Wallbox

Installation guide

Enelion Sp. z o.o

info@enelion.com

September 17, 2018

Copyright by Enelion Sp. z o.o
The instruction may be changed as the product develops. There is no guarantee as to the accuracy of the
provided information. All rights reserved.
Document version: V 1.4
Number of pages: 22
Date of issue: September 17, 2018
Contents

1 Important information 4
1.1 General provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Protection guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Criteria for choosing the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Before the installation 6

2.1 Introductory information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Preparing the wiring system 8

4 Mounting the device onto a wall 10

5 Mounting and removing the front panel 13

6 Connecting the devices into one local network 15

6.1 Preparing the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7 Extending charger functionality with a communication module 17

7.1 Mounting the communication module in the charger . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2 Connecting the Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8 Technical specification 20
Congratulations on your purchase of Enelion Wallbox charger and thank you for trusting us. Before the installation
make sure that the box contains all accessories from the list below:

• Enelion Wallbox charger,

• a short version of the User Manual,

• a RFID card,

• 3 mm Allen key,

• cable gland sealing plug,

• wall mounting template.

The current version of the manual and installation guide is available at www.enelion.com/manuals.
Before taking any actions related with the installation or starting the charger you must read this instruction.
Important information June 2018

1 Important information

1.1 General provisions

The Enelion charger (further called the device, the charger or the charging terminal) is a charging station dedi-
cated for charging electric cars as defined in the Act of 11 January 2018 on Electromobility and Alternative Fuels,
in Art. 2, subsections 5, 12, 13 and 27 of the above mentioned Act.
Before installing and using the device read this instruction.
Installing and servicing the device must be done by qualified individuals with proper certification, and repair works
may only be carried by the manufacturer or by entities authorized by the manufacturer.
Tampering with the mechanical, electrical and electronic elements as well as the software of the device is forbid-
den under the pain of forfeiting the guarantee. The actions defined in this instruction and the actions which were
agreed upon with the manufacturer in writing are an exception.
The manufacturer shall not be liable for property damage resulting from the above mentioned incidents of tam-
pering with the product.
The electric wiring system which will be used by the device when in operation must meet the requirements de-
scribed in the fitting manual. The manufacturer is not responsible for the improper installation and/or inadequate
security of the wiring system used by the device.
The manufacturer is not responsible for the improper operation of the wiring system used by the device.
The electric wiring system which will be used by the device when in operation must be in compliance with the
legal norms binding for the place where the wiring system is installed and the device is used. The manufacturer
is not responsible for any damage caused by the wiring system which does not meet the legal norms.
The device is not equipped with an inbuilt switch. It starts operating once power supply is accessed. Isolation from
power supply must be done through proper instruments described in the fitting manual. Except for emergency
situations the device may not be switched off while charging.
It is forbidden to provide power supply when the device casing remains open.
It is forbidden to use a charger which has mechanical damages or which signals critical error.
It is forbidden to place in the charger socket any objects which are not intended for this purpose. The only object
intended to be placed in the charger socket is a working wire which has the right section for the capacity of the
device and the type of vehicle, with a working type 2 plug according to EC 62196-2.
The manufacturer is not responsible for health or life loss resulting from not following the above mentioned rec-
ommendations.
The nameplate on the device is its integral part and cannot be removed or damaged under the pain of forfeiting
the manufacturer’s guarantee.

1.2 Protection guidelines

• The outdoor installation should not be carried in the rain, snow or strong wind, if there is any risk that water
or dirt could get inside the device.
• All actions described in this instruction should be carried after you make sure there is no voltage on the
charging cable.

1.3 Criteria for choosing the location

• Enelion Wallbox may be installed both outdoors and indoors. The suggested height at which the socket
should be is 140 cm – 160 cm. You should remember that the national regulations may define a specific
height at which the device may be installed.

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Important information June 2018

• The device should not be located in a place with high exposure to sunlight, which may cause the device to
overheat.

• You should not install the device near sources of heat or in small enclosed areas (e.g. in a box).

• Installing the charging cable outside the 9 mm – 17 mm clamping capacity is forbidden.

• Installing the device in areas with a high risk of explosion is forbidden.

