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Instructions For Use, Installation and Maintenance: Downloaded From Manuals Search Engine
Instructions For Use, Installation and Maintenance: Downloaded From Manuals Search Engine
01 - 06/2017
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INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE
THE CE MARKING CERTIFIES THAT THE PRODUCTS MEET THE ESSENTIAL REQUIRE-
MENTS OF THE RELEVANT DIRECTIVES IN FORCE.
THE DECLARATION OF CONFORMITY MAY BE REQUESTED FROM THE MANUFACTURER.
2. OPERATING INSTRUCTIONS
fig. 2 - Turning the boiler off
2.1 Introduction
When the boiler is turned off, the PCB is still powered. Domestic hot water and heating
Dear Customer, are disabled. The antifreeze system remains activated. To relight the boiler, press the
E25 / E29 is a high-efficiency sealed chamber condensing heat generator for heating on/off button (detail 7 fig. 1) again for 5 seconds.
and hot water production using natural gas or LPG, and equipped with a microprocessor
control system.
THIS UNIT IS IDEAL FOR COMBINING WITH CONVENTIONAL HIGH TEMPERA-
TURE SYSTEMS. IT CANNOT BE COMBINED OR INSTALLED WITH DIRECT DELIV-
ERY TO LOW TEMPERATURE RADIANT PANEL SYSTEMS.
2.2 Control panel
Panel
fig. 3
1 2 9 10 15 7 17 The boiler will be immediately ready to work whenever domestic hot water is drawn or in
case of a heating demand (generated by the Room Thermostat or the Remote Timer
control).
B
The antifreeze system does not work when the power and/or gas to the unit are
8 turned off. To avoid damage caused by freezing during long idle periods in win-
2 ter, it is advisable to drain all water from the boiler, DHW circuit and system; or
5 drain just the DHW circuit and add a suitable antifreeze to the heating system,
11 eco 1 3 complying with that prescribed in.
comfort
2.4 Adjustments
reset
12 0 4 Summer/Winter Switchover
Press the summer/winter button (detail 6 - fig. 1) for 2 seconds.
The display activates the Summer symbol (detail 10 - fig. 1): the boiler will only deliver
domestic hot water. The antifreeze system remains activated.
To deactivate the Summer mode, press the summer/winter button (detail 6 - fig. 1)
again for 2 seconds.
14 3 4 13 16 6 Heating temperature adjustment
fig. 1 - Control panel Use the heating buttons (details 3 and 4 - fig. 1) to vary the temperature from a min. of
Panel key fig. 1 30°C to a max. of 80°C; in any case, it is advisable not to operate the boiler below 45°C.
1 DHW temperature setting decrease button
2 DHW temperature setting increase button
III
3 Heating system temperature setting decrease button
III
III
III Heating temperature setting Adjustment can be made from the Remote Timer Control menu and
the boiler control panel.
Hot water temperature adjustment Adjustment can be made from the Remote Timer Control menu and
the boiler control panel.
fig. 5
Summer/Winter Switchover Summer mode has priority over a possible Remote Timer Control
Room temperature adjustment (with optional room thermostat) heating demand.
Using the room thermostat, set the temperature required in the rooms. If the room ther- Eco/Comfort selection Adjustment can only be made from the boiler control panel.
mostat is not installed, the boiler will keep the system at the set system delivery setpoint
temperature.
Water system pressure regulation
Room temperature adjustment (with optional remote timer control)
The filling pressure read on the boiler water gauge with the system cold must be approx
Using the remote timer control, set the required temperature in the rooms. The boiler will 1.0 bar. If the system pressure falls to values below minimum, the boiler stops and fault
adjust the system water according to the required room temperature. For operation with F37 is displayed.
remote timer control, please refer to the relevant instruction manual.
3. INSTALLATION
ECO/COMFORT selection
3.1 General Instructions
The unit has a function that ensures a high domestic hot water delivery speed and max-
imum comfort for the user. When the device is activated (COMFORT mode), the water
contained in the boiler is kept hot, thereby ensuring immediate availability of hot water
on opening the tap, without waiting times.
