BP S@®LAREX’ mill SA-5 Photovoltaic Module ‘The SA-5 module—the smallest in BPSolarex’s Millennia™ module series—uses advanced tandem-junction thin-film technology to transform light energy into electricity. Typical ‘commercial applications of the SA-5 include electric fencing, remote telemetry, instrumentation systems, security sensors and signals. It is also well-suited to various smé I electrical jobs around the farm, home, or RV, such as maintaining charge on vehicle batteries, powering lanterns, fans, lights and other 12 VDC devices. [BPSolarex isa pioneer in thin-fim technotogy, which creates solar cells by depositing semiconductor loys in thin layers on glass. A major development in both efficiency and stailty the tandem-junction ‘wo solar calls vertically, with each structure st Cell tuned for optimum conversion of different seg ‘ments of the spectrum. The resulting modules are, in terms of energy delivered, as much 2s 25% less ex pensive than traditional photovoltaics. Proven construction ‘The SA.5's materials reflect BPSolarex's collective 45, years of experience with PV systems installed in itu aly every clmate on Earth, The module front is a rm shoot of glass; the back s Tedlar™ with EVA (ethylene vinyl acetate) encapsulation providing a weatherproof seal. The module's back and sides are enciosed by ‘an impact-resistant low-profile Lexan"™* frame. Complete, factory-wired ‘The module is complete and ready to instal, Electrical outouts via. a 9-foot (2.7m) AWG 18-2 cable with sealed, strain-eleved electical connections, Power, materials and workmanship warranted ‘The SA-S is covered by Limited Warranties which warrant «freedom from defects in materials and workman: ship for one year + at least 80% of rated minimum power fr five years (tated minimum power isthe lower margin of the ‘module's power [Pmax] tolerance window) Contact our Marketing Department or your sales representative for fll terms of these warranties. Millennia photovatiaics are conservatively rate, taking nto account the attenuation which occurs uring the frst several months of a thin flm product's solar exposure, When first deployed, Milennia mod: les generate as much as 18% above rated power. In ‘some applications, ths intial power bonus must be ‘considered when sizing power system components such as wiring and switchgear. Sas A competitive edge for consumer/OEM products ‘The SA-5 may also be specal-ordered as a frameless laminate, designated the MST, for incorporation into (OEM products. For many of these products, incor porating a photovoltaic power source can enhanc Utlity, expand applications, and differentiate the product from its competition More delivered energy Millennia modules operate on a broader power than most modules. The Milennia’s comparatively rounded I-V curve means that, when it's operating rear peak power point, a voltage change produces @ smaller cure a sharper curve ange than occurs in @ module with ‘nee.* Thus, the Millennia can The Natural Source for Electricity™ ‘SA-5 modules are often used to power Instrumentation measuring pressure and flow rates In the petroleum industry and water systems.deliver higher power over a range of output voltages ‘and, in many applications, more energy than other modiles of equal rating Laser-scribed monolithic structure Millennia modules are made in BPSolarex’s new au- tomated thin fim manufacturing facility. A patented laser-seribing procedure forms the individual solar Cells, with al intorcal electrical connections (shown blow) internal tothe medule, This monolithic struc- ‘ure i innately reliable. “The conductive oxide layers applied by a propri- ‘etary process which yilds excelent film uniformity, improves optical coupling and enhances module ‘officiency. The combination of laser processing ‘and ultra-uniform textured tin oxide fm produces ‘@ module which is both efficient and attractive. The laser's precision means cel divisions can be very thin, maximizing the glass surface area devoted to ppovier production. Module Typical Cross-section a ‘Stloon |. oo as a = a 2°] enmenainen Jon] Reseee ae. | Szamciee Safety and quality certified ‘The SA-S is designed undor BPSolarex’s SO 9001- Certtied qualty system, is listed by Underwniter's Laboratories, and is approved by Factory Mutual Research for application in NEC Class 1, Division 2, Group C & D hazardous locations. ® << SA-5 Typical Electrical Characteristics Maximum power Pru) SW Voltage at Pran re) 16.1V Current at Prose) ota Short-crcut curent (ha) oan Open-crcut voltage (Ve 21av Pro tolerance 10% Maximum DC system voltage Sov Notes “has ata eresar ne perlamance of pct monies 8 masse ‘Supmort doses. The data ued on messes ae ‘cconunce wih ASTM E196 88 cares 1 SAC Simard (i 82.7 lt spc + caltgeanie of 25. Mveris modules respond to sheer enpertr anaes sn lay to eryatatne sieos odes. ut nr argserm espe 2 melex ureton of salt and targa hear Unde pal ‘orton, artset onparte harge ose Msc beak Mechanical Characteristics Weight 32 pounds (1.5 kg) Dimensions Dimonsions in brackets are in milimaters Unbracketed dimensions are in inches Overal tolerances 1/8" (mm) MST laminate dimensions: 12" x 12.9" x 0.2" ‘0mm x 324mm x Arn tae