that no extra back pressure is
created for the engine. If necessary, install an extractor.
Observe any existing local regulations. Make sure that the
unit has sufficient air intake for operation. If necessary, install
extra air intake ducts.
3 When operating in a dust-laden atmosphere, place the unit so
that dust is not carried towards it by the wind. Operation in
clean surroundings considerably extends the intervals for
cleaning the air intake filters and the cores of the coolers.
4 Close the compressor air outlet valve before connecting or
disconnecting a hose. Ascertain that a hose is fully
depressurized before disconnecting it. Before blowing
compressed air through a hose or air line, ensure that the open
end is held securely, so that it cannot whip and cause injury.
5 The air line end connected to the outlet valve must be
safeguarded with a safety cable, attached next to the valve.
6 No external force may be exerted on the air outlet valves, e.g.
by pulling on hoses or by installing auxiliary equipment
directly to a valve, e.g. a water separator, a lubricator, etc. Do
not step on the air outlet valves.
- 13 -
7 Never move a unit when external lines or hoses are connected
to the outlet valves, to avoid damage to valves, manifold and
hoses.
8 Do not use compressed air from any type of compressor,
without taking extra measures, for breathing purposes as this
may result in injury or death. For breathing air quality, the
compressed air must be adequately purified according to
local legislation and standards. Breathing air must always be
supplied at stable, suitable pressure.
9 Distribution pipework and air hoses must be of correct
diameter and suitable for the working pressure. Never use
frayed, damaged or deteriorated hoses. Replace hoses and
flexibles before the lifetime expires. Use only the correct type
and size of hose end fittings and connections.
10 If the compressor is to be used for sand-blasting or will be
connected to a common compressed-air system, fit an
appropriate non-return valve (check valve) between
compressor outlet and the connected sand-blasting or
compressed-air system. Observe the right mounting position/
direction.
11 Before removing the oil filler plug, ensure that the pressure is
released by opening an air outlet valve.
12 Never remove a filler cap of the cooling water system of a hot
engine. Wait until the engine has sufficiently cooled down.
13 Never refill fuel while the unit is running, unless otherwise
stated in the Atlas Copco Instruction Book (AIB). Keep fuel
away from hot parts such as air outlet pipes or the engine
exhaust. Do not smoke when fuelling. When fuelling from an
automatic pump, an earthing cable should be connected to the
unit to discharge static electricity. Never spill nor leave oil,
fuel, coolant or cleansing agent in or around the unit.
14 All doors shall be shut during operation so as not to disturb
the cooling air flow inside the bodywork and/or render the
silencing less effective. A door should be kept open for a
short period only e.g. for inspection or adjustment.
15 Periodically carry out maintenance works according to the
maintenance schedule.
16 Stationary housing guards are provided on all rotating or
reciprocating parts not otherwise protected and which may be
hazardous to personnel. Machinery shall never be put into
operation, when such guards have been removed, before the
guards are securely reinstalled.
17 Noise, even at reasonable levels, can cause irritation and
disturbance which, over a long period of time, may cause
severe injuries to the nervous system of human beings.
When the sound pressure level, at any point where personnel
normally has to attend, is:
below 70 dB(A):no action needs to be taken,
above 70 dB(A):noise-protective devices should be provided
for people continuously being present in the
room,
- 14 -
below 85 dB(A):no action needs to be taken for occasional
visitors staying a limited time only,
above 85 dB(A):room to be classified as a noise-hazardous
area and an obvious warning shall be placed
permanently at each entrance to alert people
entering the room, for even relatively short
times, about the need to wear ear protectors,
above 95 dB(A):the warning(s) at the entrance(s) shall be
completed with the recommendation that also
occasional visitors shall wear ear protectors,
above 105 dB(A):special ear protectors that are adequate for
this noise level and the spectral composition
of the noise shall be provided and a special
warning to that effect shall be placed at each
entrance.
18 Insulation or safety guards of parts the temperature of which
can be in excess of 80 °C (176 °F) and which may be
accidentally touched by personnel shall not be removed
before the parts have cooled to room temperature.
19 Never operate the unit in surroundings where there is a
possibility of taking in flammable or toxic fumes.
20 If the working process produces fumes, dust or vibration
hazards, etc., take the necessary steps to eliminate the risk of
personnel injury.
21 When using compressed air or inert gas to clean down
equipment, do so with caution and use the appropriate
protection, at least safety glasses, for the operator as well as
for any bystander. Do not apply compressed air or inert gas to
your skin or direct an air or gas stream at people. Never use it
to clean dirt from your clothes.
22 When washing parts in or with a cleaning solvent, provide the
required ventilation and use appropriate protection such as a
breathing filter, safety glasses, rubber apron and gloves, etc.
23 Safety shoes should be compulsory in any workshop and if
there is a risk, however small, of falling objects, wearing of a
safety helmet should be included.
24 If there is a risk of inhaling hazardous gases, fumes or dust,
the respiratory organs must be protected and depending on
the nature of the hazard, so must the eyes and skin.
25 Remember that where there is visible dust, the finer, invisible
particles will almost certainly be present too; but the fact that
no dust can be seen is not a reliable indication that dangerous,
invisible dust is not present in the air.
26 Never operate the unit at pressures or speeds below or in
excess of its limits as indicated in the technical specifications.
- 15 -
0.5 SAFETY DURING MAINTENANCE AND REPAIR
Maintenance, overhaul and repair work shall only be carried out
by adequately trained personnel; if required, under supervision of
someone qualified for the job.
1 Use only the correct tools for maintenance and repair work,
and only tools which are in good condition.
2 Parts shall only be replaced by genuine Atlas Copco
replacement parts.
3 All maintenance work, other than routine attention, shall only
be undertaken when the unit is stopped. Steps shall be taken
to prevent inadvertent starting. In addition, a warning sign
bearing a legend such as ”work in progress; do not start” shall
be attached to the starting equipment.
On engine-driven units the battery shall be disconnected and
removed or the terminals covered by insulating caps.
On electrically driven units the main switch shall be locked in
open position and the fuses shall be taken out. A warning sign
bearing a legend such as ”work in progress; do not supply
voltage” shall be attached to the fuse box or main switch.
4 Before dismantling any pressurized component, the
compressor or equipment shall be effectively isolated from all
sources of pressure and the entire system shall be relieved of
pressure. Do not rely on non-return valves (check valves) to
isolate pressure systems. In addition, a warning sign bearing a
legend such as ”work in progress; do not open” shall be
attached to each of the outlet valves.
5 Prior to stripping an engine or other machine or undertaking
major overhaul on it, prevent all movable parts from rolling
over or moving.
6 Make sure that no tools, loose parts or rags are left in or on
the machine. Never leave rags or loose clothing near the
engine air intake.
7 Never use flammable solvents for cleaning (fire-risk).
8 Take safety precautions against toxic vapours of cleaning
liquids.
9 Never use machine parts as a climbing aid.
10 Observe scrupulous cleanliness during maintenance and
repair. Keep away dirt, cover the parts and exposed openings
with a clean cloth, paper or tape.
11 Never weld on or perform any operation involving heat near
the fuel or oil systems. Fuel and oil tanks must be completely
purged, e.g. by steam-cleaning, before carrying out such
operations. Never weld on, or in any way modify, pressure
vessels. Disconnect the alternator cables during arc welding
on the unit.
12 Support the towbar and the axle(s) securely if working
underneath the unit or when removing a wheel. Do not rely
on jacks.
13 Do not remove any of, or tamper with, the sound-damping
material. Keep the material free of dirt and liquids such as
fuel, oil and cleansing agents. If any sound-damping material
is damaged, replace it to prevent the sound pressure level
from increasing.
- 16 -
14 Use only lubricating oils and greases recommended or
approved by Atlas Copco or the machine manufacturer.
Ascertain that the selected lubricants comply with all
applicable safety regulations, especially with regard to
explosion or fire-risk and the possibility of decomposition or
generation of hazardous gases. Never mix synthetic with
mineral oil.
15 Protect the engine, alternator, air intake filter, electrical and
regulating components, etc., to prevent moisture ingress, e.g.
when steam-cleaning.
16 When performing any operation involving heat, flames or
sparks on a machine, the surrounding components shall first
be screened with non-flammable material.
17 Never use a light source with open flame for inspecting the
interior of a machine.
18 When repair has been completed, the machine shall be barred
over at least one revolution for reciprocating machines,
several revolutions for rotary ones to ensure that there is no
mechanical interference within the machine or driver. Check
the direction of rotation of electric motors when starting up
the machine initially and after any alteration to the electrical
connection(s) or switch gear, to check that the oil pump and
the fan function properly.
19 Maintenance and repair work should be recorded in an
operator’s logbook for all machinery. Frequency and nature
of repairs can reveal unsafe conditions.
20 When hot parts have to be handled, e.g. shrink fitting, special
heat-resistant gloves shall be used and, if required, other body
protection shall be applied.
21 When using cartridge type breathing filter equipment,
ascertain that the correct type of cartridge is used and that its
useful service life is not surpassed.
22 Make sure that oil, solvents and other substances likely to
pollute the environment are properly disposed of.
23 Before clearing the unit for use after maintenance or
overhaul, check that operating pressures, temperatures and
speeds are correct and that the control and shutdown devices
function correctly.
0.6 TOOL APPLICATIONS SAFETY
Apply the proper tool for each job. With the knowledge of
correct tool use and knowing the limitations of tools, along with
some common sense, many accidents can be prevented.
Special service tools are available for specific jobs and should be
used when recommended. The use of these tools will save time
and prevent damage to parts.
- 17 -
0.7 SPECIFIC SAFETY PRECAUTIONS
Batteries
When servicing batteries, always wear protecting clothing and
glasses.
1 The electrolyte in batteries is a sulphuric acid solution which
is fatal if it hits your eyes, and which can cause burns if it
contacts your skin. Therefore, be careful when handling
batteries, e.g. when checking the charge condition.
2 Install a sign prohibiting fire, open flame and smoking at the
post where batteries are being charged.
3 When batteries are being charged, an explosive gas mixture
forms in the cells and might escape through the vent holes in
the plugs.
Thus an explosive atmosphere may form around the battery if
ventilation is poor, and can remain in and around the battery
for several hours after it has been charged. Therefore:
- never smoke near batteries being, or having recently been,
charged,
- never break live circuits at battery terminals, because a
spark usually occurs.
4 When connecting an auxiliary battery (AB) in parallel to the
unit battery (CB) with booster cables: connect the + pole of
AB to the + pole of CB, then connect the - pole of CB to the
mass of the unit. Disconnect in the reverse order.
Pressure vessels Safety valves
Maintenance/installation requirements: All adjustments or repairs are to be done by an authorized
representative of the valve supplier (see maintenance schedule).
1 The vessel can be used as pressure vessel or as separator and
is designed to hold compressed air for the following
application:
- pressure vessel for compressor,
- medium AIR/OIL,
and operates as detailed on the data plate of the vessel:
- the maximum working pressure ps in bar,
- the maximum working temperature Tmax in °C,
- the minimum working temperature Tmin in °C,
- the capacity of the vessel V in l.
2 The pressure vessel is only to be used for the applications as
specified above and in accordance with the technical
specifications. Safety reasons prohibit any other applications.
3 National legislation requirements with respect to re-
inspection must be complied with.
4 No welding or heat treatment of any kind is permitted to
those vessel walls which are exposed to pressure.
5 The vessel is provided and may only be used with the
required safety equipment such as manometer, overpressure
control devices, safety valve, etc.
6 Draining of condensate shall be performed regularly when
vessel is in use.
7 Installation, design and connections should not be changed.
8 Bolts of cover and flanges may not be used for extra fixation.