B This unit must only be used for its intended purpose. This unit is designed to
heat water to a temperature below boiling point and must be connected to a
heating system and/or a water supply system for domestic use, compatible with
its performance, characteristics and heating capacity. Any other use is deemed
The user can deactivate the device (ECO mode) by pressing the eco/comfort button improper.
(detail 7 - fig. 1). In ECO mode the display activates the ECO symbol (detail 12 - fig. 1).
THE BOILER MUST ONLY BE INSTALLED BY QUALIFIED PERSONNEL, IN COMPLI-
To activate the COMFORT mode, press the eco/comfort button (detail 7 - fig. 1) again.
ANCE WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHNICAL MANUAL, THE
Sliding Temperature PROVISIONS OF CURRENT LAW, THE REQUIREMENTS OF THE TECHNICAL
When the optional external probe is installed the boiler adjustment system works with STANDARDS (BS) AND ANY LOCAL REGULATIONS AND THE RULES OF PROPER
"Sliding Temperature". In this mode, the heating system temperature is regulated ac- WORKMANSHIP.
cording to weather conditions, to ensure the high comfort and energy efficiency through- Incorrect installation can cause damage or injury for which the manufacturer cannot be
out the year. In particular, as the outside temperature increases the system delivery deemed responsible.
temperature decreases according to a specific "compensation curve".
The unit must be installed in compliance with these instructions and the following
With the Sliding Temperature adjustment, the temperature set with the heating buttons standards applicable in Great Britain.
(detail 3 - fig. 1) becomes the maximum system delivery temperature. It is advisable to
Gas Safety Regulations (Installations & Use).
set a maximum value to allow system adjustment throughout its useful operating range.
Local Building Regulations.
The boiler must be adjusted at the time of installation by qualified personnel. However,
the user can make any further adjustments necessary to optimise comfort levels. The Building Regulations (Part L).
Compensation curve and curve offset The Buildings Standards (Scotland - Consolidated) Regulations).British Standards
Codes of Practice (BSI):
Press the reset button (detail 6 - fig. 1) for 5 seconds to access the “Sliding temperature”
menu; the display shows “CU” flashing.
Use the DHW buttons (detail 1 - fig. 1) to adjust the desired curve from 1 to 10 according
to the characteristic (fig. 6). By setting the curve to 0, the sliding temperature adjustment B.S. 5440 Part 1 Flues
is disabled.
B.S. 5440 Part 2 Air flow and ventilation
Press the heating buttons (detail 3 - fig. 1) to access parallel curve offset; the display
shows “OF” flashing. Use the DHW buttons (detail 1 - fig. 1) to adjust parallel curve offset B.S. 5449 ......... Forced circulation hot water production systems
according to the characteristic (fig. 7). B.S. 6798 ......... Installation of gas-fired boilers for hot water
Press the reset button (detail 6 - fig. 1) again for 5 seconds to exit the "Sliding Temper-
B.S. 6891 ......... Gas systems
ature" menu.
If the room temperature is lower than the required value, it is advisable to set a higher B.S. 7671 ......... IEE wiring system standards
order curve and vice versa. Proceed by increasing or decreasing in steps of one and B.S. 4814 ......... Specifications for expansion tanks
check the result in the room.
B.S. 5482 ......... LPG systems
90 B.S. 7593 ......... Water treatment in central heating systems for DHW production
10 9 8 7 6
85 B.S. 5546 ......... Installation of systems for DHW production
5
80
4
70
Model Water By-Laws (Great Britain)
3
60
2
50 B.S. 5955-8 ......... Installation of plastic pipes
1
40
For Northern Ireland the relevant laws in force must be observed.
30
Safe handling of materials
20 Pay attention when handling the boiler insulation panels as they contain materials that
20 10 0 -10 -20 could irritate the skin. No part of the boiler contains asbestos, mercury or CFC's.
