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Article history: In this study, a new inorganic–organic composite flocculant CSSAD was prepared by the reaction of corn
Received 23 February 2011 starch (st), acrylamide (AM), and (2-methacryloyloxyethyl) trimethyl ammonium chloride (DMC) with
Received in revised form 29 March 2011 a previously prepared SiO2 sol by using the aqueous solution polymerization process. The different fac-
Accepted 30 March 2011
tors affecting the preparation were investigated and the optimal synthesis conditions were established:
polymerization temperature was 70 ◦ C, reaction time was 4 h, w(DMC):w(st) was 1.5, w(AM):w(st) was
Keywords:
3, and the ratio of initiator to acrylamide was 0.5 wt.%. CSSAD was characterized by FTIR spectroscopy,
Flocculant
scanning electron microscopy, and gel permeation chromatography. The different factors affecting the
Waste drilling fluid
Starch
flocculating ability of CSSAD for waste drilling fluid were studied. These factors included the dose, stirring
Acrylamide rate, and time. When the dosage of CSSAD was 0.3 g (per 100 g waste drilling fluid) with a stirring rate of
Water content 60 r/min and a stirring time of 2 min, the water content of the flocculated precipitate was the lowest at
Weight removal 21.34%. And CSSAD showed better flocculating ability than other flocculants in the same dose (0.3 wt.%).
Crown Copyright © 2011 Published by Elsevier B.V. All rights reserved.
1. Introduction the particles surface and the conformation of the adsorbed polymer
[13–15].
It is well know that solid–liquid separation by flocculation is an Starch is one of the most abundant and cheapest natural materi-
important process for waste water treatment, sludge dewatering, als used widely in the world. In its crude form, starch is a mixture of
and pulp and paper production, as well as in the pharmaceutical, two polymers of anhydroglucose units: amylase and amylopectin.
cosmetics, and metal working industries [1]. In this process, floc- Starch can be chemically modified and converted into flocculants
culants are used to aggregate colloidal particles and regulate the by substituting some of the OH− groups in the anhydroglucose
stability and flocculation properties of the disperse system [2]. monomer units with ionic functional groups. In particular, cationic
Generally, the flocculants used in water treatment can be clas- starch derivatives have wide applications in the fields of paper
sified into three groups: inorganic flocculants, such as alum, ferrite making, petroleum well drilling, medicine, daily chemicals, and
flocculants, or polyaluminium chloride; synthetic organic floccu- flotation [16–18]. In this study, corn starch was used to synthe-
lants, such as polyacrylamide derivatives; and naturally occurring size one new flocculant and to reduce the cost of the treatment of
flocculants, such as sodium alginate or microbial flocculants [3]. waste drilling fluid.
In addition, natural polymer derivatives, such as starch deriva- A special problem in the oil drilling field is the disposal of large
tives [4–9]; starch and chitosan crosslinking copolymer [10]; humic quantities of waste drilling fluids. This disposal has proven to be one
acid [11]; and inorganic–organic complexes, such as Al(OH)3 - of the most difficult environmental problems in the world because
polyacrylamide [12], can be used as flocculants to good effect. The waste drilling fluids are made up of minerals, clay, organic materi-
flocculation of suspensions depends critically on some physico- als, etc., and the chroma is deep. There has not been any effective
chemical factors including particle size and distribution, particle method to treat these fluids. Many inorganic and organic polymer
concentration, pH and ionic strength of the suspending medium, flocculants have been used to flocculate the suspended solids in
molecular weight and charge density of the flocculants [4]. But the waste drilling fluids, but the effect is poor. The objective of
some researches indicated that the most important factors affect- this work was to prepare a flocculant of a combination of SiO2
ing the flocculation are the nature of adsorption of the polymer on with starch grafted acrylamide and DMC (named CSSAD) and to
examine the flocculation performance in the waste drilling fluids.
This flocculant was first prepared by in situ polymerization in our
∗ Corresponding author. Tel.: +86 1064444919; fax: +86 1064444919. laboratory. Different factors affecting the preparation were investi-
E-mail address: zhuho128@126.com (H. Zhu). gated, i.e. mass ratio of DMC to corn starch, mass ratio of acrylamide
1385-8947/$ – see front matter. Crown Copyright © 2011 Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2011.03.100
J. Zou et al. / Chemical Engineering Journal 171 (2011) 350–356 351
Table 1 flask with the solution being cooled to room temperature, 0.1 g/mL
Basic characteristics of waste drilling fluid.
hydrochloric acid was added to the solution to adjust the pH to 7.