- 18 -
ORDERING SPARE PARTS

ORDERING SPARE PARTS

Always quote the part number, the designation and the quantity of the parts
required, as well as the type and the serial number of the machine.
EXPLANATION OF THE COLUMNS
REF : REFERENCE CODE
Establishes the connection between a part in the list and a part in the illustration.
"–" means that the part is not shown in the illustration.
PART NUMBER
If no part number is given, the part cannot be obtained as a spare part.
Parts marked with a dot are part of the assembly listed right above them.
DESIGNATION
Usually this is the name of the part. For standard parts, in addition to the name, a
number of characteristics are given.
QTY : QUANTITY
Indicates the quantity of the part concerned. "AR" stands for "As Required".

- 19 -
SERVICE PAK

- 20 -
SERVICE PAK

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 9095 0502 24 SERVICE PAK 750HR-XA127-157 - 9095 0502 27 SERVICE PAK 750HR-XA187-XAM157
A 2914 5029 00 AIR FILTER ELEMENT 1 A 2914 5077 00 AIR FILTER ELEMENT 1
B 2914 5024 00 SAFETY CARTRIDGE 1 B 2914 5018 00 SAFETY CARTRIDGE 1
C 1626 0882 90 OIL FILTER 1 C 1626 0882 90 OIL FILTER 1

- 9095 0502 25 SERVICE PAK 1500HR-XA127-157 - 9095 0502 28 SERVICE PAK 1500HR-XA187-XAM157
A 2914 5029 00 AIR FILTER ELEMENT 1 A 2914 5077 00 AIR FILTER ELEMENT 1
B 2914 5024 00 SAFETY CARTRIDGE 1 B 2914 5018 00 SAFETY CARTRIDGE 1
C 1626 0882 90 OIL FILTER 1 C 1626 0882 90 OIL FILTER 1
2911 0075 00 KIT OIL SEPARATOR 1 2911 0075 00 KIT OIL SEPARATOR 1
(For details see page 24 ) (For details see page 24 )

- 9095 0502 26 SERVICE PAK 2250HR-XA127-157 - 9095 0502 29 SERVICE PAK 2250HR-XA187-XAM157
A 2914 5029 00 AIR FILTER ELEMENT 1 A 2914 5077 00 AIR FILTER ELEMENT 1
B 2914 5024 00 SAFETY CARTRIDGE 1 B 2914 5018 00 SAFETY CARTRIDGE 1
C 1626 0882 90 OIL FILTER 1 C 1626 0882 90 OIL FILTER 1
D 0665 0999 54 PISTON SEAL 1 D 0665 0999 54 PISTON SEAL 1
E 0665 9110 01 WIPER 1 E 0665 9110 01 WIPER 1
2911 0074 00 UNLOADER VALVE KIT 1 2911 0074 00 UNLOADER VALVE KIT 1
(For details see page 23 ) (For details see page 23 )
9096 9404 39 REGULATING VALVE KIT 1 9096 9404 39 REGULATING VALVE KIT 1
(For details see page 25 ) (For details see page 25 )
1604 0313 00 BLEEDER VALVE 1 1604 0313 00 BLEEDER VALVE 1
(For details see page 94 ) (For details see page 94 )
9095 9622 01 MIN PRESSURE VALVE 1
(For details see page 40, 42)

- 21 -
COMPRESSOR OIL - SCREW LUB

REF PART NUMBER DESIGNATION QTY

A 9095 1425 20 20 LITER PACK 1

B 9095 1425 00 210 LITER PACK 1

- 22 -
SERVICE KIT - UNLOADING VALVE

REF PART NUMBER DESIGNATION QTY

- 2911 0074 00 SERVICE KIT UNLOADING VALVE

10 - VALVE (UNLOADING) 1
20 - SPRING 1
40 - PISTON SEAL 1
50 - LOCKNUT 1
60 - O-RING 1
70 - O-RING 1
80 - O-RING 1
90 - VALVE 1
100 - O-RING 1
110 - O-RING 1
120 - PLAIN WASHER 1
130 - O-RING 1
140 - O-RING 1
150 - O-RING 1

2911 0074 00_00

2911 0074 00/00 - 23 -

SERVICE KIT - OIL SEPARATOR KIT

REF PART NUMBER DESIGNATION QTY

- 2911 0075 00 SERVICE KIT OIL SEPARATOR

10 - OIL SEPARATOR ELEMENT 1
20 0663 2109 49 O-RING 1

2911 0075 00_00

- 24 - 2911 0075 00/00

SERVICE KIT - REGULATING VALVE

REF PART NUMBER DESIGNATION QTY

- 9096 9404 39 REGULATING VALVE KIT

10 - SPRING 1
20 - BEARING BALL 1
30 - MEMBRANE 1
40 - O-RING 1
50 - O-RING 1
60 - O-RING 1

9096 9404 39_01

9096 9404 39/01 - 25 -

AIR INLET - XA127, XA157 - STANDARD

9097 0003 99_01

- 26 - 9097 0003 99/01

AIR INLET - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7379 02 BRACKET 1

20 0147 1398 03 BOLT 4
30 0301 2358 00 PLAIN WASHER 4
40 1615 9464 02 AIR FILTER 1
50 9096 7215 00 CLAMP 1
60 0147 1323 03 HEX.BOLT 2
70 0301 2335 00 PLAIN WASHER 2
80 9096 7658 00 DUCT 1
90 9096 7659 00 HUMP HOSE 1
100 0347 6120 00 HOSE CLIP+SCREW 2
110 9096 7377 00 PIPE 1
120 9096 7660 00 HUMP HOSE 1
130 1615 9438 00 HOSE 1
140 0347 6119 00 CLAMP 4
150 1613 7912 03 SERVICE INDICATOR 1
160 0661 1014 00 SEAL WASHER 1
170 9096 7378 00 PIPE 1
180 9096 7661 00 HUMP HOSE 1
190 9096 7671 01 ELBOW 1
200 0347 6116 00 HOSE CLIP+SCREW 4
210 1619 2766 00 PAINT STRIPPING BOLT 2
220 9097 3176 00 PIPE 1
230 9095 7620 00 GASKET 1