The use Personal Protective Equipment (PPE) is always recommended.
fig. 6 - Compensation curves
Advice for transport and handling
OFFSET = 20 OFFSET = 40 For lifting and transporting always take suitable safety precautions: keep your back
90 90 straight, bend knees, do not turn your body, move feet, avoid bending forward or side-
85 10 9 8 7 85 10 9 8 7 6 5
6 4
80 80 ways and keep the load as close as possible to your body.
5 3
70 70 If possible, use a trolley or other suitable means to carry the boiler.
4 2
60 60
Grip the boiler firmly and, before lifting it, try and find the point where the load is concen-
3 1
50 50 trated in order to establish the centre of gravity and suitably reposition yourself. Ideally
2 seek assistance in lifting the boiler.
40 40
1
30 30
20 20
B The combustion circuit is sealed with respect to the place of installation and
therefore the unit can be installed in any room. However, the place of installa-
tion must be sufficiently ventilated to prevent the creation of dangerous condi-
Important
The heating capacity of the unit must be previously established by calculating the build-
ing's heat requirement according to the current regulations. To ensure proper operation
tions in case of even slight gas leaks. This safety regulation is provided for by and long boiler life, the plumbing system must be adequately sized and complete with all
EEC Directive no. 2009/142 for all gas units, including those with a sealed the necessary accessories, including a room thermostat, a thermostattable valve (TRV)
chamber. etc. The system delivery and return pipes must have a diameter of at least 22 mm for the
In any case, the place of installation must be free of dust, flammable materials or objects or first 3 m of length from the unit.
corrosive gases. If the system delivery and return pipes follow a path where air pockets can form in certain
The boiler is arranged for wall mounting and comes standard with a hanging bracket. A places, it is advisable to install vent valves at these points. Also, type "A" drain cocks
paper template for marking the drilling points on the wall is provided in the box. The wall must be installed at the lowest points in the system to allow complete emptying.
fixing must ensure stable and effective support for the boiler.
A
If the unit is enclosed in a cabinet or mounted alongside, a space must be provided for remov-
ing the casing and for normal maintenance operations. The minimum measurements to be
B An automatic bypass with flow rate of at least 6 l/min. must be installed (con-
nected as far away as possible from the boiler) if radiators with thermostatic
valves have been connected.
respected are given in fig. 8.
Hot water
C
Gas
Automatic Filling
2
Bypass point C.H.
1 3
0 4
B
D
B
Do not use the water system pipes to earth electrical appliances.
Before installation, carefully wash all the pipes of the heating system to remove any re-
siduals or impurities that could affect proper operation of the unit (as required by BS 7593
Building regs Doc L).
Carry out the connections to the unit as indicated in fig. 34.
B
The safety valve discharge must be connected to a 15 mm diameter copper
pipe descending from the boiler to run off system water in case of overpressure
in the heating circuit. Otherwise, the boiler manufacturer cannot be held liable
if the discharge valve operates and floods the room. The discharge must be run
to the outside of the building to prevent the risk of damage or injury caused by
discharged hot water in case of overpressure in the system.
Connections to the boiler are to be made in such a way as to ensure that its internal pipes
and fittings are free of stress. If a non-return valve is installed also on the DHW circuit (if
provided for), it is necessary to install a safety valve between the boiler and circuit (with
non-return valve at least 3 metres from the boiler) or an expansion tank for domestic use.
B
The unit must be connected to an efficient earthing system in conformity with current safety
regulations. Have the efficiency and suitability of the earthing system checked by profession-
ally qualified personnel; the Manufacturer declines any liability for damage caused by failure
to earth the system.
C The boiler is prewired and provided with a "Y" type cable (without plug) for connection to the
A electric line. The connections to the power supply must be permanent and equipped with a
double-pole switch with contact opening distance of at least 3 mm, installing fuses of max. 3A
between the boiler and the line. Make sure to respect the polarities (LINE: brown wire / NEU-
TRAL: blue wire / EARTH: yellow/green wire) in connections to the electric line.
B
B The unit's power cable must not be replaced by the user; if damaged, switch the unit off and
have the cable replaced by professionally qualified personnel. If replacing the power cable,
only use "HAR H05 VV-F" 3x0.75 mm2 cable with max. ext. diameter of 8 mm.