• Local regulations on wiring systems, fire prevention and accident prevention measures must be applied
and additionally evacuation routes must be secured in the location when the charger is installed.

• Installing the device in a location with the risk of falling objects which may damage the charger is forbidden.

WARNING

The manufacturer is not liable for damages resulting from not following the above listed recommendations.

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Before the installation June 2018

2 Before the installation

Before installing the Enelion Wallbox prepare:

1. a hammer drill,

2. a wall anchor (suggested size 8 mm x 50 mm) and the relevant screw / a screw proper for fitting in wood,

3. a drill which matches the diameter of the wall anchor,

4. a hammer,

5. a screwdriver for the screw which will be used, with the blade length of at least 150 mm,

6. a level,

7. a 30 mm fork spanner,

8. a 3 mm Allen key,

9. a wire stripper,

10. a cable stripping knife,

11. terminal crimper.

HINT

The fitting works should be carried by at least two people qualified to make installations in compliance
with this instruction.

2.1 Introductory information

Enelion Wallbox weighs 2750 g. The device is not provided with wall anchors/screws. These should be selected
according to the device weight and the holes in the wall.
The device should be mounted onto a flat vertical, using the 4 holes with 5.5 mm diameter at the back of the
device.

The device is accompanied by a template to enable easy mounting and marking the mounting points.

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Before the installation June 2018

The original device has a cable gland located at the top of the cas-
ing through which the power supply cable should be entered. It is
possible to fit the cable gland at the bottom of the device on your
own. For that purpose you must remove the sealing plug located at
the bottom of the device according to the recommendations below.
Next, you must take the cable gland form the top part of the device
to fit it into the opening in the bottom part of the device and screw
it well to make sure it is tight. The cable gland cap requires the use
of a 32 mm fork spanner or head, and the cable gland requires a
30 mm fork spanner. After relocating the cable gland the opening
remaining in the top part of the device should be plugged with the
sealing plug attached to the device.

WARNING

Relocating the cable gland by the user will cause the manufacturer’s warranty for tightness according
to the IP 54 standard to become invalid. The proper way of placing the gland will ensure the adequate
tightness, yet the manufacturer is not liable for potential damages resulting from relocating the cable gland
from the top to the bottom part of the device.

The original device does not have a cable gland for the cable used for wired communication. It is possible to fit
the cable gland in the bottom part of the device on your own. For that purpose you must remove the sealing plug
located in the bottom part of the device according to the recommendations below and fit the cable gland which
is proper for an opening with a 19 mm diameter. You may learn about the available accessories at the nearest
dealer.

Removing the sealing plug to fit the cable gland

• The device should be placed on a sta-

ble surface.

• Next you must carefully remove the

sealing plug from the cable gland open-
ing with the use of a hammer and fork
spanner.

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Preparing the wiring system June 2018

3 Preparing the wiring system

Power service connection for the charging terminal must be equipped with a proper overcurrent circuit breaker1 which
is proper for the available power capacity in the connection, the charger configuration and the power supply. The
overcurrent circuit breaker also functions as the charging station main switch. The wire cross-section must be
selected based on the current configured in the charger and the wire length2 .

WARNING

Selecting the safety instruments, the project of the wiring system and the system itself must be done by
an authorized electrician.

The charging terminal is adjusted to be powered by the TN–S, TN–C, TN–C–S earthing systems. It is recom-
mended to use the TN–S system for connection.
TN–S TN–C TN–C–S

Enelion Wallbox is equipped with a device which serves as a RCD Type A 30 mA. It is possible to have another
RCD Type A 30 mA security in the electric cabinet on the cable in order to secure it in the cabinet—charger
section.
The charger’s supply line connected directly to the counter should be separated from other devices.
The charging terminal has an inbuilt energy measuring system. The device may be additionally equipped with
a MID3 energy counter. Due to the device structure reading the MID counter is only possible after the casing is
removed.
HINT

If the additional MID counter is to be the basis for making calculations to settle fees for charging, it is
recommended to install it on one’s own in a electric cabinet with protection for the charging point

