Attachment 02.1 - DOSEURO - Dosing Pumps - ENG

Interposed fluid heads use
and maintenance manual
B type
BR type
SD type
EN Positive return
TRANSLATION OF
ORIGINAL INSTRUCTIONS
dosing pumps
Series PDP
I 175
Model I 250
I 350
GENERAL WARNING
Chapter 1 PREFACE
1.1 General prescriptions

This manual refers to the use and maintenance of the heads (hydraulic part) of the hydraulic diaphragm
positive return dosing pump model B-BR-SD I 175/ B-BR-SD-I 250/ B-BR-SD I 350
This manual is supplied together with the PDP series positive return pumps use and maintenance
manual, to be consulted for any further information and which contains the EC declaration of conformity.
XLPE0TMBSST0ST017 2/40 2017 EDITION

GENERAL CONTENTS
Index
Chapter 1 PREFACE 2
Chapter 2 TECHNICAL DATA 4
2.1 Technical data of pump 4
Chapter 3 MACHINE DESCRIPTION 16
Chapter 4 OPERATIONS TO BE PERFORMED ON THE Type B PUMP HEAD 18
4.1 Periodic check of the pump head 18
4.2 Troubleshooting 18
4.3 Pump head disassembly and diaphragm replacement 20
4.4 Piston disassembly and reassembly 21
4.5 Filling the oil reservoir 21
Chapter 5 OPERATIONS TO BE PERFORMED ON THE Type BR PUMP HEAD 22
5.1 Recirculation vessel calibration and oil filling 22
Chapter 6 OPERATIONS TO BE PERFORMED ON THE Type SD PUMP HEAD 24
6.1 Operational principle of the pump head 24
6.2 Signal and alarm instruments 24
6.3 Periodic check of the pump head 25
6.4 Diaphragm failure signal 25
6.6 Pump head disassembly operation 26
6.7 Pump head reassembly operation 26
6.8 Diaphragm reload and achieving vacuum 27
Chapter 7 BR-SD PUMP HEADS RECIRCULATION VESSELS CALIBRATION 28
7.1 Recirculation vessel type VR 4-6 calibration 28
7.2 Recirculation vessel type VR 10-15-25 calibration 29
7.3 Recirculation vessel type VR 40 calibration 31
7.4 BR-SD pump heads recirculation vessels tables 33
Chapter 8 MAINTENANCE PROGRAM 38
8.1 Maintenance procedures 38
8.2 Programmed maintenance interventions 38
Chapter 9 INTERMEDIATE MAINTENANCE 39
9.1 Fluid leak measured by the hole located under the lantern 39
9.2 Valve unit cleaning 39
Chapter 10 YEARLY MAINTENANCE 39

TECHNICAL DATA
Chapter 2 TECHNICAL DATA

The tables with the characteristic technical data of each individual pump model are provided below.
2.1 Technical data of pump
ATTENTION!
The pressures indicated in the tables must never be exceeded in order to avoid any kind of
inconvenience. Should it be necessary to run the pump at a higher pressure, contact our
engineering department.
The indicated flow rate value is subject to variations in view of the working pressure of the pumped liquid,
the viscosity and the conditions of installation.
The number of strokes per minute is calculated with 4-pole motors (~1400 rpm)
Characteristic data Model B I 175

REDUCTION RATIO FLOW RATE Pump Head
STROKES min/1' l/h Max pressure bar (kg/cm2) Connections Ø
PUMP TYPE
AISI PVC
50Hz 60Hz 50Hz 60Hz bspm
0.25 kW 0.37 kW 0.25 kW 0.37 kW
I 35 42 1.2 1.44
F 60 72 2.2 2.2
B I 175 - 8 20 10
C 96 115 3.5 4.2
B 120 - 4.4 -
I 35 42 3.3 3.96
F 60 72 5.8 6.96
B I 175 - 12 20 10
C 96 115 9 10.80
B 120 - 11.6 -
I 35 42 8 9.60
F 60 72 14 16.80
B I 175 - 18 20 10
C 96 115 22 26.40
B 120 - 28 -
1/2"
I 35 42 15.5 18.6
F 60 72 27 32.4
B I 175 - 25 20 10
C 96 115 43 51.6
B 120 - 54 -
I 35 42 24 28.8
F 60 72 40.5 48.6
B I 175- 30 20 10
C 96 115 65.5 78.6
B 120 - 82 -
I 35 42 42.5 51
F 60 72 74 88.8
B I 175 - 40 14 16 10
C 96 115 117 140.4
B 120 - 148 -
I 35 42 66 79.2
F 60 72 116 138.6
B I 175 - 50 9 11 9 10
C 96 115 183 219.6
B 120 - 231 -
I 35 42 80.5 96.6
F 60 72 140 168
B I 175 - 55 7.4 8.4 7.4 8.4 3/4"
C 96 115 221.5 265.8
B 120 - 280.0 -
I 35 42 112.0 134.4
F 60 72 195.0 234
B I 175 - 65 5.3 6 5.3 6
C 96 115 309.5 371.4
B 120 - 390.0 -

TECHNICAL DATA
STROKES Max press. Connections
l/h 2
PUMP min/1' bar (kg/cm ) Ø
TYPE AISI PVC
50Hz 60Hz 50Hz 60Hz 0.55 0.75 1.1 0.55 0.75 1.1 bspm
kW kW kW kW kW kW
F 58 70 55 66.0
B I 250 - 30 C 100 120 95 114.0 20 - - 10 - - 1/2 ”
B 116 - 111 -
F 58 70 101 121.2
B I 250 - 40 C 100 120 173 207.6 11 - - 10 - -
B 116 - 202 -
F 58 70 158 189.6
B I 250 - 50 C 100 120 271 325.2 11 - - 10 - - 3/4"
B 116 - 316 -
F 58 70 191 229.2
B I 250 - 55 C 100 120 328 393.6 11 - - 10 - -
B 116 - 382 -
F 58 70 268 321.6
B I 250 - 65 C 100 120 458 549.6 10 - - 10 - -
B 116 - 534 -
F 58 70 356 427.2 9 - - 9 - -
B I 250 - 75 C 100 120 609 730.8 8.7 9 - 8.7 9 - 1"
B 116 - 711 - 6.6 8.7 9 6.6 8.7 9
F 58 70 512 614.4 7.8 - - 7.8 - -
B I 250 - 90 C 100 120 877 1052.4 6.2 7.8 - 6.2 7.8 -
B 116 - 1024 - 4.7 6.2 7.8 4.7 6.2 7.8
F 58 70 632 758.4 4.7 - - 4.7 - -
B I 250 - 100 C 100 120 1084 1300.8 3.8 4.7 - 3.8 4.7 - 1½"
B 116 - 1264 - 3.2 4.4 4.7 3.2 4.4 4.7

TECHNICAL DATA
PUMP TYPE
AISI PVC
1.1 kW 1.5 kW 2.2 kW 1.1 kW 1.5 kW 2.2 kW
F 51 61 69 82.8
C 90 108 120 144.8
B I 350 - 30 20 - - - - - 1/2"
B 103 124 138 165.6
A 121 - 163 -
F 51 61 126 151.2
C 90 108 219 262.8
B I 350 - 40 12 - - - - - 3/4"
B 103 124 252 302.4
A 121 - 295 -
F 51 61 197 236.4
C 90 108 342 410.4
B I 350 - 50 10 - - - - - 1"
B 103 124 393 471.6
A 121 - 462 -
F 51 61 238 285.6
C 90 108 414 496.8
B I 350 - 55 10 - - - - - 1"
B 103 124 476 571.2
A 121 - 558 -
F 51 61 332 398.4
C 90 108 579 694.8
B I 350 - 65 10 - - - - - 1"
B 103 124 665 798.0
A 121 - 780 -
F 51 61 385 462.0
C 90 108 671 805.2
B I 350 - 70 10 - - 10 - - 1"
B 103 124 771 925.2
A 121 - 905 -
F 51 61 442 530.4 10 10
C 90 108 771 925.2 10 10
B I 350 - 75 - - - - 1"
B 103 124 885 1062.0 10 10
A 121 - 1039 - 9.5 9.5
F 51 61 568 681.6 10 - 10 -
C 90 108 990 1188.0 10 - 10 -
B I 350 - 85 - - 1 1/2"
B 103 124 1136 1363.2 8.5 10 8.5 10
A 121 - 1334 - 7.5 10 7.5 10
F 51 61 637 764.4 10 - - 10 - -
C 90 108 1110 1332.0 9 10 - 9 10 -
B I 350 - 90 1 1/2"
B 103 124 1274 1528.8 7.5 10 - 7.5 10 -
A 121 - 1496 - 6.5 8.5 10 6.5 8.5 10
F 51 61 787 944.4 10 - - 10 - -
B I 350 - 100 C 90 108 1370 1644.0 7 10 - 7 10 - 2"
B 103 124 1573 1887.6 6 8.5 10 6 8.5 10
F 51 61 952 1142.4 9.5 - - 9.5 - -
B I 350 - 110 C 90 108 1658 1989.4 6 8 9.5 6 8 9.5 2"
B 103 124 1904 2284.8 5 7 9.5 5 7 9.5
F 51 61 1133 1359.6 8 - - 8 - -
B I 350 - 120 C 90 108 1973 2367.6 5 7 8 5 7 8 2"
B 103 124 2266 2719.2 4.5 6 8 4.5 6 8
F 51 61 1329 1594.8 5.8 - - 5.8 - -
B I 350 - 130 C 90 108 2316 2779.2 3.6 4.7 5.8 3.6 4.7 5.8 2"
B 103 124 2659 3190.8 3 4.2 5.8 3 4.2 5.8
F 51 61 1542 1850.4 5.8 - - 5.8 - -
B I 350 - 140 C 90 108 2686 3223.2 3.6 4.7 5.8 3.6 4.7 5.8 2"
B 103 124 3084 3700.8 3 4.2 5.8 3 4.2 5.8
F 51 61 1770 2124.0 5 - - 5 - -
B I 350 - 150 C 90 108 3083 3699.6 3 4.5 5 3 4.5 5 2"
B 103 124 3540 4248.0 2.7 3.8 5 2.7 3.8 5
F 51 61 2014 2416.8 4.5 - - 4.5 - -
B I 350 - 160 C 90 108 3508 4209.6 2.7 3.4 4.5 2.7 3.4 4.5 2"
B 103 124 4028 - 2.3 3.1 4.5 2.3 3.1 4.5