F Room thermostat (optional)
D
B
IMPORTANT: THE ROOM THERMOSTAT MUST HAVE VOLTAGE-FREE CONTACTS.
CONNECTING 230 V TO THE ROOM THERMOSTAT TERMINALS WILL PERMANENTLY
DAMAGE THE ELECTRONIC BOARD.
When connecting time controls or a timer, do not take the power supply for these devices from
their breaking contacts Their power supply must be by means of direct connection from the
mains or with batteries, depending on the kind of device.
fig. 10 - Isolation valve kit Accessing the electrical terminal block
A Flow isolation valve 3/4” The electrical terminal block can be accessed after removing the casing. The layout of the terminals for
B Domestic hot water outlet elbow 1/2” the various connections is also given in the wiring diagram in fig. 34.
C Gas cock 1/2” (yellow)
D Cold water inlet valve 1/2”
F Return isolation valve 3/4”
Make up water
Provision must be made for replacing water lost from the sealed system. Reference
138
should be made to BS6798, for methods of filling and making up sealed systems. There
must be no direct connection between the boiler's central heating system and the mains
water supply. The use of mains water to charge and pressurise the system directly, is
conditional upon the Local Water Byelaws. Again any such connection must be discon- N L
nected after use. Ensure the filling point is on the return pipe to the boiler.
Attention - is drawn to the Model Water Byelaws.
FILLING LOOP IN fig. 17 IS NOT SUPPLIED WITH BOILER.
12
34 1 2 3 4
56
72
139
The maximum domestic water pressure for the inlet supply is 9 bar (130 P.S.I.). If the cold
mains supply exceeds 5 bar (72 P.S.I.), a water governor or pressure reducing valve must
be fitted by the installer into the mains supply in an inconspicuous but accessible position
preferably between 3 and 5 metres (10-16ft) before the appliance. Such a valve must be
approved by WRAS. The fitting of a DHW expansion vessel is also recommended.
Water treatment
If treatment of the water is necessary, EUROTERM recommends the exclusive use of
specific products such as Fernox or Sentinel to be applied in compliance with the pro-
ducer's instructions. For more information, please contact:
A Inessary
areas characterised by the presence of hard water, treatment may be nec-
to prevent the formation of scale in the boiler.
Make sure to use the water treatment product in the correct concentration, in
A compliance with the producer's instructions.
B
Only a EUROTERM flue system (with respective accessories) must be used
with this unit, as required by BS 5440 and CE standards.
fig. 15 - Examples of connection with coaxial pipes ( = Air / = Fumes)
Baffles
Table. 2 - Typology
Boiler operation requires fitting the baffles supplied with the unit, according to the following tables.
Type Description
Before inserting the fume outlet pipe, it is therefore necessary to check there is the right diaphragm
(when it is to be used) and that it is correctly positioned. To replace the baffle (rif. 1 - fig. 13), proceed C1X Wall horizontal exhaust and inlet
as indicated in fig. 13. C3X Roof vertical exhaust and inlet
For coaxial connection, fit the unit with one of the following starting accessories. For the
wall hole dimensions, refer to the figure on the cover. Any horizontal sections of the fume
exhaust must be kept sloping slightly towards the boiler, to prevent possible condensate
from flowing back towards the outside and causing dripping.