9097 0003 99/01 - 27 -

AIR INLET - XAM157, XA187 - STANDARD

9097 0004 07_01

- 28 - 9097 0004 07/01

AIR INLET - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7580 01 BRACKET 1

20 0147 1398 03 BOLT 4
30 0301 2358 00 PLAIN WASHER 4
40 1604 7697 00 AIR FILTER 1
50 9096 7582 00 CLAMP 1
60 0147 1323 03 HEX.BOLT 2
70 0301 2335 00 PLAIN WASHER 2
80 9096 7581 00 AIR INLET 1
110 9096 7659 00 HUMP HOSE 1
120 0347 6120 00 HOSE CLIP+SCREW 2
130 9096 7377 00 PIPE 1
140 9096 7660 00 HUMP HOSE 2
150 1615 9438 00 HOSE 2
160 0347 6119 00 CLAMP 4
170 1613 7912 03 SERVICE INDICATOR 1
180 0661 1014 00 SEAL WASHER 1
190 9096 7495 01 PIPE 1
200 9096 7661 00 HUMP HOSE 1
210 0347 6116 00 HOSE CLIP+SCREW 2
220 9096 6523 00 HOSE 1
230 0347 6130 00 HOSE CLAMP 2

9097 0004 07/01 - 29 -

FUEL SYSTEM - XA127, XA157 - STANDARD

9097 0004 02_00

- 30 - 9097 0004 02/00

FUEL SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7365 82 TANK FUEL 1

(For details see page 97 )
20 0147 1326 03 HEX.BOLT 6
30 0301 2335 00 PLAIN WASHER 6
60 9095 7807 99 HOSE ASSEMBLY 1
70 0574 9712 38 FLEX.HOSE ASSY 1

9097 0004 02/00 - 31 -

FUEL SYSTEM - XAM157, XA187 - STANDARD

9097 0004 02_01

- 32 - 9097 0004 02/01

FUEL SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7365 81 TANK FUEL 1

(For details see page 97 )
20 0147 1326 03 HEX.BOLT 6
30 0301 2335 00 PLAIN WASHER 6
60 9095 7807 99 HOSE ASSEMBLY 1
70 0574 9712 38 FLEX.HOSE ASSY 1

9097 0004 02/01 - 33 -

COOLING SYSTEM - XA127, XA157 - STANDARD

9097 0004 03_01

- 34 - 9097 0004 03/01

COOLING SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7369 02 PLATE 1 250 1619 5337 01 PAINT STRIPPING BOLT 3

20 1619 5337 01 PAINT STRIPPING BOLT 6 260 1616 4491 01 FAN 1
30 1310 0310 70 OIL COOLER 1 270 0147 1323 00 HEX.BOLT 4
40 1619 2766 00 PAINT STRIPPING BOLT 8 280 0108 1292 00 ELASTIC PIN 1
50 9096 7592 00 RADIATOR 1 290 9097 3037 00 RECOVERY BOTTLE 1
60 1619 2766 00 PAINT STRIPPING BOLT 4 300 1619 2766 00 PAINT STRIPPING BOLT 2
70 9096 7222 02 GUIDE 1 310 9096 7375 00 PIPE COOLER 1
80 1619 2766 00 PAINT STRIPPING BOLT 4 320 9095 7178 05 HUMP HOSE 1
90 9096 7363 82 COWL FAN 1 330 9095 7178 03 HUMP HOSE 1
(For details see page 91 ) 340 0347 6130 00 HOSE CLAMP 4
100 1619 2766 00 PAINT STRIPPING BOLT 14 350 9097 0107 00 DEFLECTOR PLATE 1
110 9096 7364 82 COWL FAN 1 360 1619 2766 00 PAINT STRIPPING BOLT 1
(For details see page 92 ) 370 9096 7213 01 BRACKET 1
120 1619 2766 00 PAINT STRIPPING BOLT 15 380 1619 2766 00 PAINT STRIPPING BOLT 1
130 9096 6516 82 TANK 1 390 9096 7371 01 PIPE 1
A5 9096 6516 02 TANK 1 400 9095 7178 04 HUMP HOSE 2
A10 9096 6380 00 PRESSURE CAP 1 410 0347 6130 00 HOSE CLAMP 4
A15 0581 1200 26 COUPL. ELBOW 2 420 9096 7212 00 BRACKET 1
A20 9096 7685 00 PIPE 1 430 1619 2766 00 PAINT STRIPPING BOLT 1
140 1619 2766 00 PAINT STRIPPING BOLT 4 440 0686 3716 02 HEX.PLUG 1
150 9097 3524 02 HOSE AR 450 0661 1033 00 SEAL WASHER 1
160 0347 6109 00 CLAMP 2 490 9097 3042 00 HOSE ENGINE 1
180 9097 3102 00 HOSE PIPE 2 500 9096 7453 02 HOSE CLIP 2
190 0347 6104 00 HOSE CLIP+SCREW 4 510 9096 7656 00 PLATE 4
200 9096 7226 00 GUARD 2 520 0147 1246 03 HEX.BOLT 8
210 1619 5337 01 PAINT STRIPPING BOLT 8 530 9095 7904 03 CLAMP 2
220 9096 7235 01 GUARD 1 540 0301 2335 00 PLAIN WASHER 4
230 1619 5337 01 PAINT STRIPPING BOLT 2 550 0147 1400 03 HEX. HEAD SCREW 2
240 9096 7231 02 GUARD 1 560 0301 2358 00 PLAIN WASHER 2

9097 0004 03/01 - 35 -

COOLING SYSTEM - XAM157, XA187 - STANDARD

9097 0004 11_01

- 36 - 9097 0004 11/01

COOLING SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7663 01 PLATE 1 270 0147 1323 00 HEX.BOLT 4

20 1619 5337 01 PAINT STRIPPING BOLT 1 280 0108 1292 00 ELASTIC PIN-DIA 1
30 9096 7706 01 COOLER OIL 1 290 9097 3037 00 RECOVERY BOTTLE 1
40 1619 2766 00 PAINT STRIPPING BOLT 8 300 1619 2766 00 PAINT STRIPPING BOLT 2
70 9096 7222 02 GUIDE 1 310 9096 7666 01 PIPE 1
80 1619 2766 00 PAINT STRIPPING BOLT 4 320 9095 7178 05 HUMP HOSE 1
90 9096 7664 82 COWL FAN 1 330 9095 7178 03 HUMP HOSE 1
(For details see page 93 ) 340 0347 6130 00 HOSE CLAMP 4
100 1619 2766 00 PAINT STRIPPING BOLT 14 350 9097 0106 00 DEFLECTOR PLATE 1
110 9096 7665 82 COWL FAN 1 360 1619 2766 00 PAINT STRIPPING BOLT 1
(For details see page 96 ) 370 9096 7680 01 BRACKET 1
120 1619 2766 00 PAINT STRIPPING BOLT 10 380 1619 2766 00 PAINT STRIPPING BOLT 1
130 9096 6516 82 TANK 1 390 9096 7668 01 PIPE 1
A5 9096 6516 02 TANK 1 400 9095 7178 04 HUMP HOSE 2
A10 9096 6380 00 PRESSURE CAP 1 410 0347 6130 00 HOSE CLAMP 4
A15 0581 1200 26 COUPL. ELBOW 2 420 9096 7681 00 BRACKET 1
A20 9096 7685 00 PIPE 1
430 1619 2766 00 PAINT STRIPPING BOLT 1
140 1619 2766 00 PAINT STRIPPING BOLT 4 440 0686 3716 02 HEX.PLUG 1
150 9097 3524 02 HOSE AR 450 0661 1033 00 SEAL WASHER 1
160 0347 6109 00 CLAMP 2 490 9097 3042 00 HOSE ENGINE 1
180 9097 3102 00 HOSE PIPE 2 500 9096 7453 02 HOSE CLIP 2
190 0347 6104 00 HOSE CLIP+SCREW 4 510 9096 7656 00 PLATE 4
200 9096 7226 00 GUARD 2 520 0147 1246 03 HEX.BOLT 8
210 1619 5337 01 PAINT STRIPPING BOLT 4 530 9095 7904 03 CLAMP 2
220 9096 7235 00 GUARD 1 540 0301 2335 00 PLAIN WASHER 4
230 1619 5337 01 PAINT STRIPPING BOLT 2 550 0147 1400 03 HEX. HEAD SCREW 2
240 9096 7231 02 GUARD 1 560 0301 2358 00 PLAIN WASHER 2
250 1619 5337 01 PAINT STRIPPING BOLT 3
260 1616 4491 01 FAN 1