Item Numerical value
Density (g/mL) 1.62 2.2.1.3. Preparation of CSSAD. The preprepared SiO2 sol and starch
Apparent viscosity (mPa s) 36.50 solution were added to a 250-mL flask under stirring, and nitro-
Plastic viscosity (mPa s) 26.70 gen was purged into the solution to remove the dissolved oxygen.
Dynamical cutting force (Pa) 9.80 Different doses of acrylamide and DMC were used. Then, the flask
Solid content (%) 54.40
Oil content (%) 5.00
was placed in a thermostatted water bath, and different doses of
pH 11.64 potassium persulfate as the initiator after dissolved in 10 mL water
were titrated into the flask. Then, the flask was kept in the ther-
mostatted water bath at some temperatures from 50 ◦ C to 80 ◦ C for
and corn starch, mass ratio of initiator to acrylamide, polymerize 2–7 h. Then, the solution in the flask was transferred to a 250 mL
reaction temperature and time, and moreover, some factors affect- beaker and precipitated and washed with ethanol and acetone. The
ing the flocculation properties were studied, such as the dosage of precipitate was extracted for 12 h by using an ethanol:acetic acid
CSSAD, stirring rate and time. mixture (40:60 V/V), and finally dried in a vacuum drying oven at
40 ◦ C for 24 h.
2. Materials and methods
2.2.2. Flocculation experiments
2.1. Materials The flocculation experiments were conducted at room tempera-
ture. Waste drilling fluid (100 g) was added to a 250 mL beaker, the
Sodium hydroxide, hydrochloric acid, acrylamide (AM), potas- pH of the fluid was adjusted to 7.0–8.0 with dilute HCl, and differ-
sium persulfate, acetone, ethanol, magnesium chloride, and ent amount (0–8 mL) of 20 wt.% MgCl2 or 5 wt.% AlCl3 solution as
aluminium chloride were of analytic grade and supplied by Bei- gel breakers were then added under vigorous stirring for 10 min.
jing Chemistry Reagent Co. Ltd. Corn starch was supplied by Rapid mixing provides a good dispersal of the gel breaker and
Shandong Jincheng Co., Ltd., China. Water glass (modulus 3.3) is commonly associated with particulate destabilization, whereas
was supplied by Beijing Dahongmen Chemical Materials Co. (2- slow mixing is believed to optimize floc growth by limiting the
methacryloyloxyethyl) trimethyl ammonium chloride (DMC) (the breakdown of aggregates [19]. A solution of the above prepared
concentration is 78 wt.% in water) as the cationic reagent was CSSAD was added in different doses. Immediately after the addi-
bought from Le Tai Chemical Supermarket, Beijing, China. The tion of the flocculant, the fluid was stirred at different speeds
structural formula of DMC was as follows: (20–120 r/min) for different times (0.5–4.5 min). The flocs were
CH2 = C(CH3 )COOCH2 CH2 N+ (CH3 )3 Cl− then allowed to settle down for 10 min. The flocs and liquid in the
beaker were transferred to a centrifuge cup and centrifuged at a
Several flocculants, such as polyferric sulfate, polyaluminium speed of 3500 rpm for 10 min. After that, the liquid in the upper
sulfate and polyacrylamide are supplied by Shandong Taihe Water part of the centrifuge cup was poured out, and the precipitate at
Treatment Co. Ltd. The waste drilling fluid was supplied by the bottom of the cup was weighed before and after drying.
Shandong Shengli Oil Field, China. The physical and chemical char-
acteristics of the waste drilling fluid are shown in Tables 1–3. 3. Results and discussion
2.2.1. Preparation of CSSAD We used the water content of precipitate and weight removal
2.2.1.1. Preparation of SiO2 sol. First, 1.5 mL water glass was added to describe the flocculating ability of CSSAD. The water content of
to the reaction vessel containing 30 mL deionized water under stir- precipitate and weight removal are defined as follows:
ring at room temperature. Then 0.1 g/mL hydrochloric acid solution m1
was added dropwise to provide a pH of 7. Stirring was continued water content % = 1− × 100
m2
until a smooth colloid was formed.
m1
2.2.1.2. Gelatinization of corn starch. To a 250-mL flask 1.5 g insol- weight removal % = 1− × 100
m2
uble corn starch and 20 mL deionized water were added under
stirring. Then 0.15 g sodium hydroxide was added in. The flask was here m1 and m2 are the weights of the flocculated precipitate after
placed in a 70 ◦ C thermostatted water bath for 30 min. After the and before drying, respectively, and m is the weight of suspended
Table 2
Pollutants of waste drilling fluid.
