PANCAR ENERJI

W20V34
Exhaust supports/bellows exchange
 Finish
Order no: 10691012 Start date: 11/21/2015 11/23/2015
date:
Report
Reported by: OGUZ KAGAN OKDEM 11/26/2015
date:
Order
Order by: Pancar Enerji A.S. 7/7/2015
date:
Customer contact: Internal order by: GEZGIN GOKHAN
Installation name: PANCAR ENERJI Location: IZMIR
Shipyard: LR or hull no:
Work performed by: OGUZ KAGAN OKDEM, BIROL ELVER

Item Description Exhaust supports/bellows exchange

0010 *Job started @ 21.11.2015
*Job finished @ 23.11.2015
SPN Engine No. Ref. Type Part Description Quantity
200 081 PAAE 204759 W34SG Bellow 2
200 084 PAAE 204759 W34SG Screw 24
200 085 PAAE 204759 W34SG Nut 24
202 347 PAAE 204759 W34SG Sealing ring 4
200 009 PAAE 204759 W34SG Screw 36
200 011 PAAE 204759 W34SG Nut 36
200 017 PAAE 204759 W34SG Screw 8
200 020 PAAE 204759 W34SG Distance piece 4
200 028 PAAE 204759 W34SG Sealing ring 1
200 029 PAAE 204759 W34SG Gasket 4
202 333 PAAE 204759 W34SG Support 1
202 131 PAAE 204759 W34SG Washer 44
202 132 PAAE 204759 W34SG Nut 33
202 337 PAAE 204759 W34SG Distance sleeve 26
202 364 PAAE 204759 W34SG Screw 8
202 338 PAAE 204759 W34SG Screw 8
202 015 PAAE 204759 W34SG Screw 16
202 052 PAAE 204759 W34SG Sealing ring 2
202 148 PAAE 204759 W34SG Sealing ring 4
202 009 PAAE 204759 W34SG Bellows 2
202 362 PAAE 204759 W34SG Support 2
202 149 PAAE 204759 W34SG Nut 16
202 358 PAAE 204759 W34SG Screw 16
202 053 PAAE 204759 W34SG Screw 8
202 339 PAAE 204759 W34SG Screw 4

Engine Number Engine Type Rotation Use Engine KW Running Date

 Direction Speed Hours
PAAE204759 W20V34 CW PP 750 9000 8845 11/21/2015

Background:
*The customer ordered service for the exhaust gas leakage at B10 cylinder exhaust outlet line around
multi-duct connections and at waste-gate bellows. Therefore we carried out repair and support
replacement job at exhaust gas outlet line.
Description of work:

*When we dismantled insulations around A10 & B10 cylinders' exhaust gas pipeline, we observed B10
exhaust gas outlet connection flange screws were broken. and also support screws for the bellows and
waste-gate bellows were all deformed.

*We also inspected that pipelines and T/C inlet bellows at each bank were not in line. Therefore; some of
screws had been broken and the other parts deformed. For the reason; we removed all deformed parts
which are shown on the photos below.

*When we inspected externally exhaust pipe bellows (200 081) before T/C at each bank, we couldn't see
any deformation. but after dismounting, we can see the inner side liner is not in line. (please check the
photos).
*We unscrewed all broken studs on the parts and renewed them.

*We also observed A bank connection piece (200 077) for exhaust pipe form (or shape) is not normal and
some grooves of distance sleeves are deformed. So that we couldn't see the sleeves are not in contact
completely in their grooves.

*Consequently; we renewed all deformed parts with original ones which is listed above the report and
mounted them.

*Waste-gate bellows, T/C inlet bellows, with their screws, sealing rings and nuts renewed. we mounted
new support (202 333) and remounted pipe (202 127) at each bank with new screws and sealing rings
because of misalignment.

*Position of the parts after mounting of them showed on the photos below.
Recommendations:
 Connection piece (200 077) at A bank exhaust line must be renewed immediately.
 Please check the situation of exhaust pipe after 500 running hours of engine.

Attachments: