Eurotech Maritime Academy ‘i Rev# Ernakulam-683562,Kerala,India Date 4. PURPOSE This procedure sets forth the guidelines for safe operation and maintenance of (SIC). 2.SCOPE This Standard Operating Procedure (SOP) applies to the Staff and Students of SIC Maritime Academy, 3. RESPONSIBILITY NDARD OPERATING PROCEDURE FOR SHIP-IN-CAMPUS (SIC) STAN! snail Sn Ship in Campus of Eurotech 2. The SIC in charge is responsible for ensuring that this Set of SOPs are followed, 4. PROCEDURE 4.4 General a 2 Use protective 0 be erected at entran ipletely clear at all times, ces |Eurotech Maritime Academy i Reve Ernakulam-683562,Kerala,India aoe TANDARD OPERATING PROCEDURE FOR SHIP-IN-CAMP: wa : Tae sues EK Label all safety equipment and maintain it in good operating condition. # check and inspect safety equipment for correct operation in accordance with the manufacturer's instructions and report to SIC in charge, any requirement for « maintenance. 14, Ensure that all safety equipment remains accessible to the SIC personnel at all times. 4.2 Personal Hygiene 1. Never store food or beverages in storage areas, glassware, or use utensils which are also used for SIC operations. 2. Donoteat, drink, smoke, and chew gum in SIC where chemicals or other hazardous materials are present. 3. Confine long hair and loose clothing. Wear shoes at all times in the SIC but do not wear sandals, perforated shoes or sneakers. 4 Always wear clothing that completely covers arms and legs. While performing work, never wear short-sleeved T-shirts, short skirts, or shorts, Ss Jewelry should not be worn which interfer es with gloves and other protective clothing, or which could come into contact with elec ‘ctrical sources or react with chemicals. 4.3 Proper Equipment Use 1, Use equipment only for its intended purpose. 2. Inspect equipment or lab apparatus for damage before use. 3. Follow instruction manual when using equipments 4. Use equipments /machinery ONLY under guidance of responsible person, 4.4 Personal protective Equipment (PPE) Personal protective equipment is available for different purposes and to Protect various functions of the human body. It is essential to pick the a i propriate PPE for the hazard type, following PPE have been suggested keeping SIC operations in mind, ‘ 1. Ensure all personnel wear safety helmets/hard to entry to ship-in-campus. 2. All staff/ students must wear coveralls, safety fe! toe) while working in SIC. f hs I M | when working near to high Bloves and gauntletsForma 4 i Academy e ‘otech Maritime a ae Euro ¥ Tesh Tasidlon csssezieaese ales Date "STANDARD OPERATING PROCEDURE FOR SHIP-IN-CAMPUS (SIC) Stal likely to be propelled, welding operations etc shall be provided with safety goggles, likely i face shields, eye shields etc... Storage of PPE : 1 Se PPE is provided, adequate storage facilities for PPE must be provided for when it 'snotin use, unless the students/staff may take PPE away from SIC (e.g. footwear or clothing) 2. Storage should be adequate to Protect the PPE from contamination, loss, damage, damp or sunlight 5 Housekeeping Keep all work areas, including work benches and floors, Access to emergency equipment, utility controls, shower clean, dry and uncluttered. exits must never be blocked. Label all chemical containers with the full chemical name(s) of the contents and hazards. Return all chemicals to their assigned storage areas at the end of each workday. Properly label all waste containers, Promptly clean up all ch lemical materials, anew Spills, properly dispose of the spilled chemical, cleanup Health & Safety Precautions Precautions shall be followe: while operating equipment d at all times to assure the safety of the students and staff Ensure all personnel involvec din activity have a ure use while Operating e Quipment, uipment noise is : equal to or greater than th i s e action level of aa i a Rs ae without ear protections. PS to lesser i He " Potential exposures to an 8-hour time-weighted 4. Adequate air flow shall b mediately be rep, 7. All SIC stairways, open-sided floors, and | protection devices (e.g., aremovable SOP/EMA/SIC-01 ———— Rev: 00 ae3 Academy : tech Maritim Euro Tech eee akulam-683562/KeraiSiatal \RD OPERATING PROCEDURE FOR SHip. N-CAMPUS DARD STAN! (stc) 4.7. Equipment & machinery List of Equipments and machinery Air Compressor Diesel Engine Boiler Incinerator Auxiliary Engine Pumps Purifier Fresh water Generator 9. Oily Water Separator 10, Valves& Cocks 11. Switch boards , 12. Motors Panel boards, distribution panel emerge 13. Battery 14. Diesel Generator 4, 7.4 Practical& Demon: ion “as tactical& Demonstration 1, Adequate safety me; overhauling of equi Ensure tight supervi (calibrations/inspecti The scope and opera requirements, ‘asures shall be ensure ipments, dismantli ion while perfor ed while familia ing & assembling of each ming demonstrations for 'ons or boxing b, ‘ack of equipments ‘or ma tions of each practical Session shall in refe Be documents. Ensure that SOPs, manuals, activities that are bein, Published text books, n 6 undertaken are available, IN and calibrat SOP/EMA/SIC-O1Eurotech Maritime Academ Ernakulam-683562,Kerala, India STANDARD OPERATING PROCEDURE FoR sy, 4.7.1 A) Main Diesel Engine Starting procedure of main engine 1. Before start, check the lube oil level in sump, Guantity level in expansion tank for jack, cooling water, governor oil, turbocharger oil, fuel level, et 2. Check alarm system, air starting system, fuel Pump rack. 3. Start air in main bottles, 4. Start main lube oil pump, jacket cooling water Pump, main gear box lubrication Pump and prove system. 