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PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW aaa ROTA Ue MCC SHAFTINGS Determine the torque that can be applied to a 1 in diameter circular shaft ifthe shearing stress is not to exceed 8000 psi. A. 1570 in-lb B. 2750in-lb D. 3560 in-Ib . A steel shaft is subjected to a constant torque of 2260 N-m. The ultimate strength and yield strength of the shafting material are 668 MPa and 400 MPa respectively. Assume a factor of safety 2 based on the yield point and endurance strength in shear, determine the diameter of the shaft in inches. A. 1521 in 1.915 in B. 2.321 in D.2.417 in ’. What would be the diameter in millimeters of a main power transmitting steel shaft SAE 1040 to transmit 150 kW at 900 rpm? A. 23 C26 B. 664 D.765 |. Asolid steel shaft having a diameter of 3 in twists through an angle of 5 deg in 20 ft of length because of the action of a torque, Determine the maximum, shearing stress in the shaft. A. 3550 psi €. 4550 psi B. 6550 psi D.8550 psi Determine the angular deflection in degrees of a SAE 1040 steel shaft in a length of % meter. The shear stress is 69 MPa, shaft diameter is 62 mm and steel modulus of elasticity is 79.3 GPa, A. 0.08 0.01 B. OL D.0.8 The maximum torque that can be applied to a hollow circular steel shaft of 120 mm outside diameter and 80 mm inside diameter without exceeding a shearing stress of 80 MPa is: A. 18.46 KN-m €.36.24 KN-m B. 42.83 KN-m D.21.78 KN-m ”. Ahollow shaft with outside diameter of 14cm and wall thickness of 0.8 cm transmits 200 kW at 400 MACHINE DESIGN & SHOP PRACTICE SOLVED & DISCUSSED PROBLEMS ONLINE 8. Determine the thickness of a hollow shaft having an outside diameter of 100 mm if itis subjected to @ maximum torque of 5,403.58 N-m without exceeding a shearing stress of 60 MPa or a twist of 0.5 degree per meter length of shaft. G=83000 MPa. A. 15mm B. 168mm 30mm D.14.2 mm 9. A round steel shaft to a torque 200 rpm and is subjected to a torque of 226 Nm, The allowable shearing stress 41.4 MPa, It is also subjected to a bending moment of 339 N-m, The allowable tensile stress if 55 MPa, Find the diameter. A. 37mm. 41mm B. 45mm D.51mm 10. The shaft of a 50 hp 850 rpm electric motor is 31 in from center to center of bearings and 2.5 in. in diameter. If the magnetic pull on the armature is 1500 Ib concentrated midway between the bearings, determine the maximum shear and the maximum tensile stress in the shaft. A.3.98 ksi and 7.76 ksi B.1.54 ksi and 7.76 ksi 3.98 ksi and 6.87 ksi D.2.54 ksi and 5.49 ksi 11. A solid transmission shafts 3.5 inches in diameter. Itis desired to replace it with a hollow shaft of the same material and same torsional strength but i weight should only be half as much as the solid shaft. Find the outside and inside diameter of the hollow shaft in millimeters. A. 107.315 mm ; 86.97 mm B. 120.217 mm; 65.97 mm 112.231 mm ;84.60 mm D. 131.204 mm ; 54.30 mm 12.476 mm solid shaft is to be replaced with a hollow shaft of equal torsional strength. The outside diameter of the hollow shaft is 100 mm, Find the inside diameter of hollow shaft and percentage of weight saved. A. 56.53% B, 48.49% €.67.31% D.72.50% 13.4 20 ft lineshaft has no bending action except its own weight. What power in HP can the shaft deliver at a speed of 360 rpm. Consider that the torsional deflection will not exceed 0.08/ft length. rpm. What