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International Journal of Greenhouse Gas Control 12 (2013) 351–358

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International Journal of Greenhouse Gas Control


journal homepage: www.elsevier.com/locate/ijggc

Roles of double salt formation and NaNO3 in Na2 CO3 -promoted MgO absorbent
for intermediate temperature CO2 removal
Keling Zhang a,b , Xiaohong S. Li c , Yuhua Duan d , David L. King c,∗ , Prabhakar Singh a,b , Liyu Li c
a
Center for Clean Energy Engineering, University of Connecticut, Storrs, CT 06269, USA
b
Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT 06269, USA
c
Institute for Integrated Catalysis, Pacific Northwest National Laboratory, P. O. Box 999, Richland, WA 99354, USA
d
National Energy Technology Laboratory, United States Department of Energy, Pittsburgh, PA 15236, USA

a r t i c l e i n f o a b s t r a c t

Article history: Absorption and desorption of carbon dioxide on Na2 CO3 -promoted MgO have been studied at temper-
Received 14 May 2012 atures compatible with warm gas cleanup (300–470 ◦ C) from a pre-combustion syngas. The absorbents
Received in revised form 5 October 2012 are synthesized through the formation and activation of the precipitate resulting from the addition of
Accepted 12 November 2012
sodium carbonate to an aqueous solution of magnesium nitrate. The absorbent, which comprises MgO,
Available online 3 January 2013
Na2 CO3 and residual NaNO3 after activation, forms the double salt Na2 Mg(CO3 )2 on exposure to CO2 .
The thermodynamic properties of the double salt, obtained through computational calculation, predict
Keywords:
that the preferred temperature range for absorption of CO2 with the double salt is significantly higher
CO2 absorption and desorption
Na2 CO3 promoted MgO
compared with MgO. Faster CO2 uptake can be achieved as a result of this higher temperature absorp-
Na2 Mg(CO3 )2 double salt tion window. Absorption tests indicate that the double salt absorbent as prepared has a capacity toward
Warm temperature CO2 capture CO2 of 15 wt.% (3.4 mmol CO2 /g absorbent) and can be easily regenerated through both pressure swing
Pre-combustion CO2 capture and temperature swing absorption in multiple-cycle tests. Thermodynamic calculations also predict an
NaNO3 facilitated CO2 capture important effect of CO2 partial pressure on the absorption capacity in the warm temperature range. The
impurity phase, NaNO3 , is identified as a key component in facilitating CO2 absorption by these materials.
The reason for reported difficulties in reproducing the performance of these materials can be traced to
specific details of the synthesis method, which are reviewed in some detail.
© 2012 Elsevier Ltd. All rights reserved.

1. Introduction employ the CO2 capture step with a catalytic reaction such as water
gas shift, to increase equilibrium conversion. This is only possi-
Fossil-fueled power plants are by far the largest CO2 emitters ble with warm CO2 capture in which the two functions operate
and major contributors to greenhouse gas emissions, making them in the same temperature range (Hufton et al., 2000; Sircar et al.,
obvious targets for the implementation of advanced carbon dioxide 1995). Most commercial processes for capturing CO2 use alkaline
capture and storage technologies. Three predominant technologies solutions such as various alkylamines, or physical solvents such as
that produce CO2 from coal power plants are oxy-combustion, post- glycol ethers (Blamey et al., 2010; Steeneveldt et al., 2006). Unlike
combustion and pre-combustion (Herzog, 2009). Pre-combustion liquid absorbents, solid sorbents can in principle be used over a
produces syngas, which may be used in a number of processes, wider temperature range, from ambient temperature to 700 ◦ C.
such as methane, methanol, and Fischer–Tropsch synthesis, and Unmodified MgO has a very low capacity of 0.24 mmol/g at 200 ◦ C
H2 production for fuel cell power production or for IGCC applica- (a preferred temperature for CO2 absorption based on thermody-
tions. In general, syngas must be cleaned of impurities such as sulfur namic considerations) (Gregg and Ramsay, 1970), indicating poor
gases prior to utilization, and their removal at warm tempera- absorption kinetics at that temperature. However, higher tempera-
tures (300–500 ◦ C) provides an efficiency improvement in avoiding ture operation is limited by thermodynamic equilibrium: according
cooling and reheating the syngas prior to use. However, if CO2 is to HSC Chemistry (V. 6.1, Qutotec), MgCO3 decomposes to MgO
also to be captured for subsequent sequestration, warm CO2 cap- and CO2 above 300 ◦ C (at 1 bar CO2 pressure). At higher pressures,
ture prior to syngas utilization is also necessary to maintain the higher operating temperatures are possible and the performance of
efficiency advantage. In some applications, an added benefit is to MgO could improve, but the observed low kinetic rates and capaci-
ties remain a concern. Recently, several MgO-based materials with
significantly better performance have been reported to selectively
∗ Corresponding author. Tel.: +1 509 375 3908; fax: +1 509 375 2186. and reversibly absorb CO2 . An absorption capacity of 3.37 mmol/g
E-mail address: David.King@pnnl.gov (D.L. King). was reported for Mg(OH)2 , however, the operation of this sorbent is