9097 0004 11/01 - 37 -

AIR OUTLET - XA127, XA157 - STANDARD

9097 0004 04_01

- 38 - 9097 0004 04/01

AIR OUTLET - XA127, XA157 - STANDARD

10 9097 0348 00 SET PRESSURE VESSEL 1

30 9097 0312 90 VESSEL ASSEMBLY 1
(For details see page 100 )
40 0147 1400 03 HEX. HEAD SCREW 4
50 0301 2358 00 PLAIN WASHER 4
60 9095 7994 00 SAFETY VALVE 1
100 9096 7374 00 AIR OUTLET 1
110 0686 3716 01 HEX.PLUG 2
120 0661 1000 25 SEAL WASHER 2
130 0147 1400 03 HEX. HEAD SCREW 4
140 0301 2358 00 PLAIN WASHER 4
150 0663 7135 00 O-RING 2
160 9096 7591 01 RESTRICTOR 1
170 9096 7630 00 PIPE 1
180 0147 1963 13 BOLT HEXAGON 3
190 0301 2335 00 PLAIN WASHER 4
200 0663 7135 00 O-RING 3
210 9096 7631 80 MANIFOLD 1
(For details see page 98 )
220 0147 1327 03 HEX.BOLT 4
230 0301 2335 00 PLAIN WASHER 4
240 0266 2110 00 HEXAGON NUT 4
250 0301 2335 00 PLAIN WASHER 4
260 9096 7632 00 BRACKET 1
270 0147 1325 03 HEX.BOLT 2
280 1616 3286 00 PLAIN WASHER 2
290 0147 1360 03 HEX. HEAD SCREW 2
300 0301 2343 00 WASHER 2
310 9096 7247 00 REGULATING VALVE 1
320 0147 1362 03 HEX.BOLT 2
330 0301 2344 00 PLAIN WASHER 2

9097 0004 04/01 - 39 -

AIR OUTLET - XA187 - STANDARD

9097 0004 12_01

- 40 - 9097 0004 12/01

AIR OUTLET - XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 0348 00 SET PRESSURE VESSEL 1 320 9096 7247 00 REGULATING VALVE 1
30 9097 0312 90 VESSEL ASSEMBLY 1 330 0147 1362 03 HEX.BOLT 2
(For details see page 100 ) 340 0301 2344 00 PLAIN WASHER 2
40 0147 1400 03 HEX. HEAD SCREW 4
50 0301 2358 00 PLAIN WASHER 4
60 9095 7994 00 SAFETY VALVE 1
100 9096 7374 00 AIR OUTLET 1
110 0686 3716 01 HEX.PLUG 2
120 0661 1000 25 SEAL WASHER 2
130 0147 1400 03 HEX. HEAD SCREW 4
140 0301 2358 00 PLAIN WASHER 4
150 0663 7135 00 O-RING 2
160 9095 9622 01 MIN PRESSURE VALVE 1
170 9096 7367 01 PIPE 1
190 0634 1000 28 VICTAULIC COUPLING 1
200 0147 1327 03 HEX.BOLT 4
210 0301 2335 00 PLAIN WASHER 8
220 0266 1110 00 HEX.NUT 4
230 0663 7135 00 O-RING 3
240 9095 9634 80 MANIFOLD ASSEMBLY 1
(For details see page 99 )
250 0147 1327 03 HEX.BOLT 4
260 0301 2335 00 PLAIN WASHER 4
270 0266 2110 00 HEXAGON NUT 4
280 0301 2335 00 PLAIN WASHER 4
290 9096 7380 00 BRACKET 1
300 0147 1325 03 HEX.BOLT 2
310 1616 3286 00 PLAIN WASHER 2

9097 0004 12/01 - 41 -

AIR OUTLET - XAM157 - STANDARD

9097 0004 30_01

- 42 - 9097 0004 30/01

AIR OUTLET - XAM157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 0348 00 SET PRESSURE VESSEL 1 290 9096 7380 00 BRACKET 1

30 9097 0312 90 VESSEL ASSEMBLY 1 300 0147 1325 03 HEX.BOLT 2
(For details see page 100 ) 310 1616 3286 00 PLAIN WASHER 2
40 0147 1400 03 HEX. HEAD SCREW 4 320 9096 7247 00 REGULATING VALVE 1
50 0301 2358 00 PLAIN WASHER 4 330 0147 1362 03 HEX.BOLT 2
60 0832 1001 27 VALVE 1 340 0301 2344 00 PLAIN WASHER 2
70 9097 3035 00 HOSE NIPPLE 1
80 0347 6111 00 HOSE CLIP+SCREW 1
90 9096 6411 00 HOSE 1
100 9096 7374 00 AIR OUTLET 1
110 0686 3716 01 HEX.PLUG 2
120 0661 1000 25 SEAL WASHER 2
130 0147 1400 03 HEX. HEAD SCREW 4
140 0301 2358 00 PLAIN WASHER 4
150 0663 7135 00 O-RING 2
160 9095 9622 01 MIN PRESSURE VALVE 1
170 9096 7367 01 PIPE 1
190 0634 1000 28 VICTAULIC COUPLING 1
200 0147 1327 03 HEX.BOLT 4
210 0301 2335 00 PLAIN WASHER 8
220 0266 1110 00 HEX.NUT 4
230 0663 7135 00 O-RING 3
240 9095 9634 80 MANIFOLD ASSEMBLY 1
(For details see page 99 )
250 0147 1327 03 HEX.BOLT 4
260 0301 2335 00 PLAIN WASHER 4
270 0266 2110 00 HEXAGON NUT 4
280 0301 2335 00 PLAIN WASHER 4

9097 0004 30/01 - 43 -

UNDERCARRIAGE - XA127, XA157 - STANDARD

9097 0004 05_01

- 44 - 9097 0004 05/01

UNDERCARRIAGE - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7238 03 UNDER CARRIAGE 1 290 0147 1325 03 HEX.BOLT 2

20 9095 6895 00 MUDGUARD 2 300 0301 2335 00 PLAIN WASHER 2
30 1619 2766 00 PAINT STRIPPING BOLT 12 310 0147 1363 00 HEX.BOLT 2
40 9096 7368 02 LIFTING BEAM 1 320 0333 5200 13 LOCK WASHER 2
50 0211 1964 12 HEX.CAP SCREW 4
60 0333 5200 08 LOCK WASHER 4
70 1619 6517 01 RUBBER BUFFER 2
80 0147 1363 00 HEX. HEAD SCREW 4
90 0333 5200 13 LOCK WASHER 4
100 1613 6752 05 BUFFER 2
110 0147 1401 03 HEX. HEAD SCREW 4
120 0333 5200 09 LOCK WASHER 4
130 9096 7372 01 SUPPORT 2
140 0147 1476 03 HEX. HEAD SCREW 2
150 0333 5200 08 LOCK WASHER 2
160 0147 1401 03 HEX BOLT 8
170 0333 5200 09 LOCK WASHER 8
180 9095 7019 00 SUPPORT-ELEMENT 1
190 0147 1401 03 HEX BOLT 4
200 0333 5200 09 LOCK WASHER 4
210 0147 1476 03 HEX. HEAD SCREW 2
220 0333 5200 08 LOCK WASHER 2
230 9097 3072 00 BATTERY SUPPORT 1
240 1619 2766 00 PAINT STRIPPING BOLT 2
250 9097 3076 01 BATTERY STRIP REAR 1
260 9097 3075 01 BATTERY STRIP FRONT 1
270 1619 5898 01 HEX.BOLT 1
280 9097 3077 00 BATTERY COVER 1

9097 0004 05/01 - 45 -

UNDERCARRIAGE - XAM157, XA187 - STANDARD

9097 0004 13_01

- 46 - 9097 0004 13/01

UNDERCARRIAGE - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7673 02 UNDER CARRIAGE 1 290 0147 1325 03 HEX.BOLT 2