During the installation the cables should be screwed to the terminal block. It is recommended to use a flex cord
due to its elasticity and the limited space inside the device. You should remember to use clamping sleeves at the
ends of the cords or fork connectors in the size appropriate for the cord which was used. Supplying the device
with the use of a wire is possible and acceptable, but means that connecting them will be more difficult due to
their stiffness. This method does not require the use of clamping sleeves.
The cords in the diagrams included in the instruction and the ones in the charger are marked according to the
table below:

1 Most frequently used type of overcurrent circuit breakers is the B type.

2 It
results from the voltage droops in long wires.
3 The counter is provided on client request for additional fee.

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Preparing the wiring system June 2018

The wiring system The color in the connector block

N Blue

PE Yellow and green

L1 Brown

L2 Black

L3 Grey

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Mounting the device onto a wall June 2018

4 Mounting the device onto a wall

1. Determine the target position of the device with the use of the provided template and a level and
mark the mounting openings.
The mounting openings, the outline of the back wall, cable gland axis (both for the cable gland located in the
top, as well as the bottom part of the casing) and the optimal cable length are all marked on the template.
The mounting openings should be at least 5 cm from the edge of the wall. The power supply cable axis
must overlap with the cable gland axis marked on the template. You must make sure that the power supply
cable is 180 mm – 200 mm long, measuring from the device edge marked on the template. You must make
sure that the selected position provides access to the device from within at least 50 cm.

2. Make mounting openings and fit the wall anchors.

The mounting openings should be made according to the specification for wall anchors. The anchors should
be placed in clean openings.

3. Make sure there is no voltage on the power supply cable and prepare it according to the instruction.
Remove the main insulation from the power supply cable at the length of 70 cm. Use the spade or tubular
terminals (size M4 or M5) to terminate the individual conductor.

4. Open the charging terminal according to the instructions in Chapter 5 Mounting and removing the
front panel.

5. Position the device to match the mounting openings and fix it with the appropriate screws.
If it is not possible at a later stage, lead the power supply cable through the cable gland before screwing the
device to the wall. You should not screw the cable gland at this stage. Using the appropriate screwdriver
and screws fix the device making sure it is tightened in a stable way. Note the size of the screw head and
if necessary use washers.
WARNING

Fixing the device firmly is crucial to its proper operation when in service.

6. Lead the power supply cable through the cable gland, make a connection and tighten the cable
gland.
You can find the connection diagram below.

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Mounting the device onto a wall June 2018

When using spade terminals you should turn over the cable clip in the panel board connector. The con-
nection made with the use of such cable terminals and a turned over cable clip are shown in the picture
below.

Using cord-type cables with clamping sleeves or wire-type cables does not require the cable clip in the
panel board connector to be turned over and may be applied straight after taking the device out of the
packaging.

The cables must be screwed to the panel board connector with a 1.5 N m torque, providing a firm electric
connection. After making sure that the cables are fitted correctly, you must screw the cable gland using a
30 mm fork spanner to ensure tightness.

WARNING

The manufacturer is not liable for damages resulting from not following the connection diagram presented
above and not ensuring proper wire connection.

WARNING

The connection must be made by a person with the right qualifications.

(a) If the device is to be connected in a network of charging terminals, lead the adequate cable through the
cable gland for wired communication and connect it to the device following the description in Chapter
6 Connecting the devices into one local network.

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Mounting the device onto a wall June 2018

(b) If the device is to be connected with the Internet by a wire, lead the Ethernet cable through the cable
gland for wired communication, terminate the cable with a RJ-45 connector and connect it to the
device following the description in Chapter 7 Extending charger functionality with a communication
module.

7. Close the charging terminal following the instructions in Chapter 5 Mounting and removing the front
panel.

INFO

Once the device is mounted you may continue to do the steps connected with initiating the device from
the User Manual available on www.enelion.com/manuals.

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Mounting and removing the front panel June 2018

5 Mounting and removing the front panel

1. The device comes in a closed casing. In order to

open the device it is necessary to use a 3 mm Allen
key provided with the device. Place the Allen key
in the opening on the right side of the device.

2. With about 11 twists to the left unlock the front

panel. If you feel strong resistance do not continue
to twist the security screw.

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Mounting and removing the front panel June 2018

3. Move the front panel up while holding the socket

case (not the lid) — optionally use a sucker — until
you can see the bottom edge of the front panel.

4. Next, pull the bottom part of the panel while hold-

ing the socket case until the casing is displaced.