1750-5836/$ – see front matter © 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijggc.2012.11.013
352 K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358

limited to the temperature range of 200–315 ◦ C (Siriwardane and


Stevens, 2009) and requires rehydroxylation of MgO to regener-
ate the sorbent. A U.S. patent describing MgO-based double salt
sorbents, also described as alkali promoted MgO-based sorbents,
reports a broad capacity range of 1.1–12.9 mmol/g depending on
the conditions of synthesis, with a highest regenerable capacity
of 11 mmol/g demonstrated using pressure swing regeneration at
375 ◦ C (Mayorga et al., 2001). Double salts are salts containing
more than one cation or anion, obtained by combining two dif-
ferent salts which are crystallized in the same regular ionic lattice.
There are stochiometric and non-stoichiometric double salts. In the
open literature, a Na–Mg double salt absorbent with a capacity of
4.7 mmol/g at 375 ◦ C has been described (Singh et al., 2009). How-
ever, the authors noted having difficulty in producing reproducible
samples. A recent paper by Xiao et al. describes a double salt mate-
rial based on MgO plus K2 CO3 that had a maximum capacity of
8.69 wt.% (∼2 mmol/g) as measured by TGA at 375 ◦ C using a pure
CO2 stream at atmospheric pressure (Xiao et al., 2011). A regener-
able capacity (N2 as the purge gas) of 7.69 wt.% was reported. This
material showed a substantially lower capacity at 400 ◦ C.
Given the attractive operating temperature range and potential
capacity of the double salt materials for CO2 capture and release,
but with differing reports regarding performance, we determined
to investigate the MgO-based material further. Here we report on
our investigations aimed at developing an increased understanding
of the key phases present and their transformations upon capture
and release of CO2 . This in turn will provide knowledge leading
to identifying directions for improving the reproducibility of the
sample synthesis and optimizing CO2 capture performance.

2. Experimental

2.1. Materials synthesis

Na2 CO3 -promoted MgO sorbents were synthesized through a


wet-chemistry route described by Mayorga et al. (2001). At room
temperature, 3.01 g of Na2 CO3 (99.95%, Sigma–Aldrich, USA) pow-
der was gradually added over 5 min to a rapidly stirred solution
prepared by dissolving 2.43 g of Mg(NO3 )2 ·6H2 O (99.0%, Fluka Ana- Fig. 1. X-ray diffraction patterns of Na2 CO3 -promoted MgO absorbent: (a) after
filtration; (b) after drying; (c) after activation.
lytical, Germany) in 30 ml deionized water. The reactant ratio of
Na2 CO3 to Mg(NO3 )2 ·6H2 O is approximately 3:1, corresponding to
about 50% molar excess of Na2 CO3 relative to that required to form
the stoichiometric double salt. A white slurry formed immediately.
The stirring continued for 1 h, and then the mixture was allowed
to settle for 24 h. The precipitate was separated by filtration with-
out additional water washing. Both the Na2 CO3 in excess and the
byproduct NaNO3 have high solubility in water (215 g/L and 912 g/L,
respectively). Certain amounts of these two components remain in
the wet cake after filtration, mainly in the retained water. The wet
cake was oven dried at 120 ◦ C for 16 h, and then activated at 400 ◦ C
for 3 h in air, with a 5 ◦ C/min heating and cooling rate. The yield
from this synthesis was 0.7–0.8 g.