TECHNICAL DATA
Characteristic data Model AP B I 175
PUMP TYPE
AISI
0.25 kW 0.37 kW
I 35 42 1.2 1.44
F 60 72 2.2 2.64
AP B I 175 - 8 60 -
C 96 115 3.5 4.2
B 120 - 4.4 -
I 35 42 3.3 3.96
F 60 72 5.8 6.96
AP B I 175 - 12 60 -
C 96 115 9 10.80
B 120 - 11.6 -
I 35 42 8 9.60
F 60 72 14 16.80
AP B I 175 - 18 60 -
C 96 115 22 26.40
B 120 - 28 -
1/2"
I 35 42 15.5 18.6
F 60 72 27 32.4
AP B I 175 - 25 37.5 40
C 96 115 43 51.6
B 120 - 54 -
I 35 42 24 28.8
F 60 72 40.5 48.6
AP B I 175- 30 - 37
C 96 115 65.5 78.6
B 120 - 82 -
I 35 42 42.5 51
F 60 72 74 88.8
AP B I 175 - 40 - 20
C 96 115 117 140.4
B 120 - 148 -
I 35 42 66 79.2
F 60 72 116 138.6
AP B I 175 - 50 - 13 3/4"
C 96 115 183 219.6
B 120 - 231 -

TECHNICAL DATA
STROKES min/1' l/h Max press. Connections Ø
2
PUMP TYPE bar (kg/cm )
AISI
0.55 kW 0.75 kW 1.1 kW
I 36 43 2 2.4
F 58 70 3.5 4.2
AP B I 250 - 8 80 - -
C 100 120 6 7.2
B 116 - 7 -
F 58 70 8 9.6
AP B I 250 - 12 C 100 120 13.5 16.2 80 - -
B 116 - 16.00 -
F 58 70 19 22.8
1/2"
AP B I 250 - 18 C 100 120 32.5 39.0 80 - -
B 116 - 38 -
F 58 70 38.5 46.2 80 -
AP B I 250 - 25 C 100 120 66 79.2 73 80 -
B 116 - 77 - 63 80
F 58 70 55 66.0 63 - -
AP B I 250 - 30 C 100 120 95 114.0 46 63 -
B 116 - 111 - 40 54 63
F 58 70 101 121.2 36 - -
AP B I 250 - 40 C 100 120 173 207.6 29 36 -
B 116 - 202 - 24 33 36
F 58 70 158 189.6 23 - -
AP B I 250 - 50 C 100 120 271 325.2 18 23 - 3/4"
B 116 - 316 - 16 21 23
F 58 70 191 229.2 19 - -
AP B I 250 - 55 C 100 120 328 393.6 15 19 -
B 116 - 382 - 12 16 19
F 58 70 268 321.6 13.5 - -
AP B I 250 - 65 C 100 120 458 549.6 11 13.5 -
B 116 - 534 - 9 12.5 13.5
1"
F 58 70 356 427.2 10 - -
AP B I 250 - 75 C 100 120 609 730.8 8.7 10 -
B 116 - 711 - 6.6 8.7 10

TECHNICAL DATA
PUMP TYPE
AISI
1.1 kW 1.5 kW 2.2 kW 3 kW
F 51 61 69 82.8 80 - - -
C 90 108 120 144.8 80 - - -
AP B I 350 - 30 1/2"
B 103 124 138 165.6 70 80 80 80
A 121 - 163 - 59 80 80 80
F 51 61 126 151.2 72 - - -
C 90 108 219 262.8 45 62 72 -
AP B I 350 - 40 3/4"
B 103 124 252 302.4 39 54 72 -
A 121 - 295 - 33 46 67 72
F 51 61 197 236.4 45 - - -
C 90 108 342 410.4 27 36 45 -
AP B I 350 - 50 1"
B 103 124 393 471.6 23 32 45 -
A 121 - 462 - 20 27 40 45
F 51 61 238 285.6 38 - - -
C 90 108 414 496.8 24 33 38 -
AP B I 350 - 55 1"
B 103 124 476 571.2 21 28 38 -
A 121 - 558 - 18 24 35 38
F 51 61 332 398.4 27 - - -
C 90 108 579 694.8 17 23 27 -
AP B I 350 - 65 1"
B 103 124 665 798.0 15 20 27 -
A 121 - 780 - 13 17 25 27
F 51 61 385 462.0 23 - - -
C 90 108 671 805.2 15 20 23 -
AP B I 350 - 70 1"
B 103 124 771 925.2 13 17 23 -
A 121 - 905 - 11 15 22 23
F 51 61 442 530.4 20 - - -
C 90 108 771 925.2 13 17 20 -
AP B I 350 - 75 1"
B 103 124 885 1062.0 11 15 20 -
A 121 - 1039 - 9.6 13 19 20
F 51 61 568 681.6 16 - - -
C 90 108 990 1188.0 10 13 16 -
AP B I 350 - 85 1 1/2"
B 103 124 1136 1363.2 8.5 12 16 -
A 121 - 1334 - 7.5 10 15 16
F 51 61 637 764.4 14 - - -
C 90 108 1110 1332.0 9 12 14 -
AP B I 350 - 90 1 1/2"
B 103 124 1274 1528.8 7.5 10 14 -
A 121 - 1496 - 6.5 9 13 14

TECHNICAL DATA
Characteristic data Model SD I 175
PUMP TYPE
AISI PVC
0.25 kW 0.37 kW 0.25 kW 0.37 kW
I 35 42 1.2 1.44
F 60 72 2.2 2.2
SD I 175 - 8 14 7
C 96 115 3.5 3.5
B 120 - 4.4 -
I 35 42 3.3 3.96
F 60 72 5.8 6.96
SD I 175 - 12 14 7
C 96 115 9 10.80
B 120 - 11.6 -
I 35 42 8 9.60
F 60 72 14 16.80
SD I 175 - 18 14 7
C 96 115 22 26.40
B 120 - 28 -
1/2"
I 35 42 15.5 18.6
F 60 72 27 32.4
SD I 175 - 25 14 7
C 96 115 43 51.6
B 120 - 54 -
I 35 42 24 28.8
F 60 72 40.5 48.6
SD I 175- 30 14 7
C 96 115 65.5 78.6
B 120 - 82 -
I 35 42 42.5 51
F 60 72 74 88.8
SD I 175 - 40 9 13 7
C 96 115 117 140.4
B 120 - 148 -
I 35 42 66 79.2
F 60 72 116 138.6
SD I 175 - 50 5 7 5 7
C 96 115 183 219.6
B 120 - 231 -
I 35 42 80.5 96.6
F 60 72 140 168
SD I 175 - 55 4 7 4 7 3/4"
C 96 115 221.5 265.8
B 120 - 280.0 -
I 35 42 112.0 134.4
F 60 72 195.0 234
SD I 175 - 65 3 5 3 5
C 96 115 309.5 371.4
B 120 - 390.0 -

