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T685WS-D

Serial Number: J125-3829


NOVEMBER 2010

Schramm, Inc.
800 East Virginia Ave.
West Chester, PA. 19380 USA

Phone: 00 +1 (610) 696-2500


Fax: 00 +1 (610) 696-6950
E-Mail: Schramm@Schramminc.com
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
Schramm Limited Warranty
Schramm, Inc. (“Schramm”) warrants that this Schramm machine or equipment is free of defects in material and
workmanship at the time of shipment from our factory. This warranty is subject to the following limitations.

1. This limited warranty applies only to the original user/customer and only to machines and equipment which
have been subjected to normal use and service.

2. This limited warranty is for a period of 12 months from initial operation or 2000 hours, whichever occurs first;
not to exceed 18 months from the date of shipment.

3. Schramm’s obligation under this limited warranty shall be solely to replace or repair without charge at the
dealer’s location those component parts which Schramm itself manufactured, and only if such component parts
were defective when the machine or equipment was shipped from Schramm’s factory. Any component part
installed to replace a defective component part is warranted solely for the duration of the unexpired warranty on
the machine or equipment in which such a component part is installed.

4. This machine or equipment may incorporate many component parts manufactured by companies other than
Schramm, such as truck chassis, carriers, tracks, engines, tires, hydraulic pumps, hydraulic motors and other
component parts too numerous to list. This limited warranty does not apply to such component parts, but such
component parts may be warranted by the companies that manufactured them.

5. This limited warranty does not apply to regular maintenance replacement items, including but not limited to
V-belts, electrical bulbs, wiper blades, filters, lubricants, and batteries. This limited warranty does not apply to
normal maintenance service and adjustments, including, but not limited to fuel, air and hydraulic system
cleaning, engine tune-up, clutch inspection and adjustment.

6. It shall be the obligation of the user/customer to pay for transportation of this machine or equipment to the
dealer providing warranty service and to pay for travel time or mileage if warranty service is provided at the job
site.

7. Unless notified in writing by Schramm, Inc. all replacement parts must be returned to Schramm, Inc.,
transportation charges prepaid.

8. In order for this limited warranty to apply, this machine or equipment must be made available for repair during
the warranty period.

9. Schramm, Inc. shall not be liable for defects, damages or failures caused by unauthorized alterations, use of
non-approved parts, unreasonable use, neglect, abuse, accident, or negligent repair, including a failure to
provide reasonable and necessary maintenance after the new machine is in service.

10. Schramm, Inc. reserves the right to make design changes or any product improvements at any time, without
incurring any obligation to install same on units previously manufactured.

11. There are no warranties, expressed or implied, other than the limited warranty, as set forth above and this
limited warranty supersedes any warranty, promises or representations previously made or issued. THERE
ARE ABSOLUTELY NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A
PARTICULAR PURPOSE and Schramm hereby excludes all such warranties which might otherwise be implied
by law.

12. Schramm’s liability for breach of this limited warranty, whether a claim or lawsuit is brought in contract, tort or
strict liability, shall be limited exclusively to repair or replacement of defective parts manufactured by Schramm.
Schramm shall not be liable for any direct or indirect incidental or consequential damages of any kind which
may result from defects in its products or from breach of this limited warranty nor shall Schramm be liable for
any damages resulting from a user/customer’s loss of any use of this Schramm machine or equipment.
Chapter 2

Chapter 1
T685WS-D
Table of Contents
IMPORTANT NOTE ABOUT THIS PARTS BOOK - PLEASE READ

This Parts Book details all parts, options and assemblies available for the Schramm
T685WS-D series of rigs. Because your T685WS-D rig has been custom built to your
specific needs, all of the parts, options and assemblies detailed in this book may not
be included on your rig. Therefore when necessary, please refer to the Detailed Rig
Specifications (page A1) in the Appendix for a listing of the actual options and
assemblies used to build your rig.

Chapter 1 Rig

Chapter 2 Mast

Appendix Detailed Rig Specifications ............................................ A-1


Hoses ........................................................................... B-1
Filters ........................................................................... C-1
Decals ........................................................................... D-1
Nameplates .................................................................... E-1
Track/Carrier OEM Specifications & Book Reference .... F-1

Schematic Diagrams
Page intentionally blank
T685WS-D
Chapter

IMPORTANT NOTE ABOUT THIS PARTS BOOK - PLEASE READ

This Parts Book details all parts, options and assemblies available for the Schramm
T685WS-D series of rigs. Because your Rotadrill T685WS-D rig has been custom built
to your specific needs, all of the parts, options and assemblies detailed in this book may
not be included on your rig. Therefore when necessary, please refer to the Detailed Rig
Specifications (page A1) in the Appendix for a listing of the actual options and
assemblies used to build your rig.
T685WS-D
Rig: Table of Contents
Heat
Exchanger
Air
Cleaners

Engine

Front
Outriggers

Air/Oil Tank
Fuel
Tank
Hydraulic
Tank
Toolbox

Gearboxes & Pumps

Page Page
Air Cleaner............................................................ 1-39 Gearboxes & Pumps ............................................ 1-40
Air-Oil Tank........................................................... 1-26 Heat Exchanger ................................................... 1-28
Battery Box .......................................................... 1-51 Fan & Mounting ............................................ 1-31
Compressor .......................................................... 1-54 Heater, Diesel Fired Coolant ................................ 1-52
Clutch Assembly ........................................... 1-56 Hydraulic Tank ..................................................... 1-32
Control Panel ....................................................... 1-4 Muffler .................................................................. 1-38
Engine Control Panel ................................... 1-9 Outriggers
Lighting ........................................................ 1-10 Dual Front Outboard .................................... 1-16
Reference Information ................................. 1-12 Rear Outriggers ........................................... 1-18
Cyclone ................................................................ 1-68 Front Outriggers Kit ...................................... 1-20
Engine ................................................................. 1-34 Splitters
Foam Injection ..................................................... 1-64 Rotary Free Standing ................................... 1-69
Fuel Filters ............................................................ 1-24 Stand Pipe ........................................................... 1-67
Fuel Tanks .......................................................... 1-22 Tool Lubricator, Piston Pump ............................... 1-48
T685WS-D
Rig: Table of Contents

Muffler

Control
Panel

Compressor

Tool
Lubricator

Page
Toolbox ................................................................ 1-49
Variable Speed Cooling Fan ............................... 1-59
Water Injection
25gpm .......................................................... 1-60
35gpm .......................................................... 1-61
CAT Hi Pressure .......................................... 1-62
Winches
Survey Winch .............................................. 1-70
Main Control Panel

NOTE: Gauges shown are for reference


only and may not resemble those on
your rig.
2 3 5
4

24 7

8
23

22 9

21
10

20 11

12

19 13

14
A D
15

B 18

C E

16

17

1-4 T685WS-D
Main Control Panel

Part # Qty Description


NOTE: Service items for use between all valve sections listed include:
2764-0079 1 O-RING (NOT SHOWN) Refer to Control Panel
5000-8663 1 SPRING (NOT SHOWN) Reference Information for
5000-8664 1 POPPET (NOT SHOWN) detailed information on
3030-0216 1 KIT VALVE REPAIR HUSCO 5000 Control Valve assemblies.

NOTE: Lever kits include:


1 KNOB
5000-8791 1 BOOT
1 LEVER
1 PEDESTAL
MOUNTING HARDWARE

WATER INJECTION
A 2259-0060 1 INLET VALVE SECTION 5001-A-1
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0064 1 VALVE SECT 5002-A-11

AUX ROTATION
2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0078 1 VALVE SECT 5002-DA21 DETENTED
2259-0065 1 OUTLET VALVE SECTION 5003-A-4

AIR VALVE
B 2259-0060 1 INLET VALVE SECTION 5001-A-1
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0116 1 VALVE SECT 5002-A522 W/P.R.

BLOWBACK VALVE
2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0116 1 VALVE SECT 5002-A522 W/P.R.

FORK WRENCH
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0116 1 VALVE SECT 5002-A522 W/P.R.

JIB BOOM SWING


2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

JIB BOOM EXTEND


2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

PIPE TROUGH
2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0116 1 VALVE SECT 5002-A522 W/P.R.

SURVEY BOOM
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV
2259-0065 1 OUTLET VALVE SECTION 5003-A-4

T685WS-D 1-5
Control Panel

Part # Qty Description

Refer to Control Panel


C LEFT FRONT OUTRIGGER
2259-0060 1 INLET VALVE SECTION 5001-A-1 Reference Information for
2916-0111 1 LEVER KIT 5000 45 DEG detailed information on
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV Control Valve assemblies.

RIGHT FRONT OUTRIGGER


2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

LEFT REAR OUTRIGGER


2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

RIGHT REAR OUTRIGGER


2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

MAST TILT
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

MAST SLIDE
2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0082 1 VALVE SECT 5002-A465 W/PR CAV

CONTROL PANEL PIVOT


2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV

CONTROL PANEL PIVOT


2916-0111 1 LEVER KIT 5000 45 DEG
2259-0086 1 VALVE SECT 5002-A269 W/PR CAV
2259-0065 1 OUTLET VALVE SECTION 5003-A-4

D SLOW FEED
2259-0128 1 VALVE SECTION DUCTILE INLET
2916-0111 1 LEVER KIT 5000 45 DEG
2259-0078 1 VALVE SECT 5002-DA21 DETENTED

BREAKOUT WRENCH
2916-0110 1 LEVER KIT 5000 VERTICAL
2259-0077 1 VALVE SECT 5002-DA5 W/PR CAV
2259-0065 1 OUTLET VALVE SECTION 5003-A-4

1-6 T685WS-D
Control Panel

Part # Qty Description


HRC ASSEMBLY
Refer to Control Panel
E 0822-0235 1 SPACER HRC VALVE (NOT SHOWN) Reference Information for
SPACER HRC VALVE INLET/OUTLET (NOT detailed information on
0822-0333 1
SHOWN) Control Valve assemblies.
0822-0498 1 SPACER VALVE INLET/OUTLET
2764-0057 4 O RING .139X 0.734 (Pressure Line)
2764-0137 4 O RING .139X 0.921 (Tank Line)

SURVEY WINCH
2258-0335 1 VALVE HYD HRC 45-375 PSI S.CTR
0933-0003 1 KNOB HAND 1-3/8 DIA X 1/2 NF
2916-0114 1 HANDLE HRC VALVE 1/2NF X 3-5/8
Available service kit 3030-0217 includes:
2 PLUG
2 O-RING
5001-0071 1 BOOT, HANDLE
5001-0899 1 LEVER PIVOT PIN
5001-0900 1 LEVER RECEPTACLE
5001-0715 1 SPRING HRC 50/295 PSI RANGE

ROTATION
2258-0297 1 VALVE HYD HRC 45-375 PSI F.LCK
0933-0003 1 KNOB HAND 1-3/8 DIA X 1/2 NF
2916-0114 1 HANDLE HRC VALVE 1/2NF X 3-5/8
5001-0071 1 BOOT, HANDLE
5001-0653 1 SHOE FRICTION LOCK HRC
5000-9829 1 KIT, HRC FRICTION LOCK REPAIR
KIT INCLUDES:
2 BALL
1 BRACKET
1 SHOE (5001-0653)
1 NUT (HEX HANDLE)
4 WASHER
1 PLATE
1 PIVOT BOLT (5001-0978)
1 SPRING
2 RETAINING RING
1 PIVOT PIN

RAPID FEED & MAIN WINCH


2258-0242 2 VALVE HYD HRC 45-375 PSI S.CTR
0933-0003 2 KNOB HAND 1-3/8 DIA X 1/2 NF
2916-0117 2 HANDLE HRC VALVE 1/2NF X 2
Available service kit 3030-0217 includes:
2 PLUG
2 O-RING
5001-0071 1 BOOT, HANDLE
5001-0899 1 LEVER PIVOT PIN
5001-0900 1 LEVER RECEPTACLE
5001-0715 1 SPRING HRC 50/295 PSI RANGE

T685WS-D 1-7
Control Panel

Ref. Part # Qty Description


1 MUD PRESSURE GAUGE
Refer to Control Panel Reference
2075-0008 1 GAUGE MUD 0-3000 W/30' CAP
Information for detailed information
2 ROTATION GAUGE
on Control Valve assemblies.
2065-0084 1 GAUGE ROTATION TORQUE 3.5"
3 HOLDBACK GAUGE
2065-0056 1 GAUGE PR 6000 PSI/BAR 3.5" PNL
4 AIR PRESSURE GAUGE
2064-0036 1 GAUGE PR 600# 2-1/2" PSI/BAR
5 DOWNFEED GAUGE
2065-0057 1 GAUGE PR 3000 PSI/BAR 3.5" PNL
6 COMPRESSOR LOAD SELECTOR
3288-0056 1 VALVE BALL 5-WAY 1/4"
7 COMPRESSOR LOAD SELECTOR
3288-0020 1 VALVE BALL 6000 PSI 1/4
8 LUBRICATOR
3288-0020 1 VALVE BALL 6000 PSI 1/4
9 AIR GAUGE PRESSURE SELECTOR
3288-0021 1 VALVE BALL 3 WAY 500 PSI 1/4
10 INTERSTAGE PRESSURE GAUGE
2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR
11 DOWNFEED
2767-0099 1 VALVE ASY RELIEF 150-6000PSI
Available service items include:
2767-0100 1 CARTRIDGE
0933-0015 1 KNOB, HAND ALUMINUM SUN VLV.
12 HOLDBACK
2767-0099 1 VALVE ASY RELIEF 150-6000PSI
Available service items include:
2767-0100 1 CARTRIDGE
0933-0015 1 KNOB, HAND ALUMINUM SUN VLV.
13 WATER INJECTION
0092-0004 1 VALVE NEEDLE 1/2 NPT STEEL
14 FAN SPEED SELECTOR
3288-0030 1 VALVE BALL 3 WAY 3000 PSI 1/4
15 LUBRICATOR
0092-0005 1 VALVE NEEDLE 1/4 NPT STEEL
16 TORQUE ADJUST
2767-0083 1 VALVE ASY PILOT OP RELIEF
17 TORQUE LIMITER
3288-0020 1 VALVE BALL 6000 PSI 1/4
18 2525-0013 1 LEVEL CROSS-CHECK
19 ENGINE RPM
0923-0088 1 KIT THROTTLE MORSE DDEC
20 DRILL PIPE BLOW DOWN
0923-0024 1 CONTROL LEVER ASY
21 DRILL MODE
2258-0325 1 VALVE HYD 3 WAY 2 POSITION
22 WATER INJECTION
2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
23 GAUGE
2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
24 ENGINE CONTROL PANEL
Refer to Engine Control Panel page.

1-8 T685WS-D
Engine Control Panel

1 2 4 5 6

12 11 9 10 9 8 7

Ref Part # Qty Description


1 2102-0058 1 DISPLAY - 3" MONOCHROME PV101-PRGM

2 0049-0031 2 SWITCH TOGGLE SPST OFF-ON

3 0049-0043 1 SWITCH TOGGLE SPDT ON-OFF-ON

4 2065-0077 1 GAUGE OIL PRS POWERVIEW 0-150

5 2066-0013 1 GAUGE WTR TEMP POWERVIEW 0-250

6 1020-0149 2 HOLE PLUG 2"

7 2068-0006 1 VOLTMETER POWERVIEW 0-24 VDC

8 2065-0060 1 GAUGE OIL TEMP 100-280 24V

9 0886-0004 2 PUSH BUTTON SWITCH

10 1020-0008 3 HOLE PLUG 1/2"

11 0192-0023 1 SWITCH IGNITION MURPHY

12 0049-0025 1 SWITCH EMER STOP PUSH-PULL

T685WS-D 1-9
Control Panel Lighting

Ref Part # Qty Description


1 2103-0051 2 LIGHT 70W-24V HALOGEN SPOT
Available service items include:
2103-0053 BULB, 70W-24V HALOGEN SPOT

2 2103-0095 1 LIGHT HALOGEN 3 X 3 24V/70W


Available service items include:
2103-0096 1 BULB

3 0738-0031 1 BRACKET LIGHT EXTENDED T660H


4 0738-0041 1 BRACKET CONTROL PANEL LIGHT

4 3

1-10 T685WS-D
Page intentionally blank
Control Panel - Reference Information

CONTROL ASSEMBLIES
The illustration below shows a general arrangement for all of the directional control valve sections on your rig.
Depending on the specific application, the number of sections may vary and behavior is optimized for its application.

Reference the specific bill of materials to identify the specific valve sections, lever kits, tie rod kits,
and hydraulic plumbing material.

Reference the rig specific hydraulic diagram provided with this parts book for a definition of valve functionality.

LEVER KIT, VERTICAL

LEVER KIT, 45 DEGREE

TIE ROD

INLET

TIE ROD KITS

Part # Description
5000-9588 1 SECTION 5000
5000-8666 2 SECTION 5000
OUTLET
5000-9110 3 SECTION 5000
5000-8667 4 SECTION 5000 VALVE SECTIONS
5000-9201 5 SECTION 5000
5000-8668 6 SECTION 5000
5000-9487 7 SECTION 5000
5000-9574 8 SECTION 5000
5000-9575 9 SECTION 5000
5000-9589 10 SECTION 5000

1-12 T685WS-D
Control Panel - Reference Information

PILOT OPERATED RELIEF VALVE WITH ANTI-VOID

REPAIR KITS SHUT-OFF PLUG ASSEMBLY

5001-0449

SPRING CENTERING

5000-9831

DETENT

T685WS-D 1-13
Control Panel - Reference Information

TEST PORT, HYDAC

5001-2607

5001-2606

HRC ASSEMBLY

SPACER HRC

SPACER HRC

O-RING (Tank Line)

O-RING (Pressure Line)

VALVE HYD.

HRC

TIE ROD KIT

1-14 T685WS-D
Control Panel - Reference Information

DIRECTIONAL CONTROL VALVE CONFIGURATION OPTIONS

The valve configuration drawings shown below are for reference only and

T685WS-D 1-15
Outriggers, Dual Front Outboard
P125-1510

4
1

5
3

7
8

11
12
13

10
15 14

16

1-16 T685WS-D
Outriggers, Dual Front Outboard
P125-1510

Ref Part # Qty Description


1 3193-0111 1 SUPPORT DUAL FRT OUTRIGGERS
2 0480-0037 2 COVER MAST PIVOT SUPPORT ASY
3 2525-0014 1 INCLINOMETER 2 COLOR 15 DEG
4 2825-0011 2 PIN 1-5/8 X 9-5/8
5 9C01-0025 8 PIN COTTER PLT 1/4X2-1/2
6 2250-0160 2 VALVE DUAL CHECK W/RELIEF
Available service items include:
2250-0161 CHECK VALVE, PILOT OPERATED
2767-0121 CARTRIDGE
7 3332-0147 2 CONN 08MO-04M37 RESTR .086
8 3332-0067 2 CONN 08MO-04M37
9 3332-0057 6 CONN 08MO-06M37
10 2813-0418 2 CYL HYD 4 X 2 X 41
Available service items include:
3030-0421 1 KIT SVC HYD CYL 4 X 2 HYCO
11 2261-0009 2 FUSE HYD VELOCITY 08MP-08M37
12 3897-0001 2 REDUCER TUBE 08-04
13 3890-0003 2 NUT TUBE 08M37
14 3332-0065 2 CONN 04FP-04M37
15 3175-0032 2 FOOT OUTRIGGER
16 3178-0003 2 PIN 1-5/8X8-7/8

Following parts not shown or referenced


Part # Qty Description
0094-0036 1 SOCKET DEEP IMPACT 33MM 3/4"DR
0127-0075 1 HOOK TOWING R.H. 17,000 CAP.
0127-0076 1 HOOK TOWING L.H. 17,000 CAP.
0231-0070 1 LABEL VEHICLE CERT W/ COVER
0362-0002 1 EXTENTION SOCKET 3/4 DRIVE-8LG
0380-0004 1 KIT WARNING TRIANGLE REFLECTOR
0465-0126 2 GUIDE MAST T450W ON LTS8000
0822-0380 2 SPACER HEAT EXCHANGER SUPPORT
0822-0481 1 SPACER AIR TANK BRACKET
0915-0993 1 NAMEPLATE FRT OUTRIGGER LEVEL
0959-0202 4 GUSSET FRONT OUTRIGGER SUPPORT
0959-0213 2 GUSSET DUAL FRONT OUTRIGGERS
1123-1524 1 DWG INST STERLING DFO
1153-0286 1 LOOM/WIRE ASY TAILLIGHT JUMPER
1153-0287 1 LOOM/WIRE ASY TAILLIGHT EXTEND
1951-0240 2 PLATE TOW HOOK MOUNTING
1951-0655 1 PLATE MTG DUAL FRT OUTRIGGERS
1951-0656 1 PLATE MTG DUAL FRT OUTRIGGERS
2087-0017 1 HOSE FLEXIBLE SSTL 5 ID X 36
2233-0001 1 EXTINGUISHER FIRE CLAMP TYPE
2269-0001 1 HANDLE WRENCH HINGED 3/4 DRIVE
2429-0149 2 ANGLE SUPT FRAME/TRUCK 3 HOLER
2429-0151 10 ANGLE SUPT FRAME/TRUCK 2 HOLER
3147-0031 2 SUPPORT CHECK VALVE

T685WS-D 1-17
Rear Outriggers

10

1-18 T685WS-D
Rear Outriggers

Ref Part # Qty Description


1 0480-0103 2 COVER MAST PIVOT SUPPORT
2 9S01-0037 4 SCREW CAP NC 3/8X1
3 9W03-0006 4 WASHER LOCK 3/8
4 2825-0042 2 PIN OUTRIGGER CYL SUPPORT
5 9C01-0025 8 PIN COTTER PLT 1/4X2-1/2
6 3354-0051 1 SUPPORT MAST PIVOT
7 3175-0045 2 FOOT OUTRIGGER
8 2825-0038 2 PIN 1-5/8 X 9-1/4
9 2813-0216 2 CYL HYD 5 X 3.25 X 41
Available service kit includes:
2764-0017 1 O Ring
2764-0076 1 O Ring
5000-1977 1 Rod Wiper
5000-1980 1 Rod Seal
5000-5298 1 B.U. Ring
5000-7239 1 Piston Seal
5000-7237 1 Piston Seal

10 0293-0401 1 FRAME SUB T685WS UNIV

T685WS-D 1-19
Front Outriggers Kit
P125-1520

DISCLAIMER: This kit is made available by Schramm Inc., to enable customers to modify the location of the Dual Front
Outriggers to their own particular needs.

Schramm Inc. will not be held liable for any property damage, severe injury, or death resulting from the customization of
a Schramm rig by our customers.

Any equipment alteration without written consent of the manufacturer voids the warranty and can cause property
damage, severe injury, or death.

DRAWING NOT AVAILABLE


Part # Qty Description
0480-0037 2 COVER MAST PIVOT SUPPORT ASY
2250-0099 2 VALVE DUAL CHECK W/RELIEF
Available service items include:
5001-0745 1 CARTRIDGE CHECK VALVE

2261-0009 2 FUSE HYD VELOCITY 08MP-08M37


2269-0001 1 HANDLE WRENCH HINGED 3/4 DRIVE
2813-0248 2 CYL HYD 4.00X2.50X 44.50
Available Service Kit 3030-0203 includes:
2764-0017 1 O RING .139X 1.234 -218
2764-0043 1 O RING .210X 3.600 -342
2822-0008 1 PACKING HYD 4X.375X.25
5000-1954 1 PACKING
5000-5297 1 RING BACKUP
5000-5323 1 WIPER
5000-9675 1 SEAL PISTON NO 'O' RING

2825-0011 2 PIN 1-5/8 X 9-5/8


2826-0365 4 HOSE HYD 100R16 04X 22 S90
3147-0031 2 SUPPORT CHECK VALVE
3169-0296 2 TUBE OUTRIGGER
3175-0041 2 FOOT OUTRIGGER
3178-0003 2 PIN 1-5/8X8-7/8
3332-0057 4 CONN 08MO-06M37
3332-0065 2 CONN 04FP-04M37
3332-0067 2 CONN 08MO-04M37
3332-0147 2 CONN 08MO-04M37 RESTR .086
3889-0001 4 CAP 04F37
3889-0002 4 CAP 06F37
3897-0001 2 REDUCER TUBE 08-04
9C01-0025 8 PIN COTTER PLT 1/4X2-1/2
9S01-0024 4 SCREW CAP NC 5/16X1-3/4
9S01-0037 4 SCREW CAP NC 3/8X1
9W01-0004 4 WASHER PLATE 5/16
9W01-0005 4 WASHER PLATE 3/8
9W03-0005 4 WASHER LOCK 5/16
9W03-0006 4 WASHER LOCK 3/8

1-20 T685WS-D
Page intentionally blank
Fuel Tanks
0211-0113

1
6

RIGHT HAND 8
FUEL TANK

10

13 11
11

12

14
15

6 16

LEFT HAND
FUEL TANK
1

17

1-22 T685WS-D
Fuel Tanks
0211-0113

Ref Part # Qty Description


1 0958-0025 2 GAUGE FUEL LEVEL
2 9P09-0009 4 PLUG PIPE 3/4 SQ HD SOLID
NOTE: Part used on non-drivers side fuel tank only.

3 3877-0005 1 ELBOW 90 08MP-12M37


4 2904-0025 1 STANDPIPE FUEL TANK
5 2298-0004 2 VENT BREATHER 1 NPT 40 MICRON
NOTE: Part used on non-drivers side fuel tank only.

6 0301-0019 2 CAP FUEL TANK 2-1/2 NO LOCK


7 5001-2445 2 GASKET FUEL TANK
8 0480-0512 2 COVER FUEL TANK
9 2250-0046 1 VALVE CHECK 1 IN 400PSI
10 2250-0006 1 VALVE CHECK 1/2 400 BRONZE
11 3288-0011 3 VALVE BALL 1 400
12 9P09-0011 3 PLUG PIPE 1" SQ HD SOLID
NOTE: Part used on non-drivers side fuel tank only.