2.2. Absorption tests

The multi-cycle absorption capacity of the synthesized


absorbent was measured using a thermogravimetric analyzer (Net-
zsch Thermiche Analyse, STA 409 cell) both through temperature
swing absorption (TSA) and pressure swing absorption (PSA) at
ambient pressure. The weight of the absorbent sample for each
test was approximately 20 mg. Operating temperatures for both
TSA and PSA were determined by conducting initial trial tests at
various temperatures. The temperatures which provided a combi- Fig. 2. SEM image of Na2 CO3 -promoted MgO absorbent.
nation of high capacity and fast absorption–desorption rates were
selected. Based on the initial test results, an absorption temperature
K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358 353

Fig. 3. First 3 cycles of (a) TSA and (b) PSA CO2 absorption tests of Na2 CO3 -promoted MgO absorbent.

of 380 ◦ C and a desorption temperature of 470 ◦ C were selected for 2.3. Characterization
TSA tests. Similarly, 400 ◦ C was selected for the PSA tests. The initial
heating from room temperature to the absorption temperature for The phase components of the absorbents were identified by
both TSA and PSA tests was conducted in 100% N2 to avoid absorp- X-ray diffraction (Bruker D8 ADVANCE) using both standard and
tion before reaching the desired temperature. For TSA, during each in situ measurements, with a scanning rate of 2◦ /min, using Cu K␣
cooling step from 470 ◦ C to 380 ◦ C, the surrounding gas was 100% radiation. CO2 absorption during in situ XRD measurements was
N2 . The remaining steps during the temperature swing between conducted through temperature swing between 380 ◦ C and 470 ◦ C
380 ◦ C and 470 ◦ C were in 100% CO2 . The absorption and desorp- in a 100% CO2 environment. Scanning electron microscopy (SEM)
tion time durations were 60 min and 10 min, respectively. The PSA analysis was conducted using a JEOL JSM-5900LV microscope.
tests were carried out by exposing the sample to alternating 100%
CO2 for 30 min and 100% N2 for 60 min at 400 ◦ C. The absorption 3. Results and discussion
heat was measured along with the TG tests through differential
scanning calorimetry (DSC). In order to calibrate the device, the 3.1. Absorbent chemistry during synthesis
heat of fusion of high purity NaNO3 (99.995%, Sigma–Aldrich) was
measured by heating to 400 ◦ C in N2 , and a correction factor was During the preparation of the absorbent, the phase compo-
obtained which was applied to the measured CO2 heat of absorption nents were identified by XRD: after filtration in the form of wet
value. paste; after drying in the form of a dry cake; and after activation
354 K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358

and it increases after regeneration, showing that CO2 is released.