ao ln, | a BA 8s 3 = a | Ss fs 1 savin oreSA-5 Amorphous Silicon Module LS SOLAREX ‘The SA-5 solar-electric module uses the most ad- vanced of the photovoltaic technologies—thin films of semiconductive and conductive materials deposited ‘on glass—to transform light energy to electricity ‘The SA-5 is designed for use primarily in systems with I2-volt batteries and, in full sunlight, provides ‘over 300mA of current at typical battery charging voltage. Its proven encapsulation system and durable polycarbonate frame ensure long outdoor life, high reliability, and quick, casy installation Typical commercial applications fi of this module include operation of electric fences, infrared sensors, and signals. It is also well-suited to various small clectrical jobs around the home, farm, boat or RY, such as maintaining charge ‘on marine or vehicle bat teries; powering fans, lights and portable communications ‘equipment, and operating other 12 VDC devices, The SA-5 is protected by an /* impact-resistant polycar- bonate frame which totally encloses the module edges and back. Only eight-tenths of an inch thick, this low profile frame allows the module to be nearly flush with the mounting surface. The SA-5 is also available in an unframed configuration for incorporation directly into OEM products. OUTPUT TESTED AND WARRANTED. ‘These modules are tested twice before shipment, and are covered by a limited five year warranty for electrical ourput, materials and workmanship, Full terms of this warranty are available from Solarex sales representatives, ENHANCES RELIABILITY AND. DISTINCTIVENESS Including a photovoltaic module in a product helps to differentiate it, both functionally and cosmetically, from its competition. Included in the product's battery circuit, the SA-5 may be used to charge the battery or to supplement the battery's output. Either way. the reliability of the power is enhanced and the battery lasts longer. 630 Solarex Court, Frederick, Maryland 21701 USA + PHONE (301) 698-4200 + FAX (301) 698. LASER PROCESSING: MORE POWER, MORE VOLTAGE, MORE RELIABILITY Solarex amorphous silicon modules are manufae tured using automated processes similar to those used for semiconductor manufacturing, These pro- cesses result in a monolithic module precision. layered with conductive and semiconductive films. These films are laser-scribed, using a patented. method, into individual solar cells. The laser's ability to scribe cleanly and precisely produces a superior product in several respects: © Cell divisions are very narrow, lowing more module surface to be devoted to power produc tion, Thus, 1 module of given size generates more power. * Voltage characteristics and overall performance at low light levels are improved, The series and parallel connec- tions between cells (which deter. mine the module’s voltage and current output) are completed internal to the module (sce igure 1), resulting in an ultra- reliable module without solder joints. Figure 4, Module Internal Structure. ATTRACTIVE AND EFFICIENT Solarex amorphous silicon modules have a uniformly black surface. Although the product's uniformity and darkness make it extremely attractive, its. ap- ally a byproduct of tightly con- iring processes developed 10 optimize the module's light-trapping ability and overall optical and electrical characteristics.PROVEN MATERIALS AND CONSTRUCTION ‘The materials used in the SA°5 reflect Solarex’ more than a decade of experience with solar modules andl systems installed in virtually every climate on Earth. ‘The module surface is impact-resistant solargrade glass. The back: and sides of the mule are enclosed by a low-profile “Lexan"™ frame. Strong and impactresistant the frame provides excellent protection against environmental tress, The module may be mounted from front or back using the predrilled 0.265inchsliameter holes in the frame Power output is via a streserelieved ten- foot tworconductor sable which extends from the edge ofthe module. The cable's two 18 AWG leads are insulated with poly: cthylene, and the ceable jacket is PVC, ‘SAFETY APPROVED The SA5 module is ited by Underwriter’s Laboratories for ‘electrical and fire safety (class °C” fire rating) and is approved by Factory Mutual Research for application in NEC Class 1, Division 2, Group D hazardous locations, ] eee [oe # 1010989 Solarex Corporation ‘SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ELECTRICAL CHARACTERISTICS ‘The SAS is designed to produce voltage and current appropriate to 12V battery charging over a broadl segment ofits LV curve adjacent to the design operating point ‘Typical Electrical Characteristics! ‘Current at design operiting point (lop) 290 mA Voltage at design operating point (Vop) 17.5 Minimum Characteristics at STC? Voltage at maximum power (Vinp) Iv Current at maximum power mp) 340 ma‘ Opencircuit voltage (Ve) 23 Shortcircuit current (ls) 380 mA ‘Temperature Effects Temperature coeificient of current 300 uae ‘Temperature coefficient of voltage 6) mvc ‘Temperature coelficient of power 03m LV Characteristics at 3 Module Temperatures 400 of ‘Current (mA) ss a 2 4 6 8 0 2 14 16 18 20 22 24 26 Voltage (V) For More Information, Contact: 008-5 9/95