must be the angular deflection of the A. 100 €.120 shaft if the length is 5 meters? Take G=12,000,000 B. 55 D.135, si. 20.019 deg C114 deg 14,A 20 ft lineshaft has bending action except its own C194 deg D.244 deg weight. What power in HP can the shaft deliver at a speed of 360 rpm. Consider that the torsional deflection will not exceed 0.08/ft length. A. 2600 c.1100 B. 1250 D.900 © PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW KEYS AND COUPLING 1. A4 inches shaft using a flat key whose width is 1 inch is transmitting a torque of 63000 inlb. If the design shearing stress is 5000 psi, the safe length A. 63in B. 43in C.5.3in D. None of these 2. 41200 mm cast iron pulley is fastened toa 112.50 mm shaft by means of a 28.13 mm square key 175 mm long. What force acting at the pulley rim will shear the key if shear stress of the key is 20.67 kg/mm? A. 9538 kg C.8593 kg B. 5839 kg D. 3859 kg 3. Aline shaft with a power of 100 kW at a speed of 1200 rpm, had a rectangular key used in its pulley connection. Consider the shearing stress of the shaft to be 40 MPa and the key to be 200 MPa, determine the width of the rectangular key if itis one fourth of the shaft diameter. A. 23.65 mm 14.65 mm B. 11.65mm D.9.65 min 4. A solid steel machine shaft with a safe shearing stress of 7000 psi transmits a torque of 10500 i Tb, Asquare key is used whose width is equal to one fourth the shaft diameter and whose length is equal to 1 ¥% times the shaft diameter. Find key dimensions. A. %inand 3in B. %inand 2.5 in C. ¥inand 2.5 in D.% in and 3 in 5, Two shafts are connected by a flange coupling, The coupling is secured by 6 bolts, 20 mm in diameter ona pitch circle diameter of 150 mm. If torque of 120 N-m is applied, find the shear stress in the bolts. A. 0.85 N/mm2 B. 0.85 Pa 0.85 kPa. D.0.95 Pa 6. A flanged coupling has an outside diameter of 200 mm and connects two 40 mm shafts. There are four 16 mm bolts on a 140 mm bolt circle. The radial flanged thickness is 20 mm. If the torsional stress in the shaft is not to exceed 26 MPa, determine the shear stress in the bolts if uniformly distributed. A. 12Mpa B. 4.3Mpa .2.9 MPa D.5.8 Mpa 7. Two short shafts having identical diameters of, 38.1 mm and rotating at 400 rpm are connected by a flange coupling having 4 bolts with a 100 mm, bolt circle, The design shearing stress of the bolt is, 12 Mpa and design compressive stress of the flange is 15 Mpa. How thick should the flange be in mm? MACHINE DESIGN & SHOP PRACTICE 'SOIVED & DISCUSSED PROBIENS ONLINE A. 11.51 mm B. 1249mm €.13.60 mm D. 15.65 mm 8. A flange coupling is to be designed, using 25-mm diameter bolts at a distance of 152 mm from the center of the shaft. Allowable shearing stress on the bolt is 103 MPa. Ifthe shaft is to transmit 5800 hp at a speed of 1200 rpm, how many bolts are needed. A2 C3 B 4 DS COLUMNS 1. A steel piston rod in hydraulic cylinder is 1 in diameter and 2 ft length. Assume E =30 x 10° psi Using Euler's equation, find the slendemess ratio and the maximum load that srod can take in compression ‘Assume both ends of the rods are hinged. A. 25,232.97 Ib C. 56,322.97 Ib B. 52,322.97 Ib D. 25,653.97 tb Please log-on to www,primereviewcenter com for the enhancement of Elements(Terms) in Mathematics & Basic Engineering Sciences, Power & Industrial Plant Engineering and Machine Design PRIME REVIEW ONLINE TRECHANICAL ENGINEERING