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    RDSO Approved QAP_Spherical bearings_New Jubilee Bridge

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    133 views20 pages

    RDSO Approved QAP - Spherical Bearings - New Jubilee Bridge

    Uploaded by

    Sandesh Kulkarni R
    RDSO

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    @efiaist / Tele DOT-2485705(0) 2452426(Res.) Rey -€2122(0) €3122(Res } ‘Bat / Fax © 91-0522.2455705 E mall dsb2rdso@gmail.com caret eae — a Hare Seer aftecd sie are det sean — 226011 Government of incia- Ministry of Railways Research Design & Standards Organisation Useknow 226011 No, CBS/InspWBGIE.Rly Date: 2<~-03-2014 Dy. Chief Engineer /Con/JB Eastern Railway, Sealdah Sub: Approval of QAP of Spherical bearings for construction of Jubilee Bridge Superstructure Ref: Your office letter no. DCE/Con/JB/Superstr/ 4831 dated 16-01-2014. QAP submitted have been scrutinized and found to be in order after minor corrections. One set of approved QAP is enclosed for your reference and records. DA: As above (8.K.Mahaur) AE (B&S)/ Inspection For Director General (B&S) we Copy to M/s. Mageba Bridge Products Pvt. Lid., 45, Jnowtala Road (New Name. Fazzul Haque Sarani), 3° Floor, Kolkata-700 019. Ty =n PT (B.K.Mahaur) AE (B&S)/ Inspection For Director General (B&S) 940 | :ebed 2g panoiddy. 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ANL ved | somoaruon | Si!0R0 ee eo SOE] yore suena wns ae asad SOU-C200.-NI ~_$-08 E6/00L-NI1-5 9H] ¥5z0 O6ze-eE0 FON x y10z 10°04 -ereaT Tari Bua ws-001007 soaeez00. pou eezo0: i Sono eH a 608 1007 “10 te.000-Nr ~~ oot pipe eo sy inva ama Fe-ow e€2000-N ~iw-ses00eNri-vis) “Prd sonpoud abpua #968 cea ese eee ~~ seuppy pay ouey snizesnven| Nv a dONVUNSsV ALITVNO Buieeg jesueyds sang og reve :hq panouddy gyogabeg gp/(u0o! | ‘Ag pon LOZIOIOL yp ov KintBEY ey wi Bey. ae) Py Mls}ex q ret 600 || emaynumyy | Dame paroudde = = yorum | PHAN | o: Bupcoy ciel sae OTE zone ed | semua emery | AMI AML |———aphacip | vorsua | PIMEN | cre rect na | pono ody ‘iossy| Tione ‘jeoncle E Fee eco ee ane ion | — femtes — | Komen, | umorzsouroe | MS | seumirucye poroidde od cy | SWOPE Dunes Aiud 10 Guyed CurmreyoWtg , UsBOSLC x2 WS \ Sunseia more z y i T ohaerava wrs9.6o 0 fongers | femur ant | (om) ustoor vay | wmEnuEN | zzees na — | Aeon) 400 yo eau) pasa a a Sipe nono pus fewer | Kenmore an | - Sodnenes fry | 20MIN Yen Rupees 501 soo i wannwiday paeti io La Aempry | Aeaeare an | os0c'sr9 zo's1 -ainpe}uey wap sid Sue] am jus 950480 Sup vo 20 i 200] PETE 5 981m aBe}s JonjU09 Ayjenb sse901d-uy (\1-28eS-90):z-010e | fH yi02' 10 oF -97eG] i Fen707] #920 062e-€20] Fon xe) Oud UKdS-#€200/ sesret-/6uueoqarr1o4| aE 61000/-F/>0>| FoN'20q) PUO'd 200}: pie"PEOI BIEYMOUTSy ‘Bong aanane Temien wise3| 01d abpiig eqabeU jaaforg| syeuoysn9) ‘SSaIppY Puy ourey §.101n}2e4nueR egal eu , NV’ i TONVUNSSV ALITVNO Buljeog jeoweyds pioag fom eel WS an taaby Sauna yoyo 450 ye aN aa) \\ ‘oule} "REY Ph 4 = J8} 910 9 -0Beg, MS ange ta :hq panoiddy dy se cent mS Cra. nozio/0r oe De iciee INT ‘oreo O40 Bap ‘ t ‘ousginjp mes! oy yoooud 0 eoKs =r, at = ‘deg osnaejnuew | oneaupeds ovotAjod Jo din dew ou 1a 0819/09 vo jewion yoRquoo orp sod sy opec by an pes Baton pe : = = ws — | gtd, | ssmcxmmn | amnen azcrsiv] oor werk a ww a sanpupny | Gawer 9) 200| oor