13 0211-0095 1 TANK FUEL RH 110 GAL


14 0211-0096 1 TANK FUEL LH 110 GAL
15 9P09-0009 2 PLUG PIPE 3/4 SQ HD SOLID
16 2298-0004 2 VENT BREATHER 1 NPT 40 MICRON
17 3288-0022 2 VALVE BALL 3/4 400

T685WS-D 1-23
Racor Fuel Filter
P124-1900

Ref Part # Qty Description


1 2299-0032 1 FILTER/SEPARATOR FUEL 250 GPH

Following parts not shown or referenced


Part # Qty Description
0096-0006 1 PADLOCK BRASS
0862-0832 1 BRKT MTG FUEL FILTER T685WS
0862-0833 1 BRKT MTG AUX FUEL FILTER
0862-1030 1 BRACKET FUEL PUMP LOCKING
2098-0004 1 FUSE MDL-30
2299-0031 6 FILTER FUEL DISPENSING 50 GPM
2796-0014 1 PUMP FUEL TRANSFER 24VDC
2932-0031 1 INDICATOR ROTARY FLOW 1" NPT
3195-0003 1 HOLDER FUSE IN-LINE 1/4X1-1/4
3672-0004 1 HEAD FUEL DISPENSING FILTER

1-24 T685WS-D
Racor Fuel Filter
P124-1900

5
6

Ref Part # Qty Description


2299-0032 1 FILTER/SEPARATOR FUEL 250 GPH

Available service items include:

1 Contact Schramm VENT PLUG KIT (2/KIT) 3/4”- 14 SAE

2 Contact Schramm 10 MICRON SERVICE ASSEMBLY

3 Contact Schramm BOWL GASKET

4 5001-2490 BOWL WITH DRAIN & 1/2” SAE PROBE PORT

5 Contact Schramm WATER PROBE PORT PLUG

6 Contact Schramm DRAIN VALVE WITH SEALS

2299-0033 1 ELEMENT FILTER/SEPARATOR

T685WS-D 1-25
Air, Oil Tank
0278-0111

4 5

1-26 T685WS-D
Air, Oil Tank
0278-0111

Ref Part # Qty Description


1 0278-0095 1 AIR-OIL TANK, T685WS
2 2253-0027 1 REGULATOR 1 NPT #627,
3 2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR,
4 1162-0024 1 VALVE BLOWDOWN 1/2 NPT,
5 3594-0009 1 MUFFLER HI-PRESSURE 1/2 NPT,
6 3997-0017 1 VALVE MIN PRS 2-1/2" 150/200#
7 1162-0027 1 VALVE RUNNING BLOWDOWN 1/2 8:1,
8 3288-0011 1 VALVE BALL 1 400
9 0598-0043 1 GAUGE OIL LEVEL AIR-OIL TANK,

T685WS-D 1-27
Heat Exchanger
0670-0120

See Heat Exchanger


Fan & Mounting page

1-28 T685WS-D
Heat Exchanger
0670-0120

Ref Part # Qty Description


1 0670-0093 1 HEAT EXCHANGER ASY T685WS-D
Available service items include:
0670-0093 1 HEAT EXCHANGER PACKAGE
0373-0064 COMPRESSOR OIL COOLER
5001-1132 COC IN/OUT TANK GASKET
5001-1131 COC OPPOSITE TANK GASKET
0671-0040 ENGINE RADIATOR ASSEMBLY
0672-0010 RAD TOP TANK ASSEMBLY
0683-0015 RAD HEADER GASKET
0675-0009 RAD CAP

2 0373-0066 2 COOLER OIL


3 0862-0686 2 BRACKET MTG HYD OIL COOLER
4 1373-0002 1 COOLER FUEL CUMMINS QSK19
5 3288-0014 1 VALVE BALL 1/2 FULL OPEN 400#

Following parts not shown or referenced


Part # Qty Description
0602-0016 1 KEY CLUTCH DRIVE 1/2X1/2X1-3/4
0822-0364 2 SPACER AIR CLEANER SUPPORT
0822-0542 1 SPACER HYD OIL COOLER T685WS-D
0862-0430 1 BRACKET FAN SCREEN T660WII
0862-0608 1 BRACKET MTG AIR CLEANER T685WS
0862-0650 2 BRACE FAN SUPPORT T685WS
1951-0520 1 SET OF PLATES T685WS HEAT EXCH
2764-0002 2 O RING .139X 1.296 -219
3283-0040 1 BUSHING Q1 SPLIT TAPER 2.25"
3389-0085 2 DEFLECTOR AIR T685WS FAN
5000-9664 4 KIT MOUNTING OIL COOLER

T685WS-D 1-29
Page intentionally blank
Heat Exchanger Fan & Mounting

4 11
2 3

9
10

1
6

Ref Part # Qty Description


1 0732-0017 1 HUB ASY FAN/MTR SAE D
2 9P01-0001 1 BUSHING HEX 1/4X1/8
3 2212-0001 1 FITTING GREASE 60 1/8P 5PSI SO
4 2212-0004 1 RELIEF FITTING 5PSI MAX 1/4NPT
5 0731-0045 1 FAN ASY METAL 60" 8 BLADES
6 3283-0040 1 BUSHING Q1 SPLIT TAPER 2.25"
7 2999-0161 1 MOTOR
Available service items include:
5001-0951 SEAL KIT

8 2764-0002 2 O RING .139X 1.296 -219


9 2258-0471 1 VALVE ASY ANTI-CAV MFLD
10 3886-0004 2 CONN 16MO-16M37 LONG
11 3332-0166 1 CONN 08M37-MM22X1.5

T685WS-D 1-31
Hydraulic Tank
2912-0073

4
1

19

17

18

9
10 11

12
13

14

15

16

1-32 T685WS-D
Hydraulic Tank
2912-0073

A B

Ref Part # Qty Description


1 2767-0120 2 VALVE RELIEF 5 PSI 40 MICRON
2 0277-0065 3 FILTER ASY OIL FLANGE
3 0277-0060 1 FILTER ASY OIL NPT
E Available service items include:
A 5000-9844 CAP
B 2764-0031 O-RING FOR LID
C 2764-0143 FILTER HEAD O-RING
D 5000-9756 TANK MOUNT GASKET
E 5000-5520 FILTER CONNECTOR
F 2295-0036 FILTER ELEMENT KZ10
4 0655-0012 1 SEPARATOR MAGNETIC SUCTION
F 5 2764-0173 3 O RING .139X12.984 -279
6 2250-0062 1 VALVE CHECK 3/4IN 400 PSI
7 2796-0012 1 PUMP HAND PISTON
8 2248-0005 4 VALVE GATE BR 2
9 0655-0013 4 SEPARATOR MAGNETIC SUCT 100GPM
10 0995-0260 1 FLANGE 1.5 PIPE/PAD 61 NO GRV
11 0995-0017 8 FLANGE ASY SPLIT 1-1/2 CODE 61
12 2065-0063 1 GAUGE PRS 0-15 PSIG 2-1/2"
13 2065-0067 2 GAUGE INDICATOR HYD FILTER
14 2247-0076 1 VALVE SAFETY 1/4 10
15 0598-0045 1 GAUGE OIL LEVEL 15" CENTERS
16 3288-0011 1 VALVE BALL 1 400
17 2250-0006 1 VALVE CHECK 1/2 400 BRONZE
18 2250-0096 1 VALVE CHECK 1-1/4 400 PSI
19 2912-0050 1 TANK, HYDRAULIC 100 GALLON

T685WS-D 1-33
Engine T685WS-D
2600-0129

1-34 T685WS-D
Engine T685WS-D
2600-0129

4 5 6

Ref Part # Qty Description


2600-0116 1 ENGINE 12V2000 760 HP@1800 RPM
Available service items include:
1 2299-0034 2 FILTER FUEL PRIMARY SPIN-ON
2 2299-0029 2 FILTER FUEL SECONDARY SPIN-ON
3 2295-0039 3 FILTER OIL SPIN-ON
4 9S07-0003 8 SCREW CAP NC FCBR 3/8X1-1/4
5 1107-0032 1 FLANGE MOUNTING CF140 TO
6 0697-0160 1 COUPLING PUMP DRIVE 140 FLOATG

Additional service items include (not shown):


2742-0111 MANUAL INSTR 100 PORT COMP
5001-1855 140A Brushless alternator.
5001-1800 Isolator, Front Trunion fps 01/05/05
2065-0073 0-200 Oil Press Mech
5001-1560 Alternator belt 5319970192
5001-2371 Starter Electric 24V for MTU
5001-2291 Fuel Pressure Sensor
5001-1181 Sensor Coolant Level
5001-2291 Oil Pressure Sensor
5001-2441 Tube Fuel Line
5001-2595 Turbo Boost Sensor
5001-2563 DDC Diagnostic Kit
5001-1560 V-BELT ALTERNATOR 12V2000
5001-2096 FILTER COOLANT MAINTENANCE
2295-0046 ELEMENT FILTER SULLAIR COMPRESSOR

T685WS-D 1-35
Engine T685WS-D
2600-0129

Following parts not shown or referenced

Part # Qty Description

0351-0010 1 CABLE #2 GA X 8" 1/2" ENDS

0356-0031 1 CLIP RAD SHROUD 850/350

0577-0021 3 CLIP 1-5/16 TUBE-5/16 CS-INSUL

0697-0160 1 COUPLING PUMP DRIVE 140 FLOATG

0862-0603 1 BRKT MTG REMOTE FUEL FILTERS

1107-0032 1 FLANGE MOUNTING CF140 TO

1107-0033 1 FLANGE MOUNTING CF140 ENGINE

2558-0009 2 BUSHING DS RED 1X1/2 STEEL

2764-0056 1 O RING .103X 0.612 -114

3389-0087 1 DEFLECTOR WINCH CABLE

5001-1151 7 STUD EXHAUST MANIFOLD SPL MTU

5001-1287 1 FLANGE COMPRESSOR INLET

5001-1806 7 SPACER EXHAUST BOLT

1-36 T685WS-D
Page intentionally blank
Engine Muffler

1
7
4
2
6

Ref Part # Qty Description


1 0054-0044 1 Pipe, Exhaust
2 5001-1956 1 Turbo Clamp, V-Band
3 0383-0013 2 Clamp Muffler 6 inch
4 0129-0055 1 Muffler, 10 x 15 KTA19
5 0949-0021 1 Elbow Exhaust Alteration
6 0949-0030 1 Exhaust EXH 6” 45 OD x ID
7 2897-0013 1 Cap Exhaust Pipe, 6 inch
8 0877-2992C 1 Exhaust Support (Cummins)
9 0877-2993C 1 Additional Exhaust Support

1126-0023 1 EXHAUST BLANKET KIT

1-38 T685WS-D
Air Cleaner

6
7

Ref Part # Qty Description


1 0378-0118 1 CLEANER AIR STG16 TUBULAR
Elements supplied with Air Cleaner:
5000-9607 1 PRIMARY ELEMENT
5000-7894 1 SAFETY ELEMENT
5000-0656 EXTENDED LIFE PRIMARY ELEMENT
5000-9608 GASKET BODY/CUP
5001-1357 DUST CUP
5001-2340 LID
2 0233-0082 1 DUCT AIR INTAKE
3 0378-0136 1 BAND AIR CLEANER ALTERATION
4 0378-0098 1 BAND AIR CLEANER MTG 16"
5 2020-0063 1 SLEEVE EPDM RUBBER 6"ID X 3"LG
6 5001-1563 1 DUST CUP-VAC VALVE, VERT
7 5000-5195 1 VALVE VACUATOR

T685WS-D 1-39
Gearboxes & Pump Sub Assemblies
1040-0079

7
9
6 8
5

7
1

3
Ref Part # Qty Description
1 SEE PAGE 1-33 1 PUMP, P1
2 SEE PAGE 1-34 1 PUMP, P2
3 SEE PAGE 1-36 1 PUMP, P3
4 SEE PAGE 1-38 1 PUMP, P4
5 SEE PAGE 1-39 1 PUMP, P5
6 1040-0050 2 GEARBOX TRIPLE FUNK .91:1
Available service items include:
5001-1890 SHAFT ASSEMBLY
7 0877-1339 2 SUPPORT GEARBOX
8 1107-0023 1 FLANGE MTG GEARBOX
9 9S02-0037 4 SCREW CAP NF 1/2X1-1/4

1-40 T685WS-D
Gearboxes & Pump Sub Assemblies
1040-0079

7
9

10

14
3

13

11

12

Ref Part # Qty Description


1 2766-0194 1 PUMP HYD
2 0555-0103 1 SHIM COMPENSATOR PVH PUMPS
3 5001-0293 1 KIT FLANGE SAE 'C' FOR ALL PVH
4 5001-0346 1 COUPLING SAE C SPLINE
5 0995-0060 1 FLANGE HYD 2-1/2NPTX2-1/2PAD
6 2558-0026 1 BUSHING HEX 2-1/2X2 3000#
7 3341-0021 1 ELBOW SERV 90 2" 3000# STL
8 9P08-0216 1 NIPPLE 2X4
9 9P05-0042 1 ELBOW STREET 90 2 BMI
10 2220-0008 1 CONN 32FPS-32MP
11 0995-0148 1 FLANGE 1-1/4 TUBE X PAD 6000
12 3883-0026 1 ELBOW 90 20MOA-16M37 XHP
13 3883-0005 1 ELBOW 90 10MOA-08M37
14 3892-0003 1 ELBOW 90 08F37-08M37 XHP

T685WS-D 1-41
Gearboxes & Pump Sub Assemblies
1040-0079

12

11

10

2
16
13
15
14

4
3
6
5

Ref Part # Qty Description


1 2766-0194 1 PUMP HYD
Available service items include:
5001-0293 KIT FLANGE SAE 'C' FOR ALL PVH
2 0555-0103 1 SHIM COMPENSATOR PVH PUMPS
3 0480-0322 1 COVER PUMP SAE A 2-BOLT
4 2764-0101 1 O RING .103X 3.237 VITON -152
5 9S01-0037 2 SCREW CAP NC 3/8X1
6 9W03-0006 2 WASHER LOCK 3/8
7 0995-0060 1 FLANGE HYD 2-1/2NPTX2-1/2PAD
8 2558-0026 1 BUSHING HEX 2-1/2X2 3000#
9 2221-0057 1 ELBOW 90 32FPS-32MP
10 0995-0148 1 FLANGE 1-1/4 TUBE X PAD 6000
11 3332-0086 1 CONN 20MO-16M37
12 3893-0006 1 ELBOW 45 16F37-16M37 XHP
13 3883-0005 1 ELBOW 90 10MOA-08M37
14 3883-0002 1 ELBOW 90 06M0A-04M37
15 3896-0001 1 TEE 04F37-04M37-04M37
16 3892-0001 1 ELBOW 90 04F37-04M37

1-42 T685WS-D
Page intentionally blank
Gearboxes & Pump Sub Assemblies
1040-0079

10
11

9
12

22

23

3
2
6
5
4

1
13
21
20 15
19 19

18

17
16

14

1-44 T685WS-D
Gearboxes & Pump Sub Assemblies
1040-0079

Ref Part # Qty Description


1 2766-0196 1 PUMP HYD
Available service items include:
5001-0446 SEAL KIT

2 0480-0322 1 COVER PUMP SAE A 2-BOLT


3 2764-0101 1 O RING .103X 3.237 VITON -152
4 9S01-0037 2 SCREW CAP NC 3/8X1
5 9W03-0006 2 WASHER LOCK 3/8
6 9W02-0004 2 WASHER PLATE SAE 3/8
7 0995-0060 1 FLANGE HYD 2-1/2NPTX2-1/2PAD
8 2558-0026 1 BUSHING HEX 2-1/2X2 3000#
9 3341-0021 1 ELBOW SERV 90 2" 3000# STL
10 9P08-0160 1 NIPPLE 2X3
11 3340-0005 1 ELBOW 90 2" 300# MI
12 2220-0008 1 CONN 32FPS-32MP
13 0995-0059 1 FLANGE HYD 1TUBEX1PAD
14 3883-0011 1 ELBOW 90 16MOA-16M37 XHP
15 3883-0002 1 ELBOW 90 06M0A-04M37
16 3896-0006 1 TEE 16F37-16M37-16M37 XHP
17 3893-0006 1 ELBOW 45 16F37-16M37 XHP
18 3897-0018 1 REDUCER TUBE 16-04
19 3896-0001 2 TEE 04F37-04M37-04M37
20 3854-0005 1 CONN 04FP-04F37
21 3332-0042 1 CONN 04MP-04M37 RESTR .024
22 3883-0005 1 ELBOW 90 10MOA-08M37
23 3892-0003 1 ELBOW 90 08F37-08M37 XHP

T685WS-D 1-45
Gearboxes & Pump Sub Assemblies
1040-0079

7
6

4
5

14

8
9
10
2
11
13
3

12

Ref Part # Qty Description


1 2766-0213 1 PUMP HYD PISTON LS 3.48 CIR
Available service items include:
5001-0952 SEAL KIT
2 0995-0158 1 FLANGE ELBOW 90 2" PAD/NPTF
3 3346-0001 1 PLUG HEX 04MP
4 2558-0029 1 BUSHING DS RED 2X1-1/2 STEEL
5 3341-0018 1 ELBOW SERV 90 1-1/2 300# MI
6 9P08-0143 1 NIPPLE X-HVY 1-1/2X5
7 2221-0067 1 ELBOW 90 24FPS-24FP
8 0995-0059 1 FLANGE HYD 1TUBEX1PAD
9 3332-0006 1 CONN 16FP-16MO
10 3337-0042 1 NIPPLE DS X-HVY 1X6
11 3832-0005 1 ELBOW 90 16FP-16M37 XHP
12 3897-0010 1 REDUCER TUBE 16-12
13 3332-0014 1 CONN 10MO-08M37
14 3883-0001 1 ELBOW 90 04MOA-04M37

1-46 T685WS-D
Gearboxes & Pump Sub Assemblies
1040-0079

Ref Part # Qty Description


1 2766-0166 1 PUMP HYD TWIN GEAR T685W SFWI
Service Kit Available:
5001-0396 SEAL KIT
2 3332-0105 1 CONN 24FP-24MO
3 9P08-0145 1 NIPPLE X-HVY 1-1/2X6
4 2221-0067 1 ELBOW 90 24FPS-24FP
5 3332-0034 2 CONN 16MO-08M37
6 3892-0003 2 ELBOW 90 08F37-08M37 XHP
7 5000-5778 1 COUPLING PUMP ADAPTOR SAE B

T685WS-D 1-47
Tool Lubricator, Piston Pump
P125-2301

Ref Part # Qty Description


1 2117-0016 1 AIR DRIVE 50:1 RATIO LUBRICATOR
Available Repair Kits:
5001-1492 1 REPAIR KIT, LUBE PUMP
5001-1237 1 REPAIR KIT, AIR MOTOR
2 2912-0031 1 PRESSURE LUBRICATOR 18 GL TANK
3 0598-0041 1 OIL LEVEL GAUGE

1-48 T685WS-D
Toolbox
P125-6317

Ref Part # Qty Description

1 0749-0054 2 TOOLBOX 48 X 18 X 18 STEEL

2 5001-2102 2 LATCH ASSEMBLY

T685WS-D 1-49
Page intentionally blank
Battery Box
0159-0059

Ref Part # Qty Description


1 0159-0059 1 BOX BATTERY

Following parts not shown or referenced


Part # Qty Description
0746-0006 2 CATCH FASTENER
2004-0013 2 BATTERY

T685WS-D 1-51
Heater, Diesel Fired Coolant
P125-1920

2060-0034: PREHEATER ENG PROHEAT X45 24V

Ref Part # Qty Description


1 2060-0034 1 PREHEATER ENG PROHEAT X45 24V
Available service items include:
5001-2338 IGNITER
5001-2337 IGNITER GASKET
5001-2378 WIRING HARNESS (MAIN)
5001-2379 WIRING HARNESS (SWITCH)
5001-2380 WIRING HARNESS (POWER)
5001-2381 WIRING HARNESS (SLEEPER FAN)
5001-2026 INSTALLATION KIT
5001-2613 DIAMOND PLATE ENCLOSURE

1-52 T685WS-D
Heater, Diesel Fired Coolant
P125-1920

3 2 1

1 2 3

Ref Part # Qty Description


1 3332-0004 2 CONN 12FP-12MO

2 2558-0007 2 BUSHING DS RED 3/4X1/2 STEEL

3 0307-0009 2 COCK DRAIN 3/4H X 1/2P

T685WS-D 1-53
Compressor, Sullair 1350/500
P125-2009

2
3

1 Refer to Clutch Assembly


14
page

13
12
6 11

7
8

10

Ref Part # Qty Description


1 3999-0067 1 COMPR KIT 1350/500 1800 RPM
2 0277-0055 1 FILTER IN-LINE 1/4 NPT
3 3332-0130 1 CONN 32MP-32M37
4 0436-0078 1 MANIFOLD AIR INTAKE SULLAIR
5 2020-0017 1 ELBOW HOSE 90 7 ID
6 3995-0018 1 VALVE ASY VOLUME CONTROL AUTO
7 0823-0152 1 ADAPTOR TUBE SULLAIR AUX. AIR
8 0234-0102 1 FTG A/O DISCH SULLAIR T685WS
9 2250-0112 1 VALVE CHECK 3" 300#
10 0877-1384 1 SUPPT COMP W/CLUTCH & COUPLING
11 0697-0140 1 COUPLING RINGFEDER
12 0991-0148 1 ADAPTER DRIVE - RINGFEDER
13 0620-0008 1 RING DRIVE
14 0621-0033 1 HOUSING CLUTCH - SULLAIR COMPR

1-54 T685WS-D
Compressor, Sullair 1350/500
P125-2009

Following parts not shown or referenced


Part # Qty Description
0035-0109 4 STUD 3/4-10 X 8"
0048-0018 1 KEY DRIVE 5/16X5/16X1-3/4
0234-0123 1 FITTING COMPRESSOR DISCHARGE SULLAIR
0312-0014 2 GASKET FLANGE-THROTTLE VALVE
0312-0032 2 GASKET COMPANION FLG 3" -300#
0326-0005 1 SCREW ADJ CLUTCH LEVER
0480-0292 1 PLATE COVER CLUTCH HSG T685W
0550-0004 2 KEY DRIVE 1/4X1/4X1-1/16
0556-0039 1 CLAMP T-BOLT 8
0556-0040 3 CLAMP T-BOLT 7 SPECIAL
0566-0074 1 MANIFOLD REGULATOR
0600-0022 1 CLUTCH ASY SP214
0609-0001 1 SPRING CLUTCH RELEASE
0623-0008 1 SHAFT CLUTCH OPERATING
0623-0009 1 SHAFT CLUTCH LINKAGE
0625-0007 1 YOKE OPERATING SP214
0630-0027 2 LEVER CLUTCH SHAFT T450
0630-0032 1 LEVER CLUTCH
0822-0285 2 SPACER COMP MTG.
0822-0351 4 SPACER AIR INLET CONTROL VALVE
0823-0153 1 TUBE AIR INLET VOLUME CONTROL
0862-0433 1 BRACKET CLUTCH SPRING T660WII
0877-0604 1 SUPPORT TAPPED PAD 3/4 X 2 X 4
0877-1868 1 SUPPORT COMP AIR INLET BOX
0991-0127 1 ADAPTOR GAUGE
0995-0232 1 FLANGE 90 EL -32 PAD/NPT VITON
1123-1025 1 DIAG PIPE SULLAIR 500# DUAL PR
1123-1144 1 DWG COMPR DRIVE - SULLAIR WITH
1123-1296 1 DWG AUTO VOLUME CONTROL SYSTEM
2003-0005 2 KEY WOODRUFF 15
2020-0046 1 ADAPTOR HOSE REDUCER 8 TO 7
2095-0009 2 ROD END 5/8 FEMALE THDS W/FTG
2159-0007 1 SENDER TEMP 100-280 1/2" NPT
2208-0001 1 FITTING GREASE ST 1/8P
2247-0074 1 VALVE SAFETY 1-1/2 550
2250-0114 3 VALVE CHECK 1/4" 1 PSI
2253-0032 2 VALVE PILOT 200-600 PSI 13.5:1
2253-0047 1 VALVE PILOT 100-250 PSI ~10:1
2518-0010 2 BLOCK PILLOW ROLLER BRG 1-1/4
2558-0003 2 BUSHING DS RED 1/2X1/4 STEEL
2764-0089 1 O RING .139X 3.859 VITON -241
2826-0369 1 HOSE HYD 100R16 04X 16 37S
3050-0077 1 KIT HOSE COMPR T685WS-D SAM
3107-0057 1 ROD CLUTCH LINKAGE 21" LG
3288-0056 1 VALVE BALL 5-WAY 1/4"
5001-0288 1 GASKET AIR INLET VALVE 8"

T685WS-D 1-55
Clutch Assembly

8 11 5 1 7 2

8A

8C

8B

16 17
12 19

18 10

13 14 15

1-56 T685WS-D
Clutch Assembly

Ref Part # Qty Description


1 0600-0022 1 CLUTCH ASY SP214
Available service parts:
0603-6011 2 CLUTCH DISCS
5001-0790 1 THROW OUT BEARING
5001-1050 1 SLIDING SLEEVE ASSEMBLY
5001-0922 1 COLLAR ASSEMBLY
2 0621-0033 1 HOUSING CLUTCH - SULLAIR COMPR
3 0270-0042 1 WASHER TAB LOCK 1-3/4
4 0974-0049 1 NUT SHAFT 1-3/4 -10UNS -2B
5 0620-0008 1 CLUTCH RING DRIVE
6 2003-0005 2 KEY WOODRUFF 15
7 0602-0017 1 CLUTCH KEY
8 0697-0140 1 COUPLING RINGFEDER
Available service parts:
8A 5001-0772 ELEMENT 09
8B 5001-0773 BEARING RADIAL R/F AC-VSK 50
8C 5001-0774 BEARING AXIAL R/F AC-VSK 51
9 9S03-0016 8 SCREW CAP NC SKT 1/2X1-3/4
10 9W03-0020 16 WASHER HI-COLLAR 1/2"
11 0991-0148 1 ADAPTER DRIVE - RINGFEDER
12 9S03-0026 8 SCREW CAP NC SKT 5/8X2
13 9S03-0015 8 SCREW CAP NC SKT 7/16X2
14 9S03-0062 4 SCREW CAP NC SKT 7/16X2-1/4
15 9W03-0022 12 7/16 HI-COLLAR LOCKWASHER
16 9S03-0023 12 1/2NC X 2 SOCKET HEAD CAPSCREW
17 9W03-0020 12 WASHER HI-COLLAR 1/2"
18 9S03-0022 8 SCREW CAP NC SKT 1/2X1-1/4
19 9W03-0018 8 WASHER HI-COLLAR 5/8"
Use following items with Metric Flywheel Housing
13 0252-0064 8 M10 X 50 HEX HEAD CAPSCREW - ISO GRADE 10.9
14 0252-0065 4 M10X 60 HEX HEAD CAPSCREW - ISO GRADE 10.9
15 9W03-0029 12 10MM NORDLOCK WASHER