We conclude that CO2 absorption proceeds through the reversible
formation of Na–Mg double salt following the reaction (b):
MgO + Na2 CO3 + CO2 (g) ↔ Na2 Mg(CO3 )2 (b)
It can be seen from Fig. 5 that there is excess MgO and insuffi-
cient Na2 CO3 for additional double salt formation. Since the Na2 CO3
is consumed during CO2 absorption through Na2 Mg(CO3 )2 forma-
tion, its amount can be calculated through the observed absorption
capacity. NaNO3 salt begins to decompose into NaNO2 at around
500 ◦ C, and its complete decomposition into Na2 O was observed
after 800 min at 649 ◦ C (Bauer et al., 2011; Freeman, 1956). In order
to speed up the complete decomposition and measure the NaNO3
amount, the absorbent mixture was heated and the decomposition
Fig. 4. 10-Cycle TSA and PSA CO2 absorption capacity comparison for Na2 CO3 - completed at 750 ◦ C. By measuring the mass loss, the amount of
promoted MgO absorbent. NaNO3 contained in the absorbent was calculated to be ∼12 wt.%.
The mass balance calculation shows that this absorbent contains
in the form of a powder. The results are shown in Fig. 1. The wet 36 wt.% Na2 CO3 , 52 wt.% MgO and 12 wt.% NaNO3 . The amount of
paste is seen to consist mainly of dypingite (Mg5 (CO3 )4 (OH)2 ·5H2 O, MgO in the product is consistent with the amount of the starting
shown in Fig. 1(a). There are unidentified peaks that can likely material Mg(NO3 )2 ·6H2 O. It should also be noted that the peak shift
be attributed to other hydrated forms of the precipitated salts. at different temperatures is due to lattice expansion, and it is clearly
Other components such as Na2 CO3 and NaNO3 are not observed observed in the case of Na2 CO3 . The NaNO3 phase cannot be seen
due to their being in a dissolved state. The dried cake is composed during the absorption process since it melts and loses its crystal
of Mg5 (CO3 )4 (OH)2 ·4H2 O, NaNO3 , and Na2 Mg(CO3 )2 , as shown structure and becomes undetectable by X-ray diffraction.
in Fig. 1(b). Dypingite loses some of its crystalline water during Based on the X-ray spectral results, it can be concluded that
drying and becomes Mg5 (CO3 )4 (OH)2 ·4H2 O. As water evaporates, a fraction of the MgO combines with Na2 CO3 to form the dou-
NaNO3 precipitates out as crystals and is observed in the X-ray ble salt during the absorption process. The remaining MgO, which
diffraction patterns. Surprisingly, Na2 CO3 , is not observed; rather, does not have available Na2 CO3 in its proximity, remains as MgO.
Na2 Mg(CO3 )2 is found, which indicates that the reaction in equa- It displays virtually no absorption capacity under the given con-
tion (a) takes place during drying and consumes the Na2 CO3 . ditions, i.e., no MgCO3 peak is identified in the absorption cycles
in Fig. 5. As shown in Fig. 1(b), Mg exists in two different forms in
Na2 CO3 + Mg5 (CO3 )4 (OH)2 ·xH2 O → Na2 Mg(CO3 )2 (a)
the precursor: Na2 Mg(CO3 )2 and Mg5 (CO3 )4 (OH)2 ·4H2 O. After acti-
Fig. 1(c) shows that the phase components of the absorbent vation, both Na2 Mg(CO3 )2 and Mg5 (CO3 )4 (OH)2 ·4H2 O decompose.
after activation are MgO, Na2 CO3 , and NaNO3 , which indicates the Na2 Mg(CO3 )2 decomposes into Na2 CO3 and MgO, however, some
decomposition of both Mg5 (CO3 )4 (OH)2 ·4H2 O and Na2 Mg(CO3 )2 . vestige of the Na–Mg double salt structure must be maintained,
With a melting point of 308 ◦ C, NaNO3 experiences a melt-solidify perhaps via the proximity of the components. We suggest that this
process during activation. Molten NaNO3 has a creep tendency and localized structure in the absorbent enables Na2 Mg(CO3 )2 to easily
can spread out instantly and cover the surface of many oxides and form again during CO2 absorption. The conversions of the differ-
metals (Nissen and Meeker, 1983). The smooth morphology of some ent compounds involved in the absorption cycles are illustrated in
of the material observed by SEM (Fig. 2) is the result of melted and Fig. 6.
re-solidified NaNO3 . However, only a partial fraction of the com- The theoretical CO2 absorption capacity for Na2 CO3 -promoted
ponents in the activated absorbent mixture is covered by NaNO3 ; MgO when producing Na2 Mg(CO3 )2 is 29.3 wt.% (6.5 mmol/g). This
there are also uncovered coarse surfaces present. is much lower than the reported 11 mmol/g for the best absorbent
reported by Mayorga et al. following the same synthesis proce-
3.2. Evaluation of CO2 absorption dures (Mayorga et al., 2001). It is suggested in that work that a
non-stoichiometric double salt compound forms during absorp-
The TGA results from the first three absorption–desorption tion, which would imply that the excess MgO can also react with
cycles of 10-cycle PSA and TSA tests with Na2 CO3 -promoted MgO CO2 and as a result increase the capacity. However, we do not
absorbent are shown in Fig. 3. The 10-cycle PSA and TSA capac- observe this effect under our test conditions. Although the capac-
ities of Na2 CO3 -promoted MgO absorbent are presented in Fig. 4. ity that we report is lower than the reported maximum capacity
This demonstrates that the Na2 CO3 promoted MgO absorbent func- of 11 mmol/g, this capacity is still high in comparison with other
tions in both TSA and PSA modes. For both processes, the absorbent reported literature data for MgO-based absorbents (Hassanzadeh
weight increased by 15% over multiple cycles, representing a CO2 and Abbasian, 2010; Singh et al., 2009; Siriwardane and Stevens,
absorption capacity of 3.4 mmol/g. The initial capacity remained 2009; Xiao et al., 2011).
relatively stable, with a slight degradation over the next nine cycles. These results indicate that the amount of retained Na2 CO3 in the
The absorbent tested through TSA experienced more degradation initial synthesis step directly affects the performance. The amount
than when it was tested through PSA. This is probably due to the of Na2 CO3 retained in the filter cake is difficult to control, and this
higher regeneration temperature for TSA than that for PSA, causing becomes one of the reasons for the sensitive nature of the synthesis
a small amount of structural degradation of the absorbent. technique.
The dynamic phase changes occurring during the absorp-
tion cycles are shown in Fig. 5, using TSA between 380 ◦ C and 3.2.1. Thermodynamic analysis
470 ◦ C. The XRD patterns show that the stoichiometric double salt A thermodynamic analysis of the primary phases involved
phase, Na2 Mg(CO3 )2 , appears during absorption and disappears in this system has been carried out, with thermodynamic
(decomposes) during desorption. Correspondingly, the Na2 CO3 values provided by HSC Chemistry (V. 6.1, Qutotec) when
peak strength decreases to a very low level after absorption, show- available, and by ab initio computational calculations when
ing that most of it is consumed through Na2 Mg(CO3 )2 formation, not available, as is the case for Na2 Mg(CO3 )2 . The details
K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358 355