20 9095 6895 00 MUDGUARD 2 300 0301 2335 00 PLAIN WASHER 2
30 1619 2766 00 PAINT STRIPPING BOLT 12 310 0147 1363 00 HEX.BOLT 2
40 9096 7368 01 LIFTING BEAM 1 320 0333 5200 13 LOCK WASHER 2
50 0211 1964 12 HEX.CAP SCREW 4 350 9097 0084 01 GUIDE 1
60 0333 5200 08 LOCK WASHER 4
70 1619 6517 01 RUBBER BUFFER 2
80 0147 1363 00 HEX. HEAD SCREW 4
90 0333 5200 13 LOCK WASHER 4
100 1613 6752 05 BUFFER 2
110 0147 1401 03 HEX. HEAD SCREW 4
120 0333 5200 09 LOCK WASHER 4
130 9096 7372 01 SUPPORT 2
140 0147 1476 03 HEX. HEAD SCREW 2
150 0333 5200 08 LOCK WASHER 2
160 0147 1401 03 HEX BOLT 8
170 0333 5200 09 LOCK WASHER 8
180 9095 7019 00 SUPPORT-ELEMENT 1
190 0147 1401 03 HEX BOLT 4
200 0333 5200 09 LOCK WASHER 4
210 0147 1476 03 HEX. HEAD SCREW 2
220 0333 5200 08 LOCK WASHER 2
230 9097 3072 00 BATTERY SUPPORT 1
240 1619 2766 00 PAINT STRIPPING BOLT 2
250 9097 3076 01 BATTERY STRIP REAR 1
260 9097 3075 01 BATTERY STRIP FRONT 1
270 1619 5898 01 HEX.BOLT 1
280 9097 3077 00 BATTERY COVER 1

9097 0004 13/01 - 47 -

REGULATING SYSTEM - XA127, XA157 - STANDARD

See Page 38 or 40 or 42

9097 0004 16_01

- 48 - 9097 0004 16/01

REGULATING SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 0686 4201 03 PLUG 1 300 0291 1108 00 LOCK NUT 1

20 0653 1041 00 COPPER WASHER 1 310 0291 1110 00 LOCK NUT 1
30 0581 1200 26 COUPL. ELBOW 1
40 0070 6002 05 PLASTIC TUBE AR
50 0581 0000 59 STR.COUPLING 1
60 0581 0000 35 PIPE COUPLING 1
70 0653 1062 00 COPPER WASHER 1
80 0581 0000 59 STR.COUPLING 1
90 0070 6002 05 PLASTIC TUBE AR
100 0581 2208 01 TEE CONNECTION 1
110 0070 6002 05 PLASTIC TUBE AR
120 0070 6002 05 PLASTIC TUBE AR
130 0070 6002 06 NYLON TUBE AR
140 0581 0000 59 STR.COUPLING 1
150 0581 1200 15 ELBOW COUPLING 1
160 0070 6002 05 PLASTIC TUBE AR
170 0581 2208 01 TEE CONNECTION 1
180 0070 6002 06 NYLON TUBE AR
190 0581 0000 35 PIPE COUPLING 1
200 0653 1062 00 COPPER WASHER 1
210 0581 0000 78 PIPE COUPLING 1
220 0070 6002 06 NYLON TUBE AR
230 0070 6002 05 PLASTIC TUBE AR
240 1615 7676 82 REGULATOR 1
250 9097 3194 01 BRACKET 1
260 0147 1400 03 HEX. HEAD SCREW 2
270 0301 2358 00 PLAIN WASHER 2
280 0147 1250 03 HEX.BOLT 1
290 0301 2321 00 PLAIN WASHER 1

9097 0004 16/01 - 49 -

REGULATING SYSTEM - XAM157, XA187 - STANDARD

See Page 38 or 40 or 42

9097 0004 16_01

- 50 - 9097 0004 16/01

REGULATING SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 0686 4201 03 PLUG 1 300 0291 1108 00 LOCK NUT 1

20 0653 1041 00 COPPER WASHER 1 310 0291 1110 00 LOCK NUT 1
30 0581 1200 26 COUPL. ELBOW 1
40 0070 6002 05 PLASTIC TUBE AR
50 0581 0000 59 STR.COUPLING 1
60 0581 0000 35 PIPE COUPLING 1
70 0653 1062 00 COPPER WASHER 1
80 0581 0000 59 STR.COUPLING 1
90 0070 6002 05 PLASTIC TUBE AR
100 0581 2208 01 TEE CONNECTION 1
110 0070 6002 05 PLASTIC TUBE AR
120 0070 6002 05 PLASTIC TUBE AR
130 0070 6002 06 NYLON TUBE AR
140 0581 0000 59 STR.COUPLING 1
150 0581 1200 15 ELBOW COUPLING 1
160 0070 6002 05 PLASTIC TUBE AR
170 0581 2208 01 TEE CONNECTION 1
180 0070 6002 06 NYLON TUBE AR
190 0581 0000 35 PIPE COUPLING 1
200 0653 1062 00 COPPER WASHER 1
210 0581 0000 78 PIPE COUPLING 1
220 0070 6002 06 NYLON TUBE AR
230 0070 6002 05 PLASTIC TUBE AR
240 9095 7807 91 REGULATOR 1
250 9097 3194 01 BRACKET 1
260 0147 1400 03 HEX. HEAD SCREW 2
270 0301 2358 00 PLAIN WASHER 2
280 0147 1250 03 HEX.BOLT 1
290 0301 2321 00 PLAIN WASHER 1

9097 0004 16/01 - 51 -

ELECTRICAL SYSTEM - XA127, XA157 - STANDARD

9097 0003 92_01

- 52 - 9097 0003 92/01

ELECTRICAL SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7469 82 CONTROL PANEL 1

(For details see page 90 )
225 9097 0159 01 KIT CABLES 1
A230 9096 7491 01 WIRE HARNESS 1
A240 9097 0345 00 EARTHING CABLE 2
A245 9097 3197 00 CABLE 1
A250 9097 3198 00 CABLE 1
255 9096 7638 02 BRACKET 1
260 9096 7684 01 GUIDE 1
265 9095 7805 60 BATTERY 1
270 9095 5936 00 PACKING 1
275 1616 3286 00 PLAIN WASHER 2
280 0296 1110 00 WING NUT 2
300 0147 1398 03 BOLT 8
310 0301 2358 00 PLAIN WASHER 8

9097 0003 92/01 - 53 -

ELECTRICAL SYSTEM - XAM157, XA187 - STANDARD

9097 0003 92_01

- 54 - 9097 0003 92/01

ELECTRICAL SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7469 82 CONTROL PANEL 1

(For details see page 90 )
225 9097 0159 01 KIT CABLES 1
A230 9096 7491 01 WIRE HARNESS 1
A240 9097 0345 00 EARTHING CABLE 2
A245 9097 3197 00 CABLE 1
A250 9097 3198 00 CABLE 1
255 9096 7638 02 BRACKET 1
260 9096 7684 01 GUIDE 1
265 9095 7805 60 BATTERY 1
270 9095 5936 00 PACKING 1
275 1616 3286 00 PLAIN WASHER 2
280 0296 1110 00 WING NUT 2
300 0147 1398 03 BOLT 8
310 0301 2358 00 PLAIN WASHER 8

9097 0003 92/01 - 55 -

ENGINE AND ACCESSORIES - XA127 - STANDARD

REF PART NUMBER DESIGNATION QTY

10 9096 7709 00 ENGINE 1

9097 0002 88_01

- 56 - 9097 0002 88/01

ENGINE AND ACCESSORIES - XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY

10 9096 7773 00 ENGINE 1

9097 0003 11_01

9097 0003 11/01 - 57 -

ENGINE AND ACCESSORIES - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY

10 9096 7710 00 ENGINE 1

9097 0003 02_01

- 58 - 9097 0003 02/01

VALVES ON ELEMENT - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1604 6945 05 MANIFOLD 1

20 0211 1364 03 HEX SOC HEAD CAP SCREW 3
30 0211 1368 03 HEX SOCKET SCREW 1
40 0686 4230 18 HEX PLUG 1
50 0653 1115 00 COPPER WASHER 1
60 0663 7138 00 O-RING 1
70 0663 7119 00 O-RING 1
80 0663 7141 00 O-RING 1
90 0246 1285 04 STUD 2
100 1604 0306 83 UNLOADING VALVE 1
(For details see page 94 )
110 0346 1002 04 PIPE CLAMP 1
120 0663 7850 00 O-RING 1
130 0301 2344 00 PLAIN WASHER 4
140 0211 1363 00 HEX.SOCKET CAP SCREW 4

9097 0002 87_01

9097 0002 87/01 - 59 -

OIL SYSTEM - XA127, XA157 - STANDARD

See Page 34

See Page 44 or 46

9097 0004 01_01

See Page 38 or 40 or 42

- 60 - 9097 0004 01/01

OIL SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 3207 00 NIPPLE HEXAGON 1 280 0661 1020 00 SEAL WASHER 1