T685WS-D 1-57
Page intentionally blank
Variable Speed Cooling Fan with Compressor
P125-1905

3
Engine
2
Radiator
Pipe

Back of
Hydraulic Tank

Ref Part # Qty Description


1 2102-0025 1 CONTROLLER FAN W/COMPR
2 2159-0011 3 SENDER COOLANT TEMP
3 2258-0475 1 VALVE E/H PROP. FAN CONTROL

Following parts not shown or referenced


Part # Qty Description
0995-0252 1 FLANGE SPACER 3" CODE 61
1153-0404 1 HARNESS THERMISTER MODULAR 3'
1153-0405 2 HARNESS FAN SPEED (HYD TANK)
1153-0409 1 HARNESS FAN RELIEF
2021-0031 1 GROMMET RUBBER .75 ID
2764-0037 1 O RING .139X 3.359 -237

T685WS-D 1-59
Water Injection, Bean 25gpm
P125-3918

1 7

Ref Part # Qty Description


1 0861-0142 1 PUMP WATER ASY 2525
2 5000-5428 3 OILER GRAVITY FEED
3 2767-0009 1 RELIEF VALVE 3/4 700
4 3288-0029 1 VALVE BALL 3-WAY 3/4 400
5 2746-0014 1 STRAINER WYE 1-1/4
6 5000-9946 1 PROTECTOR SHAFT 2525 PUMP
7 2999-0076 1 MOTOR HYD CHAR-LYNN 2000 6.2
Service items:
5000-8652 SEAL KIT

Following parts not shown or referenced


Part # Qty Description
0697-0153 1 COUPLING ELASTOMERIC JAW L-150
0821-0037 1 GUARD COUPLING
0861-0094 1 PUMP WATER-FOAM 2520 L/SHEAVE
0992-0002 2 COCK DRAIN 1/4
2050-0003 1 COUPLING QUICK DSC PLUG 3/8FP
2767-0031 1 VALVE RELIEF 3/8-25PSI
2909-0030 1 ADAPTOR PUMP 3.25 PILOT
5000-4976 4 OIL CAT FOR CAT PUMPS 21 OZ.
5000-9945 1 KIT MOUNTING RAIL 2525 PUMP
5001-1290 1 KEY 8 MM

1-60 T685WS-D
Water Injection, Bean 35gpm
P125-3920

Ref Part # Qty Description


1 0861-0152 1 PUMP WATER INJ W1122 NO/CPLG
Available service items include:
5001-0528 1 CHAMBER VALVE E0413C PUMP
5000-8721 1 PACKING 1-5/8
5000-8707 1 CROSSHEAD
5001-2709 VALVE, SEAT BALL

2 2999-0190 1 MOTOR HYD EATON 4000 6.7

Following parts not shown or referenced


Part # Qty Description
0822-0555 4 SPACER WATER INJ SUPPORT
0862-0989 1 BRACKET MTG WATER INJECTION
1123-1475 1 DWG INST WATER INJ T685WS-D
1132-0029 1 COUPLER BOSS LOCK 2F X 2FNPT
2558-0010 1 BUSHING DS RED 1X1/4 STEEL
2558-0013 1 BUSHING DS RED 1-1/4X1 STEEL
2558-0032 1 BUSHING DS RED 2X1 STEEL
2767-0086 1 VALVE RELIEF BEAN 50-1000 PSI
Available service items include:

5001-2184 1 KIT RELIEF VALVE REPAIR

T685WS-D 1-61
Water Injection, CAT High Pressure
P125-3921

1-62 T685WS-D
Water Injection, CAT High Pressure
P125-3921

Ref Part # Qty Description


1 5000-5428 3 OILER GRAVITY FEED
2 2767-0101 1 VALVE RELIEF BEAN 50-2000
3 0992-0006 3 COCK DRAIN 1/2
4 2999-0063 1 MOTOR HYD CHAR-LYNN 2000 4.9CI
Available service items include:
5000-8652 1 SEAL KIT

0861-0138 1 PUMP WATER INJECTION CAT 3520


Available service items include:
5001-1850 SEAL KIT (1 PER PUMP)
5001-0770 VALVE KIT (2 PER PUMP)

Following parts not shown or referenced


Part # Qty Description
0697-0123 1 COUPLING ELASTOMERIC JAW L-150
0821-0050 1 GUARD COUPLING
0877-1272 1 SUPT WATER INJ PUMP 35 GAL CAT
2050-0003 1 COUPLING QUICK DSC PLUG 3/8FP
2746-0009 1 STRAINER PIPELINE 1-1/2
2767-0031 1 VALVE RELIEF 3/8-25PSI
2909-0030 1 ADAPTOR PUMP 3.25 PILOT
5000-4976 7 OIL CAT FOR CAT PUMPS 21 OZ.

T685WS-D 1-63
Foam Injection
P125-3970

1-64 T685WS-D
Foam Injection
P125-3970

Ref Part # Qty Description


1 0861-0126 1 PUMP CHEMICALFEED 24VDC 9.9GPH
Available service items include:
5001-1107 1 VALVE ANTI-SIPHON
5001-1336 1 VALVE FOOT
2639-0001 1 METER FLOW
5001-1354 1 ADAPTER
5001-1355 1 BULLET (4-PACK)
5001-1925 1 TUBING DISCHARGE 3/8 X 10'
5001-1926 1 TUBING SUCTION 3/8 X 10'
5001-2223 1 TUBING DISCHARGE 3/8" X 100'
5001-2224 1 TUBING SUCTION 3/8" X 100'
5001-2421 1 NUT TUBE

Following parts not shown or referenced


Part # Qty Description
0049-0031 1 SWITCH TOGGLE SPST OFF-ON
0139-0050 2 TERMINAL FEMALE 16/18 GA.
0139-0051 2 SEAL CABLE GREEN 2.03-2.85 MM
0877-2229 1 SUPPORT FOAM JUG
0886-0154 1 SEAL TOGGLE SWITCH
0914-0390 1 PIN RETAINING 5/16 X 12
0914-0416 1 PIN COTTER HAIR 3/8"
0915-0373 1 NAMEPLATE FOAM
1121-0002 1 CONTAINER 5 GAL PLASTIC
1153-0447 1 HARNESS T685 FOAM PUMP
2103-0067 1 LIGHT INDICATOR RED 28V
2558-0049 1 BUSHING HEX 1-1/4X1/4 2000#
2764-0054 1 O RING .103X 0.424 VITON -111
3232-0043 1 HOUSING ELECTRIC FOAM PUMP
3288-0001 1 VALVE BALL 1/4

T685WS-D 1-65
Stand Pipe, 2” Auxiliary Mud
P125-2632

1-66 T685WS-D
Stand Pipe, 2” Auxiliary Mud
P125-2632

Ref Part # Qty Description


1 3346-0034 2 PLUG PIPE 2" HEX HD SOLID STL

2 3344-0004 2 UNION OIL FIELD 2" 2000#


3 3339-0016 3 ELBOW 45 2" 2000# STL
4 3343-0038 1 TEE 2" ALTERED - SIDE PLUGGED
5 3312-0028 1 CLAMP ASY PIPE 2 IN

T685WS-D 1-67
Cyclone, LH Mounted
P125-5411

3
2

Ref. Part # Qty Description


1 2414-0010 1 CYCLONE W/DUMP VALVE
2 0914-0462 1 PIN SWING ARM DUST COLLECTOR
3 2768-0021 1 VALVE PNEUMATIC 2-POSTION 1/4"

Following parts not shown or referenced


Part # Qty Description
0127-0080 2 EYE LIFTING GROUT PUMP
0877-2538 1 SUPPORT DUST COLLECTOR CYCLONE
0915-0973 1 NAMEPLATE SOIL SAMPLER
1988-0036 1 ARM SWING DUST COLLECTOR

1-68 T685WS-D
Splitter, Rotary Free Standing
P125-5424

DRAWING NOT AVAILABLE

Following parts not shown or referenced


Part # Qty Description
0213-0050 2 RETAINER PIN WET SPLITTER
0822-0241 1 SPACER HUSCO DETENT
0914-0002 1 PIN COTTER HAIR 1/2"
0914-0313 1 PIN LOCKING WET SPLITTER
0915-1063 1 NAMEPLATE WET SPLITTER
1951-0445 1 PLATE MTG FLOW CONTROL VALVE
2259-0064 1 VALVE SECT 5002-A-11
2261-0013 1 VALVE FLOW CONTROL
Available service items include:
5001-0463 1 KNOB FOR 2261-0013 FLOW CNTRL
2414-0011 1 SPLITTER WET DESI
2558-0003 3 BUSHING DS RED 1/2X1/4 STEEL
2916-0111 1 LEVER KIT 5000 45 DEG
Available service items include:
5000-8791 1 BOOT
5000-8790 1 KNOB
9M09-0003 3 CHAIN #2 DBLE LOOP COIL PLATED

T685WS-D 1-69
Survey Winch, 6000lb
P125-3505

1-70 T685WS-D
Survey Winch, 6000lb
P125-3505

Ref Part # Qty Description


1 1120-0120 1 WINCH SURVEY 6,000 LB

Following parts not shown or referenced


Part # Qty Description
0213-0076 1 RETAINER CABLE 1120-0079
0915-1620 1 NAMEPLATE SURVEY WINCH
0995-0013 1 FLANGE HYD 1NPTX1-1/4PAD
Available service items include:
2764-0036 1 O RING .139X 1.484 -222
0995-0124 3 FLANGE HYD 3/4TUBEX3/4PAD 6000
Available service items include:
2764-0038 1 O RING .139X 0.984 -214
1951-0365 1 PLATE SANDLINE MTG T685W
2250-0004 1 VALVE CHECK 1/4 3000
2258-0307 1 VALVE HYD CMX 160 1-SECT.
Available service items include:
5001-0547 1 KIT SEAL CMX160 "25" DESIGN
5001-1577 1 KIT SEAL CMX 160 SECTION
5001-0434 1 KIT SHIM CMX 100/160

2258-0314 1 VALVE ASY COMPENSATOR


Available service items include:
2258-0315 1 VALVE CARTRIDGE
2250-0107 1 VALVE SHUTTLE CARTRIDGE
0566-0072 1 MANIFOLD ONLY
2767-0070 1 CARTRIDGE FOR 2258-0314
2258-0335 1 VALVE HYD HRC 5-190 PSI S.CTR
Available service items include:
3030-0217 1 KIT VALVE REPAIR HUSCO HRC
5001-0900 1 LEVER RECEPTACLE
5001-0715 1 SPRING HRC 50/295 PSI RANGE
2764-0057 1 O RING .139X 0.734 -210
2764-0137 1 O RING .139X 0.921 -213
2789-0018 1 HOOK WINCH 7100# CAPACITY
3292-0288 2 PAD MTG CABLE RETAINER
3292-0364 1 PAD TAPPED CABLE DEFLECTOR
3317-0129 1 CABLE WINCH 3/8" X 500' HSLR
3389-0104 1 DEFLECTOR WINCH CABLE
3530-0009 1 SHACKLE ANCHOR 3/4

T685WS-D 1-71
Page intentionally blank
T685WS
Chapter

IMPORTANT NOTE ABOUT THIS PARTS BOOK - PLEASE READ

This Parts Book details all parts, options and assemblies available for the Schramm
T685WS series of rigs. Because your T685WS rig has been custom built to your
specific needs, all of the parts, options and assemblies detailed in this book may not be
included on your rig. Therefore when necessary, please refer to the Detailed Rig
Specifications (page A1) in the Appendix for a listing of the actual options and
assemblies used to build your rig.
Page intentionally blank
T685WS
Mast: Table of Contents
Page
Jib Boom Altitude Compensator .......................................... 2-45
Big Tool Breakout ................................................ 2-32
Bit Breakers ......................................................... 2-61
Blowdown Valve .................................................. 2-67
D.O.T. Clearance Lights ...................................... 2-57
Emergency Stop Button ...................................... 2-56
Floating Sub ........................................................ 2-62
Jib Boom
Hydraulic (Exploration) ................................ 2-34
Tophead Swing and Extend ........................................ 2-36
Lazy Susan .......................................................... 2-28
Masts
30’ Sliding Angle Mast ................................. 2-4
93700lb Offset ............................................. 2-10
Tilt Cylinders ................................................. 2-14
Pivot Bearing ............................................... 2-15
Mini Lube System ................................................ 2-31
Petol Drill Pipe Tong ............................................ 2-66
Setup
4.5” x 20’ RC, No Sub .................................. 2-58
4.5” x 2 7/8” IF x 30’ ..................................... 2-59
4.5” x 3.5” REG x 25’ ................................... 2-60
Single Pipe Loading Arm ..................................... 2-24
Tables
Split Table, 4 1/2”, 22” Max, SAM ................ 2-37
Split Table, 4 1/2”, 28” Max ......................... 2-38
Tophead
Casing Lifting Eyes ...................................... 2-51
High Capacity .............................................. 2-46
High Capacity 2 Motor Offset ...................... 2-50
High Capacity 2 Motor 5” SAM .................... 2-50
Motors .......................................................... 2-54
Side Inlet Swivel .......................................... 2-55
Swivel and Floating Shaft ............................ 2-64
Wrench, Breakout ................................................ 2-22
Winches
9600lb (150’ x 1/2”) ...................................... 2-16
15000lb (150’ x 5/8”) .................................... 2-19
Sandline (2100’ x 5/16”) .............................. 2-20
Survey, Swing Arm SAM ............................. 2-42

Breakout
Arm

Table
Mast 30’ SAM

3 4 5

14

12 2

7
1
15
8

17
6
9

10

21

11 13
2

18 19 20

16

2-4 T685WS
Mast 30’ SAM

Ref Part # Qty Description

1 2516-0131 2 CHAIN ROLLER 2.25"P X 229P


2 2516-0038 2 CHAIN ROLLER #160H HVY 305P
3 3356-0031 2 SCREW CHAIN TENSION #180DC
Associated parts include:
0570-0149 2 WASHER RD 2.06ID X 4 OD X 0.25TK
9N01-0035 2 NUT HVY HEX UNC 2" GRADE 2H
4 0658-0023 2 PLATE LOCKING TENSION SCREW
5 2518-0011 2 BLOCK PILLOW ROLLER BRG 3.94 D
6 1063-0123 2 SPROCKET IDLER ASY 10.844 P.D.
Associated parts include:
1076-0007 4 WASHER THRUST
7 1063-0125 2 SPROCKET ASY 2-1/4 PITCH
Available service items include:
1076-0014 4 WASHER THRUST 7.25 X 3.87 X 0.11
2331-0008 4 BEARING INNER RACE 3.87 X 4.5 X 2.25
8 0509-0080 2 SHAFT IDLER SPROCKET 3.87 X 7.12
9 0914-0285 2 PIN IDLER 2 X 7.12 SLOTTED
10 0914-0286 2 PIN CYL ROD 1-1/4 X 7-1/4
11 3356-0003 2 SCREW CHAIN TENSION ADJUST
12 2813-0221 1 CYL HYD 4 X 2.50 X 108 SLIDE
Available service kit 3030-0203 includes:
5000-9965 TUBE ASSY
5000-9966 ROD ASSY
5000-9128 PACKING GLAND
5000-9129 PISTON
5000-5321 LOCKNUT
5000-5323 WIPER
5000-1954 ROD SEAL
2764-0043 O-RING
13 MAST 93,700 LB
2813-0277 2 CYL HYD 6 X 2.75 X 180
Available service items include:
3030-0318 SEAL KIT

MAST 74,000 LB
2813-0274 2 CYL HYD 5.5 X 2.75 X 180
Available service items include:
3030-0295 SEAL KIT

14 3356-0032 2 SCREW ADJUSTABLE CHAIN COUPLER

T685WS 2-5
Mast 30’ SAM

Ref Part # Qty Description


15 2813-0207 1 CYL HYD 3 X 1.5 X 3.5
Available Service Kit 3030-0243 includes:
2764-0027 2 O RING .139X 2.984 -234
2764-0036 2 O RING .139X 1.484 -222
2764-0057 1 O RING .139X 0.734 -210
2822-0006 1 PACKING HYDRAULIC
2822-0025 1 SEAL PISTON NO O RING
5000-1927 2 PACKING
5000-1937 2 WIPER
16 1063-0126 2 SPROCKET ASY IDLER 10.844 PD
Available service items include:
0886-0019 4 SEAL OIL 2 X 2-7/8 X 15/32
17 3390-0030 2 SPROCKET BLOCK ASY
18 3361-0085 1 SLIP HOLDING HYD BLANK
19 0480-0346 1 COVER HYD HOLDING FORK T685W
20 2813-0396 CYL HYD 2 X 1.25 X 10.5
Available service kit 3030-0203 includes:
2764-0099 O RING .103X 0.799
2764-0180 O RING .070X 0.739
5000-2002 SEAL U CUP
5000-7098 GLAND SEAL
5000-9999 SEAL PISTON BI-DIRECTIONAL
5001-0405 ROD WIPER

21 3292-0135 2 PAD WEAR SPROCKET GUIDE BLOCK

Following parts not shown or referenced

Part # Qty Description


0035-0092 2 STUD 1/4-20 X 7/8 W FERRULE
0035-0092 10 STUD 1/4-20 X 7/8 W FERRULE
0045-0019 3 CABLE HOSE SAFETY 1-1/2 TO 3
0465-0118 2 GUIDE SPROCKET BLOCK
0465-0142 1 GUIDE SPROCKET BLOCK S.A.M.
0555-0080 2 SHIM LOWER
0555-0081 2 SHIM UPPER
0555-0120 8 SHIM HYD CYL
0555-0180 2 SHIM HOLDING FORK COVER
0555-0181 4 SHIM HOLDING FORK HOLDER
0570-0129 2 WASHER HT SAE 1-1/4"
0570-0149 2 WASHER RD 2.06IDX4.00ODX0.25TK
0577-0004 24 CLIP 3/16 TUBE-5/16 CS-INSUL
0577-0014 10 CLIP 5/8 TUBE-1/4 CS-INSUL
0658-0023 2 PLATE LOCKING TENSION SCREW
0669-0007 1 PIN OPERATING CROSS SHAFT
0678-0001 1 YOKE 5/16NFX11/32SLOTX5/16PIN
0799-0023 1 SLEEVE SIDEWINDER 5"DIA X 220"

2-6 T685WS
Mast 30’ SAM

Following parts not shown or referenced


Part # Qty Description
0814-0021 1 AIR LINE ASY
0822-0252 2 SPACER LOWER
0822-0253 2 SPACER UPPER
0822-0313 2 SPACER MAST T685W SLIDER
0860-0071 2 BUSHING PIN FINISHED 160HE
0862-0319 1 BRACE ANGLE DRILL OUTER 20-45
0862-0320 1 BRACE ANGLE DRILL INNER 20-45
0862-0321 1 BRACE ANGLE DRILL OUTER 5-15
0862-0322 1 BRACE ANGLE DRILL INNER 5-15
0862-1055 1 BRACKET MTG HARNESS
0877-1261 1 SUPPORT VENT CABLE T685W
0886-0019 4 SEAL OIL 2X2-7/8X15/32
0896-0238 2 GUARD CHAIN T685WII
0896-0239 2 GUARD SPROCKET T685WII
0914-0001 4 PIN COTTER HAIR 1"
0914-0124 1 PIN ANGLE DRILLING BRACE 6" LG
0914-0125 1 PIN ANGLE DRILLING BRACE 8" LG
0914-0186 2 PIN PIPE TROUGH
0914-0193 1 PIN 1-5/8X6-1/4
0914-0194 1 PIN 1-5/8X8-1/2
0914-0194 1 PIN 1-5/8X8-1/2
0914-0286 2 PIN CYL ROD 1-1/4 X 7-1/4
0915-0749 1 NAMEPLATE SAM OPERATION CAUTION
0915-0821 1 NAMEPLATE PIPE TROUGH
0915-0822 1 NAMEPLATE MAST SLIDE
0915-0919 1 DECAL CAUTION SAM OPERATION
0915-1041 1 DECAL WARNING WINCH CABLES
0923-0061 1 CABLE CONTROL 380"
0930-0078 1 HOLDER HYD HOLDING FORK T685W
0931-0091 2 CLAMP MAST SLIDE LOWER
0931-0092 2 CLAMP MAST SLIDE CENTER
0931-0093 2 CLAMP MAST SLIDE UPPER
0988-0139 2 STOP BLOCK GEARBOX T685 W/SAM
1153-0440 1 HARNESS MAST LIGHTS W/COMMON
1153-0464 1 HARNESS 30' SAM MAST MODULAR 685
1184-0189 2 HOSE AIR 3000# 32X240 NPT
2021-0027 2 GROMMET BRASS NO.3
2103-0050 1 LIGHT 70W-24V HALOGEN FLOOD
2250-0092 1 CHECK VALVE PILOT TYPE 10/1 R
2261-0009 1 FUSE HYD VELOCITY 08MP-08M37
2276-0020 1 LEVER BALL VALVE 2 IN.
2331-0008 4 BRG INNER RACE 3.87X4.50X2.25
2588-0010 1 TROUGH ASY ANGLE DRILLING
2789-0009 4 HOOK 'S' 1-1/2
2825-0013 1 PIN 1 X 4-1/2
2825-0014 1 PIN 1 X 6-1/2
2825-0014 1 PIN 1 X 6-1/2
2825-0017 1 PIN 1 X 3-3/8
2825-0021 2 PIN 2 X 7

T685WS 2-7
Mast 30’ SAM

Following parts not shown or referenced

Part # Qty Description


2873-0028 1 BLOCK SLIDING MAST STOP
2911-0150 1 SUPPORT CYL HYD HOLDING WRENCH
2911-0152 2 SUPPORT CYL 7" TRAVERSE
3083-0001 2 PIN 1X3-9/16
3147-0031 1 SUPPORT CHECK VALVE
3292-0127 2 PAD TAPPED MTG
3292-0128 1 PAD MTG FOR 2250-0092
3298-0077 2 EYE WINCH HOOK
3312-0022 41 CLAMP ASY TUBING 1/2 OD
3312-0024 22 CLAMP ASY TUBING 1 OD
3312-0062 16 CLAMP PIPE 1-1/2 2-HOLE
3319-0009 2 SHEAVE WIRE ROPE 8" SIZE F.S.
3373-0019 22 CHANNEL CLAMP SUPPORT 6 IN LG
3374-0065 1 PLATE SLIDING MAST ANCHOR
3374-0066 1 ANCHOR ANGLE DRILL BRACE
3580-0010 3 SQUARE HRS 1/2X3
9C01-0005 1 PIN COTTER PLT 3/32X3/4
9C01-0020 2 PIN COTTER PLT 3/16X1-1/2
9C01-0020 10 PIN COTTER PLT 3/16X1-1/2
9C01-0022 2 PIN COTTER PLT 3/16X2-1/2
9M09-0019 4 CHAIN MACHINE STR LINK SIZE 4

2-8 T685WS
Page intentionally blank
Mast 93,700lb Offset
P124-2802/2806

7
6 8

5
1

10

11
17

12

14

13

15

16

2-10 T685WS
Mast 93,700lb Offset
P124-2806

Ref Part # Qty Description


1 30' MAST UPPER CHAIN
2516-0131 2 CHAIN ROLLER 2.25"P X 229P

38' MAST UPPER CHAIN


2516-0143 2 CHAIN ROLLER 2.25"P X 257P

2 30' MAST LOWER CHAIN


2516-0038 2 CHAIN ROLLER #160H HVY 305P

38' MAST LOWER CHAIN


2516-0144 2 CHAIN ROLLER #160H HVY 383P

3 3319-0009 2 SHEAVE WIRE ROPE 8" SIZE F.S.


