HXR, Cage Induction Machine Cast iron frame for efficient power up to 2250 kW, 3000 HP ADDABB manufactures, marketsandsells electric drives and has over 100 years experience in applying medium and high voltage AC machines to virtually all industries. Our continuous research and development programme ensures our ‘machines utilise the latest technology and materials to provide improved performance and reliablty. ABB is ‘committed tomaintaining this echno- logical edge both now and in the future, Our extensive and long experi- fence combined with our resources and global multidomestic sales and service functions make ABB the first choice as an AC machines supplier. Each motor is custom designed to meet your specific applications. When you need dependable, high efficiency AC motor power, you can rely on the innovative HXR series of totally enclosed fan cooled machines from ABB, ‘eal é : Je Sales = MaratactngHXR, the Motor for Many Applications Standard range + Totally enclosed fan cooled cast Iron construction 100 to 2250 kW at 50 Hz 150 to 3000 HP at 60 Hz Voltages from 380 V to 11 500 V Shaft heights: 315 - 560 mm 125 - 22.0 inches - Horizontal or vertical HXR Output at 6000 V 50 Hz IPSS / P56, 1C411 / 10416 Ten = — Standards IEC, NEMA, CSA... 1600 : 3 Machines for marine applications (LRS, DNV, BY, GL, ABS...) ww” 2 nee eS + Machines for classified areas eco —es (i + Machines for VSD pes iz é fi Wide range of other features ° Baer available on request. 2 4 6 8 10 12 poles 3000 1500 1000 750 600 500 ‘pm HXR Output at 2300 V 60 Hz 3000 jy — 2500 —— ii] ~ 2000 7 HP 1500 —il ils —Slas —s —— 1000 oft e ee 2 4 6 8 10 12 poles 3600 1800 1200 900 720 600 rpm ) }High Efficiency Means Low Running Costs HXR motors are extremely efficient, even at partial load, and they have very low noise level. Losses are minimised by effective use of material and optimised fan designs. Because of reduced fan and core losses, there is no sharp drop in the efficiency curve at partial load, Thepermissible starting time and, correspondingly, the permissible load inertia are being constantly increased by strengthening the mechanical structure ofthemotorand by optimising theelectricaldimension- ing, In spite of the minimised losses of present construction, ABB engineers are constantly working to improve efficiency. Meanwhile, they are also con- centrating on making the HXR series among the most silenthigh efficiency TEFC motors available — less than 60 dB(A) at one meter on most ratings. ‘One of themost valuable targets of ABB engineering is to develop environmentally sound technologies and products. HXR motors represent these goals with Iong lifetime, high efficiency and low noise level. Value for Money at Low Noise Efficiency 9 3/4 load, V2 load 96.7 96.1 97.0 96.4 97.4 96.5 972 96.8 96.9 971 1500 1000 750 a6 7) 78 Tem BA 7G 78. 78 = 400 79 «78 76 75 450 80 78 76 75 oe 500 80787675 560 - «81 80 78One important component of rib cooled motors the rigid cast iron frame. That Is M,. decausetrame design is 6 closely ted to factors % “such as mechanical ve stability, ability to (> withstand harsh en- > viconment, and cook Bing otitenoy. The HXRmotors ae totally enclosed (P35 01EO) and pro- vided with extemal fan anc cooing ribs 0414 tolEC, The cooling area of the sibs is large and theformofthe cooing ribs is optimised. The Solid, Longlife Stators ‘The stator winding design of the HXR motor combines the class F insulation system with + vacuum pressure impregnation (VP). This method has been used since 1977 and it is Lb well knovin for its high reliability ; While the insulation meets the requirements oe of thermal class F (temperature limit 155°C), the motors are normally rated to class B. ‘ which gives a good overload margin and UY provides long lifetime. Basic impulse level ‘exceeds IEC requirements. The windings are FSIS designed to cope withthe highest mechanical == stresses including the effects of rapid auto- LE reclosure in phase opposition. Bs ) Constructed to Run Cool formoftheribsalsokeeps the airflow close to the machine surface along itsentirelengthwhichmeans, besides efficient cooling, agood self cleaning capability, too, The air gaps between the rib ends and the fan cover also facilitate the self cleaning capability Inner surface of the frame and the outer stator core surface are accur- ately machined to accommodate a shrink fit. This minimises the thermal resistance between the stator core and the frame and thus improves cooling, Unidirectional fans are standard con two and four pole design in order toreduce