Fig. 5. In situ X-ray diffraction patterns of Na2 CO3 -promoted MgO absorbent during TSA (380/470 ◦ C) absorption cycles.

of the computational methods have been described and pre- shown in Fig. 7(b) Na2 CO3 contained in the synthesized sorbent
sented elsewhere (Duan and Sorescu, 2010; Duan et al., mixture will remain stable in its carbonate form. Though not con-
2011). tributing to CO2 absorption by itself, it activates MgO through
Calculated enthalpy and free energy changes for CO2 cap- Na2 Mg(CO3 )2 formation, thereby increasing the effective operating
ture reactions by MgO, Na2 O, and MgO + Na2 CO3 (double salt) temperature range for CO2 capture.
are shown in Fig. 7(a) and (b), respectively. It can be seen that
the double salt is thermodynamically more stable than MgCO3 , 3.2.2. Absorption heat measurement
with both a lower enthalpy (by ∼24 kJ/mol) and lower Gibbs Heat changes associated with the absorption reactions
free energy of formation (by ∼35 kJ/mol) over the warm tem- were measured through differential scanning calorimetric (DSC)
perature range of interest. As a result, the driving force for analysis in conjunction with the thermogravimetric measure-
Na2 Mg(CO3 )2 formation is larger than MgCO3 formation at equiv- ments. The DSC peak area associated with each absorption and
alent conditions. The Gibbs free energy changes of these CO2 desorption process is proportional to the change in enthalpy, the
capture reactions, provided in Fig. 7(b), show the temperature heat consumed or released by the sample. At 400 ◦ C, the absorption
at which G = 0 at 1 bar CO2 pressure. MgO can capture CO2 heat, which is also the formation heat of Na2 Mg(CO3 )2 , was calcu-
to form MgCO3 up to 300 ◦ C through reaction (c): lated by taking an average of the DSC results from 10 absorption
tests, yielding a value of −122.4 kJ/mol. We estimate this value to be
MgO + CO2 (g) = MgCO3 (c)
accurate within ±5%. According to Fig. 7(a), the theoretical enthalpy
Above 300 ◦ C, thermodynamically it is more favorable for for Na2 Mg(CO3 )2 formation is −121.6 kJ/mol at 400 ◦ C. The exper-
MgCO3 to dissociate to MgO. In the presence of Na2 CO3 , how- imental data is in accordance with theoretical predictions within
ever, as described in reaction (b), the thermodynamic data predict the uncertainty of the measurement.
that MgO can capture CO2 at temperatures up to 520 ◦ C by form-
ing double salt Na2 Mg(CO3 )2 , due to its greater stability. We note 3.3. Equilibrium pressure study of the absorbent
that in our TSA experiments, we employed 470 ◦ C for desorp-
tion, which should not be possible as predicted by computation. With the calculated thermodynamic data for Na2 Mg(CO3 )2 ,
Thus, we see some disparity between theory and experiment. As the predicted equilibrium of reaction (b) as a function of both

