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REINFORCED CONCRETE-I
______________________
UOL/BSCE-15 1
PLAIN & REINFORCED CONCRETE-I
EXPERIMENTS INDEX
03
04
05
06
07
08
UOL/BSCE-15 2
Sr. Page
No. LIST OF EXPERIMENTS No.
UOL/BSCE-15 3
EXPERIMENT No. 01
UOL/BSCE-15 4
UOL/BSCE-15 5
EXPERIMENT. No. 02
COMPRESSIVE STRENGTH OF CYLIDRICAL
CONCRETE SPECIMEN.
2.1 Designation.
ASTM C39/39M-03
2.2 Scope
This test method covers the determination of compressive strength of cylindrical concrete
specimens. Values obtained will depend on the size and shape of the specimen, batching,
mixing procedures, the methods of sampling, molding and fabrication and the age,
temperature, and moisture conditions during curing of concrete specimens.
2.3 Apparatus
Cylinder Molds, Concrete Mixer, Trowel, Weighing Balance, Tamping Rod (Circular), Water
Tank, Compression Testing Machine (UTM) Etc.
2.4 Materials
Coarse Aggregates, Fine Aggregates, Cement, Water, Oil or Grease.
2.7 Procedure
1. Size of cylindrical concrete specimen is 6in.x12in (150mmx300mm).
2. Calculate the amount of material required for 6 cylinders (Two Cylinders for each
testing age, i.e. for 7, 14, 28 days) according to Volume and density for mix ratio
1:2:4 and weigh them.
Volume of Cylinder = 3.14*(R2)*L
=……………….
Where,
R is radius of cylinder.
L is length of cylinder.
Density of plain concrete =………………….
UOL/BSCE-15 6
Weight of dry material for 01 cylinder =………………….
W/C = 1:2:4
3. Mix all the calculated amount of material for 06 cylinders together. In concrete
mixer. Buttering of concrete mixer must be done before mixing.
4. Pour out the concrete in the container.
5. Oil the cylinder molds so that remolding should be easy.
6. Fill the molds in three equal layers, each layer being given 25
Strokes of a tamping rod.
7. Level the surface to give smooth finish.
8. Allow the cylinders to set for 24 hours and then disassemble the molds. Submerge
the cylinders in the water tank for curing purpose for 3, 7, 28 days.
9. Concrete cylinders must be capped or capping pads should be used for testing so that
application of load must be uniform throughout the area of cylinder.
UOL/BSCE-15 7
10. After 7, 14, 28 days of casting of cylinders, test the cylinder samples in the
compression testing machine (UTM) in which the load must be applied at a rate of
approximately 0.25 (N/mm2/s). The failure surfaces may be of the following shapes.
11. Note down the readings for each concrete sample and fill the Table 2.2 given in
calculation section.
12. For testing of concrete specimens following are the permissible tolerance limits.
Test Age Permissible Tolerance
3 Days 2h or 2.8 %
7 Days 6h or 3.6 %
28 Days 20h or 3.0 %
2.8 Calculation
Calculate the compressive strength of the specimen by dividing the maximum load carried by
the specimen during the test by the average cross-section area determined to the nearest 10
psi. Complete the table for all 6 samples for each specimen and be careful about the age of
specimen.
If the specimen length to diameter ratio is 1.75 or less, correct the result obtained in 2.8 by
multiplying by the appropriate correction factor in the following table.
Use interpolation to determine correction factor for L/D values between those given in the
table.
UOL/BSCE-15 8
Calculation for Cylindrical Specimens:
02
03
04
05
06
2.9 Precautions.
1. Material should be properly mixed in mixer so that actual strength should be
achieved.
2. Concrete cylinder must be properly compacted.
3. Label the concrete cylinder with casting date and group ID.
4. Compression tests of moisture-cured specimens shall be made as soon as possible
after removal from moist storage.