oxpedusp eq press etaieon in WY ‘90 919220 8 Se c af {86 uo LA pur shad Banseo a - sana xu oinp on ous fommosaa | Grmosca | pumuneiodey | funy 9 seas OSCR 28 2 RHC IERIE +o, 0010813 Ma ee ‘4 t paods you 41.189} geoff) lsehv MLLSY 8 1g] o air (7 #80 0) 5986 5) aah 1 _ cel tseaosor | (overs | reunion | BONY | onpemuen | onenitiy im |aentoreromirs | — ; ‘ eae ea + am 4904, peOT| aaa Pre (s89) osau J Yat wssatSb dasa uonsadsur- ~~ poz 100% Fea] 7 iL Fewr07] sou-eezoornr-zenwi]__S0u SedoozNrT- sores a0 OBee FO Fon x03] "ONG UNAS CEL00/] szgrel-t1/Suueagrarnol| sOu-ee200L 9-0u e€/002+4 6 F0002-21e 034 Fon's0q| “pwO'd] SOU ee200/+ 20-€8100/ {6014 pie beou ERENT" SH| 26 pu eenanr| = ‘Aempey wieise3] 9-OU CEZOO-N-ETSVSY]———_LONFEELOOLNEE-Y Zia] PrT We sronpaid a6pua eqoseuy ‘a20fo1a yowo}sng seuy-Bumerq sso.ppy puy oweN s,104n)oe4nuen Bqabeui . NVvu JONWHNSSV AJIIVNO Buleag jeouayds omen Doron magebo SA Ki 006590429286 2008-08 180 3755:1981(E)" Table 2 ~ Mechanical properties at ambient temperatures on 28 mm thick test blocks | By chotce according to the order | Yeperviatt | sonata erangtn | eongston | ‘Reduetign ot | tweet | Stes grade oe aang | Re, max Pa Amin Zriy KV ie L | | | 200-400 200, 400-550 28 | 40 0 00-0040 | ms 100.80 a 2 “ moaso no 450.09 2 3s 2 aceon 220 5000 2 * s aroaso9 m0 s0.a00 8 2 2 aro.agone.9 70 0289 8 2 2 20.5608 uo 50700 8 2 2 ont 9 wo 550.700 15 4 _2 '» reauires mechanical properties are obtained [rom 28 mm thick standard test blocks, cest either separately om, attaches to, the casting they represent. The test values fo exhibited therefore represent the quality of steel from uible® the castings were paured: they do not necesearly represent the properties of the oatting themaalves, which may_ be affected by solidification conditions and rate of cooling during heal treniment, which in turn ere influenced by casting | thickness, size and shape, if the thickness of the casing is considerably greater then 26 mm , the application of the | suppiementary requirement in 8.8 of ISO 4980:1988 should be taken into cons bien tarnpet ture wae taken af 23°C 45°C jor restrict the chemical composition and may ba ordered to ensure uniform weldebilty For grades 270-480 and 270W-A80W, the casting will have an R, of 260 MPa and a9 Ry of 500 MPaA850 MPa, In sections frem 28 mm up to 40 rm. | ©) for grades 940.550 and S40V/880W, the casing wil have an Ry of 300 a and an Re of S70 MPH-T20 MPa, in Chetan Fer 2d sn upto 40 | 5) et SAK (008530 282562008.04.06 9 10:94 ANNE XKURE-B Weight of test lots Mass and toleran: Certificates Test reporis shall provide the required tracesbility of the castings they represent Chemical analysis for residual elements Proof stress at 0,2 at elevated temper Brinelt hai products) iness test (specific 10 certain Brie harcness test Impact test at low temperatures The homogeneity of the test lot shall verifies by hardness test carried out on 5 % of the castings (or at five castings) ar test lot 998 ‘Type of heat trestment Details of the treatment Quenched and lemperad castings Prior agreement relating to major repair welds Weld maps (Sketches) Liquid penetrant inspection Magnetic particle inspection Radiographic examination Uttrasonic inspection Suriace roughness Examination of weld preparation and re- pair weles 8.10.2 Magnetic tests 88 Test Bose 9.408 