SERVICE BULLETIN B-066 Safety Recall Code 0833 February 12, 2007 Ce 2006-2007 ULYSSES XB12X BANK ANGLE SENSOR RECALL “erncce Customer Notification Buell Meteroyole Company “as determined that a condition aifecting motor shicle safety @ ists on certain 22° and 220/ Bull Uses B 2 motorcycles, eso vehicles may have a vi raton al the mounting foeation of the ank angle sensor hich, il combined ith the mistouting of vanous ites that impinge on the sensor or its pigtall, can compro mise tho isolation cf the bank angle sensor. Under certain it ‘cumstances. this may’ croata a falso tip” sighal and cause tho engine to {ull while an operator is ring the motoroycle. This ‘could result in an accident, which could cause inuiry or death tothe rior 1 the interest of motor vehicle safely and customer sais tion, Buell Motoreyele Company has electad to iniiate a vol Untary recall (Campaign 0833) to mave the BAS trom the ‘crginal Ixaticn on tho ballory tray, to the current production location on the seat latch. As required by law, you may sell but el @¥ any affected motorcycles to your customers Uni the ramedy is completed “otorcycles Affected ‘This recall applies to 2006 and 2007 Ulysses XB12X mociol ‘motoreyelos bull rom bdareh 2th, 2005 through October Sth, 2006. A | ist speciic 1 vehicles shipped to your dealer ship is available via h-cinet.com and is no longer altached to ‘mailed bulltins. Thislist may be found by fellmang this path, cihel.com Servico Saloty Campaign and vroduct Cam palgn Safoly Campaign and Open WIN lists. Soloct 0833 ‘campaign to view VIN list Be voir dows not appoar on your daator IN ist, ofer to ‘Safely and Product C& paigh story by VIN HK to verily i vehicie is atfected. In accordance with edloral regulalions administrated by N_TSA, Buell Motoreycle Gompany will provide netice to all ‘oomers of record o affected products wth direction to bring the vehicle in or the recall serview To protect the saloly of our rkdors lis cur mutual responsibil ily to ensure the recall service is performed on all affected Metorcycles. Therefore. we strongly urge you to perform the rocall sorvice even if the motoroysle sas not purchasod from ‘your dealorship. ‘ou are also required to perferm the recall service on all allected vohiolas in your dealership inventory print to deliver Ing. ronting or leasing those voniclos, | You are not sure that a safety recall has been completed on a particular motorcycle, chack the racall records availabla cn ‘TW ON and hcinet com, Because cy regis‘ere. 0 ners ill receive nott ication rom us, ee west t at you contact any owners of ve" oles that your records show as unregistered. Advise them of the safety recall and make arrangements for them to come in tor recall service. we also require that you provide us with their names, addresses and VLN.s as 8008 as possivle to enable us to maif them an overs letter, as required by the National Trattic and Motor Veh- ole Safety Act (as amended). impo“ + oT. In te Interest of preserving wusto er ¢ fet nd 6 tist ction, lw § check for outstanding recalls whenever any motoreyole Is arought into your dealership for elther maintenance or service. (©2007 BuellIntial wave shipments of recall kits (Part No. s4504Y} will be made the wook of Februaty 26, 2007. All its will bo shipped no charge transportation paid via UPS 1 ackitional kits are needed, fil in the attached order form and fax it to the Warranty department at 414.343.8346, You ‘must inelude your dealor numbor. NOTE No it orcas ibe accopitad prior to the tormination of the ‘ave shipment date. Ortiers received prior t the termination of the wave shipments will be discarded. Termination nonce of wave shipments wif be sent ‘Upon completion of the recall on any vehicle, please be cer- tain to fol the instructions listed under “Credit Procedure”, and subrnit your racall claims promptly Recuired Dealer Action NOTE For both and 7 models, seler to the |ysses ode! Service Manual (Part No 99404-07Y 7 Buelt Removal 1. Bomove soa ee To prevent acckiental vehicle start-up, which could ‘cause death or serious injury, disconnect negative - battery cable betore proceeding. 