5. Permissible tolerance limits of age of concrete specimens must be followed for
testing.
6. Prior to testing the specimen, verify that the load indicator is set to zero.
7. Apply the load continuously and without shock.
8. Prior to testing , neither end of test specimen shall depart from perpendicularity to
the axis by more than 0.50.
2.10 Remarks:
UOL/BSCE-15 9
EXPERIMENT.No. 03
COMPRESSIVE STRENGTH OF CONCRETE
CUBE SPECIMEN.
3.1 Designation.
BS 4550-3.4:1978
3.2 Scope
This test method covers the determination of compressive strength of cubical concrete
specimens. Values obtained will depend on the size and shape of the specimen, batching,
mixing procedures, the methods of sampling, molding and fabrication and the age,
temperature, and moisture conditions during curing of concrete specimens.
3.3 Apparatus
Cube Molds, Concrete Mixer, Trowel, Weighing Balance, Tamping Rod (Rectangular),
Water Tank, Compression Testing Machine etc.
3.4 Materials
Coarse Aggregates, Fine Aggregates, Cement, Water, Oil or Grease.
3.7 Procedure
1. Size of cubical concrete specimen is 6in.x6in.x6in (150mmx150mmx150mm).
2. Calculate the amount of material required for 6 cubes (2 Cubical Samples for each
testing age i.e. for 7, 14, 28 days) according to Volume and density for mix ratio
1:2:4 and weight them.
UOL/BSCE-15 10
Weight of dry material for 06 Cube =………………….
ASTM 4550-3.4:1978
(06 cubes) - - - - -
W/C = 1:2:4
3. Mix all the calculated amount of material for 06 cubes together. In concrete mixer.
Buttering of concrete mixer must be done before mixing.
4. Pour out the concrete in the container.
5. Oil the cube molds so that remolding should be easy.
6. Fill the molds in three equal layers, each layer being given 35
Strokes of a tamping rod.
7. Level the surface to give smooth finish.
8. Allow the cubes to set for 24 hours and then disassemble the molds. Submerge the
cubes in the water tank for curing purpose for 3, 7, 28 days.
9. Concrete cubes must be capped or capping pads should be used for testing so that
application of load must be uniform throughout the area of cylinder.
UOL/BSCE-15 11
10. After 7, 14, 28 days of casting of cylinders, test the cube samples in the compression
testing machine in which the load must be applied at a rate of approximately 0.25
(N/mm2 .s).
11. Note down the readings for each concrete sample and fill the Table 2.2 given in
calculation section.
12. For testing of concrete specimens following are the permissible tolerance limits.
Permitted
Minimum relative
Situation temperature
humidity (%)
variation (Co)
Mixing room +2 50
3.8 Calculation
Calculate the compressive strength of the specimen by dividing the maximum load carried by
the specimen during the test by the average cross-section area determined to the nearest 10
psi. Complete the table for all 6 samples for each specimen and be careful about the age of
specimen.
UOL/BSCE-15 12
Calculation for Cubical Specimens:
01
02
03
04
05
06
3.9 Precautions.
1. Material should be properly mixed in mixer so that actual strength should be
achieved.
2. Concrete cube must be properly compacted.
3. Label the concrete cube with casting date and group ID.
4. Compression tests of moisture-cured specimens shall be made as soon as possible
after removal from moist storage.
5. Permissible tolerance limits of age of concrete specimens must be followed for
testing.
6. Prior to testing the specimen, verify that the load indicator is set to zero.
7. Apply the load continuously and without shock.
.
3.10 Remarks
UOL/BSCE-15 13
EXPERIMENT. No. 04
SPLITTING TENSILE STRENGTH OF
CYLINDRICAL CONCRETE SPECIMENS.
4.1 Designation.
ASTM C496/C496M-04
4.2 Scope
This test method covers the determination of the splitting tensile strength of cylindrical
concrete specimens, such as molded cylinders and drilled core.
4.5 Materials
Coarse Aggregates, Fine Aggregates, Cement, Water, Oil or Grease.
4.6 Procedure
1. Draw diametric lines on each end of the specimen using a suitable device that will
ensure that they are in the same axial plane (see fig.-1), or as an alternative. Use the
aligning jig shown in fig.2.
UOL/BSCE-15 14
2. Determine the diameter of the test specimen to the nearest 0.01 in. [0.25 mm] by
averaging three diameters measured near the ends and the middle of the specimen and
lying in the plane containing the lines marked on the two ends.
3. Determine the length of the specimen to the nearest 0.1 in. [2 mm] by averaging at
least two length measurements taken in the plane containing the lines marked on the
two ends.
4. Center one of the plywood strips along the center of the lower bearing block.
5. Place the specimen on the plywood strip and align so that the lines marked on the
ends of the specimen are vertical and centered over the plywood strip.
6. Place a second plywood strip lengthwise on the cylinder, centered on the lines marked
on the ends of the cylinder.
7. Position the assembly to ensure the following conditions:
The supplementary bearing bar or plate, when used,
and the center of the specimen are directly beneath the center
of thrust of the spherical bearing block.
Position the bearing strips, test cylinder, and supplementary bearing bar by
means of the aligning jig as illustrated in Fig. 3 and center the
jig so that the supplementary bearing bar and the center of the
specimen are directly beneath the center of thrust of the
spherical bearing block.
8. Record the maximum applied load indicated by the testing machine at failure. Note
the type of failure and the appearance of the concrete.
9. Apply the load continuously and
without shock, at a constant rate within the range 100 to 200 psi/min [0.7 to 1.4
MPa/min] splitting tensile stress until failure of the specimen.
UOL/BSCE-15 15
4.7 Calculation
Calculate the splitting tensile strength of the specimen
as follows.
T = 2P/πld
T =……………
Where,
UOL/BSCE-15 16
4.8 Precautions
1. Apply the load continuously and without shock.
2. Apply load at a constant rate within the range 100 to 200 psi/min [0.7 to 1.4
MPa/min].
3. There must be no surface undulations of the test specimen.
4. The curing must be according to standards because it directly affects the strength.
4.9 Remarks:
UOL/BSCE-15 17
EXPERIMENT. No. 05
FLEXURAL STRENGTH OF CONCRETE (USING
SIMPLE BEAM WITH THIRD-POINT LOADING).
5.1 Designation.
ASTM C78-02
5.2 Scope
This test method covers the determination of the flexural strength of concrete by the use of a
simple beam with third-point loading.
5.3 Apparatus
Loading apparatus, Beam mold , Trowel, Weighing Balance, Mold oil or Grease Flexure
Testing Machine etc.
5.4 Materials
Coarse Aggregates, Fine Aggregates, Cement, Mold Oil or Grease.
5.5 Procedure
1. Flexural tests of moist-cured specimens shall be made as soon as practical after
removal from moist storage. Surface drying of the specimen results in a reduction in
the measured flexural strength.
2. When using molded specimens, turn the test specimen on its side with respect to its
position as molded and center it on the support blocks.
3. Center the loading system in relation to the applied force. Bring the load-applying
blocks in contact with the surface of the specimen at the third points and apply a load
of between 3 and 6 % of the estimated ultimate load.
4. Using 0.004 in. (0.10 mm) and 0.015 in. (0.38 mm) leaf-type feeler gages, determine
whether any gap between the specimen and the load-applying or support blocks is
greater or less than each of the gages over a length of 1 in. (25 mm) or more.
5. Grind, cap, or use leather shims on the specimen contact surface to eliminate any gap
in excess of 0.004 in. (0.10 mm) in width. Leather shims shall be of uniform 1⁄4 in.
(6.4 mm) thickness, 1 to 2 in. (25 to 50 mm) width, and shall extend across the full
width of the specimen.
