Table 1 Parameters of surface texturing

Types radius High Space Area density CrAlN coating

d (μm) h (μm) s (μm) ρ (%) thickness(μm)
NCT - - - - 2
VCT1 120 8 336 10 2
VCT2 120 8 238 20 2
VCT3 120 8 194 30 2
𝜌 = 𝜋𝑑 2 /4𝑠 2
Table 2 Mechanical properties and Johnson Cook parameters for Ti6Al4V
Properties Notation Value
Poisson’s ratio ν 0.342
Initial yield stress A 782.7MPa
Hardening modulus B 498.4MPa
Strain rate dependency coefficient C 0.028
Work-hardening exponent n 0.25
Thermal softening coefficient m 1
Room temperature Tr 25°C
Melting temperature Tm 1659.85°C
Reference strain rate 𝜀̅0̇ 1s-1

Table 3 The processing parameters of Raycus RFL C500 fiber laser

Laser wavelength
Power (W) Pulse width (μs) Scan times Cooling type
(nm)
60 800 1 1080 Water-cooling

Table 4 Cutting parameters used in cutting experiments

Cutting speed (m/min) 60, 90, 120
Depth of cut (mm) 0.5
Feed rate (mm/rev) 0.1
Cutting time (min) 5
Lubrication Dry and emulsified cutting fluid

Table 5 Chip radius measurement

Cutting conditions NCT (mm) VCT1 (mm) VCT2 (mm) VCT3 (mm)
Dry cutting - 1.241 1.094 1.14
Wet cutting 1.47 0.935 0.74 1.094