THE USE OF MARKOV CHAIN METHOD IN SCHEDULING
MACHINE MAINTENANCE TO MINIMIZE DAMAGE AND
MAINTENANCE COST OF MILL MACHINE 303 AT UNIT 3 OF
STEEL PIPE INDUSTRY OF INDONESIA LTD
Indra Irdianto, Student ID: 07.2014.1.03048
Suhartini, S.T., M-T., Advisor ID: 112070
Department of Industrial Engineering, Faculty of Industrial Technology
indrairdianto@gmail.com
Abstract
Steel Pipe Industry of Indonesia Ltd is a company producing steel pipe
and galvanized steel pipe established in 1971 and located at Waru Gunung
Village, Karang Pilang District, Surabaya City. This company has some
production machines, one of which is mill machine to produce pipe. Big
downtime due to frequent machine damage becomes the problem of this
company as the cost will not be optimal. Irregular scheduling was the main
cause of this problem. :
This research aimed at minimizing damage cost of mill machine 303
and planning its maintenance so that the maintenance cost could be reduced.
Markov Chain method was employed in this research. It is a method to predict
or estimate the future condition just by investigating the past characters. The
calculation of this method is not so complicated that can be a solution to plan
schedule and maintenance of mill machine 303.
The results of calculation by Markov Chain method obtained that the
cost difference between PM and CM was categorized light by IDR
372,937,335 (68%). It became IDR 307,124,864 (56%) for medium damage
and IDR 471,656,042 (86%) for heavy damage. Optimal maintenance will be
got when the company proposes maintenance schedule within 12 days.
Keywords: maintenance
+heduling, m:
maintenance cost, Markov Chain, machine
e damage
Translated from the original by
TTATS Lanphcee SCOR StS
158/Abs/ILC/N2019