000482 2. isconnect negative battery cable. 3. Soe Figure 1. Remove screws and washers to detach Bas, 4. Unplug bank angle sensor onnnector and ramave BAS. nstallation 1. See Figure 2. install bank angle sensor to the underside ff the mounting bracket with original fasteners. Tighten fastonors to 12.96 in-ibe (144.1 Nm} 2. Connect harness extension cord to main hamess con- ‘ngctor [134] 3. Soe Figure 4. Roulo the hamess extension cord under tho CR and along tho rignt tall section to the tall loop. 4. Paulo the hamoss extension cord below the rear aun lary powor outlot and bohind the seat latch bracket. ‘Connect harness extension cord to BAS. 6 Soe Figure 4. Install he BAS mounting bracket to seat falch bracket using the orginal seat laich fasten: (rs. Tighten the tastonors to 60-96 mn Abs (6.7-11 Nm. 7. Soo Figure 3. Using the sure retaining clips wath sot adhesive backing, altach the hamess extension cord to tho right tail section . Connact negative hattery cable, Tightan fastener to 72- ‘96 n-ths (8-11 Nm). 2018 re Alter installing seat, pull upward on front of seat to be ‘sure itis in locked position. While riding, a loose seat can shift causing loss of control, which could result in death (oF serious injury. (00070) 9. Install seat, rt igure . Bank Angle Sensor (current looation) NOTE tis not necessary to disconnect the ECM to remove the BAS (The ECM was olseonnoctod for photo purpasos ony) ‘igure 2. Bank Angle Sensor Bracket (Hounting bracket ‘turned upsida down for clarity)Figure 3. tension ord Retaining lips Figure 4. orrect Routing for the Harness Extension Cord with Bank Angle Sensor Mounted Correctly Table 1. Recall Kit Parts List 94504Y Quantity | Part No. DESCRIPTION 1 0086 2AK Brackt 1 | yo4es 20K Eatonsion cord 2 | _Y1001 2AK Retaining chps Credit Procedures for all Talon/ h-dnet com/Liuhtspeed Warranty Claim Users {Upon receipt of the property complotod roca claim, you wll be oradited 0.3 hours cf labor for performing the procedure, plus appreprialo markot admanistrativo timo. For each vohicle served, file an electronic recall em as follows: Table 2. Credit Procedures for Talon/ h-dnet.com/Lightspeed ENTRY FIELD ENTER Ciaim Type sre ProblemPart Sorat n2A8 Quantity Lavo Banke Primary Labor Code rere Tine oa Customer Conca Coxle ey Condition Code 9901 Folzalion Kit Part No aasoey uantty 1 “Those new codes may need! to be dewnloaried into your system, NOTE Each vehicle recall completion must be filed on an inact claim, Please do not submit adbitional warranty events on thse claims Credit Procedures for all other Warranty Claim System Users. For each vehicle serviced, flea claim supplying all necessary information as follows: Dealer Number Repair Order Number Claim Date Product Campaign (833) Fox 1D. (C} Full seventeen-character VIN. {Upon receipt of the properly completed recall elaim, you il be cradted 0.3 hours of labor for performing the procedure, plus appropriate market axiministalive ime 3019.‘ORDER TYPE ‘VEHICLE Ey BUELL »OTORCYCLE COmPANY a jorcen Buel re Ua IDENTIFICATION er © we 7X50, dM WAUAEE, WIUSA SSz01 POLE NUMBER ummnonworoicrauss PARTS & ACCESSORY ORDER: [Dawn WeICLE iad (WARRANTY re Re Bow Deer fea aan wee FOR OFFICE USE ONLY) FOR OFFICE USE ORLY ADORESS pee jacer 174-801.7 9 ONVISTATE! IP is TATEY Ee 174-801.7 ‘oaNTITY PART ROMER ‘945047 Code 0833: ULYSSES XB12X BANK AN“LE SENSOR NOTE: All orders subiect toa oval, You: ay not rece’ the total quantty of its ordered, due to parts availabilty. i this happans, please submit another ‘order for the balance, EASEUSEPaRT BERS PLEASE Use an MBER bo noruse ron Donor use ron BW connesronence BW connesronpence