REVIEW? AUNTS ee Ray OPK 1. Ashore shat ransmis 200 hp a 300 pm, Calculate the diameter of the sha in inches. AS 2 ca D3 2, What isthe line shat diamtr used to tansmit 12 HP a 180 spn with torsional deflection of 108 degrees pe I ent? rer C235in Sem D.62mm 3. Calelate the maitoum unit shear in a3 ich diameter ste! sbating hat ransmis 24000 in Tb. of ongue a 39 pm, 4530 ps 3860 ps BA2s0ps 4930 psi 4. Whats the power transmitted in HP by the sal rtaing 1200 pm and subjected to torsional momeat of 1200 MN? Am iso B22 bint 5, How much tongue in in ean be safely tansmited by 8 1 7/16 lamer shaft if af rss is 700 ps? An a00 E210 B. 3100 D. 1100 6. How nnch powers rammed o #3 in diameter shot sa eying 40 ples lve woth beings? ’A- 199 kW 150m Biot kW D. 1106p 71. The shaft whose torque vari from 2000 to 6000 in bs has 1/2 ameter and 60000 psi yield srenath. Compute forthe shaft mean average stress 6036 pa B.6si0ps 5162p D. S550 ps 8. Two parle shaft connected by pur rolling tum in the same diction and having a sped rato of 275. wha the dstangc ofthe wo shal the smaller eylinder is 32 em, in diameter A 16cm €.25 25 em 3025 cm D.1925em, 9, _Alangsd bot coupling has en (10) sel 284 ram diteeter bots evenly tigen around v 415 mm bol eee, Determine the wrque capacity of | the connection i the allowable shearing wrx nthe bulls SO MN? 59.95 KN C4615 kNem n326kN-m DAREKN-m 10. Compute forthe polar section modus of an SAE 1060 shfting having ‘diameter of 3 inches, Use a fotr of safety of 2 and design sess at 8000 ps aa? cs. her Ds key was used to conncet the pulley conected to the power of 10 pata speed of 1200 pm What = the diameter ofthe Saf considering tht the shearing stesso the shal ann Key ae 30 Mpa. and 240 Mpa respesively? BASGmm Da2mm 12, 16 tcl nest has no bending ation except its on wiht ‘What power (in Hp ean the shall deliver at spel of 200 sp given ‘hat the torsional deflection will not exceed 0.0087 of length? a2 C24 B.1sk D6 13, The torsional deformation of @ SAE 1040 ste shaft isto O8* in a Isnath of is meter. The shear sos it 69 Mpa Determine the damctr ‘ofthe shaft in milinte, Stel modulus of elasticity 1s 9,300 Mpa oF Nim? asl os B50 De 16, a 2, ™ 2s 2%. MACHINE DESIGN, SHOP THEORY & PRACTICE PRINS SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) A hollow shaft has an ner diameter of 0.035 m and ter dlamterof| 0.06 m1 Compate te polar momento neta ofthe hollow shal A1SI2x 10m! C1528 10m B.1215% 10m! D.L128 Um! CCalelate the power (in hp) can I-inch diameter short shaft ansit 0380 rpm, A 3 Hp C18 Hp B. 10H D7 Hp Whats the torsional deflection in degrees oa 4.3 in diame, 14 meter longs sujet oa twist monnent of 3x 10N-nun? Note:The torso modal eles is 83 Ga ‘Compute the torque received by the motor shalt runing a 4250 pm, transiting 11 HP, though a 10 in dimctr, 20° involue gar, Note The satis supported by ball bearings a both ends andthe gear is Fixed atthe mide of in shaft length A163 inl B15 Sey 1032 Nem D.L3SKNem A short 61 sam ¢ shaft wansmits 120 Hp.C pulley 55cm 4 mote on the shah 1.1796 pm C. 1856 fom 11766 fp 1.2106 fp at the Hinar speed of [A shaft 28.575 mm diameter rssives 400 inf of torque trough a pinned sleeve The pins manlatired from sce! ih tense yet Strength of 739 ksi, What isthe maximum allowable shear ses the Factor of safety of 25 i applied? Note By dstorsion energy flue ‘analyis: Sys ~ 0577 Sst. AIR kat cS B324 Mpa 2.54 Mp D.24abkst [A2sn sod shat is driven by a Xin, goa ad transmits ower at 120 ‘pm. Ifallowable shearing stress i 12 ks, what horsepower can be ttunsnited? 