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Fibre Cement Sheet - Lightweight Concrete Sandwich Panels - Specification
Fibre Cement Sheet - Lightweight Concrete Sandwich Panels - Specification
ICS 91.100.40
© BIS 2023
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Cement
Matrix Products Sectional Committee had been approved by the Civil Engineering Division Council.
Fibre cement lightweight concrete sandwich panel is produced under ambient conditions having density
between 500 kg/m3 and up to 1 000 kg/m3, and primarily used for the construction of non-load bearing
partition walls. Some of the advantages of these panels are lightness of construction, faster speed of work
compared to brick masonry.
This standard covers manufacturing, performance and quality requirements of the completed panel. This
standard also covers standard connection and joinery materials necessary for testing. The standard specifies the
components for the sandwich wall panel that consist of two fibre reinforced cement facing sheets of nominal
thickness in range of 4 mm to 6 mm thickness on either sides of a lightweight concrete core. These panels have
a unique jointing system that facilitates rapid construction and are fully cured at the factory itself.
The concealing work for internal electric conducting and plumbing, etc are not recommended with these fibre
cement lightweight concrete sandwich panels in view of the limitation of thickness of the sheet.
In the formulation of this standard due weightage has been given to international coordination among the standards
and practices prevailing in different countries in addition to relating it to the practices in the field in the country.
The composition of the Committee responsible for the formulation of this standard is given in Annex G.
For the purpose of deciding whether a particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance with
IS 2 : 2022 ‘Rules for rounding off numerical values (second revision)’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
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IS 17908 : 2023
Indian Standard
FIBRE CEMENT SHEET — LIGHTWEIGHT CONCRETE
SANDWICH PANELS — SPECIFICATION
1
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IS 17908 : 2023
RECESS WIDTH
25 TO 35 mm (± 0.3 mm)
RECESS DEPTH
1 TO 2 mm (± 0.3 mm)
FIG.3
Fig. TYPICAL RECESSED
3 Typical EDGE Details
Recessed Edge DETAILS for
FOR Sandwich
SANDWICH PANEL
Panel
2
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IS 17908 : 2023
4.4 Ground Granulated Blast Furnace Slag 5.1 Raw Material Mix
Ground granulated blast furnace slag conforming The raw material mix design indicating the proportions
IS 16714 may be used. of various ingredients should be worked out carefully
keeping in view the desired physical properties of the
4.5 Fibres finished panels.
a) Discreet elements like cellulose fibres, synthetic
fibres, mineral fibres, etc which are randomly 5.2 Batching
dispersed, The quantities of various ingredients should be
b) Continuous strands and tapes, and proportioned on the basis of their mass weight, with
due correction being made to the quantity of solid
c) Nets or webs.
ingredients on account of their inherent moisture
4.6 Water content.
The water used in the manufacture of the sandwich 5.3 Mixing
panels shall be free from matter harmful to concrete or
The ingredients shall be mixed in a mechanical
reinforcement, or matter likely to cause efflorescence
mixer. The dry ingredients like reinforcement fibres,
in the units and shall meet the requirements of IS 456.
aggregates, fly ash, cement and other additives shall be
4.7 Aeration Agent fed into the mixer first and thoroughly mixed to ensure
even distribution of cement. The appropriate amount
The aeration agent shall be of such chemical composition
of water shall be added thereafter continuing the
that is capable of producing stable aeration cells in
mixing. The aerating agent, which is made by blending
concrete, which can resist the physical and chemical
the aerating agent concentrate, water and with or
forces imposed during mixing, transporting, pumping,
without compressed air in predetermined proportions,
placing and setting of concrete. The aeration agent
calibrated for a specific discharge rate, shall be added
should meet the requirements of 9 of IS 9103 and the
in measured amount to the slurry of cement, fly ash,
aeration produced shall be stable for duration beyond
fiber and water in the batch mixer as prepared above.
the final setting time of Portland cement. Such agents
After an additional mixing to get uniform consistency,
shall be completely harmless to concrete and embedded
the slurry form of foamed cellular concrete of desired
steel reinforcement and be nontoxic, non-flammable
wet unit weight shall be ready to be poured out into
and biodegradable.
forms/moulds, etc.