4 3356-0032 SCREW ADJUSTABLE CHAIN COUPLER
Associated parts include:
9S01-0019 8 SCREW CAP NC 5/16 X 3/4
9W03-0005 8 WASHER LOCK 5/16
5 1063-0125 2 SPROCKET ASY 2-1/4 PITCH
6 3356-0031 2 SCREW CHAIN TENSION #180DC
7 0658-0023 2 PLATE LOCKING TENSION SCREW
8 2518-0011 2 BLOCK PILLOW ROLLER BRG 3.94 D
9 0509-0080 2 SHAFT IDLER SPROCKET 3.87X7.12
10 3390-0030 2 SPROCKET BLOCK ASY
11 0914-0285 2 PIN IDLER 2 X 7.12 SLOTTED
12 0914-0286 2 PIN CYL ROD 1-1/4 X 7-1/4
13 3356-0003 4 SCREW CHAIN TENSION ADJUST
14 1063-0123 2 SPROCKET IDLER ASY 10.844 P.D.
15 30' MAST
2813-0277 2 CYL HYD 6 X 2.75 X 180
Available service items include:
3030-0318 SEAL KIT

38' MAST
2813-0311 2 CYL HYD 6 X 2.75 X 228
Available service items include:
3030-0318 SEAL KIT

16 1063-0126 2 SPROCKET ASY IDLER 10.844 PD


17 3292-0135 2 PAD WEAR SPROCKET GUIDE BLOCK

T685WS 2-11
Mast 93,700lb Offset
P124-2802/2806

Following parts not shown or referenced


Part # Qty Description
3541-0005 4 BLOCK LOCK 1/4X2X1-21/32
0035-0092 10 STUD 1/4-20 X 7/8 W FERRULE
0045-0019 3 CABLE HOSE SAFETY 1-1/2 TO 3
0374-0005 4 LOCKNUT 1/2-20UNF STOVER GR B
0374-0019 6 LOCKNUT 5/8-11UNC STOVER GR B
0374-0032 1 LOCKNUT 5/16-18UNC STOVER GR B
0374-0033 3 LOCKNUT 3/8-16UNC STOVER GR B
0374-0042 1 LOCKNUT 1"-8UNC STOVER GR C
0465-0118 2 GUIDE SPROCKET BLOCK
0465-0142 1 GUIDE SPROCKET BLOCK S.A.M.
0465-0143 1 GUIDE SPROCKET BLOCK S.A.M.
0509-0008 2 SHAFT IDLER SPROCKET
0509-0081 1 SHAFT TIMING TUBE 180 T685WII
0555-0120 8 SHIM HYD CYL
0555-0165 4 SHIM HOLDING WRENCH
0570-0129 8 WASHER HT SAE 1-1/4"
0570-0149 2 WASHER RD 2.06IDX4.00ODX0.25TK
0577-0007 24 CLIP 5/16 TUBE-1/4 CS-INSUL
0658-0008 2 PLATE LOCKING
0658-0017 2 PLATE LOCKING
0669-0007 1 PIN OPERATING CROSS SHAFT
0678-0001 1 YOKE 5/16NFX11/32SLOTX5/16PIN
0799-0017 1 SLEEVE SIDEWINDER 5" DIA X 300" LG (38' MAST)
0799-0023 1 SLEEVE SIDEWINDER 5" DIA X 220" (30' MAST)
0814-0020 1 AIR LINE ASY 2-1/2 T685W MAST (30' MAST)
0814-0042 1 AIR LINE ASY 2-1/2 X 188 LG (38' MAST)
0862-0336 1 BRACKET PIPE WRENCH MTG. T660H
0862-1055 1 BRACKET MTG HARNESS
0877-1261 1 SUPPORT VENT CABLE T685W
0877-1624 1 SUPPORT HOLDING WRENCH T685WII
0886-0019 4 SEAL OIL 2X2-7/8X15/32
0896-0171 1 GUARD TRUCK CAB
0896-0188 1 GUARD MAST TUBING (30' MAST)
0896-0241 2 GUARD SPROCKET T685WII
0896-0378 1 GUARD MAST TUBING (38' MAST)
0896-0398 2 GUARD SPROCKET
0914-0173 2 PIN MAST ANCHOR
0923-0061 1 CABLE CONTROL 380" (38' MAST)
0923-0096 1 CABLE CONTROL 320" (30' MAST)
0988-0139 2 STOP BLOCK GEARBOX T685 W/SAM

2-12 T685WS
Mast 93,700lb Offset
P124-2802/2806

Following parts not shown or referenced


Part # Qty Description
1018-0050 4 BOLT U 2-1/2 PIPE
1076-0001 4 WASHER PLATE 3-1/2X1/8X2-1/64
1076-0007 4 WASHER THRUST
1076-0014 4 WASHER THRUST 7.25X3.87X.11
1123-0930 1 DWG ASY SPROCKET BLOCK T685W
1123-1030 1 GEARBOX LOC T685WS 38' TRVL (38' MAST)
1123-1215 1 DWG GEARBOX MTGS T685WS 90K
1153-0440 1 HARNESS MAST LIGHTS W/COMMON
1153-0461 1 HARNESS 30' MAST MODULAR 685
1153-0462 1 HARNESS 38' MAST MODULAR 685
1184-0189 1 HOSE AIR 3000# 32 X 240 NPT (30' MAST)
1184-0268 1 HOSE AIR 3000# 32 X 315 NPT (38' MAST)
2021-0027 6 GROMMET BRASS NO.3
2029-0002 6 SCREW TAPTITE NC 1/4X1/2
2029-0004 8 SCREW TAPTITE NC 5/16X3/4
2103-0102 4 LIGHT HALOGEN 60W-24V
2208-0001 10 FITTING GREASE ST 1/8P
2220-0008 2 CONN 32FPS-32MP
2276-0020 1 LEVER BALL VALVE 2 IN.
2331-0008 4 BRG INNER RACE 3.87X4.50X2.25
2558-0026 3 BUSHING HEX 2-1/2X2 3000#
2558-0027 1 BUSHING HEX 2X3/4 2000#
2789-0009 8 HOOK 'S' 1-1/2
2813-0011 1 CYL HYD 3.00X1.50X 8.00
2825-0013 1 PIN 1 X 4-1/2
2825-0014 1 PIN 1 X 6-1/2
2825-0021 2 PIN 2 X 7
2911-0152 2 SUPPORT CYL 7" TRAVERSE
3083-0001 2 PIN 1X3-9/16
3169-0253 1 TUBING BREAKOUT CYL
3169-0301 1 TUBE W/ SWIVEL BREAKOUT
3199-0024 1 YOKE SWIVEL BREAKOUT
3288-0025 1 VALVE BALL 2 IN 1500 PSI
3288-0036 1 VALVE BALL 3/4 2000 PANEL MTG (38' MAST)
3292-0131 2 PAD TAPPED T685WII
3298-0077 4 EYE WINCH HOOK
3312-0022 52 CLAMP ASY TUBING 1/2 OD
3312-0024 20 CLAMP ASY TUBING 1 OD
3351-0142 1 MAST WELDMENT ASY 38'
3351-0163 1 MAST WELDMENT ASY 30'
3373-0015 1 CHANNEL CLAMP SUPPORT 9 IN LG
3374-0070 1 PLATE MAST ANCHOR T660H
9C01-0005 1 PIN COTTER PLT 3/32X3/4
9C01-0020 2 PIN COTTER PLT 3/16X1-1/2
9C01-0021 2 PIN COTTER PLT 3/16X2
9M09-0019 17 CHAIN #4 ST MACHINE STR LINK

T685WS 2-13
Mast Tilt Cylinders

Ref Part # Qty Description


1 2813-0198 2 CYL HYD 5 X 2.5 X 37
Available service items include:
3030-0215 KIT, CYLINDER REPAIR
0860-0045 BUSHING BR. 2 X 1-5/8 X 1-1/2
3416-0088 PIN 1-5/8 X 9-1/2

2-14 T685WS
Mast Pivot Bearing

Ref Part # Qty Description


1 0028-0001 1 DOWEL MAIN BEARING

2 0077-0025 2 DOWEL 1/2X1-1/4

3 9M04-0133 1.3 SQUARE CRS 3 1018 STRESS REL.

4 9S01-0048 2 SCREW CAP NC 3/8X3-3/4

T685WS 2-15
Winch, 9600lb (150’ x 1/2”)
P124-3503

13

UNDERSIDE OF MAST 1

2 3 4

9 10 11

5
18

2-16 T685WS
Winch, 9600lb (150’ x 1/2”)
P124-3503

13

14

15
17

16
Ref. Part # Qty Description
1 1120-0051 1 WINCH ASY BRADN PD12C 10K PULL
Available service items include:
5001-0525 MOTOR
5000-9928 MOTOR SEAL KIT
5001-2276 ROPE WEDGE
5001-2250 BRAKE CLUTCH ASY
5000-9968 WINCH SEAL KIT
2 9S01-0100 8 SCREW CAP NC 5/8X2
3 9W03-0010 8 WASHER LOCK 5/8
4 0570-0155 8 WASHER HT SAE 5/8"
5 3883-0010 1 ELBOW 90 16MOA-12M37 XHP
6 3332-0019 1 CONN 16MO-12M37
7 3896-0002 1 TEE 06F37-06M37-06M37
8 3897-0005 1 REDUCER TUBE 06-04
9 3896-0001 1 TEE 04F37-04M37-04M37
10 3854-0005 1 CONN 04FP-04F37
11 3332-0039 1 CONN 04MP-04M37 RESTR .055
13 3317-0076 1 CABLE WINCH 1/2 X 150 HSLR
14 3346-0010 1 PLUG HEX 04MO
15 3332-0028 1 CONN 04MP-06M37
16 2789-0021 1 HOOK WINCH 12000# CAPACITY
17 3530-0011 1 SHACKLE ANCHOR 7/8

T685WS 2-17
Winch, 15000lb (150’ x 5/8”)
P124-3507

NOTE: The Winch shown in these


photographs is for representational
purposes only and differs from the one
on your rig. However the parts and
part numbers shown are accurate for
1 your replacement needs.

2 3

4 5 6

2-18 T685WS
Winch, 15000lb (150’ x 5/8”)
P124-3507

Ref Part # Qty Description


1 1120-0111 1 WINCH BRADEN 15K UNDERWOUND
7 2 9S01-0099 8 SCREW CAP NC 5/8X1-3/4
3 9W03-0010 8 WASHER LOCK 5/8
4 3896-0001 2 TEE 04F37-04M37-04M37
5 3854-0005 1 CONN 04FP-04F37
6 3332-0039 1 CONN 04MP-04M37 RESTR .055
7 3317-0071 1 CABLE WINCH 5/8 X 150' HSLR
8 2789-0017 1 HOOK WINCH 18,100# CAPACITY

8 9 3530-0008 1 SHACKLE ANCHOR 1

Following parts not shown or referenced


Part # Part # Part #
0995-0266 1 FLANGE ELBOW ALTERATION
3319-0013 2 SHEAVE STEEL 8" SIZE 5/8 CABLE

T685WS 2-19
Winch, Sandline (2100’ x 5/16”)
P124-3506

1 2

4
7 6

Ref Part # Qty Description


1 0877-1562 1 SUPPORT SHEAVE ROT. GEARBOX
2 0914-0278 1 PIN HITCH T-HANDLE 1"X 6 LG
3 0914-0279 1 PIN SAFETY SNAP 1/4 X 2-1/2
4 1120-0123 1 WINCH ASY BRADN PD12C 35 GPM
Available service parts include:
5000-9824 MOTOR
5000-9928 MOTOR SEAL KIT
5001-0608 BRAKE VALVE
5000-9968 WINCH SEAL KIT
5001-0565 BRAKE CLUTCH ASY
5 3319-0009 1 SHEAVE WIRE ROPE 8" SIZE F.S.
6 0877-2997 1 SUPPORT PULLEY SANDLINE WINCH
7 3083-0001 1 PIN 1X3-9/16

2-20 T685WS
Winch, Sandline (2100’ x 5/16”)
P124-3506

Part # Qty Description


0465-0122 2 GUIDE WIRE ROPE
0822-0235 1 SPACER HRC VALVE
0877-2996 1 SUPPORT WINCH
0915-1620 1 NAMEPLATE SURVEY WINCH
0995-0013 1 FLANGE HYD 1NPTX1-1/4PAD
0995-0124 3 FLANGE HYD 3/4TUBEX3/4PAD 6000
1123-1621 1 DWG INSTR WINCH MOUNTING
2208-0001 1 FITTING GREASE ST 1/8P
2250-0004 1 VALVE CHECK 1/4 3000
2258-0307 1 VALVE HYD CMX 160 1-SECT.
2258-0314 1 VALVE ASY COMPENSATOR
2258-0335 1 VALVE HYD HRC 5-190 PSI S.CTR
2764-0057 1 O RING .139X 0.734 -210
2764-0137 1 O RING .139X 0.921 -213
2789-0018 1 HOOK WINCH 7100# CAPACITY
3317-0141 1 CABLE WINCH 5/16" X 2100'
3319-0009 1 SHEAVE WIRE ROPE 8" SIZE F.S.
3530-0009 1 SHACKLE ANCHOR 3/4

T685WS 2-21
Breakout Wrench 60”
P124-2905

5
2

2-22 T685WS
Breakout Wrench 60”
P124-2905

Ref Part # Qty Description


1 2264-0013 1 WRENCH PIPE BREAKOUT 60 IN
Available service items include:
2263-0008 1 SPRING SET FOR 60” WRENCH
2263-0007 1 JAW HEEL & PIN FOR 60” WRENCH
2263-0005 1 JAW HOOK FOR 60” WRENCH
2263-0004 1 NUT FOR 60” WRENCH
2263-0006 1 PIN FOR 60” WRENCH
2 2813-0011 1 CYL HYD 3.00X1.50X 8.00
Available Service Kit 3030-0043 includes:
2764-0027 2 O RING .139X 2.984 -234
2764-0036 2 O RING .139X 1.484 -222
2764-0057 1 O RING .139X 0.734 -210
2822-0006 1 PACKING HYDRAULIC
2822-0025 1 SEAL PISTON NO O RING
5000-1927 2 PACKING
5000-1937 2 WIPER
3 2825-0014 1 PIN (1 X 6-1/2”)
4 3199-0024 1 YOKE SWIVEL BREAKOUT
5 2825-0013 1 PIN (1 X 4 1/2”)
6 3169-0253 1 TUBING BREAKOUT CYLINDER
7 9C01-0020 1 PIN, COTTER PLT 3/16X1-1/2
8 2208-0001 2 GREASE FITTING 1/8”

Following parts not shown or referenced


Part # Qty Description
9S01-0027 1 CAPSCREW 5/16 NC X 2-1/2”
0374-0032 1 LOCKNUT 5/16
9S01-0027 1 CAPSCREW 5/16 NC X 2 1/2”
0374-0032 1 LOCK NUT 5/16 NC
2825-0013 1 PIN 1 X 4-1/2
3169-0301 1 TUBE, W/SWIVEL BREAKOUT
9N06-0006 1 NUT JAM 3/4 NC
0978-0303 1 CAPSCREW (ALTERED)
9W02-0010 2 WASHER PLATE SAE 1

T685WS 2-23
Single Pipe Loading Arm
P124-3310

2 3

1 Breakout Cylinder Assembly (5001-2206)

11

7
12

1
7

10
9
8 13

14

15

16

2-24 T685WS
Single Pipe Loading Arm
P124-3310

Ref Part # Qty Description


1 5001-2206 2 BREAKOUT CYLINDER ASSEMBLY
Available service items include:
2 5001-2212 1 CLIP CYLINDER ASSEMBLY
3 5001-2208 1 CYLINDER LONG STROKE
4 5001-1360 1 DIE, JAW
5 5001-2211 1 CLIP PISTON
6 5001-2209 1 END CAP CYLINDER
5001-2210 1 SEAL KIT

7 3578-0055 2 PWR BRKOUT ASY PIPE LOADER


8 1951-0738 1 PLATE MTG LWR SUPPORT ARM
9 3238-0167 2 SUPPORT CENTER SINGLE PIPE
10 0877-2541 1 SUPPORT LOADER ARM UPPER T130
11 0465-0224 1 GUIDE PIPE 4-1/2
12 0877-2107 1 SUPPORT LAZY SUSAN T130XD
13 0914-0083 1 PIN PIPE HOLDER 2-1/4X8-5/8
14 3238-0165 1 SUPPORT PIPE LOADER T685WS
15 3213-0050 1 SWIVEL WORM DRIVE 10 C.I.R.
16 2813-0214 1 CYL HYD L.S. LOCK PIN 7/8 STRK
Available service items include:
3030-0148 1 KIT, CYLINDER REPAIR

Following parts not shown or referenced


Part # Qty Description
0097-0123 1 GUARDRAIL LOADER PLATFORM
0465-0209 1 GUIDE PIPE 4-1/2 OD
0738-0029 1 BRACKET LIGHT T660H
0862-1024 1 BRACKET PLATFORM T685WS
0862-1025 1 BRACKET WALKOVER PLATFORM
0877-0429 1 SUPPORT VALVE 1/2X1X5
0877-0860 2 SUPPORT LADDER ASY C685
0877-2208 2 SUPPORT GUARD T130XD
0877-2622 1 SUPPORT PIPE 4-1/2 OD
0877-2768 1 SUPPORT WALKWAY
0877-2818 1 SUPPORT UPPER SINGLE
0877-2819 1 SUPPORT LOWER SINGLE PIPE
0877-2822 1 SUPPORT PLATFORM T685WS
0877-2823 1 SUPPORT WALKWAY Z-SHAPE
0877-2824 1 SUPPORT VALVE AUX WINCH
0886-0038 1 SEAL OIL 2-1/4X3-1/4X1/2
0896-0443 1 GUARD DRILL PIPE SINGLE LOADER

T685WS 2-25
Single Pipe Loading Arm
P124-3310

Following parts not shown or referenced


Part # Qty Description
0898-0138 2 WALKWAY PLATFORM 9-1/2W X 48LG
0898-0445 1 PLATFORM LOADER
0914-0145 1 PIN SPRING BALL 1/2 X 2-5/8
0914-0351 2 PIN HITCH 1 X 7 W/LOCK PIN
0988-0115 2 STOP BLOCK UPPER L/S
0988-0136 1 STOP SINGLE PIPE ARM T685WS
1123-1530 1 DWG INST SINGLE PIPE LOADER
1951-0845 1 PLATE MTG SINGLE PIPE
2551-0114 2 SUPPORT HOSE
2873-0041 1 BLOCK STOP T130XD LOADING ARM
2916-0113 1 LEVER RAPID FEED VALVE 45
3147-0011 1 SUPPORT CHECK VALVE
3212-0002 2 DIVIDER FLOW
3249-0571 1 PLATE JUNCTION T130XD
3249-0691 1 PLATE MTG BULKHEAD FTGS
3292-0104 2 PAD MTG LIGHT BRACKET T300
3292-0345 3 PAD TAPPED .75 X 5.50 X 7.00
3322-0068 1 BOSS LOCK PIN
3562-0058 1 BLOCK LOCK PIN CYL MTG
5000-9575 1 TIE ROD KIT 9 SECT 5000
5000-9663 2 PLUG, POWER BEYOND
5000-9663 6 PLUG, POWER BEYOND

2-26 T685WS
Page intentionally blank
Lazy Susan, 12 Rod
P124-3311

5 6

3 7

10

2-28 T685WS
Lazy Susan, 12 Rod
P124-3311

Ref Part # Qty Description


1 2813-0214 1 CYL HYD L.S. LOCK PIN 7/8 STRK
Available Cylinder Repair Kit 3030-0148 includes:
0886-0091 1 SEAL HYD CYL ROD/PISTON
2822-0024 1 SEAL ROD
3327-0008 1 WIPER-SCRAPER
2814-0015 1 ROD PISTON LOCK PIN
0198- 0004 1 SPRING DISCHARGE HOLD DOWN

2 2813-0317 1 CYL HYD 4.00X1.50X 6.50


Available Seal Kit 3030-0369 includes:
5001-1512 1 ROD WIPER /SCRAPER
5000-1927 1 ROD SEAL
2764-0043 1 O-RING
5000-5297 1 BACK-UP RING
2822-0008 1 PISTON SEAL
2764-0057 1 O-RING

3 2999-0051 1 MOTOR HYD ROLLER STATOR 32CU. IN.


Available Service kit 2999-0051 includes:
5000-8652 1 SEAL KIT FOR CHARLYNN
0048-0010 1 KEY FOR CHARLYNN
5001-0628 1 SEAL KIT FOR WHITE HYDRAULICS MODEL

4 0978-0313 2 SCREW STOP T450W LAZY SUSAN


5 0860-0073 1 BUSHING 2-7/16X2-1/4X2 DU
6 0886-0038 1 SEAL OIL 2-1/4 X 3-1/4 X 1/2
7 0914-0083 1 PIN PIPE HOLDER 2-1/4 X 8-5/8
8 0070-0010 1 BEARING THRUST 3.094 X 4.031 X 0.62
9 0886-0081 1 SEAL OIL 2-3/4 X 3-3/4 X 1/2
10 0914-0084 1 PIN PIPE HOLDER 2-3/4 X 6-1/8

Following parts not shown or referenced


Part # Qty Description
0914-0211 1 PIN RAM END LAZY SUSAN HYD CYL
0914-0212 1 PIN BUTT END LAZY SUS. HYD CYL
0915-0715 1 NAMEPLATE LAZY SUSAN
0959-0277 1 GUSSET MAST T685WS
0988-0064 1 STOP BREAKOUT CYL
0988-0138 1 STOP GEARBOX T685WS SPL
2329-0008 1 BEARING SELF-ALIGN 2" SHAFT
2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
2764-0101 1 O RING .103X 3.237 VITON -152
2911-0128 1 SUPPORT HYD CYL SUSAN SWING
3244-0117 1 CAROUSEL LARGE CAPACITY

T685WS 2-29
Lazy Susan, 12 Rod
P124-3311

Following parts not shown or referenced

Part # Qty Description


3249-0637 1 PLATE PIPE HOLDER UPPER T450WS
3249-0823 1 PLATE INDEX 12 PIPE
3249-0825 1 PLATE PIPE HOLDER UPPER
3312-0022 20 CLAMP ASY TUBING 1/2 OD
3562-0058 1 BLOCK LOCK PIN CYL MTG
3624-0003 1 BUSHING 3-3/16X2 SLF ALIGN
5000-9201 1 TIE ROD KIT 5 SECT 5000
5000-9663 2 PLUG, POWER BEYOND
5000-9759 2 VALVE RELIEF ASY 100-1500
9C01-0021 4 PIN COTTER PLT 3/16X2
9S22-0021 1 SCREW SET ALN CUP 5/8X1-1/2

2-30 T685WS
Mini Lube System
P124-2902

1 2

Mini Lube System Grease Point to Sheaves

Lubrication to the Sprocket Shaft

Ref Part # Qty Description

1 0862-0860 4 BRACKET GREASE FTGS 6 PLS

2 2170-0029 9 CONNECTOR MALE 1/4T X 1/8P

3 2183-0003 8 ELBOW MALE 1/4TX1/8P

T685WS 2-31
Big Tool Breakout
P124-2921

10

5 6
7

2-32 T685WS
Big Tool Breakout
P124-2921

Ref Part # Qty Description


1 0914-0359 2 PIN SHEAVE 2 X 5.44 LG.
2 2208-0001 2 FITTING GREASE ST 1/8P
3 0658-0017 2 PLATE LOCKING
4 0914-0492 1 PIN INDEXING BIG TOOL BREAKOUT
5 0860-0111 1 BUSHING
6 3530-0007 2 SHACKLE PLATE
7 0860-0207 1 BUSHING 1.63 X 1.03 X 2.81 LG.
8 2813-0418 1 CYL HYD 4 X 2 X 41
Available service items include:
3030-0421 SEAL KIT

9 2825-0038 1 PIN 1-5/8 X 9-1/4


10 3319-0029 2 SHEAVE LARGE TOOL BREAKOUT
Available service items include:
0860-0022 2 BUSHING 2-1/2 X 2 X 3 E GRV

Following parts not shown or referenced


Part # Qty Description
0915-0375 1 NAMEPLATE BREAKOUT
0915-1111 1 NAMEPLATE BIGTOOL BO WRENCH
1123-1408 1 DWG INSTR LARGE TOOL BREAKOUT
3314-0007 1 THIMBLE WIRE ROPE 5/8
3317-0040 1 CABLE WINCH 5/8 X 25' SPL
5000-9663 2 PLUG, POWER BEYOND
9C01-0025 2 PIN COTTER PLT 1/4X2-1/2

T685WS 2-33
Jib Boom, Hydraulic (Exploration)
P124-3346

6
2

1
11
10
12
5

2-34 T685WS
Jib Boom, Hydraulic (Exploration)
P124-3346

Ref Part # Qty Description


1 3169-0371 1 TUBE JIB BOOM ASY T555C
2 2813-0314 1 CYL HYD 2.5 X 1.25 X 40
Available Service Kit 3030-0130 includes:
2764-0057 1 O RING .139 X 0.734 -210
2764-0066 1 O RING .210 X 2.1 -330
5000-2002 1 SEAL U CUP
5000-2003 1 WIPER
5000-2008 2 SEAL U CUP
5001-1566 1 RING BACK-UP (-330)
3 2873-0023 1 BLOCK SNATCH 16000 LB CAPACITY
4 3213-0050 1 SWIVEL WORM DRIVE 10 C.I.R.
5 2873-0045 2 BLOCK STOP JIBBOOM T130XD
6 3169-0242 1 TUBE JIB BOOM INNER 140 DEGREE
7 0877-1328 1 SUPT ANGLE DRILLING BOOM T685W
8 2437-0027 1 PIN BOOM PIVOT
9 2333-0002 2 BEARING CAMROL 2 DIA.
10 1120-0073 1 BOOM ANGLE DRILLING T685W
11 3319-0034 1 SHEAVE WIRE ROPE 12"OD 2"SHFT
12 0914-0395 1 PIN JIB BOOM SHEAVE 2 X 8

0465-0123 2 GUIDE ANGLE DRLG BOOM ROLLER


0724-0039 8 STRAP ASY 1X36
0877-2485 2 SUPPORT ROLLERS
0915-0777 1 NAMEPLATE JIB BOOM
0915-0928 1 DECAL WARNING JIB BOOM 5000#
0915-1404 1 NAMEPLATE JIB BOOM RAISE/LOWER
0915-1751 1 DECAL WARNING EXPLORATION BOOM
0915-1798 1 DECAL WARNING JIB BOOM/EXPLORATION
0988-0083 2 STOP JIB BOOM T555
1076-0013 2 WASHER THRUST 2.5 X 1.5 X 3/32
1123-1263 1 DWG INST JIB BOOM STOPS T685WS
2208-0001 1 FITTING GREASE ST 1/8P
2208-0001 1 FITTING GREASE ST 1/8P
2258-0581 1 VALVE ASSY, REMOTE COMPENSATOR
2789-0018 1 HOOK WINCH 7100# CAPACITY
2873-0021 1 BLOCK SNATCH 8000 LB CAPACITY
2873-0055 1 BLOCK STOP JIB BOOM T685WS
2911-0133 1 SUPPORT HYD CYLINDER
3298-0077 1 EYE WINCH HOOK
3416-0094 2 PIN 1-1/2 DIA X 4-1/2 LG
3530-0009 2 SHACKLE ANCHOR 3/4

T685WS 2-35
Jib Boom, Hydraulic Swing & Extend
P124-3340

Ref Part # Qty Description


1 3169-0371 1 TUBE JIB BOOM ASY T555C
2 2813-0314 1 CYL HYD 2.5 X 1.25 X 40
Available Service Kit 3030-0130 includes:
2764-0057 1 O RING .139 X 0.734 -210
2764-0066 1 O RING .210 X 2.100 -330
5000-2002 1 SEAL U CUP
5000-2003 1 WIPER
5000-2008 2 SEAL U CUP
5001-1566 1 RING BACK-UP (-330)
3 2873-0023 1 BLOCK SNATCH 16000 LB CAPACITY
4 3213-0050 1 SWIVEL WORM DRIVE 10 C.I.R.
5 2873-0045 2 BLOCK STOP JIBBOOM T130XD
6 3169-0242 1 TUBE JIB BOOM INNER 140 DEGREE