5. Holding the front panel in the same plane, slide it

down out of the frame at the top of the device.

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Connecting the devices into one local network June 2018

6. Slowly continue removing the front panel making

sure the socket lock does not catch on the casing.

7. The front panel may be laid next to the casing,

hanging upon the socket connection cables.

INFO

Mounting the panel is analogous, but the operations are in the reverse order.

WARNING

When mounting the front panel you must be careful about the trailing cable.

6 Connecting the devices into one local network

The devices produced by Enelion may be connected in a local network regardless of whether they are online or
offline. The network uses a bus network with a connection inside each charger. In order to establish communi-
cation you need two cables:

1. CAN H,

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Connecting the devices into one local network June 2018

2. CAN L.

6.1 Preparing the cables

HINT

We suggest using CAT-5 or CAT-6 cables.

1. Determine the correct length of the cable, which will allow two charging panels to be connected to each
other.

2. Choose pairs of cables of the same color. For example, for a CAN L connection you may use a brown cable
and for the CAN H connection — a brown and white one. Insulate each cable at the length of 9 mm.

3. Twist cables of the same color and put them into the socket to the left of the motherboard in the charger,
according to the markings.

4. Each cable is screened and each screen must be connected to the motherboard only at one end.

Wallbox — Installation guide Page 16 of 22

Extending charger functionality with a communication module June 2018

7 Extending charger functionality with a communication module

The Enelion chargers may be extended by fitting a communication module. This module turns the charger into
an online charger. Installing the communication module in the Enelion Wallbox device is an operation which the
users may do on their own.

7.1 Mounting the communication module in the charger

1. Make sure the charger is off.

2. Open the charger following the instructions in Chapter 5 Mounting and removing the front panel.

3. Locate the place where the communication panel should be fitted. It is marked by 3 while plastic pegs in
the top part of the motherboard.

4. Carefully place the communication module in its place, making sure the Ethernet outlets are near the left
edge of the motherboard.

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Extending charger functionality with a communication module June 2018

5. Press the communication module down at each corner. A characteristic click will confirm the module was
mounted properly.

7.2 Connecting the Ethernet cable

1. Make sure that the Ethernet cable was led through the cable gland correctly and that it was terminated with
a clamping sleeve according to TIA-568A/B to 100BaseT in the following way:

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Extending charger functionality with a communication module June 2018

2. Connect the cable to the WAN outlet and after a few seconds the device should connect to the Internet.

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Technical specification June 2018

8 Technical specification

Electrical specifications
Leading the power supply cable Surface mounted
Suggested minimal cross-section

Power supply cable cross-section • 5 x 2.5 mm2 (16 A nominal current)

• 5 x 6.0 mm2 (32 A nominal current)

Supply voltage (Europe) 3 x230 V/400 VAC

Voltage frequency 50 Hz/60 Hz
Type of network TN, TT
(IT on special request)
Overvoltage Category III according to EN 60664–1
Short-time withstand current Effective value < 6 kA according to EN 61439–1
Overcurrent protection Not part of the device. The protection must be made in
compliance with the local regulations and with the device
version.
Residual current device Integral part of the RCD device A ≤ 30 mA AC
Protection class Class I
Socket variant Type 2, standard socket 32 A/400 VAC according to EN
62196–1

Mechanic specifications
Dimensions (width x height x depth) 271 mm x 249 mm x 144 mm
Weight 2.75 kg
Sealing class IP54
Impact strength IK10

Interfaces
Ethernet connection4 RJ–45, 10/100Base-T(X)
GSM4 2G (850/900/1800/1900 MHz)
Micro SIM card
WiFi4 802.11 b/g/n, 2.4 GHz, maximum data transfer speed
150 MBps, transmitter capacity 21 dB dB
RFID MIFARE cards in compliance with ISO 14443
4 When the communication module is used

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Technical specification June 2018

Environment
Working temperature
Storing temperature range
Acceptable relative air humidity
Altitude
from −20 ◦C to 55 ◦C
from −40 ◦C to 80 ◦C
from 5 % to 95 %
Altitude 2000 m

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 © 2018 ENELION
Pana Tadeusza 50 St. 80-123 Gdansk, Poland