Number Pollutant Concentration (mg L−1 ) Number Pollutant Concentration (mg L−1 )
Table 3
Primary composition and content of solid particles in waste drilling fluid.
Mineral substance Quartz Potassium feldspar Plagioclase Calcite Dolomite Barite Clay minerals
a 30
34
29 98
28 32
water content / %
weight removal / %
27
water content / %
30 96
26
28
25
94
24 26
a
23 b
c 24
22 92
0 2 4 6
21 w (AM): w (st) / (g:g)
0.0 0.5 1.0 1.5 2.0 2.5
b 100
Fig. 1(a) and (b), the conditions that can meet our objective are
w(DMC):w(st) = 1.5, 5 wt.% AlCl3 as the gel breaker, and the water
96
content and weight removal were 28.77% and 95.78%, respectively.
92
3.1.2. Effect of mass ratio of acrylamide to corn starch
weight removal / %
Fig. 1. Effect of mass ratio of st to DMC on flocculating ability: (a) without gel 3.1.3. Effect of mass ratio of initiator to acrylamide
breaker; (b) 4 mL 5% AlCl3 as gel breaker; (c) 8 mL 20% MgCl2 as gel breaker.
(w(K2 S2 O8 ):w(AM)) on flocculating ability of CSSAD
We used K2 S2 O8 as an initiator for the reaction system. The
solid in 100 g waste drilling fluid and the value is 54.4 g. The dosage effect of mass ratio of initiator to AM on water content and weight
of CSSAD was 0.3% for flocculation in this study. removal is shown in Fig. 3. When the mass ratio of initiator to AM
The effects of synthesis conditions on the water content of pre- rose from 0.1% to 0.5%, the water content decreased quickly from
cipitate and weight removal of CSSAD were investigated. 35.72% to 23.67%, and the weight removal increased from 89.15%
to 98.35%. As the mass ratio of initiator to AM increased, the con-
3.1.1. Effect of mass ratio of DMC to st and gel breaker on centration of free radicals increased, thus increasing the ratio of
flocculating ability of CSSAD
The effect of the mass ratio of DMC to corn starch
100
(w(DMC):w(st)) on the water content of the precipitate was stud- 36
ied. Fig. 1(a) and (b) illustrate the effect of w(DMC):w(st) on the
98
water content of the precipitate and weight removal of the sus- 34
pended solid flocculated by CSSAD. Curves a, b, and c represent
the cases with no gel breaker, 4 mL of 5 wt.% AlCl3 , and 8 mL of 32 96
weight removal /%
water content / %
20 wt.% MgCl2 , respectively, per 100 g waste drilling fluid. The reac-
tion temperature, dose ratio of initiator to AM, mass ratio of st 30
94
to AM, and reaction time were 70 ◦ C, 1%, 1:2, and 3.0 h, respec-
28
tively. As w(DMC):w(st) increased from 0 to 2.5, the water content
92
increased first and then leveled off, and the weight removal also
26
increased. The lowest water content and highest weight removal
were obtained without DMC and gel breaker. Increasing the mass 90
24
of DMC can improve the weight content, but excessive DMC, which
is water soluble and hydrophilic, can largely reduce the viscosity of 22 88
the CSSAD solution and lead to a decrease of the molecular weight 0.1 0.2 0.3 0.4 0.5 0.6 0.7
of CSSAD and increase the water content of the precipitate of floc- w (K2S2O8) : w (AM)/(g:g)
culation. Our objective was to obtain a low water content (<30%)
and a high weight removal (>90%) at the same time. As shown in Fig. 3. Effect of mass ratio of initiator to AM on flocculating ability.