Part # Qty Description


0914-0395 1 PIN JIB BOOM SHEAVE 2 X 8
0915-0777 1 NAMEPLATE JIB BOOM
0915-0928 1 DECAL WARNING JIB BOOM 5000#
1123-1262 1 DWG INST JIB BOOM STOPS T685WS
6 2208-0001 1 FITTING GREASE ST 1/8P
2873-0053 1 BLOCK STOP JIB BOOM T555C
2911-0133 1 SUPPORT HYD CYLINDER
3298-0077 1 EYE WINCH HOOK
3319-0034 1 SHEAVE WIRE ROPE 12"OD 2"SHFT
3416-0094 2 PIN 1-1/2 DIA X 4-1/2 LG

2-36 T685WS
Split Table, 4-1/2”, 22” max, SAM
P124-3600

3
2

5
7

Ref Part # Qty Description


1 3360-0009 2 HANDLE GUIDE SLIP T450
2 3359-0130 1 GUIDE SLIP 4-1/2 OD T450H/685W
3 3361-0109 1 SLIP HOLDING T685W 3-7/8 FLATS
4 0914-0221 2 PIN SAFETY SNAP 5/16 X 2-1/2
5 0149-0031 1 ROD SLIP RETAINING 5/8X21-1/2
6 0149-0030 1 ROD SLIP RETAINING 5/8X28-1/2
7 3366-0018 1 SLIP ADAPTOR 22" T685W

Following parts not shown or referenced


Part # Qty Description
0555-0231 2 SHIM BREAKOUT WRENCH 0.06T
0555-0232 2 SHIM BREAKOUT WRENCH 0.12T
0914-0240 2 PIN SAFETY SNAP 1/4 X 1-3/4
3362-0023 1 SLIPBOX T685W 22" OPENING
3366-0017 1 ADAPTER SLIP 14-7/16 OD X 8 ID

T685WS 2-37
Split Table, 4 1/2”, 28” max
P124-3643

5 15

10

11

13
12

12

14

2-38 T685WS
Split Table, 4 1/2”, 28” max
P124-3643

Ref Part # Qty Description


1 3359-0201 1 SLIP GUIDE 4-1/2 T685WII
2 3366-0017 1 ADAPTER SLIP 14-7/16 OD X 8 ID
3 3366-0022 1 ADAPTOR SLIP 28" TO 14.5" T685
4 0988-0068 4 STOP TABLE SLIPS T685WII
5 0930-0080 1 HOLDER PIPE SEAL LH T685WS
6 0930-0079 1 HOLDER PIPE SEAL RH T685WS
7 0886-0124 1 SEAL PIPE T450H 16 OD X 4.5 ID
8 3361-0112 1 SLIP HOLDING HYD 3.88 FLATS
9 0877-1624 1 SUPPORT HOLDING WRENCH T685WII
10 3362-0028 1 SLIPBOX 28" DIA. T685WII
11 3298-0077 1 EYE WINCH HOOK
12 0877-1623 2 SUPPORT CURTAIN T685WII
13 0877-1622 1 SUPPORT CURTAIN T685WII
14 2750-0087 1 CURTAIN DUST T685WII
15 2813-0396 1 CYL HYD 2 X 1.25 X 10.5
Available Seal Kit 3030-0263 includes:
2764-0099 1 O RING .103X 0.799 -117
2764-0180 1 O RING .070X 0.739 -018
5000-2002 1 SEAL U CUP
5000-7098 1 GLAND SEAL
5000-9999 1 SEAL PISTON BI-DIRECTIONAL
5001-0405 1 ROD WIPER

Following parts not shown or referenced


Part # Qty Description
0862-0613 2 BRACKET HOLDER T686WS
0914-0268 2 PIN SUPPORT CURTAIN T300/A800
0914-0351 4 PIN HITCH 1 X 7 W/LOCK PIN
1985-0003 2 HOOK CURTAIN
3191-0007 6 PIN LOCKING 1/4 X 1-3/4 W/CHAIN
3247-0037 6 HANDLE 5-1/2 X 3X 1/2 DIA
3249-0297 1 PLATE ADAPTOR SLIP
3360-0011 2 HANDLE GUIDE SLIP T685WII

T685WS 2-39
Page intentionally blank
Matrix Pipe Size Mod to Slips
P125-3313

3359-0318: GUIDE SLIP (SPECIAL)

T685WS 2-41
Survey Winch Swing Arm SAM
P124-3303 /P125-3506

2
3

2-42 T685WS
Survey Winch Swing Arm SAM
P124-3303/P125-3506

Ref Part # Qty Description


1 3319-0003 2 SHEAVE WIRE ROPE 80D X 1-1/2ID
2 0914-0495 1 PIN SHEAVE 1.5 X 4.25
3 0978-0313 1 SCREW STOP T450W LAZY SUSAN
4 2813-0207 1 CYL HYD 3.00X1.50X 3.50
Available service kit 3030-0043 includes:
2764-0027 2 O RING .139X 2.984 -234
2764-0036 2 O RING .139X 1.484 -222
2764-0057 1 O RING .139X 0.734 -210
2822-0006 1 PACKING HYDRAULIC
2822-0025 1 SEAL PISTON NO O RING
5000-1927 2 PACKING
5000-1937 2 WIPER

5 2825-0017 1 PIN 1 X 3-3/8


6 2825-0063 1 PIN 1 X 7-1/4

Following parts not shown or referenced


Part # Qty Description
0180-0073 1 LATCH PIN
0260-0009 1 BASE HYD LEVER CENTERING ARM
0822-0527 1 SPACER HRC VLV BANK ISOLATOR
0862-0762 1 BRACKET MTG FOR 2258-0394
0914-0367 1 PIN SHEAVE 1-1/2 X 3-1/4
0914-0387 1 PIN 1 X 5 SPINNER MTG ARM
1123-1503 1 DWG INST SURVEY SWING ARM
2143-0012 1 SWITCH LIMIT SIDE ROTARY
2779-0008 1 LINK CENTERING ARM 6000#
3292-0070 2 PADS MTG TAPPED
5000-8751 1 VALVE RELIEF ASY 1500-3500
9C01-0020 4 PIN COTTER PLT 3/16X1-1/2

T685WS 2-43
Page intentionally blank
Altitude Compensator
P124-1904

2
1

Ref. Part # Qty Description


1 3332-0067 4 CONN 08MO-04M37
2 3896-0001 2 TEE 04F37-04M37-04M37
3 0480-0510 1 COVER PLATE
4 3332-0026 1 CONN 04MP-04M37
5 3877-0001 2 ELBOW 90 04MP-04M37
6 3288-0030 1 VALVE BALL 3 WAY 3000 PSI 1/4
7 3292-0137 1 PAD MTG FOR 2258-0254 VALVE
8 3892-0001 3 ELBOW 90 04F37-04M37

Following parts not shown or referenced


Part # Qty Description
0915-1713 1 NAMEPLATE ALTITUDE COMPENSATOR
0915-1734 1 NAMEPLATE ALTITUDE COMPENSATOR
2258-0547 1 VALVE ASY 3-WAY PILOT OP

T685WS 2-45
Tophead, High Capacity
0870-0119

2-46 T685WS
Tophead, High Capacity
0870-0119

Bill of Materials shown on next page.

35
36
32

31
34
20
29
28
16
48 49
30
22
26
46

47 19

14
53
11
17 18
15
9

45

55

18 39
41 38
6

T685WS 2-47
Tophead, High Capacity
0870-0119

NOTE: All items listed below are available as a Service Box (0870-0187).

Ref Part # Qty Description


1 2527-0015 1 HOUSING GEARBOX, 4 MOTORS
2 0914-0283 2 PIN GEARBOX, 3" DIA
3 2336-0015 2 BEARING CUP 13 OD
4 2335-0015 2 BEARING CONE 6.625 I.D.
Available service items include:
3249-0709 Bearing Tightening Tool

5 1961-0031 1 SHAFT DRIVE, 5-1/2 API I.F.


6 0508-0016 1 THRUST WASHER 4 MOTOR GEARBOX
7 1964-0014 1 GEAR DRIVEN 70T 14PD 5P SLIDE
8 0974-0055 1 NUT LOCK GEARBOX SHAFT, FOR 0870-0159
9 1042-0009 1 COVER HOUSING, GEARBOX 4 MOTORS
10 0318-0017 1 RETAINER OIL SEAL
11 0886-0069 2 SEAL OIL 6 X 7-1/2 X 1/2
12 2764-0077 2 O-RING 0.139 X 7.484 - 264
13 0978-0125 6 SCREW CAP NC 3/8X1 GR8
14 9W03-0039 14 WASHER WEDGE-LOCK 3/8 ST ZI
15 2568-0002 1 FITTING GREASE 45 1/4-28
16 0822-0318 6 SPACER SEAL HOUSING, 4 MOTOR GEARBOX
17 0122-0061 1 SLEEVE, ADAPTOR 4 MOTOR
18 1951-0366 1 PLATE SEAL HOUSING, MOUNTING
19 9N01-0028 6 HEX NUT 3/4
20 0713-0014 2 PACKING 5.25 ID BLK
21 0860-0150 1 BUSHING WEAR, 5.25 ID X 6.92 OD X 75 THICK
22 2822-0033 1 PACKING V SET 7.5" ID X 8.5" OD
23 0995-0243 1 FLANGE ADAPTOR, PACKING GLAND
24 0995-0174 1 FLANGE AIR GLAND, 4 MOTOR GEARBOX
25 0978-0348 6 SCREW CAP NC 3/4X3-1/2 GR8
26 9W03-0026 6 WASHER NORDLOCK 3/4"
27 0318-0018 1 RETAINER OIL SEAL LOWER
28 0886-0135 2 SEAL OIL 7.500 ID X 9.00 OD X 0.75
29 9S01-0038 8 SCREW CAP 3/8-16 X 1-1/4
30 3346-0012 1 PLUG HEX 08MO
31 9P07-0016 1 TEE STREET 1 BMI
32 2298-0004 1 VENT BREATHER, 1 NPT 40 MICRON
33 0570-0150 6 WASHER HT 3/4" SPECIAL (.080 THICK)
34 0570-0032 6 WASHER HT SAE 3/4"
35 0480-0345 4 COVER PLUG W/O-RING 4 BOLT 10000 SERIES MOTOR.
36 0061-0015 1 PLUG MAGNETIC SQ HD 1/2 NPT

2-48 T685WS
Tophead, High Capacity
0870-0119

Following parts not shown or referenced


Part # Qty Description
0870-0120 1 DWG INST GEARBOX 4 MTR 3.5:1
0915-0831 1 DECAL DANGER GEARBOX MOTION
0915-0933 1 DECAL WARNING DON'T RIDE GRBX
0915-1349 1 DECAL ROTATION GEARBOX OIL
1961-0031 1 SHAFT DRIVE 5-1/2 API I.F.
2764-0125 4 O-RING 0.139 X 6.734 -261
9S03-0022 2 SCREW CAP NC 1/2 X 1-1/4
3332-0039 1 CONN 04MP-04M37 RESTR .055
3889-0001 1 CAP 04F37
9P09-0011 4 PLUG PIPE 1" SQ HD SOLID
2764-0173 1 O-RING 0.139 X 12.984 -279
2764-0179 1 O-RING 0.139 X 7.734 -265
2764-0050 1 O-RING 0.139 X 6.234 -259
0978-0206 10 SCREW CAP NC 1/2X2-1/2 GR8
9W03-0024 10 WASHER NORDLOCK 1/2"
0077-0047 4 PIN DOWEL 5/8 X 1-3/4
2764-0026 2 O-RING 0.139 X 2.734 - 232
0061-0001 2 PLUG MAGNETIC FLUSH 1 NPT
3495-0042 2 BOLT LOCK
2764-0179 1 O-RING 0.139 X 7.734 -265
2208-0001 3 FITTING GREASE ST 1/8P

T685WS 2-49
Tophead High Capacity 2 Motor Offset
P124-3004

1
8

5
7

5A
3
4

Ref Part # Qty Description


1 0870-0119 1 GEARBOX ROTATION ASSEMBLY 3.5"1 FH KNG SEAL
0870-0187 1 SERVICE BOX
2 0877-2548 1 SUPPORT GBOX HOSES 0870-0119
3 0822-0312 2 SPACER TRUNNION T685WS
4 2873-0043 2 WEAR BLOCKS
5 3394-0026 1 TRUNNION BAR REAR
5A 0860-0151 1 BUSHING
6 3394-0027 1 TRUNNION BAR FRONT
6A 0860-0151 1 BUSHING (Not shown)
7 0465-0140 4 GUIDE ROLLER T685WS
8 0465-0105 16 GUIDE ROLLER ASY 2-1/4"
9 2767-0067 2 VALVE CROSS PORT RELIEF ASY
Available service items include:
2767-0066 VALVE CROSS PORT RELIEF
5001-0134 SEAL KIT

2-50 T685WS
Casing Lifting Eyes
P124-2910

Ref Part # Qty Description


1 0877-2530 2 SUPPORT LIFTING PIN LONG
2 1007-0002 2 RETAINER PIN
3 0914-0244 2 PIN ELEVATOR LINK

T685WS 2-51
Tophead High Capacity 2 Motor 5”, SAM
P124-3008

SWIVEL & FLOATING SHAFT

3
6
4

SWIVEL & FLOATING SHAFT

2-52 T685WS
Tophead High Capacity 2 Motor 5”, SAM
P124-3008

Ref. Part # Qty Description


1 2767-0067 2 VALVE CROSS PORT RELIEF ASY.
2 0877-1736 2 SUPPORT MAST SLIDES
3 0877-1737 2 SUPPORT MAST SLIDES
4 0930-0084 8 HOLDER WEAR PAD SLIDING MAST
5 2873-0033 8 BLOCK WEAR SLIDING MAST
6 3394-0019 2 TRUNNION GEARBOX 3 PIN
7 0870-0119 1 GRBX ROT ASY 3.5:1 FH KNG SEAL
8 0877-2548 1 SUPPORT GBOX HOSES 0870-0119

Following parts not shown or referenced


Part # Qty Description
0035-0106 1 STUD 3/4"-10 X 4-1/2" LONG
0061-0001 2 PLUG MAGNETIC FLUSH 1 NPT
0371-0043 2 ELBOW WELD TYPE 3 90 XHVY S.R.
0374-0019 2 LOCKNUT 5/8-11UNC STOVER GR B
0814-0041 1 AIR LINE ASY 3" 0870-0119 GRBX
0822-0315 1 SPACER XPORT RELIEF VALVE
0822-0328 2 SPACER TRUNNION 4 MTR GEARBOX
0860-0151 1 BUSHING TRUNNION 3"
0994-0017 1 COUPLING HALF 3 3000#
0994-0017 1 COUPLING HALF 3 3000#
0995-0047 1 FLANGE HYD 2NPTX2PAD
0995-0163 1 FLANGE 2" PIPE/PAD 3000 NO GRV
0995-0243 1 FLANGE ADAPTOR 4 MTR GEARBOX
1020-0072 4 PLUG PLASTIC 1-5/16-12
2208-0001 1 FITTING GREASE ST 1/8P
2220-0008 1 CONN 32FPS-32MP
2558-0036 1 BUSHING HEX 3X2 3000#
2764-0077 1 O RING .139X 7.484-264
2764-0117 1 O RING .139X 5.359-253
2767-0063 1 VALVE INLINE CHECK 3/8-5PSI
2767-0065 2 VALVE HYD RELIEF FAST RESPONSE
2767-0066 1 VALVE CROSS PORT RELIEF
2927-0011 1 JOINT SWIVEL 2 STEEL 90
2927-0039 4 SWIVEL HYDRAULIC 16FP-16M37
3292-0069 2 PAD GEARBOX STOP T660H
3292-0133 1 PAD TAPPED
3312-0043 1 CLAMP PIPE 2" WELD-MOUNT
3541-0035 4 BLOCK, LOCK

T685WS 2-53
Motors Tophead

2
Ref Part # Qty Description
1 MOTORS
2999-0097 1 MOTOR HYD CHARLYNN 20.6 CU. IN.
2999-0096 1 MOTOR HYD CHARLYNN 29.2 CU. IN.
3 2999-1000 1 MOTOR HYD CHARLYNN 40.6 CU. IN.
Available service items include:
5000-5236 SEAL KIT
5000-5237 SHAFT SEAL KIT
5001-0381 SEAL KIT MOTOR (FOR 20.6 CU. IN. ONLY)

5
KEY 9/16 SQ X 2" LONG KEY (SUPPLIED WITH
2 1
MOTORS)
4
3 0038-0005 1 PINION INPUT 20T 4PD 5P
4 9C01-0033 1 PIN COTTER PLT 1/8 X 3
5 5001-0735 1 SHAFT NUT

Following parts not shown or referenced


Part # Qty Description
0035-0059 4 STUD HYD MOTOR 5/8X2-5/8
0374-0019 4 LOCKNUT 5/8-11UNC STOVER GR B
0480-0345 1 COVER PLUG W/ O-RING 4 BOLT
0570-0155 4 WASHER HT SAE 5/8"
2764-0125 1 O RING .139X 6.734 -261

2-54 T685WS
Side Inlet Swivel, High Capacity
P124-5416

Following parts not shown or referenced

Part # Qty Description

0122-0052 1 SLEEVE GEARBOX WEAR 5"


0862-0891 1 BRACKET SWIVEL ANTI-ROTATE
0877-2792 1 SUPPORT PIPING SIDE INLET SWVL
3213-0028 1 SWIVEL SIDE INLET BOX/BOX
3312-0028 1 CLAMP ASY PIPE 2 IN
3312-0034 1 CLAMP ASY TUBING 2-1/2 OD
3331-0174 1 PIPE TBE 2" SCH 80 X 36" LG
3357-0309 1 SUB 3.500 IF PX5.500 IF PX 4
3373-0019 1 CHANNEL CLAMP SUPPORT 6 IN LG

T685WS 2-55
Emergency Stop Button
P124-2919

2
2

FACING THE REAR OF THE RIG, THE EMERGENCY


STOP IS LOCATED ON THE TOP OF THE DECK PLATE
ON THE RIGHT HAND SIDE

Ref Part # Qty Description


1 0933-0010 1 KNOB YELLOW FOR EMERGENCY STOP

2 2735-0001 1 EMERGENCY STOP BUTTON BOX

2-56 T685WS
D.O.T. Clearance Lights - Mast
P125-2909

Drawing not available

Following parts not shown or referenced


Part # Qty Description
0862-0782 6 BRACKET CLEANCE LIGHT BOLT-ON
0896-0256 6 GUARD CLEARANCE LIGHT
2103-0059 4 LIGHT ARMORED CLEARANCE AMBER
2103-0060 2 LIGHT ARMORED CLEARANCE RED
2128-0011 6 CONNECTOR BUTT 16-14
9E01-0031 175 CABLE 18GA BLACK TFFN
9E03-0023 100 LOOM PLASTIC SPLIT 1/4

T685WS 2-57
Setup 4.5” x 20’ RC, NO SUB
P124-7000/7003

3330-3194: SLING DRILL PIPE 4.5" X 20/25 FT


NO SHACKLES

2-58 T685WS
Setup 4.5” x 2 7/8” IF x 30’
P124-7001

3357-0371: SUB 3.5 REG B X 2.875 IF PX13

3330-3279: SLING DRILL PIPE 4.5" X 30 FT

T685WS 2-59
Setup 4.5” x 3.5” REG x 25’
P124-7020

3-1/2 API REGULAR 3-1/2 API I.F.

3357-0097: SUB 3.5 REG B X 3.5 REG PX10 (4.5” OD)

3330-3223: SLING DRILL PIPE 4.5" X 25 FT


NO SHACKLES

2-60 T685WS
Bit Breakers
P124-6826/6827

3484-0196: BIT BREAKER BLANK 0-12", 28” TABLE

3484-0201: BIT BREAKER BLANK 12-24", 28” TABLE

T685WS 2-61
Floating Sub
P124-3380/3381

Use Loctite pipe


sealant before installing 1
grease fitting.

Apply coating of Loctite RC35


7 retaining compound to end of air
seal tube before pressing into
5 floating sub shaft.

9 NOTE: Force used to seat tube not


to exceed 30,000 #.

8 9

NOTE: Clean all holes & apply


Loctite screw lock #59 to cap screw
torque 150 lbs-ft.

2-62 T685WS
Floating Sub
P124-3380/3381

Ref Part # Qty Description


1 2209-0001 1 FITTING GREASE ST 1/4-28 TAPER
2 2764-0085 1 O RING .139 X 4.234 -244
3 2822-0038 2 SEAL POLYPAK 2-7/8 X 3-3/8
4 3169-0289 1 TUBE AIR SEAL
5 3327-0013 1 STRIP ROD WIPER
6 3357-0218 1 SUB SHAFT FLOATING 7.5 OD
7 3357-0219 1 SUB COLLAR FLOATING 7.5 OD
8 3357-0224 1 SUB 3.5 REG P X 7.5 OD DSHFT
AVAILABLE SUB'S
3357-0353 1 SUB 4.5 FH P X 6 OD TTUBE
3357-0363 1 SUB 5.5 IF P X 7.5 OD TTUBE
9 9S12-0004 24 SCREW CAP SKT 5/8-18 UNRF X 2"

T685WS 2-63
Swivel & Floating Shaft for 5” Tophead
P124-5418

2-64 T685WS
Swivel & Floating Shaft for 5” Tophead
P124-5418

Ref Part # Qty Description


1 3213-0026 1 SWIVEL SIDE INLET FLANGE/BOX
Available service items include:
3030-0462 1 KIT SEAL 3213-0026 SWIVEL
5001-1671 1 SLEEVE WEAR
3030-0463 1 KIT OVERHAUL 3213-0026 SWIVEL
2 1961-0030 1 SHAFT FLOATING
3 0122-0064 1 SLEEVE INNER MATRIX
Available service items include:
2764-0072 2 O RING .210X 3.100 -338
2764-0196 2 O RING .139X 2.625 -231
4 3357-0296 1 4.5M KING SWIVEL ADAPTOR
5 3357-0297 1 SUB 4.500 MATRIX PIN X PIN

Following parts not shown or referenced

Part # Qty Description


0378-0017 1 BAND AIR CLEANER MTG 10"
0383-0013 1 CLAMP MUFFLER 6 IN.
0465-0136 1 GUIDE FLOATING SHAFT
0862-0448 1 BRACKET STOP KING SWIVEL
0877-1646 1 SUPPORT RC PIPE
0877-2792 1 SUPPORT PIPING SIDE INLET SWVL
0899-0031 1 COLLAR FLOATING SHAFT
0995-0176 1 FLANGE AIR CONNECTOR
1018-0019 2 BOLT U 5/16X3-7/8
1184-0013 1 HOSE AIR 100R 2 32X 30 NPT
1951-0384 1 PLATE HOSE JUNCTION
2516-0132 4 PIN LINK UNIT SIZE 180DC
2516-0133 4 ROLLER LINK UNIT SIZE 180DC
2764-0030 1 O RING .139X 3.984 -242
2764-0072 2 O RING .210X 3.100 -338
2764-0196 2 O RING .139X 2.625 -231
2767-0063 1 VALVE INLINE CHECK 3/8-5PSI
2927-0011 1 JOINT SWIVEL 2 STEEL 90
Available service items include:
3030-0141 1 KIT SERVICE AIR SWIVEL STEEL
5000-7168 1 BEARING BALL
5000-1527 1 O RING
3327-0014 2 WIPER RING 4-3/4 ROD DIA.
3331-0154 1 PIPE TBE 3" X 24" SCH 160
3357-0285 1 SUB 5.500 IF PX7.500 OD TTUBE
3495-0042 2 BOLT LOCK

T685WS 2-65
Petol Drill Pipe Tong
P124-3653

2264-0310: PETOL DRILL PIPE TONG

2-66 T685WS
Blowdown Valve
P124-5417

1 2

Ref Part # Qty Description


1 0995-0244 1 FLANGE ADAPTER 1162-0033
Associated parts include:
0312-0046 1 GASKET 4.75OD X 2.00ID X .062

2 1162-0033 1 VALVE BLOWDOWN RC 2-3/8"


Available service items include:
3030-0334 REPAIR KIT

Following parts not shown or referenced


Part # Qty Description
2250-0121 1 VALVE DUAL LOCK CHECK
2259-0116 1 VALVE SECT 5002-A522 W/P.R.
2516-0132 4 PIN LINK UNIT SIZE 180DC
2516-0133 4 ROLLER LINK UNIT SIZE 180DC
2764-0030 1 O RING .139X 3.984 -242
3288-0010 1 VALVE BALL 1 2000

T685WS 2-67
Page intentionally blank
T685WS-D
APPENDIX:
Table of Contents

Detailed Rig Specifications .................................................................. A-1


Hoses ................................................................................................... B-1
Filters.................................................................................................... C-1
Decals .................................................................................................. D-1
Nameplates .......................................................................................... E-1
Track/Carrier OEM Specifications & Book Reference ......................... F-1
Wiring & Hydraulic Diagrams
Page intentionally blank
Detailed Rig Specifications

T685WS-D, Basic Rig


General Description - The Schramm T685WS Rotadrill is a world proven,
heavy duty, heavy hoist, truck mounted drill rig. Separate drill rig subframe
design permits stable mounting on standard trucks, the Schramm tracked drill
carrier and trailers. Mounting on various other trucks and special purpose
vehicles of other manufacture is also available.

High capacity single reduction top head drive rotation and efficient pipe
handling systems make the T685WS Rotadrill ideal for the toughest drilling
projects in the water well, shallow oil and gas, environmental, mineral
exploration and surface mining fields, using down-the-hole hammer, air rotary,
mud rotary and dual tube techniques.

Weight & Dimensions - Weight and size estimates for specifically configured
machines are available upon request.