Fig. 6. The illustration of the conversions of compounds involved in absorption and desorption processes.
356 K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358

Fig. 8. CO2 partial pressure in equilibrium with the Na2 Mg(CO3 )2 double salt as a
function of temperature as predicted from ab initio calculation and after experimen-
tal correction.

85–90% of the contained CO2 in the gas stream can be removed at


400 ◦ C through PSA. Similar results can also be achieved through
TSA.

3.4. Role of NaNO3

As discussed above, the absorption of CO2 is through the


formation of Na2 Mg(CO3 )2 and it would appear that NaNO3 is sim-
ply an impurity present in the absorbent. With careful control,
for the absorbents with capacities of (15 ± 2) wt.%, prepared by
the described technique, the NaNO3 concentration is on average
10–15 wt.%. Its selective removal would be expected to increase the
percentage of active components of the absorbent and the overall
capacity. During the preparation of the absorbent, after the dry-
ing step, the contained Na2 CO3 is fixed in the absorbent mixture
through mostly forming insoluble Na2 Mg(CO3 )2 , and some of the
NaNO3 remaining with the absorbent can be removed through rins-
Fig. 7. The thermodynamic properties of the reactions studied in this paper cal- ing with DI water over a filter. The washed powder was dried
culated from HSC Chemistry database and ab initio thermodynamic calculation: again and activated at 400 ◦ C for 3 h. The XRD pattern for the
(a) enthalpy change versus temperatures and (b) Gibbs free energy change versus obtained absorbent in Fig. 10 exhibits no NaNO3 peak, indicating
temperatures. that the majority of the NaNO3 is removed. The absorbent washed
to remove some NaNO3 was evaluated for CO2 capacity by TGA
measurement. The absorbent without washing provided a baseline.
temperature and pressure is plotted in Fig. 8. According to the
The CO2 absorption capacity dropped by 50% after it was washed as
equilibrium curve, the reaction of Na2 Mg(CO3 )2 formation reaches
shown in Fig. 11. 15 wt.% NaNO3 was then re-introduced by physical
equilibrium at PCO2 = 0.06 bar at 400 ◦ C. Higher CO2 partial pres-
mixing into the absorbent. The capacity was increased from ∼7 wt.%
sure is favorable for Na2 Mg(CO3 )2 formation, while at CO2 partial
to 12 wt.%, also shown in Fig. 11. This confirms that the amount of
pressures below 0.06 bar, Na2 Mg(CO3 )2 decomposition is favored.
NaNO3 in the absorbent has a significant influence on the absorbent,
In order to verify experimentally the equilibrium CO2 pressures
and the capacity appears to correlate with NaNO3 loading.
at 400 ◦ C, the Na–Mg double salt absorbent was evaluated through
PSA, with the same test conditions described above, at different CO2
partial pressures. At 400 ◦ C, an equilibrium CO2 pressure of 0.4 bar
was observed, i.e., partial pressures of CO2 greater than 0.4 atm
were required for CO2 absorption to occur. The experimental point
is shown in Fig. 8, and by applying the equation for equilibrium
constant K, ln K = −G/RT (K equates PCO2 ), the predicted trend
consistent with that point is plotted and shown as a dashed line.
This is higher than the theoretically derived value, but is consistent
with the fact that the predicted equilibrium temperature is also
higher than our experimentally derived value. Fig. 9 shows that
at a CO2 partial pressure of approximately 0.8 atm, the maximum
capacity is reached within the 60 min allotted for the adsorption,
and a higher partial pressure of CO2 does not increase uptake. In
pre-combustion, the warm syngas stream typically has a total pres-
sure of 15–20 bar with ∼20% CO2 content, which equals to a CO2
partial pressure of 3–4 bar. With the capability of the absorbent to Fig. 9. Experimentally measured data of the pressure dependence of Na2 CO3 -
remove the CO2 partial pressure down to 0.4 bar, approximately promoted MgO absorbent at 400 ◦ C.
K. Zhang et al. / International Journal of Greenhouse Gas Control 12 (2013) 351–358 357