J. Zou et al. / Chemical Engineering Journal 171 (2011) 350–356 353
45
32
98
30 40
96
weight removal / %
28
water content / %
35
water content / %
94
26
30
24 92
25
22
90
20
20
0 2 4 6
reaction time / h
0.1 0.2 0.3 0.4 0.5 0.6
Fig. 4. Effect of reaction time on flocculating ability. dosage of CSSAD / g
weight removal / %
30
usage of CSSAD at room temperature. The dosage of the flocculant is
94 mainly related to the content of suspended solids in the fluid, and
28
the flocculating effect generally tends to be better with increas-
92 ing usage of flocculant. However, the flocculating effect reaches a
26
maximum and then decreases with further increases in the usage
90
of the flocculant. As shown in Fig. 6, the water content of precipitate
24
first decreased and then increased with increasing dosage of CSSAD.
When the dosage of CSSAD was 0.3 g (per 100 g waste drilling fluid),
22 88
the water content was the lowest at 21.34%. If the dosage of CSSAD
45 50 55 60 65 70 75 80 85 was excessive, the waste drilling fluid would regenerate a stable
reaction temperature / °C system that cannot reach the purpose of solid–liquid separation.
Fig. 7 shows the variation of flocculation efficiency with time for
Fig. 5. Effect of reaction temperature on flocculating ability. different initial flocculant concentrations at the room temperature.
354 J. Zou et al. / Chemical Engineering Journal 171 (2011) 350–356
Table 4
Comparison of flocculation performance between polyferric sulfate, polyaluminium sulfate, polyacrylamide, and CSSAD.
Performance Flocculant
Table 5
Analytical results of GPC.
Height (mV) Height (%) Area (mV s) Area (%) Mz Mv Mw/Mn Mz/Mn
water content / %
of CSSAD on suspensions in waste drilling fluid can be assumed to
be close to the equilibrium adsorption condition. As a result, 3 min
26
can be considered the equilibrium time for maximum adsorption
of flocculant.
As shown in Fig. 7, the weight removal increased with increasing 24
initial CSSAD concentration. The weight removal increased from
80.47% to 97.43% by increasing the initial CSSAD concentration
22
from 0.1 wt.% to 0.4 wt.%. The result indicates that the adsorption of
CSSAD is fast at the initial stages of the treatment time and becomes
slower near the equilibrium state. 20
20 40 60 80 100 120
-1
stirring rate / (r·min )
3.2.2. Effect of stirring rate and time on flocculating ability of
CSSAD Fig. 8. Water content of precipitate as a function of stirring rate.
Figs. 8 and 9 show the variations of water content of precipitates
with stirring rate and time, respectively, at the room temperature.
An appropriate stirring rate and time can be propitious to exe- stirring rate is too slow and the stirring time too short, the floc-
cute the flocculant function, accelerate the flocculating process, and culant cannot be dispersed well in the waste drilling fluid and in
enhance the flocculating effect. When the stirring rate is too rapid adequate contact with the colloid particles, resulting in failure of
and the stirring time too long, large precipitated colloid particles the particles in the waste drilling fluid to join with each other and
can be broken down into small particles that cannot be precipitated, the flocculant to catch more particles. As shown in Figs. 8 and 9,
and as a result the flocculating effect was decreased. But when the the water content first decreases and then increases with the
100 34
95
32
90
85 30
weight removal / %
water content / %
80
28
75
70 0.1%
26
0.2%
65 0.3%
60
0.4% 24
55
22
50
20
0 50 100 150 200 250 300
0 1 2 3 4 5
time / s
stirring time / min
Fig. 7. Weight removal of CSSAD on flocculation of waste drilling fluid as a function
of time. Fig. 9. Water content of precipitate as a function of stirring time.
J. Zou et al. / Chemical Engineering Journal 171 (2011) 350–356 355
12 10
10
y=-0.28047x + 9.10207
8
8
Voltage / mV
log M
6
4
4 a
0 b
0 5 10 15 20
t / min
Fig. 10. GPC of CSSAD. 4500 4000 3500 3000 2500 2000 1500 1000 500
-1
μ / cm
increase of stirring rate and time, and the water content reached Fig. 11. FTIR spectra of corn starch and CSSAD: (a) corn starch; (b) CSSAD.
a minimum at a stirring rate of 60 r/min and a stirring time of
2 min.
Fig. 12. SEM micrographs of (a) corn starch and (b) CSSAD.
356 J. Zou et al. / Chemical Engineering Journal 171 (2011) 350–356