Unit Engine - Electronically fuel injected, 90 degree vee, twelve cylinder, twin
turbocharged, aftercooled, 4-cycle, water cooled diesel engine provides power
to the hydraulic pumps from the front crankshaft flange and the air compressor
from the flywheel end. Includes dual 110 gal (416 l) fuel tanks. Tier 1
Emissions compliant
Model: Detroit Diesel DDC/MTU 12V-2000TA DDEC
Power: 760 bhp (567 kw) @ 1,800 rpm
Torque: 2,188 ft-lb (2,967 N-m) @ 1,800 rpm
Displacement: 1,458 cu. in. (23.9 l)
B.S.F.C.: .338 lb/bhp-hr @ Maximum Power (206 g/kw-hr)
Fuel Consumption: 36.2 g/hr @ Maximum Power, 27 g/hr @ Average Load
Ratings @ 1,950 rpm:
Power: 760 bhp (567 kw)
Torque: 2,020 ft-lb (2,739 N-m)
B.S.F.C.: .349 lb/bhp-hr @ Maximum Power (212 g/kw-hr)
Fuel Consumption: 37.4 g/hr @ Maximum Power, 28 g/hr @ Average Load
Ratings @ 2,100 rpm:
Power: 750 bhp (560 kw)
Torque: 1,875 ft-lb (2,542 N-m)
B.S.F.C.: .362 lb/bhp-hr @ Maximum Power (220 g/kw-hr)
Fuel Consumption: 38.8 g/hr @ Maximum Power, 29 g/hr @ Average Load
Horsepower Ratings: +2%, -0%
Altitude Performance, All DDC/MTU Series 2000 Engines - % of Rated BHP:
5,000’ (1524m) = 99.0% at 1800 rpm; 98.7% at 2100 rpm
10,000’ (3048m) = 97.0% at 1800 rpm; 96.4% at 2100 rpm
15,000’ (4572m) = 94.5% at 1800 rpm; 93.5% at 2100 rpm

Air/Mud Fluid Lines - Rated at 1,500 psi (104 bar) from the air/oil receiver
outlet line through the rotation head, 2" ID (50.8 mm). Allows a booster
compressor (max. pressure 1,500 psi) to be teed into this air line.

Hydraulic System - Six hydraulic pumps, two fixed displacement type and
four variable volume piston type, provide hydraulic power for all rig functions.
System design is 100% open loop with directional control valves and full return
line filtration. In-tank return filters share common replaceable elements.
Suction lines are fitted with magnetic strainers. The system temperature is
thermostatically controlled utilizing an oil cooler. The rotation and rapid feed
piston pump and valves are of the load sensing type, matching pump flow to
demand. All hydraulic circuits are protected by relief valves. A hand pump is
provided to fill the tank through the filters. Shutoff valves are provided at each
tank suction outlet for ease of service.
Hydraulic Tank Capacity: 100 gal (378.5 l)

T685WS A-1
Detailed Rig Specifications

Hydraulic System Capacity: 160 gal (606 l)


Oil Filters: (4) in-tank 7 micron with condition indicator.
Hydraulic Tank Pressure: 5 psi relief valve regulated
Pressure Source: Bendix Tu-Flo 550 engine driven air compressor
Main Piston Pumps: Vickers
Auxiliary Gear Pumps: Commercial Intertech

Hydraulic Pump Drive - A three pad, constant mesh, spur gear, hydraulic
pump drive is connected to the front of the engine crankshaft with a coupling.
Model: Funk Mfg. 28000
Gear Ratio: .91:1
Coupling Model: Lovejoy Centaflex

Rotation Torque Limiter - Control panel mounted valve to regulate hydraulic


pressure to the rotation motors. Allows the operator infinite control of output
torque when drilling in broken formations or when using smaller diameter drill
strings.

Rear Outriggers and Mast Tilt - The outrigger system uses heavy square
section structural tubes which completely house the hydraulic cylinders.
Rear outriggers are an integral members of the drill rig frame. Dual lock check
valves and velocity fuses hold the outriggers in both load holding and
transport positions. All outriggers are independently positioned.
The two mast tilt cylinders are cushioned to reduce the shock loads imposed
on the mast pivot support when raising and lowering the mast. The control
valve in its fully shifted position will raise the mast quickly through approx.
85°, and slowly through the last 5°.
Rear Outrigger: (2) 5" Bore x 3-1/4" Rod x 41" Stroke (127 mm x 82.5 mm x
1,041 mm)
Mast Tilt: (2) 5" Bore x 2-1/2" Rod x 37" Stroke (127 mm x 63.5 mm x 940
mm)

Cooling System - A three core, side by side, heat exchanger package


provides cooling for the base engine jacket coolant, low temperature
after-cooling coolant, compressor and hydraulic systems. All systems are
thermostatically controlled to maintain optimum operating temperatures.
Design Temperature: 130°F (54.4°C) Ambient
Fan Size: 60" (1,524 mm) x 8 blade
Fan Speed: 1,000 & 1,200 rpm
Fan Drive: Hydraulic

Tool Box - A lockable tool box is located on the left hand side of the rig
beneath the hydraulic tank. Capacity - 9 cu ft (.25 cu m)

Electrical System - The diesel driven alternator and batteries provide 24V DC
power. All exposed wiring is in "sealtite" conduit where applicable. All
circuits are protected by breakers. A remote mounted deck engine battery
disconnect switch is included.
Alternator: 24V DC - 75 amp
Batteries: (2) 12V connected in series
Mast Lights: (3) 60 Watt Floodlight
Control Panel: (2) Floodlights
Work Area: (1) 70 Watt Halogen Floodlight, (2) 70 Watt Halogen Spotlight

Accessories - Includes two sets operator's and parts manuals and 50 hour
maintenance kit.

Mast 30' 93,700 lb SAM


Designed primarily for mineral exploration using dual tube reverse circulation

A-2 T685WS
Detailed Rig Specifications

air drilling methods, the sliding mast concept is a convenient method any
angle hole up to 45° from vertical. The mast slides to the ground where
special hydraulic circuitry insure that the mast base transfers drilling loads
into the ground, not the drill rig frame. All drill string connections are made at
ground level. An angle pipe handling boom in conjunction with the standard
Schramm, Inc. sling assembly facilitates pipe handling while on an angle.
Drill pipe is supported by a hydraulically operated pipe trough for accurate
alignment with the top head and table connections. Pivoting, telescoping
control panel adjusts to ensure good operator visibility at various mast angles

When using the reverse circulation method, the cuttings are conveyed to the
surface through the top head and collected. A special air swivel packing
gland and top head shaft wear sleeve and adapter sub are provided with this
package. Inlet air swivel, floating sub and saver sub are not provided.

All welded rectangular ASTM A500 Grade B Steel tube construction. Member
selection and orientation to obtain maximum torsional, buckling and bending
resistance.

Drill pipe is usually handled pin down. A hydraulic holding fork is used to
support the drill string during rod changing operations. An adjustable pipe
wrench is operated by a hydraulic cylinder for quick break-out and pipe make-
up. Break-out cylinder offers a standard clevis attachment for mounting
optional wrenches and tongs.
Operating Angle: 0 - 45° manually locks in 5° increments
Mast Slide Travel: 8’ (2.44 m)
Overall Length: 36’8" (11.1 m)
Overall Width: 42-1/4" (1,073 mm)
Overall Depth: 27-1/2" (699 mm)
Head Travel: 30’ (9.1 m)
Standard Drill Pipe Length: 20' (6 m) or 25' (7.6 m)
Dynamic Load Rating: 100,000 lb (45,353 kg)
Angle Pipe Boom Capacity: 1,000 lb (454 kg)

The top head drive is driven by two hydraulic traverse cylinders through heavy
duty roller chain. The chain connects to heavy trunnion bars to which the top
head is fastened with high alloy pins.

Drilling is performed in the slow feed mode and includes adjustable pressure
reliefs for pulldown and holdback to insure correct bit loading. Feed and
rotation are independently controlled. The rapid feed circuit can be used in
conjunction with the slow feed system to provide high tripping speeds when
conditions allow. Drill pipe weight adds to the overall speed of the rapid feed-
down system.
Feed Cylinder: (2) 6.00" Bore x 2 3/4" Rod x 180" Stroke (152 mm x 70 mm
x 4,572 mm)
Hoist Capacity: 93,700 lb (42,502 kg)
Hoist Speed-Slow Feed: 10.2 fpm (3.1 mpm)
Hoist Speed-Rapid Feed: 113 fpm (34.4 mpm)
Hoist Speed-Rapid & Slow: 123.2 fpm (37.6 mpm)
Upper Chain: (2) Double Capacity 180DC - 2-1/4" pitch (57.2 mm)
Chain Capacity (per strand): 163,000 lb Avg Ultimate Strength (73,937 kg)
Pulldown Capacity: 28,000 lb (12,698 kg)
Pulldown Speed-Slow Feed: 8.0 fpm (2.4 mpm)
Pulldown Speed-Rapid Feed: 89 fpm (27.1 mpm)
Pulldown Speed-Rapid & Slow: 97 fpm (29.6 mpm)
Lower Chain: (2) ANSI 160H - 2" pitch (50.8 mm)
Chain Capacity (per strand): 71,600 lb Avg Ultimate Strength (32,478 kg)

T685WS A-3
Detailed Rig Specifications

Auxiliary Rotation Valve


Additional valve supplies water injection circuit hydraulic oil for slow rotation
with full rapid feed flow. Auxiliary rotation can be controlled by the torque
limiter.

Slow Feed Drill-Up Valve


Permits regulated pressure control of slow feed circuit when hoisting.

Control Panel, Pivoting SAM


Located on the left hand side, the swing-out style control panel stores under
the mast for transport. Digital display on driller's control panel includes
tachometer, oil pressure, oil temperature, water temperature and voltmeter
with separate hourmeter. Gauges include: compressor discharge temp, air
pressure, interstage pressure, rotation pressure, holdback pressure down-feed
pressure, water injection and lubricator pressure. The control panel has
hinged, lockable doors for access to the hoses, valves, etc.
For Sliding Angle Mast applications only.

Top Head High Cap SAM 2 Motor 5"


Top head drive has been designed for high torque and large diameter drilling
applications. Two hydraulic motors provide the widest torque and speed range
available at high overall mechanical efficiency levels. Spindle thrust forces
are handled by large tapered roller bearings mounted in a heavy ductile iron
housing.

The spindle is hollow and rotary mud/air face seals are contained in a housing
on top of the gearbox along with a replaceable wear ring, eliminating the need
for a separate rotary swivel. Several motor displacement/performance ranges
are available and must be specified.
Spindle Thru Hole: 5.25" ID (133.3 mm)
Output Thread: 5-1/2 API Internal Flush Box
Motors must be specified separately. Use high capacity floating sub with this
option.
For Sliding Angle Mast applications only.

Dual Motors, 40.6 cu in


All hydraulic through two disc valve, low speed, high torque Char-Lynn 10,000
Series, geroler motors
Motor Displacement: 40.6 cu. in/rev (.67 l/rev)
Rotation Horsepower: 269 hp (201 kw)
Maximum Torque: 150,780 in-lb (17,083 N-m) @ 0 - 104 rpm
Maximum RPM: 0 - 104, Infinitely Variable

Split Table, 4-1/2", 22"max, SAM


The slip box at the base of the mast contains slips for 4-1/2" (114 mm), 8"
(203 mm) and 14.5" (368 mm) casing and pipe as standard. The mast base
has a 22" (558 mm) diameter opening with all slips removed. The slipbox is
hinged to swing-open permitting easy access to the borehole beneath the
mast. A hydraulic holding wrench with 3-7/8" flats is included.
For Sliding Angle Mast applications only.

Breakout Wrench LH Mount


60" adjustable pipe wrench, hydraulic cylinder mounted for hydraulic breakout
capability. The breakout wrench is mounted on the left side of the mast to
eliminate interference with KL Loader option.

Racor Fuel Filter


Racor fuel filter and water separator for deck engine.

A-4 T685WS
Detailed Rig Specifications

Variable Speed Cooling Fan


Electronically controlled variable speed cooling fan senses system
temperatures and automatically adjust fan speed, reduces fuel consumption
and noise level.

Compressor Sullair 1350/500 w/Clutch


The air compressor is an operator controlled, variable volume, two-stage oil-
flooded rotary screw design. It is equipped with automatic air delivery control,
A.S.M.E. approved air/oil tank, safety valve, oil cooler, thermostat, pressure
and temperature gauge and safety shutdown for high discharge temperature.
Model: Sullair 20/12H STR
Capacity: 1,150 cfm (32.6 cu m/min) @ 1,800 rpm to 1,350 cfm (38 cu.
m/min) @ 1,800 rpm
Max. Discharge Pressure: 500 psi (35.5 bar) @ 1,150 cfm (32.6 cu m/min) &
350 psi (24.1 bar) @ 1,350 cfm (38 cu. m/min)
Input Power Required: 529 hp (394 kw) @ 500 psi & 516 hp (385 kw) @ 350
psi
Safety Controls: High Discharge Temperature
Controls: 3 position pressure selector valve, 150 psi, 350 psi, 500 psi

Clutch - Mechanical, two-plate, dry, overcenter type clutch connects the


engine to the air compressor. The clutch disengages the air compressor to
facilitate cold starting of engine and to conserve power and fuel when the
compressor is not required.
Model: Twin Disc SP214
Diameter: 14" (355 mm)
Working Torque: 1,620 ft-lb (2,196 N-m)
Slip Torque: 3,240 ft-lb (4,393 N-m)

Tool Lubricator, Piston Pump


Tool Lubricator - An air operated piston pump provides "rock drill" oil for DTH
operations. Lubricator is activated and controlled from the operators station.
Oil Flow: 0 - 5 g/hr (0 -18.9 l/hr)
Max Pressure: 1,000 psi (69 bar)
Reservoir Capacity: 18.1 gal (68.5 l)

Truck International 7600 8x4 Export


For Export Only. LSD (Low Sulfur Diesel).
Engine: Cummins ISM-400
Power: 400 hp (298 kw) @ 1,800 rpm
Torque: 1,450 ft-lb (1,966 N-m) @ 1,200 rpm
Bore x Stroke: 4.9 x 55.8" (125 x 147 mm)
Displacement: 661 cu in (10.8 l)
Transmission: Fuller RTO(F)-16909ALL, 11 speed
Gear Ratios: 26.08, 16.30, 11.85, 7.41, 5.23, 3.79, 2.77, 1.95, 1.38, 1.00,
0.73, Rev 35.71, 13.03, 3.43
Wheelbase: 256" (6,502 mm)
C.A.: 188.9" (4,798 mm)
A.F.Req’d.: 91" (2,311 mm)
Frame to Cab Roof: 66.8" (1,697 mm)
Frame: Reinforced Frame, no Front Frame Extension, must use Dual Front
Outriggers
RBM: 3,600,000 in-lb (406,764 N-m) Per Rail
G.V.W.R.: 86,000 lb (39,010 kg)
Front Axle: 20,000 lb (9,072 kg)
Front Suspension: Spring, 20,000 lb (9,072 kg)
Front Tires: 425/65R 22.5 load range L, 20 ply
Front Wheels: 10 Hole Disc
Rear Axle: Meritor 46,000 lb (20,866 kg)

T685WS A-5
Detailed Rig Specifications

Rear Suspension: Hendrickson HMX-460, 54" spread, Walking Beam


Rear Axle Ratio: 4.89:1, Full Locking
Rear Tires: 11R22.5, load range G, 14 ply, On/Off Road
Rear Wheels: 10 Hole Disc
Pusher Axle: 20,000 lbs (9,072 kg) air operated, can be lifted for off-highway
use
Pusher Tires: (4) low profile 255/70R22.5
Brakes: Full air with ABS
Calculated Max. Speed: 70 mph (112.7 kph) @ 2,100 rpm
Gradeability @ GVWR: Approx. 50% (low gear, good road)
Truck Cab Paint: Red
Standard equipment includes air operated 3rd rear pusher axle, Jacobs type
engine brake, front towing hooks, 120 Volt AC block heater, AM/FM radio &
air conditioner.

Includes dual rig fuel tanks (split tanks), 220 gallon (832 l) total capacity.

Outriggers, Dual Front Outboard


The rig is fitted with dual front outriggers. Mounted behind the truck cab, this
option requires adding 12" (304.8 mm) to the truck wheelbase. Also includes
all rig mounting material and rear towing eyes.
Front Outrigger: (2) 4" Bore x 2" Rod x 41" Stroke (102 mm x 50.8 mm x
1041 mm)

Jib Boom, Hydraulic (Exploration)


For handling drill pipe on angles up to 45° from vertical an extended dipper
stick is mounted to a swing and extend hydraulic jib boom.
Swings: 140°
Extends: 40" (1,016 mm)
Capacity: 1,000 lb (454 kg) vertical pull

Pipe Handling Controls, SAM


Manually operated hydraulic valves are actuated to allow operation of the jib
boom and the winch.
For Sliding Angle Mast applications only.

Aux Winch Controls


Hydraulic valves are mounted on the right rear side of the rig to allow the
helper to operate the jib boom swing/extend functions and the winch. When
heavy winch options are used, only limited line speed is available from the
helper’s auxiliary control station.

Winch, 9,600 lb (150' x 1/2")


A hydraulically powered winch is mounted to the back of the mast to facilitate
drill pipe and casing handling. The winch is a planetary type with overrunning
clutch, hydraulic brake valve and spring applied hydraulic release brake. The
winch operates independently of the other drilling functions.
When used with the Exploration Jib Boom, bare drum pull is derated to 2,580
lb.
Model: Braden PD12C
Drum Capacity: 547 ft (167 m) of 1/2" cable (12.7 mm)
Bare Drum Pull: 9,600 lb (4,354 kg)
Bare Drum Speed: 199 fpm (60.7 mpm)
150 ft Drum Pull: 8,715 lb (3,953 kg)
150 ft Drum Speed: 216 fpm (65.8 mpm)
Cable Supplied: 150 ft (46 m) of 1/2" (12.7 mm) Dyform-18 HSLR (Rated
29,200#) cable

Winch, Survey, 6,000 lb

A-6 T685WS
Detailed Rig Specifications

Mounts on the back of the mast. Wire rope runs over a hydraulically actuated
swing out boom. Line is centered over the borehole. The winch is a planetary
type with overrunning clutch, hydraulic brake valve and spring applied
hydraulic release brake. Swing arm, hydraulically actuated, drops from back
of mast at approx 25 ft above table. Winch line coming in under tophead is
centered over borehole. Rapid and Slow Feed safety lockout included.
Approximatley 6,000 lbs pull using 3/8" cable.
Winch: Braden BG6-29039-02
Cable: 3/8" x 500' HSLR
Bare Drum Speed: 120 fpm
Bare Drum Pull: 6,000#

Foam Injection
Diaphragm type electric pulse pump injects drill foam and additives into intake
manifold of water injection pump, includes metering valve in control panel and
5 gal (19 l) foam container.
Model: Blue and White
Minimum Flow: 1.2 gph (5 lph)
Maximum Flow: 13.2 gph (50 lph)

Water Injection, Bean 35 gpm


A fixed displacement gear pump hydraulically driven triplex piston pump for
coring and grouting. RPM adjustment is achieved through use of a flow
control valve and includes a gauge to monitor discharge pressure.
Pump Model: FMC Bean W1122BCD
Maximum Flow: 35 gpm (132.5 lpm) @ 1,000 psig (69 bar)

Blow Down Valve, 2.375" ID


Hydraulically operated valve mounts above the discharge swivel on RC
equipped machines. By shifting the valve and opening the purge line, high
pressure air is directed into the inner tube of the drill string to clear
obstructions. Use for 4 1/2" RC pipe.

Cyclone, LH Mounted
A swing-arm mounted cyclone is located at the rear of the machine in clear
view of the operator. The arm swings to position the cyclone on the left side
of the rig. Cyclone assembly reduces the velocity of the cuttings to allow
complete sample recovery. Includes 3" x 50' RC hose.
This option makes the drill rig over width. The cyclone must be removed for
highway transport.

Side Inlet Swivel, High Cap


Introduces the flushing air into the dual tube pipe annulus and ports the
sample cuttings through the drill head for collection. Includes installation to
top head, but not sub for drill pipe. A wear sleeve is provided for the rotation
top head gearbox.
Model: 4.5 SI
Upper Thread: 3 1/2 IF Box
Lower Thread: 4 1/8 DI-31 Box
Side Port: 2" FNPT
I.D.: 2 1/4" (57 mm)

Splitter, Rotary Free Standing


Used in conjunction with the cyclone, the Wet Splitter provides a method of
handling sample that is mixed with ground water. Splitter is adjustable and is
used to reduce the volume of the collected material, while maintaining a
representative sample. Rotary speed is variable to accommodate a wide
variety of sample flows.

T685WS A-7
Detailed Rig Specifications

Setup 4" x 20' RC, no sub


Rig is tooled for 4" OD x 20' RC drill pipe. Includes pipe handling sling only.
No subs provided.

A-8 T685WS
Hoses

AUXILIARY ROTATION VALVE


Part # Dia. End Length Note Description Qty
LS'PORT -0283 PUMP TO RESTR.
2826-0442 4 37S 150 HYD 100R16 04X150 37S 1
FTG ON TEE AUX ROTATE VLV
LOAD SENSE FROM CHECK VALVE
2826-0397 4 37S 86 HYD 100R16 04X 86 37S 1
TO INLET TORQUE LIMITER
AUX ROTATE VLV TO CMX ROTATE
2826-1292 8 S90 130 HYD 100R13 08X130 S90 2
VLV
AUX ROTATE VLV TO CMX ROTATE
2826-1292 8 S90 130 HYD 100R13 08X130 S90 2
VLV

AUXILIARY WINCH CONTROLS


Part # Dia. End Length Note Description Qty
CONNECT WINCH VLV WORK
2826-0340 8 S90 42 HYD 100R16 08X 42 S90 2
PORTS
CONNECT WINCH VLV WORK
2826-0340 8 S90 42 HYD 100R16 08X 42 S90 2
PORTS
PRESSURE FROM JB/LS VLV TO
2826-0342 8 S90 112 HYD 100R16 08X112 S90 2
AUX VLV
RETURN FROM JB/LS VLV TO AUX
2826-0342 8 S90 112 HYD 100R16 08X112 S90 2
VLV

2826-1162 4 37S 115 CONNECT JIB BOOM VLV PORTS HYD 100R16 04X115 37S 4

2826-1162 4 37S 115 CONNECT JIB BOOM VLV PORTS HYD 100R16 04X115 37S 4

2826-1162 4 37S 115 CONNECT JIB BOOM VLV PORTS HYD 100R16 04X115 37S 4

2826-1162 4 37S 115 CONNECT JIB BOOM VLV PORTS HYD 100R16 04X115 37S 4

BLOWDOWN VALVE
Part # Dia. End Length Note Description Qty
GEARBOX JUNCTION PLATE TO
2826-1639 16 37S 245 HYD 100R16 16X245 37S 1
BULKHEAD

2826-1504 16 37S 265 AIR VALVE TO JUNCTION PLATE HYD 100R16 16X265 37S 1

BLOWDOWN HYD VLV TO CHECK


2826-0625 4 S90 104 HYD 100R16 04X104 S90 2
VLV
BLOWDOWN HYD VLV TO CHECK
2826-0625 4 S90 104 HYD 100R16 04X104 S90 2
VLV

2826-0864 16 37S 46 TUBING TO BULKHEAD JUMPER HYD 100R16 16X 46 37S 2

AIR LINE JUMPER AT JUNCTION


2826-0864 16 37S 46 HYD 100R16 16X 46 37S 2
PLATE

2826-0944 4 37S 42 VALVE TO BULKHEAD HYD 100R16 04X 42 37S 2

2826-0944 4 37S 42 VALVE TO BULKHEAD HYD 100R16 04X 42 37S 2

TUBING TO GEARBOX JUNCTION


2826-0749 4 S90 235 HYD 100R16 04X235 S90 2
PLATE
TUBING TO GEARBOX JUNCTION
2826-0749 4 S90 235 HYD 100R16 04X235 S90 2
PLATE

T685WS B-1
Hoses

BLOWDOWN VALVE
Part # Dia. End Length Note Description Qty

2826-1126 4 37S 307 C VALVE TO JUNCTION PLATE HYD 100R16 04X307 37S 2

2826-1126 4 37S 307 C VALVE TO JUNCTION PLATE HYD 100R16 04X307 37S 2

BREAKOUT WRENCH LH MOUNT


Part # Dia. End Length Note Description Qty

2826-0632 6 37S 120 CYL BUTT TO JUNCTION PLATE HYD 100R16 06X120 37S 1

2826-0635 6 37S 134 CYL ROD TO JUNCTION PLATE HYD 100R16 06X134 37S 1

CONTROL PANEL, PIVOTING SAM


Part # Dia. End Length Note Description Qty
VALVE SUPT EXTEND INSIDE TO
2826-1217 4 37S 92 HYD 100R16 04X 92 37S 1
CYL BUTT
VALVE SUPT EXTEND INSIDE TO
2826-0397 4 37S 86 HYD 100R16 04X 86 37S 1
CYL ROD

2826-0530 4 S90 127 #2 PORT 2258 0254 TO CMX 'LS' HYD 100R16 04X127 S90 1

2826-0398 4 37S 120 FAN PUMP TO SERVO VLV INLET HYD 100R16 04X120 37S 1

NEEDLE VLV TO W.I. HYD PUMP 'LS'


2826-0902 4 37S 130 HYD 100R16 04X130 37S 1
PORT

2826-0442 4 37S 150 CMX PRESSURE TO GAUGE HYD 100R16 04X150 37S 1

SERVICE AIR REG TO LUB BALL


2826-1134 4 37S 280 HYD 100R16 04X280 37S 1
VALVE INLET
DOWNFEED REG TOP OUTLET TO
2826-0744 6 S90 140 HYD 100R16 06X140 S90 1
RAPID FEED VLV 'B'
RAPID FEED VLV 'A' TO TOP OUT-
2826-0734 6 S90 150 HYD 100R16 06X150 S90 1
LET OF HB REG
ROT MTR CASE DRAIN SUPT TO
2826-1149 8 37S 338 HYD 100R16 08X338 37S 1
MANIFOLD
FILTER OUT TO HYD TANK (BLUE
1184-0222 8 37S 170 HOT AIR ASY 08X170 37S 1
HOSE)
ENG AIR COMP TO FILTER (BLUE
1184-0296 8 S90 200 HOT AIR ASY 08X200 S90 1
HOSE)

