APPROVED CHECKED PREPARED Department : Engineering

CORRECTIVE DIES M2-JAN 2023 No. Document :-

PT. DIAN RAYA CIPTA

(BY PART NAME) ROMADHON PENDI SHAKA
Revisi
Page
: 00
:1/1

Target: Maksimal 2 kali corrective dies

No Part Name Process Total

1 BRACKET R PILLION STEP Bending Piercing 4
2 STAY COMP SWITCH K56F Bending 4
Chart Title
3 LEVER CLUTCH 140 PEDAL Blank 3
4 BRACKET FOOTREST 4 Piercing 2
5 BRKT, RR.CUSHION Blank 2
6 EXT. FR FENDER APR RR, RH SEPARATE 2
7 REINF ENG BRKT FR UPPER 1 Bending 2
8 REINF ENG BRKT FR UPPER 1 Blank Piercing 2
9 RR CROSS PIPE Blank 2
10 BRACKET FOOTREST 3 Bending 2
11 BRACKET RADIATOR MOUNTING UPR LH Piercing 2 4 4
12 BRACKET RADIATOR MOUNTING UPR RH Piercing 2
13 BRACKET, BACK-UP LAMP - BZ010 Piercing 2
14 EXT QUARTER PNL RR LWR RH TRIM-PIE 2
15 EXT. FR FENDER APR RR, RH FLANGE 2
16 GUSSET Bending 2 2
17 GUSSET 10 Blank 2
18 REINF LEAF SPRING FR NO. 2 Piercing 2
19 REINF, ENG. BRKT. FR. UPR.2 Bending 2
20 REINF, ENG. BRKT. FR. UPR.2 Blank Piercing 2
21 STAY COMP SWITCH K56F Piercing 2
22 STAY LOWER Bending 2
23 SUPPORT STEERING NO.1 Piercing 2
24 STAY BANK ANGLE SENSOR SUB ASSY Blank 1
25 ARM SHIFT 1ST Blank 1
26 BAR SEPARATOR Bending Forming Trimming 1
3
27 BRACE FR FLOOR RH/LH D30D (SPOT) Separating 1
28 BRACE FRONT FLOOR RH/LH D21N Separating 1
29 BRACE FRONT FLOOR RH/LH D21N Trimming 1
30 BRACE INST PANEL TO DASH Bending 1
31 BRACE INST PANEL TO DASH Bending 2 1
32 BRACKET (EW680) 415B Blank 1
33 BRACKET (EW690) 415B Blank Piercing 1
34 BRACKET 1 Bending 1 & 2 1
35 BRACKET 23 Piercing 1
36 BRACKET AIR CLEANER REAR RESTRIKE PIERCING 1
37 BRACKET C COMP ECU T86A Blank 1
38 BRACKET FOOTREST 3 Piercing 1
39 BRACKET L PILLION STEP Bending 1
40 BRACKET L PILLION STEP Piercing 1
2 2
41 BRACKET M/C 88 Piercing Restrike 1
42 BRACKET R (BRKT R PIVOT) Bending 1
43 BRACKET R (BRKT R PIVOT) Bending 3 1
44 BRACKET R (BRKT R PIVOT) Bending 4 1
45 BRACKET R (BRKT R PIVOT) Cam Piercing 1
46 BRACKET R (BRKT R PIVOT) Piercing 1
47 BRACKET R PILLION STEP Progressive 1
48 BRACKET RADIATOR Bending 1
49 BRACKET RADIATOR MOUNTING LWR NO.1 Piercing Separating 1
50 BRACKET, BACK-UP LAMP - BZ010 Blank 1
51 BRKT L Piercing Notching 1
52 COVER CTR FRAME FR R PIERCE COMP PIERCE 1
53 EXT QUARTER PNL OUTER LH TRIM-PIE 1
54 EXT QUARTER PNL OUTER RH TRIM-PIE 1
55 FRAME BACK DR OP SD UP,RH Trimming 1
56 GUSSET Bending 1
57 GUSSET Piercing 1
58 GUSSET NEW Piercing 1
59 GUSSET PIVOT K56 Blank 1
60 HANGER, TAIL CROSSMEMBER Y4L 52SOO Burring Piercing 1
61 LEVER CLUTCH PEDAL BZ150 Blank 1
62 LEVER CLUTCH PEDAL BZ150 Piercing 1
63 LOWER SPRING SEAT D30D Trimming Piercing 1
64 PANEL STEP RR,LH Blank 1
65 PANEL STEP RR,RH Piercing 1
66 PATCH HEAD PIPE UNDER (K84A) Blank Piercing 1
67 PATCH HEAD PIPE UNDER (K84A) Stamp 1
68 REINF Blank 1
69 REINF Blank Piercing 1
70 REINF 1 Piercing 1
71 REINF ENG BRKT FR UPPER 1 Blank 1
g