5. Open indicator cocks, lubricate the fuel racks. 6. Once main Engine lube oil 7. After 15-20min, sto} and close the drain, 9. Give a kick to eng 10. Close all indicat. 13. Check alarm panels 14. Observe turbo charging functioning 15. Control engine speed, Stopping procedure of main engine Oe re 1. Cut the fuel supply to mai 2. Open all indicator cocks 3. Engage the turning gear an 4. Stop all pumps & disengag in engine, en turn the engine for few n € the turning gear, nn we Before start, check the lube oil level cooling water, fuel level. Trace the system Setar starting, fue oil lube oll, cooling water sy in sump, quantity SOP/EMA/SIC-01 Rev: 00STANDARD OPERATING PROCEDUR 4, Turn the engine to ensure it’s free. 5. Start pre-lube pump. | 6. Watch the pressure in air bottle, 7. Ensure that all safety systems are Operational 8. Line up the system in consultation with FesPonsible offi 9. Blow through the auxiliary engine, Officer 10. Start the engine with air startin, Move to fuel position, 11. Observe the parameters like te: exhaust temperature etc. Check the electrical output 13. Take it on load from control room. | 4.7.1(C) Air compressor Instructions for Operations 8 lever, Keep in sta rt, once the Momentum is Pickeg, L 8 pera Nd pressure of yey Cooling water, iy oi, perature and p 1, Cooling watey lub lube oi, Switch ON the power After the compressor valve for the HP. stage. air to the air bottle. When the air bottle is filled, unload the comp: the HP stage first and then the drain valve for t Stop the compressor by pressing the stop 4.7.1(D) Boilers Instructions for Operations » Set the control air system. ~ Set the fuel system » Run the blower do the pre purge. Start the pilot burner, start igniter. - Once flame is established, turn on main - Once fire is on, stop pilot burner, igniter. Keep observing the parameters, NOV SWNE Starts, shut the drain valve for - Now the compressor is on nei SOP/EMAYSIC OT Rev: 00ao Eurotech Maritime Acade, Euro Tech Ernakulam-683562,Keraia ings ned STANDARD OPERATING PROCEDURE Fon = Instructions for operation Before start, check the lube oil level in sum check cooling water level in radiator Set the fuel system ,open inlet /outlet valves Start the fuel supply system Check the battery condition and connections, Start engine with key Observe the parameters like temp and pressure of fuel, Cooling water, ube ci et Check the electrical output Take it on load from control room 4.7.F) incinerator Instructions for operations Instructions for operations P, fuel level, Set the control air system Set the fuel system Run the blower do the pre purge Start the pilot burner, start igniter Once flame is establi Once fire is on, sto} Keep observing the 4.7.1(G) Purifier Instructions for operations atistructions for operations Turn the motor to 2. Check lube oil in ge 3. Check operating w. 4. Set the fuel oil syst 5. Start the heater sy 6. Start the motor, 7. 8 9. 1 ished, turn on main burner P pilot burner and igniter le parameters ensure it is free ar case ater level ©™ open inlet /outlet valves stem Walt till purifier picks up rpm Y sealingwater, and start feed. sue! Observe the parameters like temp and pressure of oil Check the electrical load 0. Observe for any overfiow, vibration ete )P/EMAVSIC-OL Rev: 00Academ, i *Kerala,india Reve STANDARD OPERATING PROCEDURe FOR sui Eurotech Maritime Ernakulam-683569 , | Date. | 4.7.1(H) Diesel Generator starting procedure of diesel generator Check the engine sump level .Ensure sump level jg UP to level “4 Check the cooling water level in radiators i ful Check that the battery connection is Proper, Check for any loose fittings on engine, Open the fuel line to engine and start the engine. Check all parameter and found steady take the generator on load Stopping of Generators 1. After taking off load, allow the engine to run for few minutes for cooling down. 2. Turn off switch locally, 48 Equipment Maintenance 1. Clean-up and regular maintenance is important for keeping equipment in good working order. * |. Refer to 2. Staff shall keep specific maintenance logs forall oe ee manufacturer's operation manual for recommended edu Te maintenance, repair, and/or adjustments. Keep equipmen indefinitely. jstered and records to be 3. Any damage/replaced/breakdown equipments shall bere maintained S.REFERENCE oases : machineri 1. Manufactures manual and guidelines of equipments 50 ions A s in 3 Directorate General of Shipping orders, guidelines a "OSHA Personal Protective Equipment (PPE) tanda