TECHNICAL DATA
STROKES Max press. Connections
l/h 2
PUMP min/1' bar (kg/cm ) Ø
TYPE AISI PVC
50Hz 60Hz 50Hz 60Hz 0.55 0.75 1.1 0.55 0.75 1.1 bspm
kW kW kW kW kW kW
I 36 43 2 2.4
F 58 70 3.5 4.2
SD I 250 - 8 14 - - 7 - -
C 100 120 6 7.2
B 116 - 7 -
F 58 70 8 9.6
SD I 250 - 12 C 100 120 13.5 16.2 14 - - 7 - -
B 116 - 16.00 -
F 58 70 19 22.8
1/2"
SD I 250 - 18 C 100 120 32.5 39.0 14 - - 7 - -
B 116 - 38 -
F 58 70 38.5 46.2
SD I 250 - 25 C 100 120 66 79.2 14 - - 7 - -
B 116 - 77 -
F 58 70 55 66.0
SD I 250 - 30 C 100 120 95 114.0 14 - - 7 - -
B 116 - 111 -
F 58 70 101 121.2
SD I 250 - 40 C 100 120 173 207.6 7.2 - - 7 - -
B 116 - 202 -
F 58 70 158 189.6
SD I 250 - 50 C 100 120 271 325.2 7.2 - - 7 - - 3/4"
B 116 - 316 -
F 58 70 191 229.2
SD I 250 - 55 C 100 120 328 393.6 7.2 - - 7 - -
B 116 - 382 -
F 58 70 268 321.6
SD I 250 - 65 C 100 120 458 549.6 7 - - 7 - -
B 116 - 534 -
F 58 70 356 427.2 6 - - 6 - -
SD I 250 - 75 C 100 120 609 730.8 4.6 6 - 4.6 6 - 1"
B 116 - 711 - 4.3 5.7 6 4.3 5.7 6
F 58 70 512 614.4 5.4 - - 5.4 - -
SD I 250 - 90 C 100 120 877 1052.4 4.3 5.4 - 4.3 5.4 -
B 116 - 1024 - 3.3 4.3 5.4 3.3 4.3 5.4
F 58 70 632 758.4 4.2 - - 4.2 - -
SD I 250 -
C 100 120 1084 1300.8 3.1 4.2 - 3.1 4.2 - 1½"
100
B 116 - 1264 - 2.8 3.8 4.2 2.8 3.8 4.2
F 58 70 765 918 3.3 - - 3.3 - -
SD I 250 -
C 100 120 1311 1573.2 2.6 3.3 - 2.6 3.3 - 2”
110
B 116 - 1530 - 2.2 3 3.3 2.2 3 3.3
SD I 250 - F 58 70 910 1092 2.8 - - 2.8 - -
2”
120 C 100 120 1873.2 1873.2 2 2.8 - 2 2.8 -

TECHNICAL DATA
PUMP TYPE
AISI PVC
1.1 kW 1.5 kW 2.2 kW 1.1 kW 1.5 kW 2.2 kW
F 51 61 69 82.8
C 90 108 120 144.8
SD I 350 - 30 14 - - 7 - - 1/2"
B 103 124 138 165.6
A 121 - 163 -
F 51 61 126 151.2
C 90 108 219 262.8
SD I 350 - 40 8.5 - - 7 - - 3/4"
B 103 124 252 302.4
A 121 - 295 -
F 51 61 197 236.4
C 90 108 342 410.4
SD I 350 - 50 7 - - 7 - - 1"
B 103 124 393 471.6
A 121 - 462 -
F 51 61 238 285.6
C 90 108 414 496.8
SD I 350 - 55 7 - - 7 - - 1"
B 103 124 476 571.2
A 121 - 558 -
F 51 61 332 398.4
C 90 108 579 694.8
SD I 350 - 65 7 - - 7 - - 1"
B 103 124 665 798.0
A 121 - 780 -
F 51 61 385 462.0
C 90 108 671 805.2
SD I 350 - 70 7 - - 7 - - 1"
B 103 124 771 925.2
A 121 - 905 -
F 51 61 442 530.4 7 7
C 90 108 771 925.2 7 7
SD I 350 - 75 - - - - 1"
B 103 124 885 1062.0 7 7
A 121 - 1039 - 6.5 6.5
F 51 61 568 681.6 7 - 7 -
C 90 108 990 1188.0 7 - 7 -
SD I 350 - 85 - - 1 1/2"
B 103 124 1136 1363.2 6 7 6 7
A 121 - 1334 - 5.2 7 5.2 7
F 51 61 637 764.4 7 - - 7 - -
C 90 108 1110 1332.0 6.3 7 - 6.3 7 -
SD I 350 - 90 1 1/2"
B 103 124 1274 1528.8 5.2 7 - 5.2 7 -
A 121 - 1496 - 4.5 6.3 7 4.5 6.3 7
F 51 61 787 944.4 7 - - 7 - -
SD I 350 - 100 C 90 108 1370 1644.0 5 7 - 5 7 - 1 1/2"
B 103 124 1573 1887.6 4.2 6 7 4.2 6 7
F 51 61 952 1142.4 6.6 - - 6.6 - -
SD I 350 - 110 C 90 108 1658 1989.4 4.2 5.6 6.6 4.2 5.6 6.6 2"
B 103 124 1904 2284.8 3.5 5 6.6 3.5 5 6.6
F 51 61 1133 1359.6 5.6 - - 5.6 - -
SD I 350 - 120 C 90 108 1973 2367.6 3.5 5 5.6 3.5 5 5.6 2"
B 103 124 2266 2719.2 3.1 4.2 5.6 3.1 4.2 5.6
F 51 61 1329 1594.8 4.7 - - 4.7 - -
SD I 350 - 130 C 90 108 2316 2779.2 2.9 3.8 4.7 2.9 3.8 4.7 2"
B 103 124 2659 3190.8 2.5 3.3 4.7 2.5 3.3 4.7
F 51 61 1542 1850.4 4 - - 4 - -
SD I 350 - 140 C 90 108 2686 3223.2 2.2 3.3 4 2.2 3.3 4 2"
B 103 124 3084 3700.8 2 2.9 4 2 2.9 4
F 51 61 1770 2124.0 3.5 - - 3.5 - -
SD I 350 - 150 C 90 108 3083 3699.6 2.1 3 3.5 2.1 3 3.5 2"
B 103 124 3540 4248.0 1.9 2.6 3.5 1.9 2.6 3.5
F 51 61 2014 2416.8 3.1 - - 3.1 - -
SD I 350 - 160 C 90 108 3508 4209.6 1.9 2.4 3.1 1.9 2.4 3.1 2"
B 103 124 4028 - 1.6 2.1 3.1 1.6 2.1 3.1

TECHNICAL DATA
Characteristic data Model AP SD I 175
PUMP TYPE
AISI
0.25 kW 0.37 kW
I 35 42 1.2 1.44
F 60 72 2.2 2.64
SD I 175 - 8 40 -
C 96 115 3.5 4.20
B 120 - 4.4 -
I 35 42 3.3 3.96
F 60 72 5.8 6.96
SD I 175 - 12 40 -
C 96 115 9 10.80
B 120 - 11.6 -
I 35 42 8 9.60
F 60 72 14 16.80
SD I 175 - 18 40 -
C 96 115 22 26.40
B 120 - 28 -
1/2"
I 35 42 15.5 18.6
F 60 72 27 32.4
SD I 175 - 25 25 35
C 96 115 43 51.6
B 120 - 54 -
I 35 42 24 28.8
F 60 72 40.5 48.6
SD I 175- 30 17 24
C 96 115 65.5 78.6
B 120 - 82 -
I 35 42 42.5 51
F 60 72 74 88.8
SD I 175 - 40 - 13
C 96 115 117 140.4
B 120 - 148 -
I 35 42 66 79.2
F 60 72 116 138.6
SD I 175 - 50 - 8.5 3/4"
C 96 115 183 219.6
B 120 - 231 -

TECHNICAL DATA
STROKES min/1' l/h Max press. Connections Ø
2
PUMP TYPE bar (kg/cm )
AISI
0.55 kW 0.75 kW 1.1 kW
I 36 43 2 2.4
F 58 70 3.5 4.2
SD I 250 - 8 80 - -
C 100 120 6 7.2
B 116 - 7 -
F 58 70 8 9.6
SD I 250 - 12 C 100 120 13.5 16.2 80 - -
B 116 - 16.00 -
F 58 70 19 22.8
1/2"
SD I 250 - 18 C 100 120 32.5 39.0 56 - -
B 116 - 38 -
F 58 70 38.5 46.2 56 -
SD I 250 - 25 C 100 120 66 79.2 51 56 -
B 116 - 77 - 44 56
F 58 70 55 66.0 47 - -
SD I 250 - 30 C 100 120 95 114.0 36 47 -
B 116 - 111 - 26 36 47
F 58 70 101 121.2 26 - -
SD I 250 - 40 C 100 120 173 207.6 20 26 -
B 116 - 202 - 16 20 26
F 58 70 158 189.6 16.5 - -
SD I 250 - 50 C 100 120 271 325.2 11 16.5 - 3/4"
B 116 - 316 - 9.5 13 16.5
F 58 70 191 229.2 13.5 - -
SD I 250 - 55 C 100 120 328 393.6 10.5 13.5 -
B 116 - 382 - 9 10.5 13.5
F 58 70 268 321.6 10 - -
SD I 250 - 65 C 100 120 458 549.6 7.7 10 -
B 116 - 534 - 6.5 7.5 10
1"
F 58 70 356 427.2 7 - -
SD I 250 - 75 C 100 120 609 730.8 5.5 7 -
B 116 - 711 - 4.6 5.5 7