2989 B38 cK Dist Compute the power that would» spindle SS mim in diameter transits 1 480 gpm, Noe: Sires allowed for short shall $9 Mp. A423 kW C9688 bp BS2aSkW D.12987 hp ‘Compute he power tat ap be inns by a spindle of 55 cm dancer ning st 120 pm ap allowable sts is 7.28 kt Aris kW C20 Bo2nskw boustw ‘wo shafts are connected by a flange coupling. The couplings secured by Gos, 20 mm in diameter om a pith esl diameter of 130 min, torque of 1201N-n applies, compute the shear sess in the ls, 1A. O8S Nim? C085 Pa BOSS KP D.095 Pa [A762 mm diameter shalting of SAF 1010 grade cold rolled, having 8 {eld pon of $0 st awh 4x 24% 5 inches key. Callas the ‘min yield pot i the Key i order to Wasi the longue of the ‘ha The factor of salty tobe wae is 2 aad Sys 058 39.120 st €.279.20 ks Baz. Oks 47.120 bs What s the maximum unit shear ina 3 inch dimer scl shaftng that transits 24,000 i-th of tog at 99 gpa” A530 pa C5580 ps, B32 Nip D124 Nip Compute the dancer ofa soli sf transiting 75 Hp at 1800p The nature ofthe Toad and the type of service sch thal the allowable Sstased on pute sions 6000 pi ATR ©. 1516 B26" Dosim 2. x. aL Fa x. x. PRIME REVIEW ONLINE TECHANICAL ENGINEERING REVIEW? ‘A shaft 28.575 mm diameter reseives 400 int of tongue then 3 pine sleeve The pin is minltured fom scel wih a tense yield Strength of 73.9 ksi, What s the ttl shear force othe pin ATUL Br C325 N B.78SkN Dia kat Cleat the nomial shar tres athe sericea 0 mm dimer tha ransmits730W a 1500 passing tht he anil ands Tads fre aoumed nehgible: Note: Sheng sexs 28 Mp. 228s CSS ths B37 Mpa D380 ke ‘A tound sc! shal ansits St KW and ott at 150 ra, Fi the dangle of wis for a3 mcr ength shaft is allowable shearing sess of AOMPa and G~ 68 GPa 42 dep B28 dep ©.58deg D.67 des ‘A1200 mm cas rom ple is fastened to «112.5 mum shal by mans ‘of 28.13 mm square key 17S mm lng What fore acting atthe alley Fim will shear the key if shear stress ofthe key 20.67 kgimm?? Av9SH8kg C830 kg 8593 kg D859 kg A line shalt witha powsr of 100 kW ata speed of 1200 rpm, had & rectangular key used in is pulley conetion. Consider dhe shearing stress ofthe shaft to be 40 MPa and the key 10 be 200 MPa, determine ‘he wih ofthe rectangular key ts onc-ourh ofthe shaft diameter. 2865 mm C1165 ma B 1865 mm D. 965mm A solid eicularshaf is se 1 transmit 200 fp a 1000 sp, La low shalt s wsod having an ned diameter cua othe diameter ofthe oid ‘ha then what must be the outside diameter of ths shaft the angular twist of the hollow and solid satis 1 to be equal? The allowable ‘maximum shearing tens 2,000 pi, AAS in C158 in Bi. 1402 in 1.250 im Allow shaft hasan inner diameter of 38 mum and an outer diameter ‘of 0 mm IT the sbear tres snot exceed 120 MPa in Nem the «aku the torque transite ‘8-450 int BASKN-m csi D_ 34405 Nema the angular deformation ofa solid shaft must not to excecd T° ina length of 18 m and the allowable shearing sitess i 83 MPa, ‘ealeulate the diameter of the shaft Note: G'= 77x 10° kPa A, 222.34 mm ©. 245.23 mm, B. 124 inches D. 24.22. em ‘Ataper pin with minimum man diameter of 0.24 in. willbe applied to fica lever toa ich shaft the allowable design sires is 15 Ks,

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