Batch Manufacturing Records
Batch Manufacturing Records (BMR) are essential to
any pharmaceutical or medical device manufacturing. These
documents allow manufacturers to track and document the
production process and ensure product quality.
From start to finish, batch records provide an audit trail of the
manufacturing process and the materials used. Thus,
enabling manufacturers to maintain control of the
production process and ensure regulatory compliance.
Batch:- A batch in pharma manufacturing is a specific
quantity of a drug product intended to have uniform
character and quality within specified limits. It can be
produced according to single or multiple production orders
during the same cycle of manufacture and is intended to be
available as a homogenous product.
A batch has a unique identification number that is clearly
identified and recorded during production.
Batch Manufacturing Records are documents used to track
production batches throughout the manufacturing process.
These records typically include detailed instructions on how
to manufacture a product, quality control procedures, test
results, and other relevant data.
This data is used to ensure that the product meets the
required specifications and safety standards set by the
regulatory bodies.
However, before the BMR can be created, chemical and
process manufacturers must first establish another
document: the master formula record (MFR).
Importance of Batch Manufacturing Records
1.Establishes a Product’s Quality Standards
2. Provides Traceability and Reproducibility
3.Enhances Product Safety
4. Ensures Regulatory Compliance
5.Improves Efficiency
6.Facilitates Communication
Types of Batch Manufacturing Records
There are various types of batch records. They are as follows:-
Master Batch Records: These records provide the
product's overall description and detailed manufacturing
and testing instructions.
Production Batch Records: These records provide
detailed instructions for each step in the process and are
used to record data such as temperature, pressure, and
time for each step.
Quality Control Batch Records: These records provide
instructions for testing the product and recording the
results of the tests.
Packaging Batch Records: These records provide
instructions for packaging the product and recording the
results of the packaging process.
Validation Batch Records: These records provide
instructions for validating the product and recording the
results of the validation process.
Batch Manufacturing Record includes batch manufacturing
record typically includes a batch number, product name,
date, operator name, ingredients, and quantities used. It may
also include the manufacturing instructions, batch yield, in-
process testing results, packaging details, storage conditions,
and expiration date.
When properly structured, every BMR should comprise the
following sections:
1.Bill of Materials
2. Crucial Dates
3. Manufacturing Process
4. Hazards
5.Quality Control
6.Equipment
7.Maintenance Guidelines
8.Batch Details
9.Compliance Record
Practices for Batch Manufacturing Records
1. Follow Good Documentation PracticesDefine
2. Process Steps.
3. Keep Records of Production Output
4. Monitor Equipment Performance
5. Track Raw Material
6. Use Standardized Formats
7. Monitor Production Costs
8. Audit Manufacturing Processes