TECHNICAL DATA
PUMP TYPE
AISI
1.1 kW 1.5 kW 2.2 kW 3 kW
F 51 61 69 82.8 56 - - -
C 90 108 120 144.8 56 - - -
SD I 350 - 30 1/2"
B 103 124 138 165.6 49 56 - -
A 121 - 163 - 41 56 - -
F 51 61 126 151.2 50 - - -
C 90 108 219 262.8 31 43 50 -
SD I 350 - 40 3/4"
B 103 124 252 302.4 27 38 50 -
A 121 - 295 - 23 32 47 50
F 51 61 197 236.4 31 - - -
C 90 108 342 410.4 19 25 31 -
SD I 350 - 50 1"
B 103 124 393 471.6 16 22 31 -
A 121 - 462 - 14 19 28 31
F 51 61 238 285.6 27 - - -
C 90 108 414 496.8 17 23 27 -
SD I 350 - 55 1"
B 103 124 476 571.2 15 20 27 -
A 121 - 558 - 12 17 24 27
F 51 61 332 398.4 19 - - -
C 90 108 579 694.8 12 16 19 -
SD I 350 - 65 1"
B 103 124 665 798.0 10 14 19 -
A 121 - 780 - 9 12 17 19
F 51 61 385 462.0 16 - - -
C 90 108 671 805.2 10 14 16 -
SD I 350 - 70 1"
B 103 124 771 925.2 9 12 16 -
A 121 - 905 - 8 10 15 16
F 51 61 442 530.4 14 - - -
C 90 108 771 925.2 9 12 14 -
SD I 350 - 75 1"
B 103 124 885 1062.0 8 10 14 -
A 121 - 1039 - 7 9 13 14
F 51 61 568 681.6 11 - - -
C 90 108 990 1188.0 7 9 11 -
SD I 350 - 85 1 1/2"
B 103 124 1136 1363.2 6 8 11 -
A 121 - 1334 - 5 7 10 11
F 51 61 637 764.4 10 - - -
C 90 108 1110 1332.0 6 8 10 -
SD I 350 - 90 1 1/2"
B 103 124 1274 1528.8 5 7 10 -
A 121 - 1496 - 4 6 9 10

MACHINE DESCRIPTION
DOSING PUMPS PDP-B-BR-SD
They are dosing pumps with reducer with an engaged return connection rod. The stroke is adjusted by
an eccentric shaft with a grooved pin and a wedge connected to an adjusting screw that changes the
eccentricity of the shaft.
The pumps are modular:
- the mechanism can be combined with electric motors of different power depending on the size of
the pump;
- stroke adjustment can be manual, electrical or pneumatic;
- the pump head has a hydraulic diaphragm made of plastic or metallic material depending on the
nature of the pumped fluid with threaded or flanged connections.
The pumps are:

 type B with hydraulic diaphragm
 type BR with hydraulic diaphragm with recirculation valve
 type SD with double hydraulic diaphragm with interposed liquid and recirculation
valve
- Operation can be single or multiple. The heads are the same type as the SR pumps.
For series I 175, the flow rate is between 0.96 l/h and a maximum of 408 l/h
For series I 250, the flow rate is between 1.2 l/h and a maximum of 1629 l/h
For series I 350, the flow rate is between 52 l/h and a maximum of 3569 l/h

MACHINE DESCRIPTION

MAINTENANCE INSTRUCTIONS
Chapter 4 OPERATIONS TO BE PERFORMED ON THE PUMP HEAD
B
Type4.1
Periodic check of the pump head

Due to negligence, it is possible that malfunctions or
operating problems may occur, which would require
extraordinary maintenance for operation verification
only.
The pump head must be checked regularly to keep
the pump safe and performance high.
The following type of verification is to be carried

out:
 Check for oil leaks from the filler cap and drain
plug, from the diaphragm or from the piston seal.
Any one of these leaks may initially cause a
decrease in the flow rate, followed by the
breaking of the diaphragm at a later date.
 Check for dosed liquid leaks from the valves.
4.2 Troubleshooting
This chapter describes certain problems that may arise during machine use.
In the event that there is a reduction in flow rate, oil leakage or loss of process liquid, it is
recommended to carry out the following checks.
 PROBLEMS
 Check the suction filter.
 Check that the valves are not dirty, obstructed or worn, replace them if required.
 Make sure the pipes are not obstructed.
 Check that line pressure has not increased.
 Remove the oil filler cap, top up and close again if required (With stroke 0%)
 After this check, the pump must return giving the required flow rate, otherwise it means that air has
entered in the oil reservoir through the piston seal.
 This means that the suction pipe creates difficulties (excessive pressure drops).
ATTENTION!
In the presence of these anomalies we recommend readily intervening in order to avoid safety
problems, a reduced flow rate and reduced efficiency of the pump.
Before operating on the pump, the maintenance personnel must make sure that the pump is
stopped and disconnected from the electrical power supply and that the system is depressurised
and empty.
 SOLUTIONS
 Check pipe connections.
 Increase the inside diameter of the suction pipe higher than that of the valve.
 Install wide radius curves.
 Install the pump under head.
ATTENTION!
We propose some possible interventions: it is good practice to initially attempt to resolve a

problem applying the most simple of solutions. Never attempt repairs if unsure of what you are
about to do: greater damage may be caused.
The indications described in the following table help in the event of troubleshooting.

TROUBLESHOOTING
Problems Causes Solutions
Clean suction filter. Check the

suction pipe and the feed tank for
1 - Clogged suction system:
obstructions or partially closed
valves
Check the safety relief/vent

2 - Worn safety relief/vent valve, if the liquid leaks - switch-
valve seat: off the pump and check
Excessive suction height, comply

3 - pump not completely
with the NPSHr value, install a
primed (air bubble in the
suction diaphragm
suction pipe):
Check the motor plate again for
4 – incorrectly connected
the correct wiring sequence.
motor:
Check the phases.
Inspect valve units. Clean or
Low discharge pressure
replace the components if
Low flow rate 5 - dirty pump valves:
required.
Loose plugs or damaged

6 - Oil leaks through the filler
gaskets, to be replaced.
cap and drain plug
7 - Damaged piston seal
gasket.
Air intake in the oil reservoir Replace the seal gaskets or the
through piston seals. piston
Scratched piston
Check the presence of inlet air in

the suction pipe. Check junctions
between pipes, seals around the
8 - air entering the pump head valve stems, and the connections
of the instruments. Check the
diameter and piping route.
Increase suction pressure.

Reduce the suction height or
9 - insufficient suction
increase the liquid level in the
pressure
feed tank.
Low discharge pressure
Low flow rate 10 - Circuitous pipe route with
the presence of chokes; pipe
inside diameter smaller than Check diameter and piping route
the valve passage area;
Check the presence of inlet air in

the suction pipe. Check junctions
between pipes, seals around the
valve stems, and the connections
1 - air entering the pump head
of the instruments.
If the air is entering through the
Excessive noise
stuffing box, adjust or replace it.
2 - foreign material inside Inspect valve units. Clean or

valve replace the components if
required.

TROUBLESHOOTING
Problems Causes Solutions
3 - excessive lifting of valves Replace worn parts
A quick closing of the valve,
solenoid valve, or cock will
produce a water hammer. This
4 - safety relief valve or other pressure wave is transmitted to
accessories in discharge pipe the pump resulting in noise.
cause noise A pulsation dampener before the
back pressure valve may be
required. A different type of valve
may be required.
The pumped liquid is mixed Evaluate the condition of the
with hydraulic chamber oil components, if damaged.
Replace:
The pressure gauge shows the
The diaphragm is broken the diaphragm and any "OR"
pressure
the oil reservoir, the piston, the
The pressure switch shows the seal gaskets.
presence of pressure Run the filling procedure.
The diaphragm is positioned Calibrate the RESET valve.
towards the pump head. Check:
The recirculation valve oil
Obstruction on suction path, the filter, the shut-off valves
visibly oscillates downwards
excessive pressure drops from installed along the path.
hydraulic circuit.
The diaphragm is positioned Calibrate the RECIRCULATION
towards the piston. valve.
The recirculation valve oil
Obstruction on the delivery Check:
visibly oscillates upwards
path, excessive pressure that the shut-off valves installed
drops from hydraulic circuit. along the path are open.
4.3 Pump head disassembly

and diaphragm replacement
In this series of pumps, the pump head is directly
locked to the oil reservoir, therefore for any
maintenance intervention to the various components
the oil contained in the reservoir must be drained.
Proceed as follows:
 Disconnect the piping from the valves.

 Drain the oil reservoir by unscrewing the plug on
the part below, allow the product to drain into a
container and dispose of the product according
to regulations.
 Loosen the screws on the front of the pump
head.
 Remove the pump head.
 Remove the diaphragm, if damaged, replace it.
 Remove the oil reservoir.
 Remove the gasket support ring from the piston,
verify wear condition of the gasket and the
piston, if necessary, replace them. Oil draining
 Once maintenance operations have been

completed, re-assemble the components following the above mentioned operations in
reverse order.