6. Gaps in excess of 0.015 in. (0.38 mm) shall be eliminated only by capping or
grinding. Grinding of lateral surfaces should be minimized inasmuch as grinding may
change the physical characteristics of the specimens.
7. Apply the load at a rate that constantly increases the extreme fiber stress between 125
and 175 psi/min (0.86 and 1.21 MPa/min), when calculated in accordance with 8.1,
until rupture occurs. The loading rate is calculated using the following equation:
r = Sbd2/L
Where,
UOL/BSCE-15 18
r = loading rate, lb./min [MN/min]
S = rate of increase in extreme fiber stress, psi/min (MPa/min),
b= average width of the specimen, in.(mm),
d= average depth of the specimen, in. (mm), and
L= span length, in. (mm).
To determine the dimensions of the specimen cross section for use in calculating
modulus of rupture, take one measurement at each edge and one at the center of the
cross section to determine the average width and the average depth.
Fig .5.1
Diagrammatic View of a Suitable Apparatus for Flexure Test of Concrete by Third-Point Loading
Method.
5.6 Calculation
1. The fracture initiates in the tension surface within the
middle third of the span length, calculate the modulus of
rupture as follows:
R = PL/bd2
Where,
R = modulus of rupture, psi or MPa.
P = maximum applied load indicated by the testing machine, lb. or N,
UOL/BSCE-15 19
L = span length, in., or mm
b = average width of specimen, in,. or mm, at fracture , and
d = average depth of specimen, in., or mm, at the fracture.
2. The fracture occurs in the tension surface outside of
the middle third of the span length by not more than 5 % of the
span length, calculate the modulus of rupture as follows:
R= 3Pa/bd2
Where:
a = average distance between line of fracture and the
nearest support measured on the tension surface of the
beam, in., (or mm).
5.7 Precautions
1. Surface drying of the specimen results in the measured flexural strength.
2. Load the specimen continuously and without shock.
3. If the fracture occurs in the tension surface outside of the middle third of the span
length by more than 5% of the span length , discard the results of test.
5.8 Remarks:
UOL/BSCE-15 20
EXPERIMENT.No. 06
FLEXURAL STRENGTH OF CONCRETE (USING
SIMPLE BEAM WITH CENTRE-POINT LOADING).
6.1 Designation.
ASTM C293-02
6.2 Scope
This test method covers the determination of the flexural strength of concrete by the use of a
simple beam with third-point loading.
6.3 Apparatus
Loading apparatus, Beam Mold , Trowel, Weighing Balance, Mold oil or Grease Flexure
Testing Machine etc.
6.4 Materials
Coarse Aggregates, Fine Aggregates, Cement, Mold Oil or Grease.
6.5 Procedure
1. Flexural tests of moist-cured specimens shall be made as soon as practical after
removal from moist storage. Surface drying of the specimen results in a reduction in
the measured flexural strength.
2. When using molded specimens, turn the test specimen on its side with respect to its
position as molded and center it on the support blocks.
3. Center the loading system in relation to the applied force. Bring the load-applying
blocks in contact with the surface of the specimen at the third points and apply a load
of between 3 and 6 % of the estimated ultimate load.
4. Using 0.004 in. (0.10 mm) and 0.015 in. (0.38 mm) leaf-type feeler gages, determine
whether any gap between the specimen and the load-applying or support blocks is
greater or less than each of the gages over a length of 1 in. (25 mm) or more.
5. Grind, cap, or use leather shims on the specimen contact surface to eliminate any gap
in excess of 0.004 in. (0.10 mm) in width. Leather shims shall be of uniform 1⁄4 in.
(6.4 mm) thickness, 1 to 2 in. (25 to 50 mm) width, and shall extend across the full
width of the specimen.
6. Gaps in excess of 0.015 in. (0.38 mm) shall be eliminated only by capping or
grinding. Grinding of lateral surfaces should be minimized inasmuch as grinding may
change the physical characteristics of the specimens.