Pressuresighness Table 1 — Chemie! compotion requirements of cat steel grades Chamieleompoton[% on fame) stesi gate * [els]? fs tw le eels 200-400 - | - - 0,035 | o035 - - - - 0-200 935 | 190 | oe | oss | coos | ono | cas | ome | cas | ons wsb-a08 = je |= fom | ams |e [| | nosso | oa | oo | oms | oa | oas | om | ors | ons (273-480 | - 0,035 | 0,035 = - = - zro-esgu a0 | cas | cons | oa | oas-| ozo | one | ops 30-559 ~ |} - | = |ome| am] - | = | 138 pron oas | m0 os | ons | o4 | 2s | oa | ons | ons 1) The hace cheical empsienn the novel grade hl ela ote davaion ee Peciecone 21, ste! rotcton ofcuien now 026% an eran of O04 Yomaganeossion faeces i 6 pre, 't mamum af 1209 rane HoOaeaT ea manganee eve 3) Masur cost rest! ements te am atch el net necen nse EXURI ve (vonuqu0s 09 04) ‘Awo sjonpoud Bu} 0) eAeOHIY ‘sjonpond yey 01 Ard 1ypo ye 40, “soydde Yonooup Buyos ou) oF (1) 9=49A84E,) UOHOONP OK} URL OOD = SINPIM LMA SIey pH PUL Uns “HEHE 40 nea ou UNF = PIN Lg jeied tyGuens jaedu o1f 104 sonjea yim sonTenb pu sopedB [9}S Jo s}onPoId Buoy pue yey 404 ainjesochus, yua!quie ye Soniodoid jesrueKjooWN ~ J o1AE, ona > a CT Co = oe] ove ] 0c [ov | ow | om] oosor| sons con roar | eco mau sox | sxe | ome | oe | sic | ace | soe no sesr | 009 or0ct soe | az | ane | ose | sic | ser | see oapese | ors evory = | ace | see | ace | aie | see | soe oow esr | cba erour = | siz | ome | sie | sic | se | see eases oraavar | coscioiv | oasrocr | sor | soz | sve | sez | oe | ove | sez rua Oso 00r | OMS more | ovs el OED * soz sz see sez she 92, ™ = | gmoroae | omserooy | ooseaur | oosmace | - | soz | siz | sce | suz | ove | ssc raves ct O6F 81 Ove | 00S oF OSE goro9c | orsorose | Gob sub ‘sob 568 sie he jz ersezs o6y ove | OOSLOGE | OIS1O9F | Ors >9E = sub sab sor sie oe jz — 2 | cavavave | ooserose | oiserose | arson | - | sar} so ] sor | siz | siz | se ursezs ons ons | aos soon s | ones os | ors onze ae | ce c> | one | one~ ove | ove | vs (a) pove:é-S2001 NA ipplied under license by NEN to: -cumant has been su iliotheek 2008/12/18 Bouwdlonst Rilkewaterstaat Bi Dit document ie door NEN onder licentieverstrekt2an: | This do RNNEXURE-D EN 10025-2:2004 (E) Table 4 - Chemical composition of the product analysis based on Table 2 ne of ferrominalproaut | % | | % |) % | oe fom deoxl- ‘thickness in mm mex.|max.| max. | max. | max. | max.| max. sito | Pe | According | Accoring ste |>19 [oat EN r002-1 | EN 10082 yee lean nd | Er 10260 ee [sess frome ew fase Jore [aa —| - [om | ons ona Pans [am] (SESE tere Jee Jose Jose jose | = | 2] soi | aete | ave aan |: | | > | 150 | 0.035 | 0,035. - 0,60 - saa |iom7 er fora fore foao I | ‘oot JPN [ozs Joze [025 | - [100] oows | ons | oma loa | - jrows fen ozs oar for | > | 180] 2000 | ooeo ome | 290 | z jrows_ier__joat_[nzr_foat_| = | 190] sos | oes | = [oso| - | [some [eto ear [ice fae | onl ame lene Tams taal ‘sa aaj Joa Jaw [86] 17| oo | oe | tne | oan) | i= oz fem fam Ge | ym [ome | ane |S ate): jae aae_|oz [ame [a6] 70] ome fons | 2 [om] [oso [Foz Yoae [oa [om +20 | 0000 | 004 | over | oso | Timing steels not permitted; FF = fully kiled steel (see 6.22). For sections with nominal thickness > 100 mm the C content by agreement j See option 2. For long produets the P end S content can be 0,008 % higher. Fer long products the max. S content can be incressed for improved mechinablty by 0,016 4% by agreement if the ‘steels treated to modify the eulphids morphology and the chemical eomposttion shows min 10,0020 % Ca. The max. value for nitrogen does not appl oF altinatively min, 0,013 % acié soluble bincing slements shall be mertioned in the ly the chemical composition shows s minimum tatal Al content of 0,015 4 ‘Alor sufficient other N binding elements are present. In this case the N inspection dacument Cu cen “ot nt @bove 0,45 % may cause het shoriness during het fomning, ‘other slarnents are adced, they shall be mentioned on the inspection document, For nominal thickness > 180 mm: C = 0,22 % max. Forg table for cold roll forming (see 7.4.2.2.3): C = 0,24 % max, ickness > 30 mm: C= 0,26 % max. | For nominal ao ‘ ||, Applcacleforiong products ony L_The ste! may show a Nb content of max. 0,06 %, @V content af max. 0,18 % and a Ti content of max. 0,06 %. 24 Ditcecamentis door NEN onder lcente veratekt een: This document has been supplied under icense by NEN to: Bouwdienst Rikswaterstaat "Bibllotheck 2004/2018 ‘0002801880 ANNEXURES pea > 2 ang Se LS DR: ees seu Ut ANNEXURE-F- = Page 5 EN 10250-2:1999 3.2 Product analysis ‘The product analysis shall not deviate from the specified cast analysis (see Table 1) by more than the velues specified in Table 2 (see 9.2 of EN 10250-1). 4 Heat treatment Heat treatment details are given in Table A.1 for Table 1: Steel grades and chemical composition - cast analysis” (Chernieal composicion % (mlm sige: c si |M P [slo |mo Ja fonmor [as Max sex [rte | mix |xtx [ar | 5 Min [Number | I Lf | Mex [rose [cavme? [oss [ivomm [eas [oos [aso [ome [aso [aa [aoa [ume [ot me 10x 030 [oos [oso [ons |omo § [reso oat [oss [iomm ons [oso [oar [eso [ass [ome ai7«024 [oa | oadware cos [oso [aio oa fos |= oz219028 | 040 | o¢owoz70 aos | o40 |oro |oso fos | - o72:0029 | 040 | a400070 ass [oan | oto [oso fos |- 0.27 100.34 | 040 | 0,50t00,80 | 0.045 | 0,045 | 040 | 0,10 | 0,40 | 0,65 [- aszwars |o4o |osowosn Joss Joos Joao foro fom loss | - os2m039 | 040 |asowoae |ooss | onss |om foro joao Jos |- 037 044 | 040 5010 0,80 0.043 | 040 | 010 | 040 | 063 - 0420050 | 40 | 05010080 avs |o40}oio |oao Jom | - | oatmns0 2 80 ons foe {ono [oso foes | - 047055 | 0.40 | o6o090 | a0 oc [04 |oro | o40 | oe |- 0.5210 0.60 | 0,40 | 0,60%00,90 | 0,085 | 6.085 | 040 | 0.10 | 040 | 063 \- cos as7-9055 | G40 [osowose | ons [ons [os loro law los |= \ [or m08s | 040 | o¢0m0s0 203s | oso [o10 [oan | oes [:n7% | oseca: [ow | iaownes 0035 [oto [oro [oso [oss |- [ins [ms [arrwoas [ee [usooiso [eos [eas [awe [aoe Tew [os [a | acts opto of eater he denen lumina, vdham an isbum aay be added day es comin for | ves ncn Tale | shal ot beaded tte wl soho bw agreement oe Pucinees taeop for Seoupese ‘ "For frgings with an equivalent diameter thickness > 100mm the carton core shall be agreed between purchaser and supplier 9881 08-2000 ANNEXKURE-G Page 2: EN 00882: 1995 {ponuquoo) 1g 060d 90 ‘S9}0100) 305 He tt = sr gy [orserozs] oo | oz | x | a 00 os L. 204 0, oo | oe | a | 6 | sews | e-rtorommorx |__| |» or} o0z 61 038 “| = Z oz | om | © 2 oe or oy for ooza| ox | oe | x | 4 0 08 a = 2 $94 294 voz | oe | zi | H | toms | execionmnocx fp} |» ov — | 002 01 038 | ~ = = oz | ov | 9 9 ou ozs | ov | ox | o | a 09 06 = 80, 54 o or oo | oe | | on | wars | zerauommoox [eeeeieeees SESSensEn 000 