4.4 Piston disassembly and reassembly

The piston is blocked on the slide by means of two grub
screws, one visible in the upper part and the other hidden PUMP HEAD
in the lower part. COMPOSITION
Proceed as follows to remove the piston:
 Disassemble the pump head and remove the oil
reservoir.
 Remove the protections of the lantern.
 Disassemble the gasket pressing disc by
unscrewing the locking screws.
 Unscrew the visible grub screw.
 Grip the piston, rotate it until the second grub
screw is visible, then unscrew it.
 Once operations have been completed, re-

assemble the components following the above
mentioned operations in reverse order. Unscrewing piston
locking grub screws
N.B. THE PISTON MUST BE RE-ASSEMBLED PAYING CAREFUL ATTENTION TO TIGHTEN BOTH
GRUB SCREWS THE SAME AMOUNT, SO THAT IT IS COAXIAL WITH THE SLIDE.
4.5 Filling the oil reservoir

Once the maintenance operations are complete and the pump head components reassembled, proceed
as follows to fill the oil reservoir:
 Rotate the HANDWHEEL clockwise to bring the piston to the front dead centre (at 0% of the
stroke). This operation can be made easier by supplying electrical power to the pump.
loosen the locking handle (1) of the

adjusting screw so that the handwheel (2)
can rotate freely. 2
Maximum
Clockwise () to increase the stroke. level
Anticlockwise () to decrease the stroke. 1
 Once the operation is complete, if the pump has been electrically powered it must be switched off
to operate safely.
 Fill the oil reservoir with oil (PHARMA) until it reaches the surface where the cap rests, give slight
taps with a rubber mallet to help evacuate any air bubbles that may have formed while filling, top-
up to the edge and tighten delicately the cap with the key, the amount is indicated in the table.
 The pump is now ready for operation and can be connected to the plant.

Chapter 5 OPERATIONS TO BE PERFORMED ON THE Type BR
PUMP HEAD
N.B.: The chapters described for the "Pump head Type B" apply to the operation and maintenance
programs.
5.1 Recirculation vessel calibration and oil filling

After completing service operations, in order to calibrate recirculation and fill the oil reservoir and the
vessel with oil (NUTO H 32 or PHARMA), proceed as follows:
1 Make sure that the drain plug located below is tight.

2 Rotate the adjustment handle clockwise to bring the
piston to 0% of the stroke.
Loosen the locking handle (1) of

the adjusting screw so that the 107
handwheel (2) can rotate freely. 2
106 maximum
level
1 104
105
3 Loosen the nut adjusting the recirculation valve spring

(pos. 105).
4 Loosen the nut adjusting the reset valve spring (pos. 104).
5 Start the pump

6 Pour oil in the vessel until it reaches the mark and press
the reset valve with a finger, oil will start to enter the oil
reservoir.
PLUG
7 Repeat operation until it is possible to see oil oscillating
inside the vessel, at this point the oil reservoir is full.
8 Slowly tighten the load nut of the restore spring (pos. 104) until the oil in the vessel is still. This
operation must be carried out in actual system operating conditions but without discharge pressure
(opening valve "1" – closing valve "2").
Clockwise
rotation
Closed end
spanner
for clamping
30
107
106
9 Pressurise the system by closing valve "1" and opening valve "2", the oil104
in the vessel will oscillate.
10 Slowly tighten the load nut of the recirculation spring (pos. 105) until oil is still and the pressure
gauge "3" indicates system pressure. 105

 To check whether the operation was performed properly, proceed as follows:
11 Close valve "2", recirculation will begin to recycle the oil and pressure gauge "3" will indicate the
calibration pressure (that must be 10-15% higher than the reading with valve "2" open).
12 By opening valve "2", recirculation will return motionless.
Close valve "4", recirculation will begin to recycle, by opening valve "4" recirculation will return
motionless.
N.B. If air bubbles are noticed when the oil oscillates inside the vessel, it means:
When calibrating the reset valve spring, operation in POINT 7, the level has been exceeded
(repeat operations from POINT 7 on).
 In case of excessive pressure drops in suction;
 Check the filter.

 Pipe diameter must be greater than the pump attachment and the pipe route must be as short and
as linear as possible and have wide radius curves.
 The pump must be installed max 1 m over head, under head is the recommended position.
5.2 Pump head disassembly and diaphragm replacement

In this series of pumps, the pump head is directly locked to the oil reservoir, therefore for any
maintenance intervention to the various components the oil contained in the reservoir must be drained.
ATTENTION!
Before operating on the pump, the maintenance personnel must make sure that the pump is
stopped and disconnected from the electrical power supply and that the system is depressurised
and empty.
Proceed as follows:
 Disconnect the piping from the valves.

 Drain the oil reservoir by unscrewing
the plug on the part below, allow the
product to drain into a container and
dispose of the product according to
regulations.
 Loosen the screws on the front of the
pump head.
 Remove the pump head.
 Remove the diaphragm, if damaged,
replace it.
 Remove the oil reservoir.
 Remove the gasket support ring from
the piston, verify wear condition of the
gasket and the piston, if necessary,
replace them.
Oil
draining
 Once maintenance operations have been completed, re-assemble the components following
the above mentioned operations in reverse order.

Chapter 6 OPERATIONS TO BE PERFORMED ON THE Type SD

PUMP HEAD
6.1 Operational principle of the pump head
The SD series type dosing pumps are made of a pump head that
BREAKAGE DETECTION KIT
is characterised by the presence of two diaphragms in PTFE and
a stainless steel separator ring interposed to them. Uni-directional Pressure switch
The pump is supplied with the hydraulic part already filled and valve
ready for use, both with regard to the oil reservoir and the
diaphragm/separator ring unit. Pressure gauge
In the top portion of the ring there is a nipple and a uni-directional
valve that, upon customer request, can be connected to a
pressure gauge or a pressure switch that can indicate if one of
the two diaphragms, or both, are broken. This set of elements
constitutes the “BREAKAGE DETECTION KIT” and is diversified
according to the machine type and usage needs.
The reload NIPPLE installed in the lower part has the function of
restoring initial machine conditions if replacing diaphragms after they
have broken or as a result of maintenance that requires removing and re-
assembling the pump head.
6.2 Signal and alarm instruments

 PRESSURE SWITCH
Before starting up the machine it is PRESSURE SWITCH TECHNICAL

responsibility of the user to electrically connect SPECIFICATIONS
the pressure switch to the electrical control Max load at 250V 0.5A
panel, to a possible alarm and/or signal
system or any other system compatible with Exchange contacts N.O. - N.C.
rated electrical data of the pressure switch
suitable for detecting any anomaly. Protection IP 65
The pressure switch can be connected in
Normally open (NO) mode: in case of Gaskets PTFE
intervention, it closes the circuit and sends a
Field of
signal; or in Normally closed (NC) mode: in 0.2>2.5 bar
adjustment
case of intervention, it opens the circuit.
The choice of the best method is at the user's II 3 G/D EEx and T6
discretion.
The typical wiring diagram is represented in
the table. However, depending on the
pressure switch used, the connection diagram
WIRING DIAGRAM
in the terminal board can be shown via the
applied sticker.
 PRESSURE GAUGE
If the "breakage detection kit" provides the use of a simple pressure gauge, no
type of intervention is required.
In normal use, a vacuum persists between the two diaphragms and the
behaviour is similar to that of a single diaphragm; the pressure gauge indicates
a pressure in the range of 0-1 bar. In case of failure of one of the two
diaphragms, there is no longer a vacuum and the same process pressure is
created inside the separator ring: in this case the pressure gauge shows the
operating pressure.

6.3 Periodic check of the pump head

The pump head must be checked regularly to keep the pump safe and performance high.
The following type of verification is to be carried out:
 Fluid leaks, both hydraulic and process, may take place

at the interstice between the diaphragms and the
separator ring, since the PTFE the diaphragms are
made of is affected by temperature and relative
environment humidity changes; in such cases, it is
necessary to verify tightness of pump head screws.
 A thorough check to the alarm and/or fault detection
warning system is particularly crucial as an obstruction
of the detection channel due to solid or dirt suspended
particulate matter would compromise the timely
operation of the instrument.
 It is good practice to check the diaphragm/separator
ring during machine maintenance operations even
without signals.
6.4 Diaphragm failure signal

After failure is signalled by the pressure switch or pressure gauge, the machine continues running almost
normally but there is no longer the safe condition constituted by the dual diaphragm, making it necessary
to replace both diaphragms as soon as possible. doseuro S.r.l. is not liable for any damage caused to
the machine or to the process as a result of a persistent use of the pump in a reported breakage
condition.
Furthermore, it is not possible to know before disassembly which of the two diaphragms underwent failure
and, in case of pumps with a plastic head, failure of the front diaphragm (PROCESS SIDE) entails contact
of the pumping fluid with the separator ring and the stainless steel breakage detection kit, and the
consequent degradation of the components themselves.
6.5 Pump head disassembly and diaphragm replacement

In this series of pumps, the pump head is directly locked to the oil reservoir. Therefore for any
maintenance intervention to the various components the oil contained in the oil reservoir must be drained.
ATTENTION!
Before carrying out any intervention on the pump, the operator must wear protections to prevent
contact with pumped liquid.
One must proceed as follows:
 The pump must be stopped and disconnected from the electrical supply mains.
 The pressure switch, if installed, must be electrically disconnected from the terminal board.
 The pump head and the system have been depressurised and emptied of any process liquid.