2826-0943 8 37S 248 WATER NEEDLE VALVE TO MOTOR HYD 100R16 08X248 37S 1

2826-1113 12 37S 295 WATER INJ CV TO MAST HYD 100R16 12X295 37S 1

LUBE NEEDLE VALVE TO CHECK


2826-0413 4 37S 60 HYD 100R16 04X 60 37S 2
VLV

2826-0413 4 37S 60 CHECK VALVE TO W.I. GAUGE HYD 100R16 04X 60 37S 2

VALVE SUPT EXTEND OUTSIDE TO


2826-0643 4 37S 74 HYD 100R16 04X 74 37S 2
CYL R0D
VALVE SUPT EXTEND OUTSIDE TO
2826-0643 4 37S 74 HYD 100R16 04X 74 37S 2
CYL BUTT

2826-0625 4 S90 104 AIR VLV TO CV HYD 100R16 04X104 S90 2

B-2 T685WS
Hoses

CONTROL PANEL, PIVOTING SAM


Part # Dia. End Length Note Description Qty

2826-0625 4 S90 104 AIR VLV TO CV HYD 100R16 04X104 S90 2

2826-1171 6 S90 165 RIGHT OUTR VLV TO CV HYD 100R16 06X165 S90 2

2826-1171 6 S90 165 RIGHT OUTR VLV TO CV HYD 100R16 06X165 S90 2

2826-0844 6 37S 173 MAST TILT VLV TO BUTT ENDS HYD 100R16 06X173 37S 2

2826-0844 6 37S 173 MAST TILT VLV TO BUTT ENDS HYD 100R16 06X173 37S 2

2826-0669 6 37S 200 MAST TILT VLV TO ROD ENDS HYD 100R16 06X200 37S 2

2826-0669 6 37S 200 MAST TILT VLV TO ROD ENDS HYD 100R16 06X200 37S 2

INLET SF PUMP OUTLET TO SF VLV


2826-1688 8 37S 150 HYD 100R13 08X150 37S 3
INLET
RIG SET-UP PUMP OUTLET TO VLV
2826-1688 8 37S 150 HYD 100R13 08X150 37S 3
INLET
WATER INJ PMP -0213 TO WATER
2826-1688 8 37S 150 HYD 100R13 08X150 37S 3
INJ VLV INLET

2826-0850 12 37S 180 SF VLV RETURN TO MANIFOLD HYD 100R16 12X180 37S 3

2826-0850 12 37S 180 WI VLV RETURN TO MANIFOLD HYD 100R16 12X180 37S 3

PIPE HANDLING VLV RETURN TO


2826-0850 12 37S 180 HYD 100R16 12X180 37S 3
THERMO MANIFOLD

2826-0905 6 S90 114 LH OUTR VLV TO CHECK VLV HYD 100R16 06X114 S90 4

2826-0905 6 S90 114 LH OUTR VLV TO CHECK VLV HYD 100R16 06X114 S90 4

HOLDING WRENCH CHECK VLV TO


2826-0905 6 S90 114 HYD 100R16 06X114 S90 4
VLV IN CNTRL PNL
HOLDING WRENCH CHECK VLV TO
2826-0905 6 S90 114 HYD 100R16 06X114 S90 4
VLV IN CNTRL PNL

2826-0584 4 S90 160 'B' CMX TO HRC ROT CB HYD 100R16 04X160 S90 5

2826-0584 4 S90 160 'B' CMX TO HRC ROT CB HYD 100R16 04X160 S90 5

2826-0584 4 S90 160 'B' CMX TO HRC RF CT HYD 100R16 04X160 S90 5

2826-0584 4 S90 160 'B' CMX TO HRC RF CT HYD 100R16 04X160 S90 5

2826-0584 4 S90 160 'B' CMX TO HRC WINCH CB HYD 100R16 04X160 S90 5

2826-0652 4 37S 168 A' CMX TO HRC ROT CT HYD 100R16 04X168 37S 7

2826-0652 4 37S 168 A' CMX TO HRC ROT CT HYD 100R16 04X168 37S 7

2826-0652 4 37S 168 A' CMX TO HRC RF CB HYD 100R16 04X168 37S 7

2826-0652 4 37S 168 A' CMX TO HRC RF CB HYD 100R16 04X168 37S 7

T685WS B-3
Hoses

CONTROL PANEL, PIVOTING SAM


Part # Dia. End Length Note Description Qty

2826-0652 4 37S 168 A' CMX TO HRC WINCH CT HYD 100R16 04X168 37S 7

2826-0652 4 37S 168 BALL VLV TO LUBE PUMP HYD 100R16 04X168 37S 7

2826-0652 4 37S 168 LUBE NEEDLE VLV TO PUMP HYD 100R16 04X168 37S 7

CYCLONE, LH MOUNTED
Part # Dia. End Length Note Description Qty

2826-0877 4 S90 43 HANSEN FTG TO VLV HYD 100R16 04X 43 S90 1

2826-1313 4 37S 54 DUMP VLV CYL BUTT JUMPER HYD 100R16 04X 54 37S 1

2826-1039 4 37S 36 DUMP VLV CYL ROD JUMPER HYD 100R16 04X 36 37S 1

1184-0203 48 0 600 STORE ON RIG ASY REV CIRC 3" X 50' 1

2826-0903 4 S90 60 VLV TO CYCLONE HYD 100R16 04X 60 S90 2

2826-0903 4 S90 60 VLV TO CYCLONE HYD 100R16 04X 60 S90 2

JIB BOOM, HYDR (EXPLORATION)


Part # Dia. End Length Note Description Qty
TANK PORT OF WINCH COMP TO
2826-0532 4 S90 49 HYD 100R16 04X 49 S90 1
0566-0100 MANIFOLD
LS PORT OF WINCH COMP TO LS
2826-0369 4 37S 16 HYD 100R16 04X 16 37S 1
PORT OF OTHER COMP
C1 PORT OF WINCH COMP TO C1
2826-0840 4 S90 80 HYD 100R16 04X 80 S90 2
PORT OF WINCH CMX

MAST 30' 93,700 LB SAM


Part # Dia. End Length Note Description Qty

2826-0331 6 37S 100 BREAKOUT CYL (RAM) TO TUBING HYD 100R16 06X100 37S 1

2826-0733 6 37S 92 BREAKOUT CUL (BUTT) TO TUBING HYD 100R16 06X 92 37S 1

2826-0580 6 S90 76 EXTEND CYL RAM TO JB TUBING HYD 100R16 06X 76 S90 1

2826-0732 6 S90 80 EXTEND CYL BUTT TO JB TUBING HYD 100R16 06X 80 S90 1

2826-1633 6 37S 53 TUBING TO JUNCTION PLATE HYD 100R16 06X 53 37S 1

RH TRAVERSE CYL (BUTT) TUBING


2826-1131 16 37S 55 HYD 100R13 16X 55 37S 1
TO JUNCTION PLATE
JUNCTION PLATE RH TRAVERSE
2826-1611 16 37S 51 HYD 100R13 16X 51 37S 1
CYL (RAM) TUBING TO
TO JUNCTION PLATE LH TRAVERSE
2826-0961 16 37S 34 HYD 100R13 16X 34 37S 1
CYL TUBING (BUTT)

B-4 T685WS
Hoses

MAST 30' 93,700 LB SAM


Part # Dia. End Length Note Description Qty
LH TRAVERSE CYL TUBING (ROD)
2826-1203 16 37S 31 HYD 100R13 16X 31 37S 1
TO JUNCTION PLATE
TROUGH CHECK VLV TO CYL
2826-1033 4 S90 28 HYD 100R16 04X 28 S90 1
(BUTT)

2826-1039 4 37S 36 TROUGH CHECK VLV TO CYL (RAM) HYD 100R16 04X 36 37S 1

HOLDING WRENCH (RAM) TO


2826-0975 6 37S 78 HYD 100R16 06X 78 37S 1
TUBIMG
HOLDING WRENCH (BUTT) TO TUB-
2826-0976 6 37S 75 HYD 100R16 06X 75 37S 1
ING
'P' PORT CHECK VALVE TO SLIDE
2826-0371 4 37S 24 HYD 100R16 04X 24 37S 1
CYLINDER BUTT END
CYLINDER ROD END 'C' PORT
2826-0398 4 37S 120 HYD 100R16 04X120 37S 1
CHECK VALVE TO SLIDE

2826-0565 4 S90 17 SLIDE CYL JUMPER HYD 100R16 04X 17 S90 1

2826-0845 6 S90 240 RELIEF VLV TO MAST TUBING HYD 100R16 06X240 S90 1

2826-1316 6 S90 44 WORM DRIVE MTR TO JB TUBING HYD 100R16 06X 44 S90 2

2826-1316 6 S90 44 WORM DRIVE MTR TO JB TUBING HYD 100R16 06X 44 S90 2

2826-1156 16 S90 47 TUBING TO TRAVERSE CYL (BUTT) HYD 100R13 16X 47 S90 2

2826-1156 16 S90 47 TUBING TO TRAVERSE CYL (BUTT) HYD 100R13 16X 47 S90 2

2826-1218 16 S90 37 TUBING TO TRAVERSE CYL (RAM) HYD 100R13 16X 37 S90 2

2826-1218 16 S90 37 TUBING TO TRAVERSE CYL (RAM) HYD 100R13 16X 37 S90 2

2826-1502 8 37S 26 TRAVERSE CYL JUMPER HOSES HYD 100R13 08X 26 37S 2

2826-1502 8 37S 26 TRAVERSE CYL JUMPER HOSES HYD 100R13 08X 26 37S 2

TROUGH CHECK VLV TO JUNCTION


2826-0877 4 S90 43 HYD 100R16 04X 43 S90 2
PLATE
TROUGH CHECK VLV TO JUNCTION
2826-0877 4 S90 43 HYD 100R16 04X 43 S90 2
PLATE
CHECK VALVE JUNCTION PLATE TO
2826-0542 6 37S 300 HYD 100R16 06X300 37S 2
HOLDING WRENCH
CHECK VALVE JUNCTION PLATE TO
2826-0542 6 37S 300 HYD 100R16 06X300 37S 2
HOLDING WRENCH
JP FOR PIPE TRAY TO CONTROL
2826-0873 4 37S 330 HYD 100R16 04X330 37S 2
PANEL
JP FOR PIPE TRAY TO CONTROL
2826-0873 4 37S 330 HYD 100R16 04X330 37S 2
PANEL
JP FOR SLIDE CYL TO CONTROL
2826-0443 4 37S 353 HYD 100R16 04X353 37S 2
PANEL
JP FOR SLIDE CYL TO CONTROL
2826-0443 4 37S 353 HYD 100R16 04X353 37S 2
PANEL

2826-1471 8 37S 22 ROTATION JUMPER HOSES HYD 100R13 08X 22 37S 2

T685WS B-5
Hoses

MAST 30' 93,700 LB SAM


Part # Dia. End Length Note Description Qty

2826-1471 8 37S 22 ROTATION JUMPER HOSES HYD 100R13 08X 22 37S 2

1184-0189 32 NPT 240 SUPT TO AIR PIPING AIR 3000# 32X240 NPT 2

1184-0189 32 NPT 240 SUPT TO AIR VALVE AIR 3000# 32X240 NPT 2

2826-0830 6 37S 48 TUBING TO JUNCTION PLATE HYD 100R16 06X 48 37S 3

2826-0830 6 37S 48 TUBING TO JUNCTION PLATE HYD 100R16 06X 48 37S 3

2826-0830 6 37S 48 TUBING TO JUNCTION PLATE HYD 100R16 06X 48 37S 3

'V' PORT CHECK VLV TO JUNCTION


2826-1162 4 37S 115 HYD 100R16 04X115 37S 3
PLATE
SLIDE CYL RELIEF VLV TO JUNC-
2826-1162 4 37S 115 HYD 100R16 04X115 37S 3
TION PLATE
'P' PORT CHECK VLV TO JUNCTION
2826-1162 4 37S 115 HYD 100R16 04X115 37S 3
PLATE
BREAKOUT TUBING TO JUNCTION
2826-0617 6 37S 86 HYD 100R16 06X 86 37S 4
PLATE
BREAKOUT TUBING TO JUNCTION
2826-0617 6 37S 86 HYD 100R16 06X 86 37S 4
PLATE

2826-0617 6 37S 86 HOLDING WRENCH TUBING TO JP HYD 100R16 06X 86 37S 4

2826-0617 6 37S 86 HOLDING WRENCH TUBING TO JP HYD 100R16 06X 86 37S 4

2826-1141 16 S90 225 ROTATION HOSES HYD 100R13 16X225 S90 4

2826-1141 16 S90 225 ROTATION HOSES HYD 100R13 16X225 S90 4

2826-1141 16 S90 225 ROTATION HOSES HYD 100R13 16X225 S90 4

2826-1141 16 S90 225 ROTATION HOSES HYD 100R13 16X225 S90 4

2826-0650 6 37S 325 JP TO JB VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-0650 6 37S 325 JP TO JB VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-0650 6 37S 325 JP TO JB VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-0650 6 37S 325 JP TO JB VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-0650 6 37S 325 JP TO B/O CYL VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-0650 6 37S 325 JP TO B/O CYL VLV (CNTRL PNL) HYD 100R16 06X325 37S 6

2826-1689 16 37S 310 RAPID FEED CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 RAPID FEED CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 RAPID FEED CMX VLV TO JP HYD 100R13 16X310 37S 8

B-6 T685WS
Hoses

MAST 30' 93,700 LB SAM


Part # Dia. End Length Note Description Qty

2826-1689 16 37S 310 RAPID FEED CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 ROT CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 ROT CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 ROT CMX VLV TO JP HYD 100R13 16X310 37S 8

2826-1689 16 37S 310 ROT CMX VLV TO JP HYD 100R13 16X310 37S 8

OUTRIGGERS, DUAL FRONT OUTBOAR


Part # Dia. End Length Note Description Qty

2826-0339 6 37S 395 VALVES TO CHECK VALVES HYD 100R16 06X395 37S 4

2826-0339 6 37S 395 VALVES TO CHECK VALVES HYD 100R16 06X395 37S 4

2826-0339 6 37S 395 VALVES TO CHECK VALVES HYD 100R16 06X395 37S 4

2826-0339 6 37S 395 VALVES TO CHECK VALVES HYD 100R16 06X395 37S 4

2826-0365 4 S90 22 CHECK VALVES TO CYLINDERS HYD 100R16 04X 22 S90 4

2826-0365 4 S90 22 CHECK VALVES TO CYLINDERS HYD 100R16 04X 22 S90 4

2826-0365 4 S90 22 CHECK VALVES TO CYLINDERS HYD 100R16 04X 22 S90 4

2826-0365 4 S90 22 CHECK VALVES TO CYLINDERS HYD 100R16 04X 22 S90 4

RACOR FUEL FILTER


Part # Dia. End Length Note Description Qty
MANIFOLD OUT TO ENG FUEL
2826-1170 20 37S 85 SUC 100R 4 20X 85 37S 1
FILTER
INLET OF INSIDE FILTER FROM
2826-1668 12 37S 36 INLET SIDE OF MANIFOLD (INNER HYD 100R16 12X 36 37S 1
PORT)
INLET OF OUTER FILTER FROM
2826-2000 12 37S 31 INLET SIDE OF MANIFOLD (OUTER HYD 100R16 12X 31 37S 1
PORT)
OUTLET OF INSIDE FILTER TO OUT-
2826-0721 12 37S 34 LET SIDE OF MANIFOLD (INNER HYD 100R16 12X 34 37S 1
PORT)
OUTLET OF OUTER FILTER TO OUT-
2826-0720 12 S45 35 LET SIDE OF MANIFOLD (OUTER HYD 100R16 12X 35 S45 1
PORT)

2826-1730 20 37S 165 FUEL TANK TO MANIFOLD SUC 100R 4 20X165 37S 1

T685WS B-7
Hoses
SIDE INLET SWIVEL FOR HIGH CAP
Part # Dia. End Length Note Description Qty

1184-0235 32 NPT 60 AIR 3000# 32x-- NPT AIR 3000# 32X 60 NPT 1

SLOW FEED DRILL-UP VALVE


Part # Dia. End Length Note Description Qty
#3 PORT OF VALVE TO TEE IN
2826-0655 6 S90 36 HYD 100R16 06X 36 S90 1
DOWNFEED REGULATOR "P" PORT
T' PORT HOLDBACK REG TO #1
2826-0898 6 37S 26 HYD 100R16 06X 26 37S 2
PORT OF CONTROL VALVE
#2 PORT OF VALVE TO TEE UNDER
2826-0898 6 37S 26 HYD 100R16 06X 26 37S 2
HOLDBACK REG CHECK VALVE

SPLITTER, ROTARY FREE STANDING


Part # Dia. End Length Note Description Qty
HYD VALVE TO BULKHEAD BRKT
2826-1744 8 37S 170 HYD 100R16 08X170 37S 1
ON RIGHT REAR OF RIG
HYD VLV 'B' PORT TO DISCONNECT
2826-0652 4 37S 168 HYD 100R16 04X168 37S 1
BRKT
QUICK DISCONNECTS TO HYD MO-
2826-9902 8 TBD 0 HYD 100R16 08X--- TBD 1
TOR ON SPLITTER

2826-9900 4 TBD 0 DISCONNECT BRKT TO SPLITTER HYD 100R16 04X--- TBD 1

2826-0824 4 37S 14 JUMPER ON MOTOR HYD 100R16 04X 14 37S 2

2826-0824 4 37S 14 JUMPER ON MOTOR HYD 100R16 04X 14 37S 2

SURVEY WINCH SWING ARM SAM 6,000 LB


Part # Dia. End Length Note Description Qty

2826-0587 4 S90 31 SURVEY BOOM CYL BUTT TO CV HYD 100R16 04X 31 S90 1

2826-1784 4 S90 40 SURVEY BOOM CYL ROD TO CV HYD 100R16 04X 40 S90 1

HRC -0527 SPACER 'T' PORT TO


2826-0578 6 S90 16 HYD 100R16 06X 16 S90 1
HRC 'T' PORT END OF VLV ASY
RF VLV "A" TO PORT #3 OF -0394
2826-0734 6 S90 150 HYD 100R16 06X150 S90 1
VLV
TOP OUTLET OF HB REG TO -0394
2826-0740 6 S90 46 HYD 100R16 06X 46 S90 1
VLV PORT #2
PORT #4 OF -0394 VLV TO CASE
2826-0362 4 37S 214 HYD 100R16 04X214 37S 1
DRAIN MANIFOLD
PORT #1 OF -0392 VLV TO "P" PORT
2826-1660 6 37S 60 HYD 100R16 06X 60 37S 1
OF RF HRC
PORT #2 OF -0392 VLV TO "REG"
2826-0877 4 S90 43 HYD 100R16 04X 43 S90 1
PORT OF 2253-0044
TEE ON TOP OF RIG CMX TO
2826-1218 16 S90 37 HYD 100R13 16X 37 S90 1
WINCH CMX INLET PORT
C1' OF CMX TO REMOTE COMPEN-
2826-0840 4 S90 80 HYD 100R16 04X 80 S90 1
SATOR
CASE DRAIN TEE TO .055 RESTR
2826-0429 4 S90 13 HYD 100R16 04X 13 S90 1
FTG

B-8 T685WS
Hoses
SURVEY WINCH SWING ARM SAM 6,000 LB
Part # Dia. End Length Note Description Qty
DRAIN PORT OF CMX VALVE TO
2826-0536 4 S90 97 HYD 100R16 04X 97 S90 1
MANIFOLD
CASE DRAIN OF WINCH MOTOR TO
2826-1162 4 37S 115 HYD 100R16 04X115 37S 1
CASE DRAIN MANIFOLD
CMX TANK PORT TO THERMAL RE-
2826-0827 16 37S 112 HYD 100R16 16X112 37S 1
TURN MANIFOLD
SURVEY WINCH BOOM CV TO
2826-1847 6 S90 48 HYD 100R16 06X 48 S90 2
JUNCTION PLATE
SURVEY WINCH BOOM CV TO
2826-1847 6 S90 48 HYD 100R16 06X 48 S90 2
JUNCTION PLATE
SURVEY BOOM JUNCTION PLATE
2826-0650 6 37S 325 HYD 100R16 06X325 37S 2
TO PANEL
SURVEY BOOM JUNCTION PLATE
2826-0650 6 37S 325 HYD 100R16 06X325 37S 2
TO PANEL
PORT #1 OF -0394 VLV TO PORT #3
2826-0532 4 S90 49 HYD 100R16 04X 49 S90 2
OF -0392 VLV
TANK PORT OF COMPENSATOR TO
2826-0532 4 S90 49 HYD 100R16 04X 49 S90 2
0566-0100 MANIFOLD

2826-1199 12 37S 70 'A' PORT CMX TO MOTOR HYD 100R13 12X 70 37S 2

2826-1199 12 37S 70 B' PORT CMX TO LOAD CONTROL HYD 100R13 12X 70 37S 2

2826-0838 4 S90 166 'C1' OF HRC TO CMX VALVE HYD 100R16 04X166 S90 2

2826-0838 4 S90 166 C2' OF HRC TO CMX VALVE HYD 100R16 04X166 S90 2

JUMPER HOSE, PORT #1 TO PORT


2826-0565 4 S90 17 HYD 100R16 04X 17 S90 3
#4 OF -0394 VLV
'LS' PORT OF COMPENSATOR TO
2826-0565 4 S90 17 HYD 100R16 04X 17 S90 3
LS OF ROT COMPENSATOR

2826-0565 4 S90 17 COMP C2 TO TANK PORT HYD 100R16 04X 17 S90 3

T685WS-D, BASIC RIG


Part # Dia. End Length Note Description Qty

2826-0517 12 S90 40 FUEL INJ PUMP TO FILTER HYD 100R16 12X 40 S90 1

1184-0190 32 NPT 84 AIR VALVE TO MAST AIR 3000# 32X 84 NPT 1

#1 FAN SELECTOR VLV TO HRC


2826-1039 4 37S 36 HYD 100R16 04X 36 37S 1
PRESSURE
WATER INJ HYD PUMP CASE DRAIN
2826-1135 8 37S 85 HYD 100R16 08X 85 37S 1
TO MANIFOLD

2826-0641 4 S90 74 RF CMX C2 TO RF COMP C2 HYD 100R16 04X 74 S90 1

2826-0881 4 37S 80 LS CMX TO LS ROT COMP HYD 100R16 04X 80 37S 1

2826-1574 4 S90 86 ROT CMX C1 TO ROT COMP C1 HYD 100R16 04X 86 S90 1

2826-0416 4 37S 102 CMX DRAIN TO TANK HYD 100R16 04X102 37S 1

T685WS B-9
Hoses

T685WS-D, BASIC RIG


Part # Dia. End Length Note Description Qty
#2 PORT FAN SELECTOR TO C1
2826-0625 4 S90 104 HYD 100R16 04X104 S90 1
PORT OF FAN COMP

2826-0398 4 37S 120 ENG VENT TO TOP OF COOLER HYD 100R16 04X120 37S 1

WATER INJ MTR CASE DRAIN TO


2826-0530 4 S90 127 HYD 100R16 04X127 S90 1
CASE DRAIN MANIFOLD
RAD VENT LINE TO BOTTOM OF
2826-1161 4 37S 189 HYD 100R16 04X189 37S 1
TOP TANK

2826-0592 6 S90 21 SF 'A' TO TEE HB CV HYD 100R16 06X 21 S90 1

2826-0742 6 S90 27 SF VALVE 'B' TO DF REG BTM HYD 100R16 06X 27 S90 1

OUTLET OF COOLANT FILTER TO


2826-1125 6 S90 72 HYD 100R16 06X 72 S90 1
ENG WATER PUMP

OIL COOLER WATER MANIFOLD


2826-1189 6 S90 96 HYD 100R16 06X 96 S90 1
FTG TO COOLANT FILTER 'INLET'

DRAIN MANIFOLD IN PANEL TO


2826-0632 6 37S 120 HYD 100R16 06X120 37S 1
TANK
LP SERV AIR REG TO CPLG ON
2826-0845 6 S90 240 HYD 100R16 06X240 S90 1
FRAME
RH ROT RF PUMP CASE DRAIN TO
2826-0730 8 37S 66 HYD 100R16 08X 66 37S 1
MANIFOLD
WATER INJ 'B' PORT TO NEEDLE
2826-0657 8 37S 91 HYD 100R16 08X 91 37S 1
VLV INLET
FAN MOTOR CASE DRAIN TO MANI-
2826-0518 8 S90 140 HYD 100R16 08X140 S90 1
FOLD
WATER INJ MOTOR RETURN TO
2826-1312 8 37S 108 HYD 100R16 08X108 37S 1
THERMO MANIFOLD
SET UP PB TO HOLDING WRENCH
2826-1473 8 37S 30 HYD 100R13 08X 30 37S 1
INLET

2826-0437 12 S90 22 HAND PUMP TO FILTER #4 HYD 100R16 12X 22 S90 1

CHARGE AIR COMP TO ENG AIR


2826-0487 12 37S 60 HYD 100R16 12X 60 37S 1
INTAKE

2826-0631 12 37S 76 HAND PUMP INLET HYD 100R16 12X 76 37S 1

2826-0927 12 37S 97 RBDV TO MUFFLER HYD 100R16 12X 97 37S 1

2826-1657 16 37S 144 FAN RETURN TO MANIFOLD #1 HYD 100R16 16X144 37S 1

2826-0961 16 37S 34 RH ROT/RF PUMP TO CMX BOTTOM HYD 100R13 16X 34 37S 1

LH ROT/RF PUMP TO TOP CMX


2826-0681 16 37S 40 HYD 100R13 16X 40 37S 1
PRESS PORT

2826-1029 16 37S 185 FAN MOTOR TO PUMP HYD 100R13 16X185 37S 1

2826-1193 20 37S 100 CMX RETURN TO MANIFOLD #1 HYD 100R 2 20X100 37S 1

2826-0933 20 37S 38 FUEL PUMP TO FILTER SUC 100R 4 20X 38 37S 1

CASE DRAIN MANIFOLD TO FILTER


2826-1261 20 37S 102 SUC 100R 4 20X102 37S 1
#4

B-10 T685WS
Hoses
T685WS-D, BASIC RIG
Part # Dia. End Length Note Description Qty