or ove | ee OE = = oe | oz | 9 9 oy wor nors| om | om | a | 4 9 o - & |} * pene et dl won 294, oz | oze | zi | 4 | storms | zar-eiown a ov | 090 0) org} ff mee = = oz | om | 9 3 oe | oz | x | 0 os ee 04 204 ov or | oz 0 ovs| oze | ow | zi | 4 | ove | zatcnommocx = = occ | oo | 2 9 °F sr [osm oes| ose | ow | sx | a 09 o }-— oe 204 804 ox | oe |e | Hn | some | z-et-siommuocx [ase om ov | 099 01 os sj S = = | oz | ow | 0 9 (on 594 = = sv sy [oss oos| ose | oz | 9 2 oct zreuwovx. eqn owen stoynubisop jwors ORNNEXURE- ‘Table S: Chemical composition (cast analysis) of austenite stainioes stosle : Percarages by mass Standard graces Kioone-s [vaso | cos 018 | <0 | 2200 | ops | amie X2CrNiNtE-7 | 1.4818 <0030 | s 1.00 < 2,00 0045 | £0015 X2GrNi6-8 | s4s07 =0,030 1.00 52.00 ope |< 0,015%) acai [esse [somo | s1e0 | ea00 | aos |< oniem X2CrNINIB-10 I 50,080 sto | s200 | om | < 00155 XBCrNHEO | £007 sto | 2200 | oms | [ae 80 e081 See 50.8087 RD tp faaso. 42-70, nao, : oe f Ag S02270.4680, N50 35064 |seoiso sso5- : |B, 450 Nine terial group 1 with n AEF | Material rou 1 wth te Bs ssonne lage 15% |} corse oe SOPTR sa06 |= 400 Nimm? to S50 Nimm? ans CEV <0,35* Rou 235 Nin A202 48 Fang 3 235 Nie "2304 = 500 Nini t 780 Nina 803 EN 1086-1 Bog B 350 Nimme 1.4308 [aS3e% PS 48 ISO 898-1 | See ISO 898-1 uo 1s 42-50 180 3508-1 | see 10 506-1 [ee 150 805-1 [See150 B0e-1 pr lazso 150 36064 See ISO 38064 ut Cuzna7 EN 12166 [2 > 370 Nimm? i 10508 EN 575-3 2,» 100 Nimm? 754 Eyre? [i> 230 Nine S Vates For te ee anal, > _omer lena orig ere ed they sabe repented nr inpecon dosent (© 1S0 2008 — Al rights reserves ISO/TR i8€02: oO —_——- ANNEXURE Table 1 — Grouping system for steels up | Sub-group | Tye of stxol | S991 8 species minimum yt strngth gy 480 Winn? ¥ ana win availa h |csozs |sicogo Ning te | Mo 0,708 $0,045 Ps 0.085, cu soe Nis0.52 crs0.3(0.4 Nb 0.05 veot® [isos % | | | 1.1 | Steets with a specified mini imum yield stength Rey £275 Nim? 12 | Stels wits a specie minimum yl sens 278 Ninn? « Ry © 360 NI | Nermlized fine-grain steels with a specified minimum 13 Yield strength Rey, > 360 Nimme | ‘sis with improved atmospheric corrasion resistance whose ‘analysis may exceed the ‘quirements forthe indlvaal elements as Indicated in group 1 grain steels and cast steels with a specified minimum yield strength Reps >360 Nimm2 | Thermomechanicaly treated fine-grain steels y and cast steels win a specified minimum yield ‘sirength 360 Nimm? < Rgys< 480 Nimm2 | Trermomechanicaly treated fne-gran Sisols end cast Sadie Win @ specified minimum yield | strength 24> 460 Nimm? Suerened and tempered and preciptiaion-hardened fe- grain Slous @xoepl Sainloay Wisuls Wi | | Thermomechanically tresied fine 2 Specified minimum yield strength Ray, > 380 Nimm2 Suerchec, and tempersd fregrein stoels win = specifod “minmun Wed strength 360 Nim? < Rg, <= 880 Nimm2. 32 |Quenches ang tempered fine-grain steele with a specifed minimum yal stength > 899 Nimm2 iptation-harcened fine-grain steels exoeoi Slaniess sissle [Low vanadia Blloyed Cr-Mox(Ni) stesis with Mo 20,7 % and V0.1 % 43 | Steels with Grz0,3 % and Nis0.7 % | 42 [Steele with Or 50,7 % and Niz 1.8% [ [creo ssa ee of vanadium wih © S035 151 | Steele with 075% = Gre 18% and Moao7 © 52 __| Steels with 1.5% < Cre 35% and07 %

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