4.8 Additives These materials shall then be poured and sandwiched
Additives as enlisted below may be added as and when between a pair of fibre cement facing sheets which shall
required: be separated and supported by using conventional jigs
and fixtures.
a) accelerating, water-reducing admixtures
conforming to IS 9103, The adhesion between the core material and fibre
cement sheets is achieved by inorganic bonding with
b) integral cement waterproofing compound
core material while manufacturing the sandwich panel.
conforming to IS 2645, and colouring pigments,
The panels so prepared shall be allowed to harden for
c) gypsum as per IS 1290,
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IS 17908 : 2023
INDENTATION DEPTH
CORE FACING
MATERIAL SHEET
4
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IS 17908 : 2023
6.4.1 Three Point Loading Following optional tests may be carried out as per the
mutual agreement between the manufacturer and the
When tested in accordance with the method given purchaser based on the requirement of application of
in Annex C, the minimum bending strength of the the sandwich panels.
sandwich panels shall be as specified in Table 3.
Table 3 Bending Strength Using 6.6.1 Axial Compression Load
Three Point Load The minimum value of the axial compression load shall
(Clause 6.4.1) be 100 kN/m for 50 mm thickness and 125 kN/m for
75 mm and 100 mm thick sandwich panel, when tested
Sl Sandwich Panel Thickness Minimum Bending Strength, according to Annex F.
No. mm N/mm2
6.6.2 Tensile Strength
(1) (2) (3)
The minimum tensile strength perpendicular to
i) 50 3.5
surface shall be 0.25 N/mm2 for 50 mm thickness and
ii) 75 2.5
0.20 N/mm2 for 75 mm and 100 mm thick sandwich
iii) 100 2.0 panel, when tested according to IS 2380 (Part 5).
6.4.2 Uniformly Distributed Loading (UDL) 6.6.3 Screw Withdrawal Strength
When tested in accordance with the method given in The minimum screw withdrawal strength of sandwich
Annex D, the minimum uniformly distributed load panel shall be 0.3 kN, when tested according to IS 2380
bending strength of the panels shall be as specified in (Part 14).
Table 4.
6.6.4 Sound Transmission
Table 4 Uniformly Distributed Load
Bending Strength The minimum sound transmission shall be 32 dB for
50 mm thickness and 36 dB for 75 mm and 100 mm
(Clause 6.4.2)
thick sandwich panel, when tested according to IS 9901
Sl No. Length Minimum Bending Strength (Part 3).
mm N/m2
6.6.5 Thermal Conductivity
50 mm 75 mm 100 mm The maximum value of the thermal conductivity shall
(1) (2) (4) (5) (6)
be 0.35 W/m-K for 50 mm thickness and 0.30 W/m-K
for 75 and 100 mm thick sandwich panel when tested
i) 3 000 1 000 1 250 1 500
according to IS 3346.
ii) 2 700 1 250 1 500 1 750
iii) 2 400 1 500 1 750 2 000 6.6.6 Fire Rating
The minimum fire resistance rating shall be 60 min for
6.5 Impact Test 50 mm thick; 120 min for 75 mm and 100 mm thick
The sandwich panels when tested for impact test as per sandwich panel, when tested according to IS/ISO 834
Annex E, shall comply with Table 5. (Part 8).
5
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IS 17908 : 2023
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IS 17908 : 2023
ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
269 : 2015 Ordinary portland cement — (Part 1) : 2013 For use as pozzolana in cement,
Specification (sixth revision) cement mortar and concrete
(third revision)
455 : 2015 Portland slag cement —
Specification (fifth revision) (Part 2) : 2013 For use as admixture in
cement mortar and concrete
456 : 2000 Plain and reinforced (third revision)
concrete — code of practice
(fourth revision) 4905 : 2015/ Random sampling and
ISO 24153 : 2009 randomization procedures
1290 : 1973 Specification for mineral (first revision)
gypsum (second revision)
8041 : 1990 Rapid hardening Portland
1489 Portland pozzolana cement — cement — Specification
(Part 1) : 2015 Specification: Part 1 Fly ash (second revision)
based (fourth revision)
9103 : 1999 Concrete admixtures —
2380 Methods of test for wood Specification (first revision)
particle boards and boards from
other lignocellulosic materials: 9901 Measurement of sound
(Part 3) : 1981 insulation in buildings and
(Part 5) : 1977 Determination of tensile of building elements: Part 3
strength perpendicular to Laboratory measurements of
surface (first revision) airborne sound insulation of
(Part 14) : 1977 Screw and nail withdrawal test building elements
(first revision) 12089 : 1987 Specification for granulated
2547 Specification for gypsum slag for the manufacture of
building plaster Portland slag cement
(Part 1) : 1976 Excluding premixed lightweight 12330 : 1988 Specification for sulphate
plasters (first revision) resisting Portland cement