thenoiselevelandwindage losses. Bidirectionalfansareusedon lower speed machines. The fans are normally made of welded steel plate.Rigid Rotor Construction For optimum performance and welded to cast end rings with an ‘maximum rotorlife, most HXRrotors automatic machine. In both cases are bull using copper bars and end greatcareistakentominimisestress _OwPPe" Har oars provide rings. build-up. ee ‘The rotor cage of HXR machines The use of swaged rotor bars ® is made with deep bars. The squirrel provides a very robust construction cageiseither copper, copper alloyor able to withstand heavy duties. Each very conductivealuminiumalloy. The rotor is dynamically balanced. ‘copper bars are silver brazed to ‘copper short circuit end rings, whereas aluminium bars are made of extruded rod and are continuous we Low Vibration Thepatentedrotorconstruction guarantees outstandingly low vibration level. Even for 2-pole motors the typical vibration values are less than 0.8 mm/s at 3000 rpm or peak- to-peak displacement less than 0.3 mils at 3600 rpm, ‘These low vibration levels are also unaffected by changes in the motor temperature, i.e. vibration level remains stable from cold start to full temperature operation. Vibration measurements are taken on fully assembled motors to verity compliance with applicable standards.Reliable Bearings foe =, wy Angular contact bal baanng (N-end in vartical machines) | Dene Nod vey ootod ay oo contact bal bearing in N-end. Serie HXR 560 has two anguler contact Door grove bat bearings as two angular cont ball bearings in tandem arrangement in N-ond. The axially free bearing is Antifriction bearings 60529 (1992) / IEC 629 (1969) and spring loaded to allow thermal IEC 94-5 (1991). Serie HXR 560 has expansion and to reduce noise and Horizontally mounted machines of two bearings (deep groove ball vibration the HXR 315-500 series have deep bearing andcylindricalrollerbearing, When a greater radial load ‘groove ball bearings in both ends in type NU) in D-end and cylindrical capacity is required, for example in a the standard bearing solution. The roller bearing in N-end, beltrive, an optional cylindrical roller bearingconstructionhasbeentested In vertical machines of the HXR_ bearing (NU) can be used at the D- for degree of protection IPS6 and it 315-500 series the rotor weight is end of the motor. complies with thestandards SFS-EN carried by a single row angular _—_Thebearingsarerelubricated with : grease while the motor is running, Excess and waste greaseis removed out of the bearing construction through a vaive and from an opening in the outer bearing cover. Labyrinth type bearing seals prevent contamination ofthebearings by airborne particles. Joint surfaces are sealed with sealing compound to ensure best possible protection of the bearings. ‘All machines are provided with ‘SPM-nipples (Shock Pulse Measur- ing) as standard on both ends of the ‘machine. Thus the condition of the bearings can be checked easily while the motor is running. Provisions for resistance temperature detectors (RTO) are standard. = ‘Sleeve bearings Oil lubricated sleeve bearings are provided for horizontal motors as an option. Standard bearing design is a side flange spiittype bearing. Normal rotor float range is =8 mm from the ‘mechanical center. ‘The oil level can be checked from ‘a sight glass from either side of the motor. Oil filing and drainage are easily carried out. Protection against contamination is provided by floating type labyrinth seals.Adaptable Terminal Boxes Connection of the cables is simple to carry out in the spacious terminal box, which can also be changed from side to side after installation. The standard location of the main terminal box is at the D-end of a horizontal motor and at the N-end of a vertical motor. ‘The terminal box is supported by rigid fixing beams on the motor frame. The boxes are made of fabricated steel welded constructions. A variety of different HV terminal boxes, e.g. star point box, phase segregated box or phase separated box are available. There are also several options for cable sealing, In ow voltage torminations up to 8 Conductors per phase can be used. Low votage terminal boxes ‘afow convenient cable entry from lett or ight hang side igh votage terminal boxes can bo rotated, ven afer initia) They are equipped vith pressure ret vate. Optional accessories, such as curent transformers and surge capactor, ave avaiable to adapt the HA ‘motor completaly to the operating Ab autres are wired toa seperate ‘connection box The connection diageamis attached insioeComprehensive