k
g

k
an
in

cin

an
cin

72 REINF LEAF SPRING FR NO. 2 Forming triming Flange 1

nd

Bl

Bl
er
er

Be

N
L
Pi

Pi

73 REINF, CROSS MEMBER Bending 1

DA

IO
g

4
6F
in

SH
PE

T
K5

ES
nd

74
CU

SEAT SPRING 609/612 Burring 1

0

TR
Be

14

R.
ITC

OO

,R
EP

CH

75 STAY BANK ANGLE SENSOR SUB ASSY Bending 2 1

SW

KT
ST

TF
UT

BR
KE
N

CL

76 STAY LOWER Embosh 1

IO

AC
R
LL

CO

VE

BR
PI

77 SUPPORT RADIATOR UPR, LH Piercing 1

LE
AY
TR

ST
KE

78 SUPPORT RADIATOR UPR, RH Piercing 1

AC
BR

79 SUPPORT STEERING NO.1 Bending 1

Total 107
 APPROVED CHECKED PREPARED Department : Engineering

PREVENTIVE 10-14 Oktober 2022 No. Document

Revisi
:-
: 00
PT. DIAN RAYA CIPTA ROMADHON PENDI ANNISA Page :1/1

Target Akurasi = 95%

NO PART NAME PROCESS TOTAL

1 BRACKET FOOTREST 3 Bending 1
2 BRACKET FOOTREST 3 Blank Piercing 1
3 BRACKET FOOTREST 4 Bending 1
4 BRACKET FOOTREST 4 Blank Piercing 1 100
5 BRACKET FOOTREST 4 Cutting 1
6 BRACKET FOOTREST 4 Piercing 1
7 BRACKET L PILLION STEP Piercing 1
8 BRACKET R PILLION STEP Bending 1
9 BRACKET STABI FR Bending Marking 1 75
10 BRACKET STABI FR Blank 1
11 BRACKET STABI FR Piercing 1
12 EXT. FR FENDER APR RR, RH BEND-REST 1
13 EXT. FR FENDER APR RR, RH FLANGE 1
14 EXT. FR FENDER APR RR, RH FORM 1
15 EXT. FR FENDER APR RR, RH SEPARATE 1
16 EXT. FR FENDER APR RR, RH TRIM - PIE 1
17 PATCH HEAD PIPE UNDER (K84A) Bending 1
18 PATCH HEAD PIPE UNDER (K84A) Blank Piercing 1
19 PATCH HEAD PIPE UNDER (K84A) Stamp 1
20 PATCH R/L PIVOT Progresif 2 25 25
21 Reinf Back DR Lwr Inr, LH Blank 1
22 Reinf Back DR Lwr Inr, LH FORMING 1
23 Reinf Back DR Lwr Inr, LH PIERCE 1
24 BRACKET L PILLION STEP Bending 1
TOTAL DIES DILAKUKAN PREVENTIVE 25
TOTAL PLAN DIES 25
AKURASI AKTUAL % 40 TOTAL DIES DILAKUKAN TOTAL PLAN DIES AKURASI AKTUAL % AKURASI TARGET %
PREVENTIVE
AKURASI TARGET % 75
 APPROVED CHECKED PREPARED Department : Engineering
CORRECTIVE DIES 10-14 No. Document :-

PT. DIAN RAYA CIPTA

Oktober 2022 (BY PROBLEM) ROMADHON PENDI ANNISA
Revisi
Page
: 00
:1/1

No Problem Total
1 Burry 6 PROBLEM TERBANYAK
2 Part nempel diatas 3
3 Baret 2
6
4 Buat stopper kait/gawang 2
5 Part tidak masuk jig 2
6 Baut stripper lepas 1
7 Bending cacat 1
8 Bending miring 1
9 Blank gompal 1
10 Camp pecah 1 3
11 Die cutting welding amblas 1
12 Hasil pierce penyok 1 2 2
13 Lobang pierce tidak masuk di cf 1
14 Part belum close 1
15 Punch gompal 1
16 Stopper belakang patah 1
17 Stripper lepas 1 Burry Part nempel diatas Baret Buat stopper
TOTAL 27 kait/gawang
 APPROVED CHECKED PREPARED Department : Engineering
PREVENTIVE & CORRECTIVE No. Document :-
DIES 10-14 Oktober 2022 Revisi : 00
PT. DIAN RAYA CIPTA ROMADHON PENDI ANNISA Page :1/1

16
Target preventive & corrective dies:
9-12 dies/hari
36-48 dies/minggu
11 11 11

NO. DATE TOTAL

1 07 Nopember 2022 11 6
2 08 Nopember 2022 16
3 09 Nopember 2022 11
4 10 Nopember 2022 11
5 11 Nopember2022 6
TOTAL 55 07 Nopember 2022 08 Nopember 2022 09 Nopember 2022 10 Nopember 2022 11 Nopember2022

Target preventive & corrective dies: 20

3-4 dies/orang/hari
9-12 dies/orang/minggu
16

NO. NAME TOTAL 10 9

1 Adji 20
2 Cepi 10
3 Sana 9
4 Yusuf 16
TOTAL 55 Adji Cepi Sana Yusuf