(Part 2) : 1976 Premixed lightweight plasters 12679 : 2021 By-product gypsum for
(first revision) use in plaster, blocks and
2645 : 2003 Integral waterproofing boards — Specification
compounds for cement mortar 14862 : 2000 Fibre cement flat sheets —
and concrete — Specification Specification
(second revision) 16714 : 2018 Ground granulated blast
3346 : 1980 Method for the determination of furnace slag for use in cement,
thermal conductivity of thermal mortar and concrete —
insulation materials (two slab, Specification
guarded hot-plate method) IS/ISO 834 Fire-resistance tests —
(first revision) (Part 8) : 2002 Elements of building
3812 Pulverized fuel ash — construction: Part 8 Specific
Specification requirements for non-load
bearing vertical separating
elements
7
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IS 17908 : 2023
ANNEX B
(Clause 6.3)
METHOD FOR THE DETERMINATION OF DENSITY
ANNEX C
(Clause 6.4.1)
METHOD OF TEST FOR THREE POINT LOAD BENDING STRENGTH
8
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IS 17908 : 2023
ANNEX D
(Clause 6.4.2)
METHOD OF TEST FOR UNIFORMLY DISTRIBUTED LOAD (UDL) BENDING STRENGTH
9
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IS 17908 : 2023
MS BOX
40 x 40
MS ROD
2B
10Ø x 150
MS BOX CHANNEL
WOODEN LOG 50 x 50
50 x 50 x 600
SANDWICH
PANEL
50 mm
B B B B B
A
L
KEY :
10
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IS 17908 : 2023
ANNEX E
(Clause 6.5)
IMPACT TESTS ON SANDWICH PANELS
E-1 DETERMINATION OF SURFACE that when at rest the impactor just touches the face of
DAMAGE AND PERFORATION BY SMALL the specimen as shown in (see Fig. 7).
HARD BODY IMPACT The impact position should be the center of sample.
Raise the impactor to the angle of swing required for
E-1.1 Principle
the impact energy being tested as shown in Table 8 and
The test is to determine the resistance of the sandwich Table 9.
panel to damage from impact by small, hard objects. An
Release the impactor once only and prevent it from
impactor weighing 3 kg, with its head being a 50 mm
bouncing.
diameter steel sphere, is swung to impact approximately
perpendicularly to the face of the panel. The nature and Table 8 Angles of Swing for Small Hard Body
extent of any damage to the panel is recorded. Impact Test — Surface Damage
(Clause E-1.4)
E-1.2 Specimen
One sandwich panel shall be taken each for surface Sl No. Impact Energy Pendulum Head Angle of
Drop Height Swing
damage and perforation test.
N.m m
E-1.3 Apparatus (1) (2) (3) (4)
The apparatus shall comprise the following: i) 3 0.10 33.6°
ii) 5 0.17 43.8°
a) Impactor, having a head comprising a 50 mm
diameter steel sphere mounted on a shaft not
exceeding 20 mm diameter, weighed to bring the Table 9 Angles of Swing for Resistance to
total mass of the impactor to 3 kg. The head shall Perforation Test
be mounted as a pendulum 600 mm ± 1 mm long,
(Clause E-1.4)
as shown in Fig. 7, from a bearing allowing it to
swing freely in a vertical plane. Sl No. Impact Energy Pendulum Head Angle of
Drop Height Swing
Perpendicular to the plane of the specimen, but
prevented from sideways movement, the arm of N.m m
the pendulum shall be in the form of a metal rod (1) (2) (3) (4)
or tube of approximate mass 1.3 kg/m length. i) 5 0.17 43.8
The centre line of the pendulum arm shall meet
the shaft of the impactor head 125 mm from the E-1.5 Expression of Result
centre of the 50 mm sphere. At least 80 mm of No damage like indentation, delamination, fracture
the shaft of the impactor head, between the sphere of surface, etc shall be found. There shall be no
and the attachment for the pendulum arm, shall be perforation. Measure the depth of indentation to the
unobstructed to facilitate penetration. nearest 0.1 mm.
b) Support frame for impactor, to allow impactor
pendulum to be positioned as required for test, to E-2 DETERMINATION OF RESISTANCE TO
hold pivot of pendulum in position during impact, DAMAGE BY LARGE SOFT BODY IMPACT
and incorporating release mechanism to control
E-2.1 Principle
pendulum’s angle of swing (see Fig. 7).
c) Measuring instrument, to measure the depth of The test requires that the sandwich panel is subjected
indentation to the nearest 0.1 mm. to impact from a soft body impactor in the form of
a spheroconical bag capable of being swung at the
NOTE — A convenient instrument for this purpose is a dial
gauge mounted in the middle of a reference bar with a flattened
specimen to determine the resistance to damage. The
knife edge at one end and a single rounded point contact at the impact is applied by a bag, suspended from the test rig.
other, forming a 100 mm bridge. The bag is positioned so that when at rest it just touches
the face of the specimen at the point of intended impact.