4. Conclusions

Experiments conducted with laboratory-synthesized Na2 CO3 -


promoted MgO sorbents show a high CO2 capture capacity of
3.4 mmol CO2 /g sorbent in multiple cycle tests. These materials
hold promise as CO2 absorbents for application from pre-
combustion sources, in the warm temperature range 300–470 ◦ C.
The activated and regenerated absorbent comprises MgO, Na2 CO3 ,
and NaNO3 , with MgO and Na2 CO3 in proximity to facilitate
Na2 Mg(CO3 )2 double salt formation on exposure to CO2 . With the
formation of the Na–Mg double salt, the temperature of operation
of the sorbent is raised to the warm capture region of 300–470 ◦ C.
The heat of formation of the Na–Mg double salt, relative to its sep-
arate component carbonates, has been determined through both
experiment and computational calculation. This work has been
supported by thermodynamic analysis using HSC as well as with
Fig. 10. X-ray diffraction patterns of the Na2 CO3 -promoted MgO absorbent washed
to reduce NaNO3 . ab initio thermodynamic calculations. Based on the equilibrium
CO2 pressure at 400 ◦ C for the double salt formation, the absorbent
is predicted to be able to remove 85–90% of the CO2 in pre-
combustion applications. The impurity phase, NaNO3 , contained in
It appears that NaNO3 plays an important role in the absorbent the absorbent is found to have an important role in enhancing the
by facilitating the formation of Na2 Mg(CO3 )2 . CO2 absorption. The challenges that have been encountered by oth-
NaNO3 melts and forms a thin layer of molten salt during the ers in reproducing the synthesis is due to the difficulty to control
operation of both TSA and PSA processes. The effect of molten salt in the amounts of the key components Na2 CO3 and NaNO3 , which are
enhancing CO2 absorption with a solid absorbent at warm temper- water soluble and may vary from batch to batch. A modified or alter-
ature was also observed in Li2 ZrO3 powder (Ohashi and Nakagawa, nate synthesis technique needs to be developed in order improve
1999). The added K2 CO3 was able to form eutectic molten salt with material reproducibility and to allow scale up to larger quantities
the product compound Li2 CO3 . During continuous reaction, CO2 of material.
could diffuse through the liquid layer instead of through the solid
Li2 CO3 particles as was the case without K2 CO3 . The differences in
the CO2 diffusion processes in the solid- and liquid phases presum- Acknowledgements
ably influence the CO2 absorption rate. However little information
is known about the absorption product Na2 Mg(CO3 )2 and its inter- Financial support from the US DOE Office of Fossil Energy (NETL),
action with NaNO3 . Neither Na2 CO3 nor MgCO3 form a eutectic with the US DOE (EERE) Office of Biomass, the State of Wyoming, and
NaNO3 , although Na2 CO3 has 3–4% dissolution in NaNO3 at 400 ◦ C PNNL internal investment (LDRD-ECI) is gratefully acknowledged.
(FactSage, 2012). With its high wetting property over many oxides Some work was carried out at the Environmental and Molecular
and metal surfaces, it is possible that NaNO3 penetrates the product Science Laboratory, a national scientific user facility sponsored by
double salt grain boundaries and provides a liquid “channel” for fast the DOE’s Office of Biological and Environmental Research (BER).
CO2 diffusion during absorption. Further study is clearly needed on
this point. References
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