Ø 100 Ø 127
Ø 60 Ø 80
1 120
120
147
142
fig. 13
Standard coaxial installation
Ø100
80
80
Ø 100
Ø 60
195 Drill the wall 10÷20 mm 195 205
more than the
pipe diameter
700
700
041001X0
fig. 16 - Starting accessory for coaxial ducts
330 400
Flue seals should be lubricated with a silicone type grease to prevent damage Max. permissible length 4m 12 m
A (grease not supplied). Reduction factor 90° bend 1m 0.5 m
Reduction factor 45° bend 0.5 m 0.25 m
Baffle to use 0÷2m Ø 50 0÷6m Ø 50
2÷4m no baffle 6 ÷ 12 m no baffle
Losses in meq
max 50 cm
PIPE SECTION with test point 1KWMA70W 0.3 0.3
Ø 80 TERMINAL air, wall 1KWMA85A 2.0 -
C5x C3x B2x C1x
fumes, wall with antiwind 1KWMA86A - 5.0
FLUE Split air/fumes 80/80 010027X0 - 12.0
Fume outlet only Ø80 010026X0 + - 4.0
fig. 17 - Examples of connection with separate pipes ( = Air / = Fumes)
1KWMA86U
PIPE 1 m M/F 1KWMA89W 6.0
Table. 4 - Typology
BEND 90° M/F 1KWMA88W 4.5
Ø 60
Type Description REDUCTION 80/60 041050X0 5.0
C1X Wall horizontal exhaust and intake. The inlet/outlet terminals must be concentric or close enough to be TERMINAL fumes, wall with antiwind 1KWMA90A 7.0
undergo similar wind conditions (within 50 cm)
ATTENTION: CONSIDER THE HIGH PRESSURE LOSSES OF Ø60 ACCESSORIES;
C3X Roof vertical exhaust and intake. Inlet/outlet terminals like for C12 USE THEM ONLY IF NECESSARY AND AT THE LAST FUME EXHAUST SECTION.
C5X Wall or roof exhaust and intake separate or in any case in areas with different pressures. The exhaust and
intake must not be positioned on opposite walls.
C6X Intake and exhaust with separately certified pipes (EN 1856/1)
B2X Intake from installation room and wall or roof exhaust Position of terminals
IMPORTANT - THE ROOM MUST BE PROVIDED WITH APPROPRIATE VENTILATION P
For connection of the separate ducts, fit the unit with the following starting accessory:
Q
Ø 81 Ø 81
Q
l
Q
D, E
F
N
B C
J
M
L
Ø 65
Ø 65
N
G H
A
Ø 87
M
K
041039X0
fig. 18 - Starting accessory for separate ducts
Before proceeding with installation make sure the maximum permissible length has not fig. 19
been exceeded, by means of a simple calculation:
1. Completely establish the layout of the system of split flues, including accessories
and outlet terminals.
2. Consult the table 6 and identify the losses in meq (equivalent metres) of every com- Minimum dimensions of fume exhaust terminals
ponent, according to the installation position.
A Directly under an opening, air inlet, openable window, etc. 300 mm
3. Check that the sum total of losses is less than or equal to the maximum permissible
length in table 5. B Above an opening, air inlet, openable window, etc. 300 mm
C Horizontally to an opening, air inlet, openable window, etc. 300 mm
Table. 5 - Baffles for separate ducts
D Under gutters, drain pipes 75 mm
Model E25 Separate ducts
E Under cornices or under eaves 200 mm
Max. permissible length 60 meq
F Under balconies or garages 200 mm
0 ÷ 20 meq Ø 45
G From a drain pipe or a vertical drain pipe 150 mm
Baffle to use 20 ÷ 45 meq Ø 50
H From an internal or external corner 100 mm
45 ÷ 60 meq No baffle
I Above ground level, a roof or balcony 300 mm
Model E29 Separate ducts J From a surface facing the terminal 600 mm
Max. permissible length 55 meq K From a terminal facing the terminal 1200 mm
Baffle to use 0 ÷ 35 meq Ø 50 litres From a garage opening (e.g. door, window) with access to the home 1200 mm
35 ÷ 55 meq No baffle M Vertically from a terminal on the same wall 1500 mm
No Horizontally from a terminal on the same wall 300 mm
The horizontal flue section to be installed with a minimum 3° (55mm per
A meter) fall back to the boiler.
O From the wall on which the terminal is fitted N/A
The air intake pipe should be installed level (or with a slight fall away from the P From a vertical structure on the roof 150 mm
boiler to prevent rain ingress). Q Above the intersection with the roof 300 mm
The air intake terminal must be below or to the side of the flue outlet terminal, • N/A = Not applicable
NOT above. • Also, the terminal must be at least 150 mm (in case of forced intake) from an opening made
in the structure of the building to house a fitted element such as a window frame.