20 0661 1000 25 SEAL WASHER 2 300 1619 2766 00 PAINT STRIPPING BOLT 2
30 9096 7384 00 PIPE ASSEMBLY 1
40 1604 3423 00 SCRAPER BOLT 1
50 0686 3716 01 HEX.PLUG 2
60 0661 1000 25 SEAL WASHER 4
70 9096 7381 00 HOSE ASSEMBLY 1
80 0571 0035 25 HEX.NIPPLE 1
90 9097 3207 00 NIPPLE HEXAGON 1
95 0686 3716 47 HEX.PLUG 1
100 9096 7383 00 HOSE ASSEMBLY 1
110 0686 3716 01 HEX.PLUG 2
120 0661 1000 25 SEAL WASHER 2
130 0661 1038 00 SEAL WASHER 1
140 0571 0035 25 HEX.NIPPLE 1
150 9095 9642 02 BRACKET 1
160 9095 1855 00 OIL FILTER HOUSING 1
170 1626 0882 90 OIL FILTER 1
180 1619 5337 01 PAINT STRIPPING BOLT 2
190 0661 1038 00 SEAL WASHER 1
200 0571 0035 25 HEX.NIPPLE 1
205 1626 1034 00 NIPPLE HEXAGON 1
210 9096 7385 01 HOSE ASSEMBLY 1
230 1619 2766 00 PAINT STRIPPING BOLT 2
240 1079 5840 18 NIPPLE 1
250 0661 1020 00 SEAL WASHER 1
260 0574 9841 04 HOSE ASSEMBLY 1
270 1079 5840 18 NIPPLE 1

9097 0004 01/01 - 61 -

OIL SYSTEM - XAM157, XA187 - STANDARD

See Page 44 or 46

See Page 36

9097 0004 09_01

See Page 38 or 40 or 42

- 62 - 9097 0004 09/01

OIL SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 3207 00 NIPPLE HEXAGON 1 300 0661 1020 00 SEAL WASHER 1

20 0661 1000 25 SEAL WASHER 1
30 9096 7669 00 PIPE 1
40 1604 3423 00 SCRAPER BOLT 1
50 0686 3716 01 HEX.PLUG 1
60 0661 1000 25 SEAL WASHER 1
70 9096 7381 00 HOSE ASSEMBLY 1
80 0571 0035 25 HEX.NIPPLE 1
90 9097 3207 00 NIPPLE HEXAGON 1
95 0686 3716 47 HEX.PLUG 1
100 9096 7670 00 HOSE ASSEMBLY 1
110 0686 3716 01 HEX.PLUG 2
120 0661 1000 25 SEAL WASHER 2
130 0661 1038 00 SEAL WASHER 1
140 0571 0035 25 HEX.NIPPLE 1
150 9095 9642 00 BRACKET 1
170 9095 1855 00 OIL FILTER HOUSING 1
180 1626 0882 90 OIL FILTER 1
190 1619 5337 01 PAINT STRIPPING BOLT 2
200 0661 1038 00 SEAL WASHER 1
205 1626 1034 00 HEX.NIPPLE 1
210 0571 0035 25 HEX.NIPPLE 1
220 9096 7385 01 HOSE ASSEMBLY 1
250 1619 2766 00 PAINT STRIPPING BOLT 2
260 1079 5840 18 NIPPLE 1
270 0661 1020 00 SEAL WASHER 1
280 0574 9841 04 HOSE ASSEMBLY 1
290 1079 5840 18 NIPPLE 1

9097 0004 09/01 - 63 -

BODYWORK - XA127, XA157 - STANDARD

9097 0004 06_01

- 64 - 9097 0004 06/01

BODYWORK - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7386 83 HOOD 1 270 9096 7389 82 PANEL 1

20 9096 7490 81 PLATE 1 (For details see page 105 )
30 1619 2766 00 PAINT STRIPPING BOLT 10 280 1615 5664 00 SCREW 10
40 1604 1869 00 BUFFER 2 290 1604 3858 00 PLUG 12
50 9096 7676 00 HINGE 3 300 1604 2206 00 HOLDER-DOCUMENT 1
60 0216 1957 59 HEX.SOC CONTRSNK SCREW 30 310 1619 5898 02 HEX.BOLT 2
70 1619 2665 00 SEAL 2 320 9097 0090 00 LATCH 1
80 1604 4317 00 SEAL AR 330 0129 3174 01 BLIND RIVET 5
90 1202 8673 00 HAND GRIP 2 355 1604 4056 00 PROTECTION 2
100 0333 3220 00 LOCK WASHER(A) 4 360 1604 4062 00 PROTECTION 1
110 0147 1246 03 HEX. HEAD SCREW 4 365 1604 4057 00 PROTECTION 1
120 0266 2108 00 HEX.NUT 4
150 0129 3174 01 BLIND RIVET 8
160 9097 0082 00 ACTUATOR 2
170 0291 1108 00 LOCK NUT+NYLON INSERT 2
180 9096 7391 82 BAFFLE ASSEMBLY 1
(For details see page 101 )
190 1604 3423 00 SCRAPER BOLT 5
200 1615 5664 00 SCREW 3
210 9096 7387 82 BAFFLE ASSEMBLY 1
(For details see page 102 )
220 1615 5664 00 SCREW 7
230 9096 7239 81 BAFFLE 1
(For details see page 103 )
240 1604 3423 00 SCRAPER BOLT 7
250 9096 7388 81 PANEL 1
(For details see page 104 )
260 1615 5664 00 SCREW 10

9097 0004 06/01 - 65 -

BODYWORK - XAM157, XA187 - STANDARD

9097 0004 14_01

- 66 - 9097 0004 14/01

BODYWORK - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7386 83 HOOD 1 270 9096 7389 82 PANEL 1

30 1619 2766 00 PAINT STRIPPING BOLT 10 (For details see page 105 )
40 1604 1869 00 BUFFER 2 280 1615 5664 00 SCREW 10
50 9096 7676 00 HINGE 3 290 1604 3858 00 PLUG 12
60 0216 1957 59 HEX.SOC CONTRSNK SCREW 30 300 1604 2206 00 HOLDER-DOCUMENT 1
70 1619 2665 00 SEAL 2 310 1619 5898 02 HEX.BOLT 2
80 1604 4317 00 SEAL AR 320 9097 0090 00 LATCH 1
90 1202 8673 00 HAND GRIP 2 340 0129 3174 01 BLIND RIVET 5
100 0333 3220 00 LOCK WASHER 4 365 1604 4056 00 PROTECTION 2
110 0147 1246 03 HEX. HEAD SCREW 4 370 1604 4062 00 PROTECTION 1
120 0266 2108 00 HEX.NUT 4 375 1604 4057 00 PROTECTION 1
150 0129 3174 01 BLIND RIVET 8
160 9097 0082 00 ACTUATOR 2
170 0291 1108 00 LOCK NUT+NYLON INSERT 2
180 9096 7391 82 BAFFLE ASSEMBLY 1
(For details see page 101 )
190 1604 3423 00 SCRAPER BOLT 5
200 1615 5664 00 SCREW 3
210 9096 7387 82 BAFFLE ASSEMBLY 1
(For details see page 102 )
220 1615 5664 00 SCREW 7
230 9096 7239 81 BAFFLE 1
(For details see page 103 )
240 1604 3423 00 SCRAPER BOLT 7
250 9096 7388 81 PANEL 1
(For details see page 104 )
260 1615 5664 00 SCREW 10

9097 0004 14/01 - 67 -

GEARS SET - XA127, XA157 - STANDARD

See Page 82

See Page 82

9097 0004 18_01

- 68 - 9097 0004 18/01

GEARS SET - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 0154 00 GEAR SET 1

A10 1626 4168 01 GEAR SHAFT 1
A20 1626 4169 01 GEAR PINION 1

9097 0004 18/01 - 69 -

GEARS SET - XA187 - STANDARD

See Page 84

See Page 84

9097 0004 20_01

- 70 - 9097 0004 20/01

GEARS SET - XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9097 0179 01 GEAR SET 1

A5 1626 0274 03 GEAR SHAFT 1
A10 1626 0275 01 GEAR WHEEL 1

9097 0004 20/01 - 71 -

GEARS SET - XAM157 - STANDARD

See Page 84

See Page 84

9097 0004 29_01

- 72 - 9097 0004 29/01

GEARS SET - XAM157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

20 9097 0181 00 GEAR SET 1

A5 1626 0519 02 GEAR SHAFT 1
A10 1626 0520 01 GEAR WHEEL 1

9097 0004 29/01 - 73 -

MARKING - XA127 - STANDARD

9097 0004 17_01

- 74 - 9097 0004 17/01

MARKING - XA127 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7216 03 DECAL 2

10 0690 1140 00 DECAL 2
15 1028 6547 05 STICKER 2
20 9095 7703 07 STICKER 2
25 9097 3100 00 TOWING INFORMATION 1
30 9096 6814 00 INFORMATION LABEL 1
35 1079 9902 29 WARNING LABEL 1
40 1079 9921 42 INFORMATION LABEL 1
45 1079 9922 07 INFORMATION LABEL 1
50 1079 9921 03 INFORMATION LABEL 1
55 1079 9922 34 INFORMATION LABEL 1
60 1079 9914 88 INFORMATION LABEL 1
65 9095 9631 00 INSTRUCTIONS FOR OIL CHANGE 1
70 9096 6813 00 STICKER INSTRUCTION 1
75 1079 9905 51 INSTRUCTION LABEL 1
80 - DATA PLATE 1
(Not available separately)
85 0129 3270 34 BLIND RIVET 4