7. Apply the load at a rate that constantly increases the extreme fiber stress between 125
and 175 psi/min (0.86 and 1.21 MPa/min), when calculated in accordance with 8.1,
until rupture occurs. The loading rate is calculated using the following equation:
r = 2Sbd2/L
Where,
UOL/BSCE-15 21
r = loading rate, lb/min [MN/min]
S = rate of increase in extreme fiber stress, psi/min (MPa/min),
b= average width of the specimen, in.(mm),
d= average depth of the specimen, in. (mm), and
L= span length, in. (mm).
To determine the dimensions of the specimen cross section for use in calculating
modulus of rupture, take one measurement at each edge and one at the center of the
cross section to determine the average width and the average depth.
Fig.6.1
Diagrammatic View of a Suitable Apparatus for Flexure Test of Concrete by Center-
Point Loading Method.
6.6 Calculation
1. The fracture initiates in the tension surface within the
middle third of the span length, calculate the modulus of
rupture as follows:
R = 3PL/2bd2
Where,
R = modulus of rupture, psi or MPa.
P = maximum applied load indicated by the testing machine, lbf, or N,
L = span length, in., or mm.
b = average width of specimen, in,. or mm, at fracture , and
UOL/BSCE-15 22
d = average depth of specimen, in., or mm, at the fracture.
5.7 Precautions
1. Surface drying of the specimen results in the measured flexural strength.
2. Load the specimen continuously and without shock.
3. Results of two properly conducted tests by the same operator on beams made from the
same batch sample should not differ from each other by more than 12%.
5.8 Remarks:
UOL/BSCE-15 23
EXPERIMENT.No. 07
TO PERFORM SCHMIDT REBOUND HAMMER
TEST ON A SPECIFIED MEMBER TO FIND OUT
THE COMPRESSIVE STRENGTH OF CONCRETE.
7.1 Designation.
ASTM C805/C805M- 97
7.2 Scope
Testing of surface hardness by rebound hammer method. It is one of the oldest non-
destructive test and is still widely used. It was devised in 1948 by Earnest Schmidt. The
hardness determined in this test is of metals which involve indention.
It consists of a spring-loaded steel hammer which when released strikes a steel plunger in
contact with the concrete surface. The spring-loaded hammer must travel with a consistent
and reproducible velocity. The rebound distance of the steel hammer from the steel plunger is
measured on a linear scale attached to the frame of the instrument.
UOL/BSCE-15 24
7.5 Test Area
Selection of Test Surface
Concrete members to be tested shall be at least 100 mm (4 in.) thick and fixed within a
structure. Smaller specimens must be rigidly supported. Areas
exhibiting honeycombing, scaling, or high porosity should be avoided. Do not compare test
results if the form material against which the concrete was placed is not similar. Troweled
surfaces generally exhibit higher rebound numbers than screeded or formed finishes. If
possible, test structural slabs from the underside to avoid finished surfaces.
Moist Concrete at 0°C (32°F) or less may exhibit very high rebound values. Concrete should
be tested only after it has thawed. The temperature of rebound hammer itself may affect the
rebound number. Rebound hammers at -18 oC may exhibit rebound numbers reduced by as
much as 2 or 3.
Do not conduct test directly reinforcing bars with cover less than 20mm [0.75 in.].
7.6 Procedure
1. Hold the instrument firmly so that the plunger is perpendicular to the test surface.
2. Gradually push the instrument toward the test surface until the hammer impacts.
3. After impact, maintain pressure on the instrument and, if necessary, depress
the button on the side of the instrument to lock the plunger in its retracted position.
4. Estimate the rebound number on the scale to the nearest whole number and record the
rebound number.
5. Take ten readings from each test area. No two impact tests shall be closer together
than 25 mm (1 in.).