• Positions of condensate drain terminals: if the fume exhaust is provided for at a low level,
the potential effect of the flue gas cloud must be considered. Special flue gas management
NOTES
kits are available by request.
• The flue gas cloud must not be directed towards:
- A frequented approach
- A window or door
- An adjacent property
Internal
External
The boiler has an internal trap for draining condensate. Fit the inspection coupling A and
the hose B. Fill the trap with approx. 0.5 L of water and connect the hose to the disposal
system.
25mm
A
100mm Dia tube
-300mm
2 Rows of
B Lime stone chippings
3x12 mm
Holes
0.5
litres
fig. 20
Gas conversion To deactivate the TEST mode, press the heating buttons (details 3 and 4 - fig. 1) for 5
seconds.
The unit can work on natural gas or LPG and is factory-set for use with one of these two
gases, as clearly shown on the packing and data plate. Whenever a different gas to that The TEST mode is automatically disabled in any case after 15 minutes or on stopping of
for which the unit is arranged has to be used, the special conversion kit will be required, hot water drawing (if enough hot water is drawn to activate the DHW mode).
proceeding as follows: Pressure adjustment at the burner
1. Disconnect the power supply ahead of the boiler and close the gas cock; Since this unit has flame modulation, there are two fixed pressure settings: minimum and
2. Replace the nozzles at the main burner and pilot burner, fitting the nozzles indicated maximum, which must be those given in the technical data table according to the type of gas.
in the technical data table in cap. 5, depending on the type of gas used • Connect a suitable pressure gauge to the pressure point "B" downstream of the
3. Connect the power supply ahead of the boiler and open the gas cock; gas valve.
4. Modify the parameter for the type of gas: • Activate the TEST mode (see cap. 4.1).
• put the boiler in standby mode • Press the Eco/Comfort button for 2 seconds to access the gas valve Calibration
• press the DHW buttons details 1 and 2 - fig. 1 for 10 seconds: the display shows mode.
“b01“ flashing. • The card goes to the setting “q02”; displaying the actually saved value, by pressing
• press the DHW buttons details 1 and 2 - fig. 1) to set parameter 00 (for opera- the DHW buttons .
tion with natural gas) or 01 (for operation with LPG). • If the pressure gauge reading is different from the nominal maximum pressure, pro-
• press the DHW buttons details 1 and 2 - fig. 1 for 10 seconds. ceed by increases/decreases of 1 or 2 units of parameter “q02” by pressing the
• the boiler will return to standby mode DHW buttons : the value is stored after each modification; wait 10 seconds for the
pressure to stabilise.
5. Adjust the minimum and maximum pressures at the burner (ref. relevant para- • Press the heating button “-” (ref. 3 - fig. 1).
graph), setting the values given in the technical data table for the type of gas used • The card goes to the setting “q01”; displaying the actually saved value, by pressing
6. Apply the sticker, contained in the conversion kit, near the data plate as proof of the the DHW buttons .
conversion. • If the pressure gauge reading is different from the nominal minimum pressure, pro-
4.2 Startup ceed by increases/decreases of 1 or 2 units of parameter “q01” by pressing the
Before lighting the boiler DHW buttons : the value is stored after each modification; wait 10 seconds for the
pressure to stabilise.
• Check the seal of the gas system. • Recheck both adjustments by pressing the heating buttons and adjust them if nec-
• Check correct prefilling of the expansion tank. essary by repeating the above procedure.
• Fill the water system and make sure all air contained in the boiler and the system • Press the Eco/Comfort button for 2 seconds to return to the TEST mode.
has been vented. • Deactivate the TEST mode (see cap. 4.1).
• Make sure there are no water leaks in the system, DHW circuits, connections or boiler. • Disconnect the pressure gauge.
• Check correct connection of the electrical system and efficiency of the earthing system.
• Make sure the gas pressure for heating is that required.