Range of Accessories The following accessories are included as standard: +6 Pt 100 resistance temperature detectors (RTD) in the stator winding (HV machines), wired to a separate terminal box 6thermistorsin thestator windings (LV machines), wiredtoaseparateterminal box ‘SPM- and grease nipples on both antifriction bearings * labyrinth seals on bearings * grounding bolts on frame and inside and outside of the terminal boxes * stainless steel rating plate * jacking sorews * lifting lugs * provision for dowel pins, Examples of optional accessories ustom *6 ATD's in stator winding (LV. _ machines) * RTD's for bearings © 2: or d-wire RT's * space heater, * sleeve bearings citterect Thorough Testing ovata ie ope eosin The careful design and manufacture of HXR ‘machines assure the consistent production of the finest quality machines. ABB uses cost effective production processes meeting the strictest quality requirements Extensive testing during manufacturingand final assembly verifies the high quality of the machines. After a machine has been type tested forelectricalcharacteristcs,allsubsequent machines of the same type undergo an extensive routine test programme.10 10 12 pulse Frequency converters hive th rver water intake pumps at Tale Sugar’s Thamas refinery Motors to Fit Your Process Wide Range of Applications ABB has unique experience in providing power equipment, automation and control systems for industry's many complex processes. In this sector, theres no substitute for experience. To be an innovative, roliable partner, we have to know your business as well Totally enclosed fan cooled (TEFC) machines are suitable for almost every environmental condition Typical applications include pumps, fans, blowers, compressors, conveyors, pulverizers, ship thrusters and AC generators. ‘A high voltage HXR motor is well suited to drive energy efficiency blowers or fans thanks to its good startingcharacteristics. AnHXR motorhashigh efficiency both at full and partial load which brings major benefits in continuous operation. Pump drives in power plants and process industries are one of the many applications. Together with ABB's skilled personnel youcan select anoptimal motor for your application. We are committed to giving you added value by providing technically outstanding solutions optimised for your needs. Sectional drives HXR motors are optimised for diferent drivesby applying customised dimensioning, Electrical dimensioning is carried out in order to ensure the best possible performsince ofthe drive and to fully utilise the frequency converter. Inmany cases power demand canbesatistied with a smaller inverter unit. In large projects the amount of motor types can be reduced in order to reduce the requirement for spare motors to a minimum. Our ability to offer a flexible solution to mest the customers’ requirements is appreci ated by our customers all around the world. During the last decade we have delivered, in addition to smaller units, hundreds of motors over 500 kW for sectional drives and winders. Suitable for Frequency Converter Control ‘Thereareas many potential variable speed applications in industry as can be imagined. A major advantage of aan AC drive is the use of a cage induction motor which is the most versatile, reliable and economical prime The speed of HXR machines can be smoothly controlled down to zero when specified to be used with frequeney converters. In constant torque applications, nonfluctuating torque can be achieved. Short torque response times and high dynamic speed control acour- ‘acy are standard features. Men Por divenaMany good reasons to choose HXR machines * over 100 years experience * high efficiency + low noise HXR machines are designed and manufactured to operate without troubles, year after year, with a minimum of maintenance. In the eventthatserviceisneeded, ABB's worldwide network is always available to support you with local representative, Ourmultidomestic presence saves valuable time and costs by ensuring the continuous operation of our customers’ processes. + low vibration level * long lifetime + VPI insulation system = modem design * comprehensive accessories * short delivery time ‘+ many international standards * global ABB service network + ISO 9001 quality certificate + ISO 14001 environmental certificate ih PAL ‘ABB Oy Tho Formation and specications contanadin te troche ae subj to change wihout notes Electrical Machines PO. Box 186 FIN-00381 Helsinki FINLAND Tel. +958 102211 Fax. +358 1022 23565 wwwabb.com/motors&drives Publ rol. ABB HXR 2 on c205