9097 0004 17/01 - 75 -

MARKING - XA157 - STANDARD

9097 0004 19_01

- 76 - 9097 0004 19/01

MARKING - XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7216 04 DECAL 2

10 0690 1140 00 DECAL 2
15 1028 6547 05 STICKER 2
20 9095 7703 07 STICKER 2
25 9097 3100 00 TOWING INFORMATION 1
30 9096 6814 00 INFORMATION LABEL 1
35 1079 9902 29 WARNING LABEL 1
40 1079 9921 42 INFORMATION LABEL 1
45 1079 9922 07 INFORMATION LABEL 1
50 1079 9921 03 INFORMATION LABEL 1
55 1079 9922 34 INFORMATION LABEL 1
60 1079 9914 88 INFORMATION LABEL 1
65 9095 9631 00 INSTRUCTIONS FOR OIL CHANGE 1
70 9096 6813 00 STICKER INSTRUCTION 1
75 1079 9905 51 INSTRUCTION LABEL 1
80 - DATA PLATE 1
(Not available separately)
85 0129 3270 34 BLIND RIVET 4

9097 0004 19/01 - 77 -

MARKING - XA187 - STANDARD

9097 0004 28_01

- 78 - 9097 0004 28/01

MARKING - XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7216 06 DECAL 2

10 0690 1140 00 DECAL 2
15 1028 6547 05 STICKER 2
20 9095 7703 07 STICKER 2
25 9097 3100 00 TOWING INFORMATION 1
30 9096 6814 00 INFORMATION LABEL 1
35 1079 9902 29 WARNING LABEL 1
40 1079 9921 42 INFORMATION LABEL 1
45 1079 9922 07 INFORMATION LABEL 1
50 1079 9921 03 INFORMATION LABEL 1
55 1079 9922 34 INFORMATION LABEL 1
60 1079 9914 88 INFORMATION LABEL 1
65 9095 9631 00 INSTRUCTIONS FOR OIL CHANGE 1
70 9096 6813 00 STICKER INSTRUCTION 1
75 1079 9905 51 INSTRUCTION LABEL 1
80 - DATA PLATE 1
(Not available separately)
85 0129 3270 34 BLIND RIVET 4

9097 0004 28/01 - 79 -

MARKING - XAM157 - STANDARD

9097 0004 31_01

- 80 - 9097 0004 31/01

MARKING - XAM157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

5 9096 7216 05 DECAL 1

10 0690 1140 00 DECAL 2
15 1028 6547 05 STICKER 2
20 9095 7703 07 STICKER 2
25 9097 3100 00 TOWING INFORMATION 1
30 9096 6814 00 INFORMATION LABEL 1
35 1079 9902 29 WARNING LABEL 1
40 1079 9921 42 INFORMATION LABEL 1
45 1079 9922 07 INFORMATION LABEL 1
50 1079 9921 03 INFORMATION LABEL 1
55 1079 9922 34 INFORMATION LABEL 1
60 1079 9914 88 INFORMATION LABEL 1
65 9095 9631 00 INSTRUCTIONS FOR OIL CHANGE 1
70 9096 6813 00 STICKER INSTRUCTION 1
75 1079 9905 51 INSTRUCTION LABEL 1
80 - DATA PLATE 1
(Not available separately)
85 0129 3270 34 BLIND RIVET 4

9097 0004 31/01 - 81 -

GEARCASING AND ELEMENT - XA127, XA157 - STANDARD

9097 0002 86_01

- 82 - 9097 0002 86/01

GEARCASING AND ELEMENT - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1616 7281 80 ELEMENT 1 271 0147 1364 03 HEX.BOLT 12

20 1604 0291 01 GEAR CASING 1
30 0502 1090 21 BALL BEARING 1
40 0504 0200 13 BALL BEARING 1
50 0663 2106 16 O-RING 1
60 1604 0292 00 RETAINER 1
70 0335 2169 00 INTERNAL CIRCLIP 1
80 1202 6454 00 BUSHING 1
90 1616 5625 00 LIP SEAL 1
100 0663 2107 84 O-RING 1
110 9097 3033 00 OIL NOZZLE 1
120 3161 0388 00 HEX.BOLT 1
130 1604 0272 00 BUSHING 1
140 0337 7152 00 PARALLEL KEY 1
150 9095 7324 00 WASHER 1
160 0147 1408 00 HEX.BOLT 2
170 0101 1951 40 PIN 2
180 0663 2103 22 O-RING 1
190 1604 0300 00 COUPLING HUB 1
200 9095 5532 00 COUPLING RING 1
210 0147 1370 03 HEX.BOLT 8
211 0147 1371 03 HEX.BOLT 8
220 0301 2344 00 PLAIN WASHER 8
230 1615 6825 00 COUPLING ELEMENT 1
240 0211 1363 00 HEX.SOCKET CAP SCREW 6
250 0337 7198 00 PARALLEL KEY 1
261 9095 7324 00 WASHER 1
270 0147 1365 03 HEX.BOLT 12

9097 0002 86/01 - 83 -

GEARCASING AND ELEMENT - XAM157, XA187 - STANDARD

9097 0002 86_01

- 84 - 9097 0002 86/01

GEARCASING AND ELEMENT - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1616 7281 80 ELEMENT 1 271 0147 1364 03 HEX.BOLT 12

20 1604 0291 01 GEAR CASING 1
30 0502 1090 21 BALL BEARING 1
40 0504 0200 13 BALL BEARING 1
50 0663 2106 16 O-RING 1
60 1604 0292 00 RETAINER 1
70 0335 2169 00 INTERNAL CIRCLIP 1
80 1202 6454 00 BUSHING 1
90 1616 5625 00 LIP SEAL 1
100 0663 2107 84 O-RING 1
110 9097 3033 00 OIL NOZZLE 1
120 3161 0388 00 HEX.BOLT 1
130 1604 0272 00 BUSHING 1
140 0337 7152 00 PARALLEL KEY 1
150 9095 7324 00 WASHER 1
160 0147 1408 00 HEX.BOLT 2
170 0101 1951 40 PIN 2
180 0663 2103 22 O-RING 1
190 1604 0300 00 COUPLING HUB 1
200 9095 5532 00 COUPLING RING 1
210 0147 1370 03 HEX.BOLT 8
211 0147 1371 03 HEX.BOLT 8
220 0301 2344 00 PLAIN WASHER 8
230 1615 6825 00 COUPLING ELEMENT 1
240 0211 1363 00 HEX.SOCKET CAP SCREW 6
250 0337 7198 00 PARALLEL KEY 1
261 9095 7324 00 WASHER 1
270 0147 1365 03 HEX.BOLT 12

9097 0002 86/01 - 85 -

EXHAUST SYSTEM - XA127, XA157 - STANDARD

9097 0004 00_01

- 86 - 9097 0004 00/01

EXHAUST SYSTEM - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7370 02 SILENCER 1

20 0211 1323 03 HEX.SOCKET CAP SCREW 4
30 0301 2335 00 PLAIN WASHER 4
40 9096 7373 00 EXHAUST 1

9097 0004 00/01 - 87 -

EXHAUST SYSTEM - XAM157, XA187 - STANDARD

9097 0004 08_01

- 88 - 9097 0004 08/01

EXHAUST SYSTEM - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 9096 7677 01 SILENCER 1

20 0211 1323 03 HEX.SOCKET CAP SCREW 4
30 0301 2335 00 PLAIN WASHER 4
40 9096 7494 00 PIPE 1

9097 0004 08/01 - 89 -

CONTROL PANEL - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7469 82 CONTROL PANEL (From page 52, 54))

10 9096 7469 02 CONTROL PANEL 1
15 X10374S607 OPERATING VALVE 1
105 1089 0642 11 METER 1
110 1619 5268 00 PRESSURE GAUGE 1
115 9097 0144 00 LAMP 2
120 9097 0143 00 LAMP 1
125 9096 6873 00 KEY SWITCH 1
130 9096 7471 02 SCREEN 1
135 9096 7470 01 COVER PROTECTION 1
140 0301 2321 00 PLAIN WASHER 2
145 0160 6082 00 SCREW 2
150 1619 2766 00 PAINT STRIPPING BOLT 2
155 9096 7472 00 GASKET 1
160 0160 6060 00 SLOTTED SCREW 4
165 0653 1062 00 COPPER WASHER 3
170 0581 0028 01 PIPE COUPLING 3
175 0653 1046 00 COPPER WASHER 1
180 0686 4201 00 HEX.PLUG 1
185 9096 7711 00 RELAY 1
190 0147 1170 03 HEX.BOLT 1
195 0301 2315 00 PLAIN WASHER 2
200 0266 2106 00 HEX.NUT 1
205 9097 3045 00 POLY FUSE 1
210 9097 0108 00 MALE CONNECTOR 1
9096 7469 82_01 215 9096 7473 00 PANEL WH 1
220 9096 7492 01 WIRING DIAGRAM 1