• Make sure there are no flammable liquids or materials in the immediate vicinity of
the boiler A - Upstream pressure point
B - Downstream pressure point
Checks during operation
• Switch the unit on.
R I - Gas valve electrical connection
R - Gas outlet
• Check the tightness of the fuel circuit and water systems. S - Gas inlet
• Check the efficiency of the flue and air/fume ducts while the boiler is working.
B
• Make sure the water is circulating properly between the boiler and the systems.
• Make sure the gas valve modulates correctly in the heating and domestic hot water
production stages.
1 2 3 4
• Check correct boiler lighting by performing various tests, turning it on and off with
the room thermostat or remote control.
~ 24W ~ 65W
• Make sure the fuel consumption indicated on the meter matches that given in the
technical data table in cap. 5.
• Make sure that with no demand for heating, the burner lights correctly on opening a
I
hot water tap. Check that in heating mode, on opening a hot water tap, the heating
circulating pump stops and there is regular production of hot water.
• Make sure the parameters are programmed correctly and carry out any required
customisation (compensation curve, power, temperatures, etc.).
fig. 24 - Gas valve connection
4.3 Commisioning instructions
TYPE SGV100
General A Pi max 65 mbar
PLEASE NOTE: The combustion for this appliance has been checked, adjusted and pre- 24 Vdc - class B+A
set at the factory for operation on the gas type defined on the appliance data plate.
Having checked:
• That the boiler has been installed in accordance with these instructions,
• The integrity of the flue system and the flue seals.
• The integrity of the boiler combustion circuit and the relevant seals. S
TEST mode activation fig. 23 - Gas valve
Press the heating buttons (details 3 and 4 - fig. 1) together for 5 seconds to activate the
Heating power adjustment
TEST mode. The boiler lights at the maximum heating power set as described in the fol-
lowing section. To adjust the heating power, switch the boiler to TEST mode (see sec. 4.1). Press the
heating buttons detail 3 - fig. 1 to increase or decrease the power (min. = 00 - max. =
The heating and DHW symbols (fig. 22) flash on the display; the heating power will be
100). Press the reset button within 5 seconds and the max. power will remain that just
displayed alongside.
set. Exit TEST mode (see sec. 4.1).
Measure the gas rate
Measure the gas rate and check against following table:
IIIII
II
IIII
IIII
eco
II
II
III
comfort
IIIII reset
GAS RATES (NATURAL GAS)
II
IIII
IIII
II
III
= =
3 ± 0,5
E25 0.004
5,7 ÷ 6,2 6,1 ÷ 6,6
E29 0.004
fig. 25 - Electrode positioning If the combustion reading is greater than the acceptable value AND the integrity of
the complete flue system and combustion circuit seals have been verified and the
The boiler casing, panel and aesthetic parts can be cleaned with a soft damp inlet gas pressure (and gas rate) have been verified, proceed as in section Setting
A cloth, possibly soaked in soapy water. Do not use any abrasive detergents and the Air/Gas Ratio valve.
solvents.
Check the wiring of the electrode and F42 Heating sensor fault Sensor damaged Replace the sensor
A01 No burner ignition Ignition/detection electrode fault that it is correctly positioned and free No system H2O circulation
Exchanger protection acti- Check the circulating pump
of any deposits F43
vation.