2826-1716 20 37S 195 FUEL TANK TO FILTER SUC 100R 4 20X195 37S 1

BOTTOM OF COOLER 'IN' TO PIPE


1666-0356 20 37S 36 A/O MGTECH 20X 36 37S 1
(SECOND IN FRONT OUTSIDE)

TOP OF COOLER 'IN' TO PIPE (FIRST


1666-0360 20 37S 59 A/O MGTECH 20X 59 37S 1
ON OUTSIDE)

FRONT CV 0566-0086 MANIFOLD TO


1666-0362 20 S90 69 A/O MGTECH 20X 69 S90 1
0566-0087 (TOP CENTER PORT)

BOTTOM COOLER OUT TO PIPE


1666-0345 20 37S 77 A/O MGTECH 20X 77 37S 1
(THIRD IN FROM OUTSIDE)
TOP COOLER OUT TO PIPE (LAST
1666-0364 20 37S 100 A/O MGTECH 20X100 37S 1
IN, FOURTH PIPE)

2826-2073 24 FL90 31 0566-0087 MANIFOLD TO FILTER #3 SUC 100R 4 24X 31 FL90 1

WATER INJ PUMP TO GATE VALVE


2826-2055 24 SPL 77 SUC 100R 4 24X 77 SPL 1
#4
2766-0166 HYD PUMP TO GATE
2826-1231 24 NPT 84 SUC 100R 4 24X 84 NPT 1
VALVE #4
LH ROT/RF PUMP TO GATE VALVE
2826-0258 32 NPT 64 SUC 100R 4 32X 64 NPT 1
#1
RH ROT/RF PUMP TO GATE VALVE
2826-1241 32 NPT 75 SUC 100R 4 32X 75 NPT 1
#2

2826-0786 32 NPT 86 FAN PUMP TO GATE VALVE #3 SUC 100R 4 32X 86 NPT 1

2826-0527 6 37S 31 HRC RETURN TO 0130 MANIFOLD HYD 100R16 06X 31 37S 1

CMX SPIKE VLV OUTLET TO CMX


2826-0340 8 S90 42 HYD 100R16 08X 42 S90 1
RETURN PORT
HB GAUGE TO HOLDBACK REGULA-
2826-0365 4 S90 22 HYD 100R16 04X 22 S90 1
TOR

2826-0840 4 S90 80 ROT CMX C2 TO ROT COMP C2 HYD 100R16 04X 80 S90 1

2826-1301 12 37S 37 FUEL TNK CROSS-OVER HOSE HYD 100R16 12X 37 37S 2

2826-1301 12 37S 37 ENGINE OIL DRAIN HYD 100R16 12X 37 37S 2

HOKE ON/OFF VALVE TO ROTATION


2826-0369 4 37S 16 HYD 100R16 04X 16 37S 2
TORQUE LIMITER

2826-0369 4 37S 16 AIR VLV BUTT TO C2 CV HYD 100R16 04X 16 37S 2

2826-0371 4 37S 24 CASE DRAIN FILTER TO GAUGE HYD 100R16 04X 24 37S 2

2826-0371 4 37S 24 DF REG TO GAUGE HYD 100R16 04X 24 37S 2

2826-0440 4 37S 30 MANIFOLD TO GAUGE HYD 100R16 04X 30 37S 2

TORQUE LIMITER TANK PORT TO


2826-0440 4 37S 30 HYD 100R16 04X 30 37S 2
0130 MANIFOLD
SERVO PRESS PORT TO HRC
2826-0533 4 S90 36 HYD 100R16 04X 36 S90 2
PRESS PORT

T685WS B-11
Hoses

T685WS-D, BASIC RIG


Part # Dia. End Length Note Description Qty
C2 ROT HRC TO 2258-0378 VLV
2826-0533 4 S90 36 HYD 100R16 04X 36 S90 2
PORT #1

2826-0877 4 S90 43 LH REAR OUTRIGGER VALVE TO CV HYD 100R16 04X 43 S90 2

2826-0877 4 S90 43 LH REAR OUTRIGGER VALVE TO CV HYD 100R16 04X 43 S90 2

2826-0391 8 37S 80 LH ROT & RF PUMP CASE DRAIN HYD 100R16 08X 80 37S 2

FAN PUMP CASE DRAIN TO MANI-


2826-0391 8 37S 80 HYD 100R16 08X 80 37S 2
FOLD

SETUP VALVE 'T' PORT TO 'T' PORT


2826-0978 12 37S 29 HYD 100R16 12X 29 37S 2
OF HOLDING WRENCH VALVE

2826-0978 12 37S 29 FUEL COOLER TO TANK HYD 100R16 12X 29 37S 2

2826-1460 12 37S 220 WATER INJ TO AIR VALVE HYD 100R16 12X220 37S 2

ENGINE FUEL RETURN TO FUEL


2826-1460 12 37S 220 HYD 100R16 12X220 37S 2
COOLER IN

2826-0875 12 37S 120 WINCH CMX TO WINCH HYD 100R13 12X120 37S 2

2826-0875 12 37S 120 WINCH CMX TO WINCH HYD 100R13 12X120 37S 2

FRONT THERMAL VALVE TO PIPE


1666-0338 20 S90 32 A/O MGTECH 20X 32 S90 2
COOLER INLET
REAR THERMAL VALVE TO COOLER
1666-0338 20 S90 32 A/O MGTECH 20X 32 S90 2
INLET PIPE
RETURN PIPE TO 0566-0087 MANI-
1666-0100 20 37S 72 A/O MGTECH 20X 72 37S 2
FOLD (REAR PORTS)
RETURN PIPE TO 0566-0087 MANI-
1666-0100 20 37S 72 A/O MGTECH 20X 72 37S 2
FOLD (REAR PORTS)

2826-1692 24 FL45 32 0566-0087 MANIFOLD TO FILTER #1 SUC 100R 4 24X 32 FL45 2

2826-1692 24 FL45 32 0566-0087 MANIFOLD TO FILTER #2 SUC 100R 4 24X 32 FL45 2

ENGINE OIL PRES FROM ENGINE


1666-0263 24 37S 42 A/O MGTECH 24X 42 37S 2
TO FILTER
ENGINE OIL PRES FROM ENGINE
1666-0263 24 37S 42 A/O MGTECH 24X 42 37S 2
TO FILTER

2826-0644 4 37S 19 AIR VLV ROD TO C1 CV HYD 100R16 04X 19 37S 3

2826-0644 4 37S 19 FUEL PRIMER PUMP IN FROM CV HYD 100R16 04X 19 37S 3

FUEL PRIMER PUMP OUT TO FUEL


2826-0644 4 37S 19 HYD 100R16 04X 19 37S 3
LINE
RF HRC CT TO SHUTTTLE VLV ON
2826-0800 4 S90 25 HYD 100R16 04X 25 S90 3
2258-0254 VLV
RF HRC CB TO SHUTTTLE VLV ON
2826-0800 4 S90 25 HYD 100R16 04X 25 S90 3
2258-0254 VLV
TANK PORT SERVO VLV TO 0130
2826-0800 4 S90 25 HYD 100R16 04X 25 S90 3
MANIFOLD

2826-0587 4 S90 31 CV TO ROD END RH OUTRIGGER HYD 100R16 04X 31 S90 3

B-12 T685WS
Hoses

T685WS-D, BASIC RIG


Part # Dia. End Length Note Description Qty

2826-0587 4 S90 31 CV TO BUTT END RH OUTRIGGER HYD 100R16 04X 31 S90 3

#3 FAN SELECTOR TO HRC RE-


2826-0587 4 S90 31 HYD 100R16 04X 31 S90 3
TURN

2826-0532 4 S90 49 FEED COMP T PORT TO TANK HYD 100R16 04X 49 S90 3

2826-0532 4 S90 49 ROT COMP T PORT TO TANK HYD 100R16 04X 49 S90 3

2826-0532 4 S90 49 FAN COMP "T" PORT TO TANK HYD 100R16 04X 49 S90 3

2826-0338 6 37S 22 DF RETURN TO TEE ON HB CV HYD 100R16 06X 22 37S 3

2826-0338 6 37S 22 HB RETURN TO TEE ON HB CV HYD 100R16 06X 22 37S 3

COMPENSATOR VLV DRAIN MANI-


2826-0338 6 37S 22 HYD 100R16 06X 22 37S 3
FOLD TO TANK

BP THERMAL VALVE TO 0566-0087


1666-0354 20 S90 43 A/O MGTECH 20X 43 S90 3
MANIFOLD TO TOP FRONT PORT

REAR CV ON 0566-0086 MANIFOLD


1666-0354 20 S90 43 TO 0566-0087 MANIFOLD (BOTTOM A/O MGTECH 20X 43 S90 3
CENTER PORT)
FRONT BP THERMAL VALVE TO
1666-0354 20 S90 43 0566-0087 MANIFOLD (BOTTOM FRT A/O MGTECH 20X 43 S90 3
PORT)

1184-0016 32 NPT 43 JUMPER ON AIR/OIL TANK AIR 100R 2 32X 43 NPT 3

1184-0016 32 NPT 43 AIR LINE TO AIR VALVE AIR 100R 2 32X 43 NPT 3

1184-0016 32 NPT 43 MPV TO AIR LINE AIR 100R 2 32X 43 NPT 3

INLET TORQUE LIMITER BALL VAL


2826-0944 4 37S 42 HYD 100R16 04X 42 37S 4
TO #3 PORT 2258-0254 VALVE

2826-0944 4 37S 42 FAN PUMP LS TO FAN COMP VLV LS HYD 100R16 04X 42 37S 4

2826-0944 4 37S 42 LS LH PUMP TO LS RF COMP HYD 100R16 04X 42 37S 4

JUMPER LS RH TO LH ROT/RF
2826-0944 4 37S 42 HYD 100R16 04X 42 37S 4
PUMPS
PIPE TO PIPE (TOP PIPE TO OUT-
1666-0369 20 37S 48 A/O MGTECH 20X 48 37S 4
SIDE PIPE)
PIPE TO PIPE (TOP PIPE TO OUT-
1666-0369 20 37S 48 A/O MGTECH 20X 48 37S 4
SIDE PIPE)
PIPE TO PIPE (BOTTOM PIPE TO
1666-0369 20 37S 48 A/O MGTECH 20X 48 37S 4
INSIDE PIPE)
PIPE TO PIPE (BOTTOM PIPE TO
1666-0369 20 37S 48 A/O MGTECH 20X 48 37S 4
INSIDE PIPE)

2826-0565 4 S90 17 LS ROT COMP TO RF LS COMP HYD 100R16 04X 17 S90 5

RF COMP C2 TO TANK PORT RF


2826-0565 4 S90 17 HYD 100R16 04X 17 S90 5
COMP

T685WS B-13
Hoses

T685WS-D, BASIC RIG


Part # Dia. End Length Note Description Qty

2826-0565 4 S90 17 LUB NEEDLE VALVE TO GAUGE HYD 100R16 04X 17 S90 5

FAN PRESS PORT PUMP RESTR


2826-0565 4 S90 17 HYD 100R16 04X 17 S90 5
FTG TO LS PUMP
#2 PORT 0378 VLV TO #3 PORT 0254
2826-0565 4 S90 17 HYD 100R16 04X 17 S90 5
VLV

TOOL LUBRICATOR, PISTON PUMP


Part # Dia. End Length Note Description Qty

2826-0369 4 37S 16 RELIEF VLV TO LUB TANK HYD 100R16 04X 16 37S 1

TOPHEAD HIGH CAP SAM 2 MTR 5"


Part # Dia. End Length Description Note Qty

2826-1315 6 S90 12 LH MTR CASE DRAIN TO TEE HYD 100R16 06X 12 S90 1

2826-1015 6 S90 40 RH MTR CASE DRAIN TO TEE HYD 100R16 06X 40 S90 1

'A' PORT RH MTR TO CROSS PORT


2826-0683 16 S90 21 HYD 100R13 16X 21 S90 1
RELIEF VALVE
'B' PORT RH MTR TO CROSS PORT
2826-0685 16 S90 24 HYD 100R13 16X 24 S90 1
RELIEF VALVE
'A' PORT OF LH MTR TO CROSS
2826-0961 16 37S 34 HYD 100R13 16X 34 37S 2
PORT RELIEF VALVE
B' PORT OF LH MTR TO CROSS
2826-0961 16 37S 34 HYD 100R13 16X 34 37S 2
PORT RELIEF VALVE

VARIABLE SPEED COOLING FAN


Part # Dia. End Length Note Description Qty
LS PORT OF PUMP TO #1 PORT OF
2826-0530 4 S90 127 HYD 100R16 04X127 S90 1
PROPORTIONAL VLV
#2 PORT 0475 VLV TO 0130 MANI-
2826-0944 4 37S 42 HYD 100R16 04X 42 37S 1
FOLD

WATER INJECTION, BEAN 35 GPM


Part # Dia. End Length Note Description Qty

2826-0372 16 37S 27 RELIEF VLV TO PUMP SUCTION HYD 100R16 16X 27 37S 1

WINCH, 9,600 LB (150' X 1/2")


Part # Dia. End Length Note Description Qty
RESTR CONN TO TEE ON CASE
2826-0429 4 S90 13 HYD 100R16 04X 13 S90 1
DRAIN

2826-0634 6 37S 166 WINCH CASE DRAIN HYD 100R16 06X166 37S 1

B-14 T685WS
Filters

Part # Description Qty


COMPRESSOR 0277-0055 FILTER IN-LINE 1/4 NPT 1
2295-0045 ELEMENT FILTER SULLAIR 1

HYDRAULIC 0277-0065 FILTER ASY OIL FLANGE 3


0277-0060 FILTER ASY OIL NPT 1
2295-0036 ELEMENT FILTER KZ10 8

ENGINE 2295-0039 FILTER OIL SPIN-ON 3


2299-0029 FILTER FUEL SECONDARY SPIN-ON 2
2299-0034 FILTER FUEL PRIMARY SPIN-ON 2
2299-0032 FILTER/SEPARATOR FUEL 250 GPH 2
2299-0033 ELEMENT FILTER/SEPARATOR 6

CONTROL PANEL 3151-0025 FILTER COALESCING 1/2” HI-TEMP 1


3151-0012 FILTER COALESCING 1/4 NPT 1

T685WS C-1
Page intentionally blank
Decals

Part # QTY Description


0915-0083 1 DRAIN CRANKCASE
0915-0085 1 DRAIN RADIATOR 1X2-1/4
0915-0130 1 HYD. OIL 1/2X2-3/4
0915-0131 1 DIESEL FUEL 1/2X3-1/2
0915-0166 1 ADD LEVEL 1X3-1/2
0915-0402 1 HYD TANK OIL LEVEL
0915-0403 1 COOLANT FILL
0915-0419 1 COMPRESSOR FILTER
0915-0421 1 DRAIN WATER DAILY
0915-0422 1 WARRANTY VOIDED
0915-0733 1 MAGNETIC CLEANOUT PLUG
0915-0744 1 ATTN DON'T ENGAGE CLUTCH
0915-0828 1 WARNING PRESSURIZED RAD
0915-0831 1 DANGER GEARBOX MOTION
0915-0837 1 WARNING MAST TILT AREA
0915-0932 1 DANGER IMPROPER USE/ALT
0915-0933 1 WARNING DON'T RIDE GRBX
0915-0934 1 PRIME GRACO LUBR 207-609
0915-0982 1 MANUALS
0915-1001 1 GAUGE OIL LEVEL
0915-1013 1 SCHRAMM VERTICAL
0915-1038 1 WARNING DONT BREATHE AIR
0915-1055 1 ATTN GREASE THROWOUT BRG
0915-1058 1 NOTICE COOLANT FILL INST
0915-1085 1 WARNING SILICOSIS
0915-1086 1 WARNING TOOL JOINTS
0915-1087 1 CAUTION WELDING
0915-1088 1 CAUTION PROTECTIVE GEAR
0915-1098 1 NOTICE COMPR SYN LUBE
0915-1196 1 NOTICE HYDRAULIC OIL
0915-1201 1 WARNING BREAKOUT WRENCH
0915-1342 1 WWW.SCHRAMMINC.COM
0915-1554 1 WARNING WINCH CABLE
0915-1789 1 CAUTION MAST RAISE/LOWER
0915-1799 1 LUBRICANT DETAILS
0915-2072 1 NOTICE PUMP DRIVE ALIGN
0915-0919 1 CAUTION SAM OPERATION
0915-1041 1 WARNING WINCH CABLES
0915-0928 1 WARNING JIB BOOM 5000#
0915-1751 1 WARNING EXPLORATION BOOM
0915-1798 1 WARNING JIB BOOM/EXPLORATION
0915-1444 1 OIL LEVEL SPANISH
0915-1445 1 COOLANT FILL SPANISH
0915-1446 1 HYD OIL SPANISH
0915-1448 1 ADD LEVEL SPANISH
0915-1449 1 DRAIN CRANKCASE SPANISH
0915-1450 1 DRAIN RADIATOR SPANISH
0915-1453 1 GEARBOX OIL SPANISH

T685WS D-1
Decals

Part # QTY Description


0915-1456 1 GRACO PUMP SPANISH
0915-1457 1 HYD SYSTEM OIL SPANISH
0915-1460 1 MAST POSITIONING SPANISH
0915-1461 1 JIB BOOM WARNING SPANISH
0915-1462 1 DON'T RIDE G'BOX SPANISH
0915-1463 1 IMPROPER USE SPANISH
0915-1464 1 PIPE SLING SPANISH
0915-1468 1 HOT FLUID SPANISH
0915-1469 1 MOVING GEARBOX SPANISH
0915-1475 1 MAST TILT AREA SPANISH
0915-1476 1 BROKEN ROPE SPANISH
0915-1477 1 DON'T BREATH AIR SPANISH
0915-1479 1 SILICOSIS SPANISH
0915-1480 1 SUPPORT PIPE SPANISH
0915-1481 1 WELDING WARNING SPANISH
0915-1482 1 PROTECTIVE GEAR SPANISH
0915-1483 1 GUARD WARNING SPANISH
0915-1484 1 BREAKOUT WRENCH SPANISH
0915-1756 1 COMPR FILTER SPANISH
0915-1758 1 DRAIN TANK DAILY SPANISH
0915-1759 1 WARRANTY VOIDED SPANISH
0915-1760 1 MANUALS SPANISH
0915-1761 1 DONT ENGAGE CLUTCH SPAN
0915-1762 1 WARNING WINCH CABLE SPAN
0915-1763 1 NOTICE PUMP DRV SPANISH
0915-1764 1 GREASE BEARING SPANISH
0915-1823 1 COOLANT FILL SPANISH
0915-0426 2 DRAIN DAILY
0915-0827 2 DANGER ROTATING BLADE
0915-0832 2 WARNING FALLING MAST
0915-0833 2 WARNING BATTERIES
0915-0834 2 DANGER ELECTRICAL SHOCK
0915-0835 2 WARNING FALLING OBJECTS
0915-0838 2 WARNING ROTATING SHAFT
0915-0877 2 WARNING RELIEVE PRESSURE
0915-0900 2 WARNING PIPE SLING
0915-1010 2 SCHRAMM VERTICAL- MAST WHITE
0915-1018 2 SCHRAMM OVAL WHITE
0915-1039 2 DANGER ETHER IN FILTERS
0915-1093 2 LOGO T685WS WHITE
0915-1246 2 CAUTION LOOSE DRILL PIPE
0915-1837 2 CENTER OF GRAVITY
0915-1442 2 HYD FILTER SPANISH
0915-1447 2 DIESEL FUEL SPANISH
0915-1458 2 20' CLEARANCE SPANISH
0915-1470 2 FALLING MAST SPANISH
0915-1471 2 EXPLOSIVE GAS SPANISH
0915-1472 2 ELECTRICAL SHOCK SPANISH
0915-1473 2 FALLING OBJECTS SPANISH

D-2 T685WS
Decals

Part # QTY Description


0915-0826 3 WARNING PRESSURIZED AIR
0915-0836 3 WARNING CLIMBING MAST
0915-1197 3 SCHROEDER KZ10 ELEMENT
0915-1443 3 DRAIN DAILY SPANISH
0915-1452 3 SCHROEDER ELEMEN SPANISH
0915-1454 3 OIL LEVEL GAUGE SPANISH
0915-1474 3 DON'T CLIMB MAST SPANISH
0915-1478 3 EXPLOSIVE FLUID SPANISH
0915-0418 4 HYDRAULIC FILTER
0915-1467 4 HIGH PRESS AIR SPANISH
0915-1485 4 FAN BLADES SPANISH
0915-1757 4 HEAVY LIFT SPANISH
0915-1459 6 TANK PRESSURE SPANISH
0915-1828 10 DANGER PINCH POINT GENERIC
0915-1465 10 ROTATING PART SPANISH
0915-0825 16 WARNING ROTATING PARTS
0915-0310 35 GREASE HERE 5/8X3
0915-1451 40 GREASE HERE SPANISH

T685WS D-3
Page intentionally blank
Nameplates

Part # QTY Description


0915-0367 1 INTERSTAGE PRESS
0915-0369 1 ROTATION
0915-0372 1 PRESSURE SELECTOR
0915-0373 1 FOAM
0915-0377 1 LUBRICATOR
0915-0380 1 WATER INJECTION
0915-0602 1 WINCH
0915-0611 1 LUBRICATOR
0915-0737 1 SLOW FEED-BRKOUT
0915-0763 1 WATER INJECTION
0915-0775 1 AIR VALVE
0915-0812 1 TORQUE LIMITER
0915-0813 1 TORQUE LIMITER ADJST
0915-0912 1 ROT SPEED
0915-0918 1 OUTRIGGER/MAST TILT
0915-0941 1 HOLDING WRENCH
0915-0968 1 AIR PRESSURE
0915-1082 1 WINCH/ROT/RAPID FEED
0915-1084 1 COMPR LOAD SELECTOR
0915-1486 1 BATTERY DISCONNECT
0915-1838 1 COMPR LOAD/UNLOAD
0915-1843 1 NAMEPLATE, REMOTE COMPENSATOR-DOWNFEED
0915-1845 1 NAMEPLATE, REMOTE COMPENSATOR, ROTATION
0915-1846 1 NAMEPLATE, REMOTE COMPENSATOR WINCH
0915-0993 1 FRT OUTRIGGER LEVEL
0915-0749 1 SAM OPERATION CAUT'N
0915-0821 1 PIPE TROUGH
0915-0822 1 MAST SLIDE
0915-0873 1 MAST SLIDE
0915-1099 1 DRILL MODE
0915-0777 1 JIB BOOM
0915-1404 1 JIB BOOM RAISE/LOWER
0915-0602 1 WINCH
0915-0777 1 JIB BOOM
0915-1606 1 SURVEY WINCH BOOM
0915-1620 1 SURVEY WINCH
0915-0373 1 FOAM
0915-0973 1 SOIL SAMPLER
0915-1063 1 WET SPLITTER
0915-1339 1 RIG SET-UP SPANISH
0915-1354 1 RAPID FEED SPANISH
0915-1355 1 WATER INJ SPANISH
0915-1356 1 SLOWFEED SPANISH
0915-1357 1 BREAKOUT SPANISH
0915-1360 1 ROTATION SPANISH
0915-1361 1 TORQUE LIMIT SPANISH
0915-1362 1 TORQUE ADJ SPANISH

T685WS E-1
Nameplates

Part # QTY Description


0915-1368 1 WATER INJ SPANISH
0915-1369 1 LUBRICATOR SPANISH
0915-1370 1 FOAM INJ SPANISH
0915-1371 1 LUBRICATOR SPANISH
0915-1372 1 AIR VALVE SPANISH
0915-1373 1 AIR PRESSURE SPANISH
0915-1374 1 THROTTLE SPANISH
0915-1375 1 BLOWDOWN SPANISH
0915-1376 1 WINCH/ROT/RF SPANISH
0915-1377 1 AUX ROTATE SPANISH
0915-1378 1 HLDNG WRNCH SPANISH
0915-1379 1 JIB BOOM SPANISH
0915-1380 1 PIPE TROUGH SPANISH
0915-1381 1 SPLITTER SPANISH
0915-1387 1 DRILL MODE SPANISH
0915-1388 1 INTERSTAGE SPANISH
0915-1389 1 LOAD SELECT SPANISH
0915-1390 1 FAN SPEED SPANISH
0915-1391 1 LOAD/UNLOAD SPANISH
0915-1392 1 LINE/SUMP SPANISH
0915-1394 1 BOOSTER PRS SPANISH
0915-1410 1 WATER INJ SPANISH
0915-1411 1 HYD OIL TEMP SPANISH
0915-1412 1 AIR DELIVERY SPANISH
0915-1413 1 BLOW BACK SPANISH
0915-1414 1 SURVEY WINCH SPANISH
0915-1417 1 LEVEL OUTR SPANISH
0915-1739 1 SURVEY WINCH SPANISH
0915-1774 1 LIGHTS/FOAM/COMPR SP
0915-1862 1 ESTOP/ON/START/PRIME SPAN
0915-0324 2 HOLDBACK
0915-0325 2 DOWNFEED
0915-1358 2 HOLDBACK SPANISH
0915-1359 2 DOWNFEED SPANISH

E-2 T685WS
Truck/Carrier OEM Specifications & Book Reference

Basic Rig Information


Serial #: J125-3829
Model: T685WS-D

Deck Engine Information


Engine Serial #: 5352010206

Compressor Information
Compressor Serial #: 201009130025

Pressure Vessels
Air/Oil Tank Serial #: 657016

Electrical
PLC Serial #: G125-3829

Gearboxes
Pump Drive Gearbox Serial #: Funk YZD283C119894 (1040-0050)
Rotation Gearbox Serial #: Schramm S/NJ125-3829 (0870-0119)

CAUTION
Welding on the drill rig can damage the engine electronic control module.
Please consult Schramm prior to welding.

T685WS F-1
© Schramm, Inc. 2010
All rights reserved. Schramm, i-Control, and Telemast are registered trademarks of Schramm, Inc.

www.Schramminc.com

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