6. Examine the impression made on the surface after impact, and if the impact crushes
or breaks through a near-surface air void disregard the reading and take another
reading.
UOL/BSCE-15 25
7.7 Calculations:
Discard readings differing from the average of 10 readings by more than 6 units and
determine the average of the remaining readings. If more than 2 readings differ from the
average by 6 units, discard the entire set of readings and determine rebound numbers at 10
new locations within the test area.
UOL/BSCE-15 26
Table 7.2: Average Rebound Number and Quality of Concrete
30 to 40 Good layer
20 to 30 Fair
<20 Poor concrete
0 Delaminated
7.8 Precautions:
1. Calibration of instrument must be checked prior to working.
2. Area exhibiting honey combing, scaling, rough texture or high porosity should be
avoided.
3. Concrete member to be tested shall be at least 100mm thick and fixed with in a
structure.
4. Do not conduct tests directly over reinforcing bars with cover less than 20mm.
5. No two impact tests shall be closer together than 25mm.
6. After using Schmidt hammer the test area must be marked each time.
7. Do not test frozen concrete.
8. Discard readings differing from the average of 10 readings by more than 7 units and
determine the average of remaining reading.
9. If more than two readings differ from the average by 7 units, discard the entire set of
readings.
10. Moist of the test area must be taken in account before using Schmidt hammer.
11. Temperature of Schmidt hammer itself also checked before applying test.
7.9 Remarks:
UOL/BSCE-15 27
EXPERIMENT.No. 08
TO PERFORM THE ULTRASONIC PULSE
VELOCITY TEST ON A SPECIFIED MEMBER TO
FIND OUT THE COMPRESSIVE STRENGTH OF
CONCRETE.
8.1 Designation.
ASTM C597- 97
8.2 Scope
This test method covers the determination of the velocity of propagation of compressional
waves in concrete. This test method does not apply to the propagation of other types of
waves within the concrete. This test method may be used to assess the uniformity
and relative quality of concrete, to indicate the presence of voids and cracks, to estimate the
depth of cracks, and to evaluate the effectiveness of crack repairs. It may also be used
to indicate changes in the properties of concrete, and in the survey of structures, to estimate
the severity of deterioration or cracking.
8.5 procedure
UOL/BSCE-15 28
is automatically subtracted from subsequent transit time measurements. For such instruments,
measure the transit time through the reference to verify that the proper zero-time correction
has been made. Check the zero adjustment on an hourly basis during continuous operation of
the instrument. If the displayed time cannot be adjusted to agree with transit time of the
reference bar, do not use the instrument, and return the bar and instrument to the
manufacturer for repair.
UOL/BSCE-15 29
NOTE:
One of the sources of uncertainty in surface tests is the lengths of the actual travel paths of
the pulses. Hence, individual readings are of little value. However, surface tests have been
used to estimate the depth of a lower quality surface layer by making multiple measurements
of transit time with varying distances between the transducers. From the
plot of travel time versus spacing, it may be possible to estimate the depth of the lower
quality concrete.
Apply an appropriate coupling agent (such as water, oil, petroleum jelly, grease, or other
viscous materials) to the transducer faces or the test surface, or both. Press the faces of the
transducers firmly against the surfaces of the concrete until a stable transit time is displayed,
and measure the transit time . Measure the length of the shortest direct path from the centers
of the faces.
NOTE:
The quality of the coupling is critically important to the accuracy and maximum range of the
method. Inadequate coupling will result in unstable and inaccurate time measurements, and
will significantly shorten the effective range of the instrument. Repeat measurements should
be made at the same location to minimize erroneous readings due to poor coupling.
UOL/BSCE-15 30
8.6 Calculation
Calculate the pulse velocity as follows:
V = L/T
Where:
V = pulse velocity, m/s,
L = distance between transducers, m, and
T = transit time, s.
8.7 Precautions
UOL/BSCE-15 31
8.8 Remarks
UOL/BSCE-15 32