Check the gas valve and replace it if Air in the system Vent the system
Faulty gas valve
necessary Modulating Operator wiring discon-
Check the wiring
Gas valve wiring disconnected Check the wiring nected
F50 Gas valve fault
Ignition power too low Adjust the ignition power Check the gas valve and replace it if
Faulty gas valve
necessary
Flame present signal with Electrode fault Check the ionisation electrode wiring
A02 A51 Poor combustion fault Inlet/exhaust flue obstruction Check the flue
burner off Card fault Check the card
Check the correct positioning and
Heating sensor damaged
operation of the heating sensor
Overtemperature protec-
A03
tion activation No water circulation in the system Check the circulating pump
Air in the system Vent the system
Exchangers dirty (clogged on water
side) Clean the exchangers
F04 Fume thermostat fault Faulty water circulation
Fume thermostat contact open Check the thermostat
Wiring disconnected Check the wiring
Fume pressure switch fault Check the card parameter and mod-
Wrong card parameter setting
(contact fails to close) ify it if necessary
No flame after the ignition Low pressure in the gas system Check the gas pressure
A06
phase Burner minimum pressure setting Check the pressures
Check the card parameter and mod-
F07 Card parameter fault Wrong card parameter setting
ify it if necessary
Wiring disconnected Check the wiring
A09 Gas valve fault Check the gas valve and replace it if
Faulty gas valve
necessary
Sensor damaged
Check the wiring or replace the sen-
F10 Delivery sensor 1 fault Wiring shorted
sor
Wiring disconnected
Sensor damaged
Check the wiring or replace the sen-
F11 DHW sensor fault Wiring shorted
sor
Wiring disconnected
Sensor damaged
Check the wiring or replace the sen-
F14 Delivery sensor 2 fault Wiring shorted
sor
Wiring disconnected
Wiring disconnected Check the wiring
A16 Gas valve fault Check the gas valve and replace it if
Faulty gas valve
necessary
Fan fault Check the fan and fan wiring
Check the baffle and replace it if nec-
Wrong baffle
F20 Combustion control fault essary
Flue not correctly sized or
Check the flue
obstructed
Fault F20 generated 6 times in the
A21 Poor combustion fault See fault F20
last 10 minutes
195
8 Domestic hot water outlet - Ø 1/2” 39 Water flow limiter
9 Cold water inlet - Ø 1/2” 42 DHW temperature sensor
10 System delivery - Ø 3/4” 44 Gas valve
11 System return - Ø 3/4” 56 Expansion tank
14 Safety valve 81 Ignition and detection electrode
16 Fan 95 Diverter valve
19 Combustion chamber 114 Water pressure switch
22 Burner 126 Flue gas safety thermostat
27 Copper exchanger for heating and hot water 194 DHW exchanger
28 Fume manifold 241 Automatic bypass
32 Heating circulating pump 277 Fume recuperator
36 Automatic air vent 278 Double sensor (safety + heating) 80 115 205
fig. 28 - Top view
5.1 Dimensions and connections
Ø110÷120 59 76 54 51 80 80
81
117
176
124
120
fig. 29 - Bottom view
330
700
680
2
1 3
0 4
400
fig. 27 - Front view
126
126
277
5
16 16
277
27
28 19
56
278
81
278
27
114 36 56
22
95 194
14 14
194
32
36
95
114 241 42
38
10 8 9 11
10 42 8 44 7 39 9 38 11 32 fig. 32 - Heating circuit
37
fig. 31 - General view
126
277
16
278
27
114 36 56
95 194
14
32
241 42
38
10 8 9 11
fig. 33 - DHW circuit
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30 A
25
20
15
B
10
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
kW
30 A
25
20
15
B
10
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
kW
A = LPG - B = NATURAL GAS
H [m H2O]
6
5
B
4
1
A
0
0 0.5 1 1.5 2 2.5
Q [l/h]
A = Boiler pressure losses - 1,2 e 3 = Circulating pump speed
193
1kW
81
LC32 ABM01
123 95
62 LINK N L L N
°
T T °T
°
114 38 42 278
44
N L
126
32 16 230V
50 Hz
L N 1234
230V
AUX
138
72 139
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MODENA 38C HE
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
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ALL INSTALLATIONS
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It is QHFHVVDU\ that your heating system is serviced DQQXDOO\WRYDOLGDWH\RXUZDUUDQW\ and that the appropriate Service Interval Record is completed.
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38 cod. 3541G611 - Rev. 01 - 11/2015
EN
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Before contacting (XURWHUP please have available the
completed BENCHMARK document (located in the back of this manual),
boiler serial number and model detail.
Phone numbers:
Installer
Service Engineer
Please note - to avoid incurring unnecessary expense, in the event of a boiler shut down, check
this is not caused by lack of electricity supply, gas supply or low water pressure before calling our
Customer Service Helpline.
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