- 90 - 9096 7469 82/01

FAN COWL ASSEMBLY - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7363 82 FAN COWL ASSEMBLY (From page 34)

5 9096 7363 02 COWL FAN 1
10 9096 7223 00 PLATE 2
15 1619 2766 00 PAINT STRIPPING BOLT 8
20 9096 7224 00 PLATE 1
25 1619 2766 00 PAINT STRIPPING BOLT 2

9096 7363 82_01

9096 7363 82/01 - 91 -

FAN COWL ASSEMBLY - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7364 82 FAN COWL ASSEMBLY (From page 34)

5 9096 7364 02 COWL FAN 1
10 9096 7224 00 PLATE 1
15 1619 2766 00 PAINT STRIPPING BOLT 2
70 1619 2766 00 PAINT STRIPPING BOLT 2

9096 7364 82_01

- 92 - 9096 7364 82/01

FAN COWL ASSEMBLY - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7664 82 FAN COWL ASSEMBLY (From page 36)

5 9096 7664 02 COWL FAN 1
10 9096 7223 00 PLATE 2
15 1619 2766 00 PAINT STRIPPING BOLT 8
20 9096 7224 00 PLATE 1
25 1619 2766 00 PAINT STRIPPING BOLT 2

9096 7664 82_01

9096 7664 82/01 - 93 -

UNLOADER VALVE ASSEMBLY - STANDARD

1604 0306 83_01

- 94 - 1604 0306 83/01

UNLOADER VALVE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- 1604 0306 83 UNLOADER VALVE ASSEMBLY 300 0686 4201 03 PLUG 1

(From page 59) 310 0582 1200 12 TEE PIPE COUPLING 1
10 1604 0309 01 VALVE 1 320 0070 6002 05 PLASTIC TUBE AR
20 1604 0308 01 SPRING 1
30 1604 0307 00 PISTON ROD 1
40 0500 4510 33 BEARING 1
50 0665 9100 49 WIPER 1
60 1604 0310 00 PISTON 1
70 1613 7262 00 PISTON RING 1
80 1604 0306 00 HOUSING 1
90 0291 1110 00 LOCK NUT+NYLON INSERT 1
100 1604 0311 00 SPRING 1
110 0147 1962 76 HEX. HEAD SCREW 3
120 1604 0312 01 HOUSING 1
130 0663 6118 00 O-RING 1
140 0147 1252 03 HEX.BOLT 2
150 1615 8344 02 HOUSING 1
160 0663 6114 00 O-RING 1
170 0663 7120 00 O-RING 1
180 1615 7673 00 VALVE 1
190 0663 7126 00 O-RING 1
200 0663 7119 00 O-RING 1
210 1615 8345 01 BUSHING 1
220 0301 2335 00 PLAIN WASHER 1
230 0663 6111 00 O-RING 1
240 0663 7116 00 O-RING 1
250 1604 0313 00 VALVE 1
260 0581 1200 23 ELBOW COUPLING 1
270 0070 6002 04 PLASTIC TUBE AR
280 0582 1200 05 STRAIGHT PIPE COUPLING 1
290 0653 1043 00 FLAT GASKET 2

1604 0306 83/01 - 95 -

FAN COWL ASSEMBLY - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7665 82 FAN COWL ASSEMBLY (From page 36)

5 9096 7665 02 FAN COWL 1
10 9096 7224 00 PLATE 1
15 1619 2766 00 PAINT STRIPPING BOLT 4
20 9096 7686 00 PLATE 1

9096 7665 82_01

- 96 - 9096 7665 82/01

FUEL TANK ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7365 82 FUEL TANK ASSEMBLY (From page 30, 32)

5 9096 7365 02 TANK FUEL 1
10 9095 9614 00 MANIFOLD 1
15 9096 6371 00 GASKET 1
20 0147 1246 03 HEX. HEAD SCREW 6
25 0301 2321 00 PLAIN WASHER 6
30 0581 1200 26 COUPL. ELBOW 2
35 0070 6002 05 PLASTIC TUBE 1
40 0075 4005 56 HOSE AR
45 0347 6104 00 HOSE CLIP+SCREW 1
50 9096 6570 00 STRAINER 1
55 9095 9633 00 DRAIN PLUG 1
60 0661 1000 27 SEAL WASHER 1

9096 7365 82_01

9096 7365 82/01 - 97 -

PIPE MAINFOLD - XA127, XA157 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7631 80 PIPE MANIFOLD (From page 38)

5 9096 7631 00 MANIFOLD 1
10 0852 0010 30 BALL VALVE 1
15 1619 6153 05 BALL VALVE 4
20 0686 3716 01 HEX.PLUG 2
25 0661 1000 25 SEAL WASHER 2

9096 7631 80_01

- 98 - 9096 7631 80/01

PIPE MAINFOLD - XAM157, XA187 - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9095 9634 80 PIPE MANIFOLD (From page 40, 42)

5 9095 9634 00 MANIFOLD 1
10 0852 0010 30 BALL VALVE 1
15 1619 6153 05 BALL VALVE 4
20 0686 3716 01 HEX.PLUG 2
25 0661 1000 25 SEAL WASHER 2

9095 9634 80_01

9095 9634 80/01 - 99 -

VESSEL ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9097 0312 90 VESSEL ASSEMBLY (From page 38, 40, 42)

5 9097 0312 80 VESSEL ASSEMBLY 1
A5 2250 2528 00 HEX.PLUG 1
A15 0653 1227 00 FLAT GASKET 1
A45 0663 2109 49 O-RING 1
A55 0147 1403 03 HEX.BOLT 12
A65 9095 3933 00 PIN 2
A70 9097 0312 00 VESSEL 1
A75 9096 6483 01 COVER 1
A95 9095 9633 00 DRAIN PLUG 1
A105 0661 1000 27 SEAL WASHER 1
10 9096 6490 01 MANIFOLD 1
15 0147 1258 03 HEX.BOLT 4
20 0301 2335 00 PLAIN WASHER 4
25 0663 3129 00 O-RING 1
45 1604 0384 02 RETAINER 1
50 9096 6487 00 TUBE 1
55 9096 6489 00 GASKET 1
60 9096 6488 00 ADAPTOR 1
65 0147 1246 03 HEX.BOLT 4
70 0301 2321 00 PLAIN WASHER 4
75 1616 5108 00 OIL LEVEL INDICATOR 1
81 1604 0393 80 OIL.SEP.ELEMENT 1
(For details see page 106 )

9097 0312 90_01

- 100 - 9097 0312 90/01

BAFFLE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7391 82 BAFFLE ASSEMBLY (From page 64, 66)

5 9096 7391 02 BAFFLE 1
10 9096 7621 02 PANEL 1
15 0215 0003 92 SCREW 6

9096 7391 82_01

9096 7391 82/01 - 101 -

BAFFLE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7387 82 BAFFLE ASSEMBLY (From page 64, 66)

5 9096 7387 02 BAFFLE 1
10 9096 7620 02 PANEL 1
15 0215 0003 92 SCREW 8

9096 7387 82_01

- 102 - 9096 7387 82/01

BAFFLE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7239 81 BAFFLE ASSEMBLY (From page 64, 66)

5 9096 7239 00 BAFFLE 1
10 9096 7623 01 BAFFLE 1
15 0215 0003 92 SCREW 4
20 1604 4056 00 PROTECTION 2
25 0129 3113 00 RIVET 4

9096 7239 81_01

9096 7239 81/01 - 103 -

PANEL ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7388 81 PANEL ASSEMBLY (From page 64, 66)

5 9096 7388 01 PANEL 1
10 9097 0034 00 PACKAGING 1
15 0129 3174 01 BLIND RIVET 4

9096 7388 81_00

- 104 - 9096 7388 81/00

PANEL ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 9096 7389 82 PANEL ASSEMBLY (From page 64, 66)

5 9096 7389 02 PANEL 1
10 9097 0034 00 PACKAGING 1
15 0129 3174 01 BLIND RIVET 4

9096 7389 82_01

9096 7389 82/01 - 105 -

OIL SEPERATOR ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1604 0393 80 OIL SEPERATOR (From page 100)

10 1615 7695 00 SEAL 1
20 1604 0382 01 OIL.SEP.ELEMENT 1
30 1604 0383 01 SEAL 1

1604 0393 80_01

- 106 - 1604 0393 80/01

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