6.6 Pump head disassembly operation

In this series of pumps the diaphragm-separator ring unit is directly assembled between the head and the
oil reservoir. Therefore, after having emptied the reservoir, proceed as follows:
1 Using a wrench, hold the valve in pos.

8, fully loosen the pressure gauge 2 5 6
9
pos. 9 Det "A", or the pressure switch
present. 8
2 Remove the pump head washers and
screws.
3 Fully remove the pump head and the
front shield unit pos. 2, separator ring
pos. 5, making sure that the back
shield pos. 6, centred to the oil
reservoir, does not fall.
4 Remove both diaphragms pos.3 - 4 Detail
from the separator ring pos. 5. It may "A"
happen that the diaphragms have
hardened and become compact 1 3 4 7
between them, if so, break one (using
a pointed tool) to facilitate disassembly.
IMPORTANT: it is not always required to replace the diaphragms, unless one of them has broken. If
disassembling the pump head following operations in the oil reservoir or routine maintenance, it is good
practice to check its conditions.
If the diaphragms do not show holes, obvious air bubbles interposed between them, strong deformations
and streaks or abrasions, it is possible to avoid replacing them and to save the time to recharge them. In
this case, the diaphragm/separator ring unit must be handled with care, paying attention to avoid the loss
of the vacuum condition between the two elements. Otherwise it is required to proceed with the recharge
anyway.
Having said that and in order to spread out operations on the machine as much as possible, Doseuro
S.r.l. always recommends preventive replacement once you reach this stage of intervention.
6.7 Pump head reassembly operation

Before reassembling the head, the operator must make sure that the “OR” gaskets are not worn,
otherwise replace them, accurately clean the seats, check the conditions of the diaphragms in pos. 3 - 4
and accurately clean the head, removing any process residues. Once the checks are satisfied, proceed
as follows:
The diaphragms must always be replaced in pairs using new components, even if there is only
one damaged element.
1 Install the front and rear shield pos. 2 - 6, complete with OR gaskets,
assembling everything to the oil reservoir; position at least one of the Ø 2-3
mm holes on the ends of the shield cap in vertical position in order to purge
any residual air.
2 Assemble both diaphragms pos. 3 - 4 to the separator ring pos. 5 by
manually pushing them into the ring groove, without ruining them.
3 Assemble the front shield pos. 2 complete with OR gaskets on the pump
head, paying attention to the vertical position of the Ø 2-3 mm holes located on the end of the shield
cap.
4 At the same time, reassemble the diaphragm/separator ring unit pos. 5 and the head/front shield pos.
2, paying attention to the position of the diaphragms (they can easily come out of the seat and
decentralise or fall).
5 Reassemble screws, nuts and rosette washers, properly tightening the pack.
6 Fill the oil reservoir as described in the previous chapter for BR series head pumps.

6.8 Diaphragm reload and achieving vacuum

Filling oil between diaphragms
1 Unscrew the nipple at pos. 10 by 1 rotation.

2 Using an industrial syringe with a small Ø 4-6
mm tube, connect to the load nipple tube
holder and inject some oil, white non-toxic
pharmaceutical or food-grade (as indicated in 11
the list below) until it starts to come out from
the valve in pos. 12. 10
Should you lack an industrial syringe, use a
common 60 ml pharmaceutical type syringe 12
without needle.
3 Keeping the syringe pressurised, tighten the
nipple at pos. 10.
4 Restart the machine without pressure, with 0%
stroke.
5 After a few minutes, gradually increase the
pressure and stroke up to 100% of the stroke.
6 The excess oil between the diaphragms and
the air bubbles will now start to come out from
the valve in pos. 12; the greater the working
pressure, the shorter the evacuation time (on
average 10 min.). Leave the machine running until the air bubbles and non-toxic oil stop coming out.
7 IMPORTANT: verify that there are no leaks from the nipple in pos. 10, if that is the case (after
stopping the machine) it is necessary to verify positioning or replace the OR gasket in pos. 11 or, if it
is not available, apply some PTFE tape on the nipple threading and then tighten.
8 Turn off the pump.
9 Using a clean absorbent cloth, clean any excess oil from valve threading in pos. 12, then re-assemble
the pressure gauge or the pressure switch after putting some PTFE tape on the male element
threading in order to guarantee its airtight seal. If reassembling the pressure switch, restore the
electrical connections in terminal board.
COMPATIBLE NON-TOXIC OILS FOR SANDWICH DIAPHRAGMS:
 OLEOTECNICA PHARMA 55 (used in first preload)

 ESSO MARCOL 172
 AGIP OBI 12
 BP ENERPAR M 004
 CASTROL TRIBOL 878 (iso 32)
 TAMOIL NO-DRIP OIL 84-220
 TOTAL FINAVESTAN A 360 B

Chapter 7 BR-SD PUMP HEADS RECIRCULATION VESSELS
CALIBRATION
7.1 RECIRCULATION VESSEL TYPE VR 4 – 6 (VR 10 AP) CALIBRATION
VR 4 - 6

2 Loosen the nut adjusting the RECIRCULATION VALVE spring (pos 166) and the grub screw
(pos. 165) while keeping minimum compression on the springs.
3 Loosen the nut adjusting the RESET VALVE spring (pos. 173) while keeping minimum
compression on the springs.
4 Start the pump
5 Pour oil in the vessel until it reaches the mark and press the RESET VALVE (pos. 168), oil will
start to enter the oil reservoir.
6 Repeat operation until it is possible to see oil oscillating inside the vessel, at this point the oil
reservoir is full.
7 Slowly tighten the LOAD NUT (pos.173) of the reset spring until the oil in the vessel is still, making
the recirculation valve spring operate, thus preventing the oil from continuously oscillating. This
operation must be carried out in the effective working conditions of the system but without delivery
pressure (opening valve "1" – closing valve "2").
8 Pressurise the system by closing valve "1" and opening valve "2", the oil in the vessel will oscillate.
9 Slowly tighten the GRUB SCREW (pos. 165) of the recirculation spring until the oil goes back to
being still and pressure gauge "3" indicates the system pressure. Slowly tighten the
RECIRCULATING NUT (pos. 166), which holds the grub screw in place (pos. 165)
 To check whether the operation was performed properly, proceed as follows:

12 Close valve "4", recirculation will begin to recycle, by opening valve "4" recirculation will return
motionless.
N.B.: If air bubbles are noticed when the oil oscillates inside the vessel, it means:
that you exceeded in calibrating the reset valve spring, POINT 7, (repeat operations from
POINT 7 onwards).
 In case of excessive pressure drops in suction;
 Check the filter.

 The pipe diameter must be greater than (or at least equal to) the pump connection and the pipe
path must be the shortest and have large radius curves.
 The pump must be installed max 1 m over head, under head is the recommended position.
7.2 RECIRCULATION VESSEL TYPE VR 10-15-25 (VR 10 HP) CALIBRATION

After completing the maintenance operations, proceed as follows to calibrate the recirculation and fill the
oil reservoir and vessel with oil:

2 Loosen the nut adjusting the RECIRCULATION VALVE Anticlockwise
spring (pos 105). rotation
3 Loosen the nut adjusting the RESET VALVE spring (pos 104). Closed end
spanner
4 Start the pump
for clamping
5 Pour oil in the vessel up to the mark and press the RESET
VALVE 104 with your finger, the oil will start flowing into the 30
oil reservoir.
6 Repeat operation until it is possible to see oil oscillating inside 107
the vessel, at this point the oil reservoir is full.
7 Slowly tighten the LOAD NUT 104 of the reset spring until the 106
oil in the vessel is still. This operation must be performed in
the actual operating conditions 104
8 Pressurise the system by closing valve "1" and opening valve
"2", the oil in the vessel will oscillate. 105
9 Slowly tighten the LOAD NUT 105 of the recirculation spring
until the oil goes back to being still and pressure gauge "3"
indicates the system pressure.
 To check whether the operation was performed properly,

proceed as follows:
12 Close valve "4", recirculation will begin to recycle, by opening valve "4" recirculation will return
motionless.
N.B.: If air bubbles are noticed when the oil oscillates inside the vessel, it means:
that you exceeded in calibrating the reset valve spring, POINT 7, (repeat operations from
POINT 7 onwards).
 In case of excessive pressure drop in suction;
 Check the filter.