E-1.4 Procedure
Install the sandwich panel vertically with all edge fixed. E-2.2 Specimen
Set up the test apparatus at the impact position, such One sandwich panel shall be taken for damage test.
11
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IS 17908 : 2023
BUFFER
LINES INDICATE
IMPACT FORCE
GAUGE
ADJUSTABLE HEIGHT
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IS 17908 : 2023
Ø 80
EIGHT SECTIONS
600
0
40
Ø
LEATHER BOTTOM
Ø 120
8A FILLED CLOSED BAG 8B EMPTY OPEN BAG
PULLEY P1
PULLEY P2
α<
65°
2
C
BLE
CA
CABLE C1
WINCH T1
SNAP - HOOK
RELEASABLE
FROM A DISTANCE
HEIGHT H
DROP
PARTITION
SPECIMEN
WINCH T 2
13
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IS 17908 : 2023
ANNEX F
(Clause 6.6.1)
METHOD FOR THE DETERMINATION OF AXIAL COMPRESSION LOAD TEST
14
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IS 17908 : 2023
1500
300
50
All dimensions in mm.
Fig. 10 Axial Compression
ALL DIMENSIONSLoad Test
IN mm
FIG.10 AXIAL COMPRESSION LOAD TEST
15
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IS 17908 : 2023
ANNEX G
(Foreword)
COMMITTEE COMPOSITION
Cement Matrix Products Sectional Committee, CED 53
Organization Representative(s)
In Personal Capacity (House No. 131, Sector 11D, Shri V. V. Arora (Chairman)
Faridabad 121006), Haryana
All India AC Pressure Pipe Manufacturers Shri N. Kishan Reddy
Association, Indore Shri P. S. Kalani (Alternate)
Ambuja Cements Ltd, Ahmedabad Shri J. P. Desai
Shri B. K. Jagetiya (Alternate)
Asbestos Information Centre, New Delhi Shri Durgesh C. Sharma
Brihan Mumbai Municpal Corporation, Mumbai Shri Vishal Thombare
Central Pollution Control Board, New Delhi Shri J. S. Kamyotra
Shri P. K. Gupta (Alternate)
Central Public Health and Environmental Engineering Representative
Organization, New Delhi
Central Public Works Department, New Delhi Shri M. K. Mallick
Shri Divakar Agrawal (Alternate)
CSIR-Central Building Research Institute, Roorkee Dr S. K. Singh
Ms M. Surya (Alternate)
CSIR-Structural Engineering Research Centre, Dr P. Srinivasan
Chennai Dr B. H. Bharatkumar (Alternate)
Delhi Development Authority, New Delhi Representative
Directorate General of Factory Advise Services and Dr Champak Bhattacharya
Labour Institute, Mumbai
Engineers India Limited, New Delhi Shri Anurag Sinha
Shri Vikram K. Gupta (Alternate)
Everest Industries Limited, Noida Shri Y. Srinivasa Rao
Shri Jawahar I. Rawtani (Alternate)
Housing and Urban Development Corporation Shri N. L. Manjoka
Limited, New Delhi Shri Akhilesh Kumar (Alternate)
HIL Limited, Hyderabad Shri R. Pradeep Kumar
Dr D. Satyanarayana (Alternate)
Indian Institute of Technology Delhi, New Delhi Prof R. Ayothiraman
Military Engineer Services, Engineer-in-Chief’s Col Sumeet Singh Makkar
Branch, Integrated HQ of MoD (Army), Lt Col K. V. Vinayaka (Alternate)
New Delhi
Ministry of Science and Technology, Dept of S & T, Shri Chander Mohan
New Delhi
Ministry of Environment, Forests and Climate Representative
Change, New Delhi
National Council for Cement and Building Materials, Shri P. N. Ojha
Ballabgarh Dr Varsha Liju (Alternate I)
Shri Lalit Yadav (Alternate II)
16
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IS 17908 : 2023
Organization Representative(s)
Member Secretary
Dr Manoj Kumar Rajak
Scientist ‘D’ (Civil Engineering), BIS
and
Shri Sinam Hudson Singh
Scientist ‘D’ (Civil Engineering), BIS
17
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BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
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standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: CED 53 (14917).