 The pipe diameter must be greater than (or at least equal to) the pump connection and the pipe
107
106 Maximum
level
104
105
PLUG

path must be the shortest and have large radius curves.
 The pump must be installed max 1 m over head, under head is the recommended position.
7.3 - RECIRCULATION VESSEL TYPE VR 40 CALIBRATION
After completing the maintenance operations, proceed as follows to calibrate the recirculation and fill the
oil reservoir and vessel with oil:

2 Loosen the ring nut adjusting the RECIRCULATION VALVE spring (pos 105).
3 Loosen the nut adjusting the RESET VALVE spring (pos 112).
4 Start the pump
5 Pour oil in the vessel up to the mark and press the RESET VALVE 104 with your finger, the oil will
start flowing into the oil reservoir.
6 Repeat operation until it is possible to see oil oscillating inside the vessel, at this point the oil
reservoir is full.
7 Slowly tighten the LOAD NUT 112 of the reset spring until the oil in the vessel is still. This operation
must be performed in the actual operating conditions
8 Pressurise the system by closing valve "1" and opening valve "2", the oil in the vessel will oscillate.
9 Slowly tighten the ring nut 105 of the recirculation spring until the oil goes back to being still and
pressure gauge "3" indicates the system pressure.

After adjusting the recirculating nut (pos.112), lock the nut with a wrench and tighten the screw (pos.
182/2)

7.4 BR-SD PUMP HEADS RECIRCULATION VESSELS TABLES
The following tables describe the type of recirculation valve mounted on the BR – SD pumps, depending
on piston diameter and stroke.
DANGER!
The pressures indicated in the table are the maximum valve calibration values for the indicated pump
types. Never exceed the value of the calibration pressure indicated on the rating plate on the dosing
pump.
VR recirculation and maximum calibration pressure (bar) table

Pump type PDP BR & SD 175
motor
Piston diameter Stroke number

0.25 kW 0.37 kW
Recirculation valve pump head
AISI AP PVC AISI AP PVC
35
60
8 14 40 7 14 - 7
96
120
35
60
12 14 40 7 14 - 7
96
120
VR 4
35
60
18 14 40 7 14 - 7
96
120
35
60
25 14 25 7 14 35 7
96
120
35
60
30 VR 6 14 17 7 14 24 7
96
120
35 -
60 -
40 VR 10 9 7 13 13 7
96 -
120 -
35 -
60 -
50 5 5 7 8.5 7
96 -
120 -
35 - -
60 - -
55 VR 15 4 4 7 7
96 - -
120 - -
35 - -
60 - -
65 3 3 5 5
96 - -
120 - -


motor
Piston
Recirculation
Stroke 0.55 kW 0.75 kW 1.1 kW
diameter number pump head
valve
AISI AP PVC AISI AP PVC AISI AP PVC
36
58
8 14 80 7 - - - - - -
100
116
58
VR 4
12 100 14 80 7 - - - - - -
116
58
18 100 14 56 7 - - - - - -
116
58 56 -
25 100 14 51 7 - 56 - - - -
116 44 56
58 47 - -
30 VR 10 100 14 36 7 - 47 - - - -
116 26 36 47
58 26 - -
40 100 7.2 20 7 - 26 - - - -
116 16 20 26
58 16.5 - -
50 100 7.2 11 7 - 16.5 - - - -
116 9.5 13 16.5
VR 15
58 13.5 - -
55 100 7.2 10.5 7 - 13.5 - - - -
116 9 10.5 13.5
58 10 - -
65 100 7 7.7 7 - 10 - - - -
116 6.5 7.5 10
58 6 7 6 - - - - - -
75 100 4.6 5.5 4.6 6 7 6 - - -
116 4.3 4.6 4.3 5.7 5.5 5.7 6 7 6
58 5.4 - 5.4 - - - - - -
90 100 4.3 - 4.3 5.4 - 5.4 - - -
VR 25
116 3.3 - 3.3 4.3 - 4.3 5.4 - 5.4
58 4.2 - 4.2 - - - - - -
100 100 3.1 - 3.1 4.2 - 4.2 - - -
116 2.8 - 2.8 3.8 - 3.8 4.2 - 4.2
58 3.3 - 3.3 - - - - - -
110 100 2.6 - 2.6 3.3 - 3.3 - - -
116 2.2 - 2.2 3 - 3 3.3 - 3.3
58 2.8 - 2.8 - - - - - -
120
100 2 - 2 2.8 - 2.8 - - -

motor
Piston
Recirculati
Stroke 1.1 kW 1.5 kW 2.2 kW 3 kW
on valve
AISI AP PVC AISI AP PVC AISI AP PVC AP
51 56 -
90 56 -
30 VR 10 14 7 - - - - - -
103 49 56
121 41 56
51 50 - - -
90 31 43 50 -
40 VR 15 8.5 7 - - - -
103 27 38 50 -
121 23 32 47 50
51 31 - - -
90 19 25 31 -
50 7 7 - - - -
103 16 22 31 -
121 14 19 28 31
51 27 - - -
90 17 23 27 -
55 7 7 - - - -
103 15 20 27 -
121 12 17 24 27
51 19 - - -
90 12 16 19 -
65 7 7 - - - -
103 10 14 19 -
121 8 12 17 19
51 16 - - -
90 10 14 16 -
70 VR 25 7 7 - - - -
103 9 12 16 -
121 8 10 15 16
51 7 14 7 - - -
90 7 9 7 12 14 -
75 - - - -
103 7 8 7 10 14 -
121 6.5 7 6.5 9 13 14
51 7 11 7 - - -
90 7 7 7 9 11 -
85 - - - -
103 6 6 6 8 11 -
121 5.2 5 5.2 7 10 11
51 7 10 7 - - - - - - -
90 6.3 6 6.3 7 8 7 - 10 - -
90
103 5.2 5 5.2 7 7 7 - 10 - -
121 4.5 4 4.5 6.3 6 6.3 7 9 7 10
51 7 7 - - - -
100 90 5 - 5 7 - 7 - - - -
103 4.2 4.2 6 6 7 7
51 6.6 6.6 - - - -
110 90 4.2 - 4.2 5.6 - 5.6 6.6 - 6.6 -
103 3.3 3.3 5 5 6.6 6.6
51 5.6 5.6 - - - -
120 VR 40 90 3.5 - 3.5 5 - 5 5.6 - 5.6 -
103 3.1 3.1 4.2 4.2 5.6 5.6
51 4.7 4.7 - - - -
130 90 2.9 - 2.9 3.8 - 3.8 4.7 - 4.7 -
103 2.5 2.5 3.3 3.3 4.7 4.7
51 4 4 - - - -
140 90 2.2 - 2.2 3.3 - 3.3 4 - 4 -
103 2 2 2.9 2.9 4 4
51 3.5 3.5 - - - -
150 90 2.1 - 2.1 3 - 3 3.5 - 3.5 -
VR 60 103 1.9 1.9 2.6 2.6 3.5 3.5
51 3.1 3.1 - - - -
160 - - - -
90 1.9 1.9 2.4 2.4 3.1 3.1

motor
Piston
Recirculati
Stroke 1.1 kW 1.5 kW 2.2 kW 3 kW
on valve
AISI AP PVC AISI AP PVC AISI AP PVC AP
103 1.6 1.6 2.1 2.1 3.1 3.1

ELENCO COMPONENTI VALVOLA DI RICIRCOLO VR 4 – VR 6 – VR 10 – VR 15 –
VR 25 – VR 40 RECIRCULATION DEVICE COMPONENTS LIST
Pos. Q. Description Parts list
VR 4- VR 10 VR 10
VR 10 VR 15 VR 25 VR 40
6 MP HP
101 N.A. 1 1 Supporto Base
101/1 N.A. N.A. N.A. N.A. N.A. N.A. 1 Vaso inferiore Lower pot
Recirculating valve
102 N.A. 1 N.A. Guida otturatore
runner
103 N.A. 1 / 1 / Otturatore ricircolo Recirculation valve
104 N.A. 1 1 Otturatore ripristino Refill valve
105 N.A. 1 1 Ghiera di regolazione Adjustment ring nut
106 N.A. 1 1 Vaso Tank
107 1 1 1 Coperchio Tank Cover
Recirculation valve
108 N.A. 1 N.A. 1 N.A. Molla ricircolo
spring
109 1 1 1 Molla ripristino Refill valve spring
110 N.A. 1 1 Guarnizione OR O-ring gasket
111 1 1 1 Guarnizione OR O-ring gasket
112 N.A. 1 1 Dado Nut
113 N.A. 1 N.A. Dado flangiato Flanged nut
122 N.A. N.A. 1 N.A. Serie molle a tazza Disc Springs set
125 N.A. N.A. 4 Vite Screw
127 N.A. N.A. 1 Guarnizione OR O-ring gasket
Otturatore ricircolo Special recirculating
137 N.A. N.A. 1 1 N.A. 1
speciale valve
141 N.A. N.A. 2 N.A. N.A. 1 Rondella piana Flat washer
154 1 N.A. N.A. Supporto Bracket
155 1 1 N.A. N.A. Guarnizione OR O-ring gasket
156 1 N.A. N.A. Guarnizione OR O-ring gasket
157 1 N.A. N.A. Corpo valvola Valve body
Recirculation valve
159 1 N.A. N.A. Sede valvola ricircolo
seat
160 2 N.A. N.A. Guarnizione OR O-ring gasket
161 1 N.A. N.A. Sfera Ball
162 1 N.A. N.A. Guida molla Spring guide
163 1 N.A. N.A. Molla ricircolo Recirculation spring
165 1 N.A. N.A. Grano Grub screw
166 1 N.A. N.A. Dado ricircolo Nut
168 1 N.A. N.A. Otturatore di ripristino Restore shutter
170 1 N.A. N.A. Sede valvola ripristino Reset valve seat
173 2 N.A. N.A. Dado Nut
180 N.A. N.A. 8 Vite Screw
181 N.A. N.A. 1 Guarnizione OR O-ring gasket
182 N.A. 2 N.A. 1 Vite antirotazione Anti-rotation screw
182/1 N.A. N.A. 1 Dado Nut
182/2 N.A. N.A. 1 Vite Screw
Raccordo portagomma
183 N.A. N.A. 1 2 Elbow taper
90°
184 N.A. N.A. / 1 3 Silenziatore Silencer
187 N.A. N.A. 1 N.A. N.A. N.A. Rondella spaziatrice Spacer washer
188 N.A. N.A. 3 2 N.A. Tappo Plug

CHECK PROGRAMMING
Chapter 8 MAINTENANCE PROGRAM
ATTENTION!
The maintenance and checks program is based on pump usage conditions.

Proper maintenance makes it possible to obtain greater performance, greater life extension and
constantly maintaining safety requirements.
8.1 Maintenance procedures

Before intervening on the dosing pump or on the piping, the necessary precautions must be taken so that
the pumped product, especially if harmful, does not endanger personnel or the surrounding elements.
BEFORE INTERVENTION, PERSONNEL MUST BE SURE THAT:
 The pump is stopped and disconnected from the electrical supply mains.
 The pump head and the system have been depressurised and emptied of any liquid.
 The pump has reached a temperature level where it can be moved safely.
 When taking apart heavy or large pieces, available lifting equipment must be suitable for the use.
Once it has been confirmed that such conditions are absent, accurately wash piping and pump
components.
8.2 Programmed maintenance interventions

 To keep the pump safe and performance high over time, it must be subject to maintenance
interventions that consist in visual checks.
 One must make sure that pump parts, external and internal, are not corroded or deteriorating
(shrinkage, cracks, breakage). If these inconveniences are present, one must intervene by
replacing damaged parts.
 It is recommended that the user carry out frequent controls after initial pump start-up and keep the
data in a specific register (Maintenance register) Later on, based on the results obtained, the user
will be able to calibrate interventions with greater precision.
The table indicates parts that require routine maintenance intervention throughout the operational year.
Components to be verified
Pump Head Valve Unit
Maintenance Period
Gaskets Piston Nuto Oil Metal
Hours 500
Every six
X X X X X
months
Yearly Replacement Replacement Replacement
Oil (NUTO H 32 or PHARMA) is changed at least once a year, or when the oil in the oil reservoir and in
the recirculation vessel is deteriorated or emulsified and, in any case, at each maintenance operation to
the pump head.

CHECK PROGRAMMING
The filling requirement for each pump model is shown in the table.
 ATTENTION!
OIL RESERVOIR RECIRCULATION
VALVE OIL CONTENT IN cm³
BEFORE CARRYING OUT MAINTENANCE I 175 - I 250 I 350
Piston
OPERATIONS ON THE PUMP MAKE SURE
Ø mm BRtype BRtype
THAT:
8 150 /
12 150 /
 The pump must be stopped and disconnected from 18 188 /
the electrical supply mains. 25 180 /
 The pump head and the system have been 30 186 /
depressurised and emptied of any liquid. 40 270 550
 The maintenance personnel of the pump must be 50 540 540
provided with suitable protections, such as: gloves, 55 540 540
masks, goggles, boots, and anything else required 65 580 1410
to prevent contact of human tissues with the 75 / 1380
pumped liquid. 90 / 1300
Chapter 9 INTERMEDIATE MAINTENANCE

A constant and thorough check, in addition to preserving the pump, avoids unpleasant operating
problems that require special maintenance.
The chapters below highlight the points most subject to maintenance as they are more stressed and
subjected to wear.
9.1 Fluid leak measured by the hole located under the lantern
Determine whether the fluid collected is mechanical oil or pumped fluid.
 If it is pumped fluid, it means that the piston seal gasket is worn or damaged. It will therefore be
necessary to replace it.
 If it is mechanical oil, it means that the seal gasket of the slide is worn or damaged. It will therefore be
necessary to replace it.
9.2 Valve unit cleaning

It is recommended to carry out the procedures in the indicated order after consulting the assembly
drawings.
 Discharge circuit: unscrew the discharge container. Remove the valve seat, the ball and the valve
guide, paying attention to the order it is assembled in.
 Clean the threaded parts of the pump head and the valves of any impurity.
 Clean valve components. If the parts are worn, proceed with replacement.
Chapter 10 YEARLY MAINTENANCE

The annual overhaul (or after 3000 hours of operation) is a decisive factor for a longer life-span of the
equipment and ensures the safety and functionality of the product over time.
Make sure that pump parts, external and internal, are not corroded or deteriorating (shrinkage, breakage),
specifically those made in plastic material. If these inconveniences are present, one must intervene by
replacing damaged parts.
It is good practice to use only original spare parts for repairs in order to guarantee pump reliability and
safety at all times.
RISK OF SERIOUS INJURIES!
Personnel must be provided with the personal protective equipment commonly used for similar
operations. Follow the safety procedures required in accordance with current legislation (626/94)
and anything else required to prevent contact of human tissues with the pumped liquid.

For a better completion and use of your dosing pump, choose:
ACCESSORIES by DOSEURO®S.r.l.
Request them from our Sales Office
The Right Dosing Choice

Via G. Carducci, 141 - 20093 Cologno Monzese (Mi) - Italy
Tel. +39 0227301324 - Fax. +39 0226700883
http://www.doseuro.com
e-mail: info@doseuro.it
Cert. N°5942
ISO 9001
Edition: 1° - 2017 Revision: 0- 05/12

Attachment 02.1 - DOSEURO - Dosing Pumps - ENG

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Interposed fluid heads use

and maintenance manual

1.1 General prescriptions

XLPE0TMBSST0ST017 2/40 2017 EDITION

XLPE0TMBSST0ST017 3/40 2017 EDITION

Chapter 2 TECHNICAL DATA

2.1 Technical data of pump

Characteristic data Model B I 175

XLPE0TMBSST0ST017 4/40 2017 EDITION

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XLPE0TMBSST0ST017 7/40 2017 EDITION

XLPE0TMBSST0ST017 8/40 2017 EDITION

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XLPE0TMBSST0ST017 14/40 2017 EDITION

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- stroke adjustment can be manual, electrical or pneumatic;

The pumps are:

XLPE0TMBSST0ST017 16/40 2017 EDITION

XLPE0TMBSST0ST017 17/40 2017 EDITION

Periodic check of the pump head

The following type of verification is to be carried

We propose some possible interventions: it is good practice to initially attempt to resolve a

XLPE0TMBSST0ST017 18/40 2017 EDITION

Clean suction filter. Check the

Check the safety relief/vent

Excessive suction height, comply

Loose plugs or damaged

Check the presence of inlet air in

Increase suction pressure.

Check the presence of inlet air in

2 - foreign material inside Inspect valve units. Clean or

XLPE0TMBSST0ST017 19/40 2017 EDITION

4.3 Pump head disassembly

 Disconnect the piping from the valves.

 Once maintenance operations have been

XLPE0TMBSST0ST017 20/40 2017 EDITION

4.4 Piston disassembly and reassembly

 Once operations have been completed, re-

4.5 Filling the oil reservoir

loosen the locking handle (1) of the

XLPE0TMBSST0ST017 21/40 2017 EDITION

5.1 Recirculation vessel calibration and oil filling

1 Make sure that the drain plug located below is tight.

Loosen the locking handle (1) of

3 Loosen the nut adjusting the recirculation valve spring

5 Start the pump

XLPE0TMBSST0ST017 22/40 2017 EDITION

 To check whether the operation was performed properly, proceed as follows:

 In case of excessive pressure drops in suction;

 Check the filter.

5.2 Pump head disassembly and diaphragm replacement

 Disconnect the piping from the valves.

XLPE0TMBSST0ST017 23/40 2017 EDITION

Chapter 6 OPERATIONS TO BE PERFORMED ON THE Type SD

6.2 Signal and alarm instruments

Before starting up the machine it is PRESSURE SWITCH TECHNICAL

XLPE0TMBSST0ST017 24/40 2017 EDITION

6.3 Periodic check of the pump head