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Journal of Cleaner Production 112 (2016) 926e945

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Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Review

High-performance materials in infrastructure: a review of applied life


cycle costing and its drivers e the case of fiber-reinforced composites
Patrick Ilg, Christoph Hoehne, Edeltraud Guenther*
Technische Universitaet Dresden, Faculty of Economics, Chair of Environmental Management and Accounting, Muenchner Platz 1/3, 01062 Dresden,
Germany

a r t i c l e i n f o a b s t r a c t

Article history: In recent years, an investment bottleneck for public infrastructure has accumulated in many industrial
Received 15 January 2015 countries. Life cycle costing (LCC) is an appropriate management instrument for long-term and sus-
Received in revised form tainable investment. This article addresses the evaluation of high-performance materials (HPM) using
11 June 2015
LCC to reduce that investment bottleneck. Our research questions are, first, whether and how LCC can be
Accepted 10 July 2015
Available online 26 July 2015
applied to HPM, second, which drivers are primarily influencing the results of a LCC analysis for HPM,
and finally, whether HPM are suitable for infrastructure investments, according to economic, social and
environmental criteria. We use a comprehensive literature review to analyze existing case studies that
Keywords:
Life cycle costing
apply LCC to HPM. Our review shows that LCC is applied to HPM for structural applications with different
LCC levels of detail and quality. The initial results indicate that total life cycle costs for HPM are on average
High-performance materials 10% higher. We urge the optimization of the cost structure of HPM to achieve the same level of life cycle
FRP costs as conventional construction materials. Moreover, we argue for a more holistic approach that does
ECC not ignore sustainability criteria throughout the life cycle of HPM based on the identified drivers of life
Comprehensive literature review cycle costs: external costs, an extended life cycle, the discount rate and the expected service life. Indeed,
a screened subsample of eight cases is very competitive, with average total life cycle costs for HPM that
are 8.4% lower. We share the belief in a more eco-centric approach and, therefore, demand further
research into a societal type of LCC that improves the mechanical properties while not ignoring sus-
tainability criteria for new product systems such as HPM.
© 2015 Elsevier Ltd. All rights reserved.

1. Introduction preventive maintenance or improvements of highway bridges


through 2009 (Kendall et al., 2008a). Thus, a bottleneck in infra-
Investment in public infrastructure is an important policy area structure investments is evident. Infrastructure that is responsible
for most developed and developing countries (Bhattacharya et al., for high material consumption and significant CO2 emissions may
2012; Lin and Doemeland, 2012). In particular, repair and mainte- require new materials that are more sustainable and resource
nance costs dominate the public discussion. In France, approxi- efficient. Eco-innovations that provide long-term solutions, i.e., low
mately 50% of more than 20,000 bridges located along 30,000 km of maintenance or high recyclability, exist and are well suited to enter
national roads require repairs (Radomski, 2002). A similar picture is a broad market to diminish the aforementioned bottleneck (Hofstra
observed throughout Europe, where nearly 84,000 concrete and Huisingh, 2014).
bridges require maintenance, repair, and strengthening with an One promising product, as well as process innovation (OECD/
annual budget of EUR 253 million, excluding external costs, e.g., Eurostat, 2005), in infrastructure is the application of high-
traffic management (Hollaway, 2003; Pantura, 2011). In the USA, a performance materials (HPM). Among these construction mate-
recent federal highway bill signed into law authorizes USD 25.2 rials, high-performance concrete, engineered cementitious com-
billion for interstate maintenance and USD 21.6 billion for posites (ECC), fiber-reinforced polymers (FRP), and fiber-reinforced
concrete (FRC) are considered important, in particular for innova-
tive repair and rehabilitation (Ehlen, 1997). In the latter, FRC,
continuous fibers of carbon or glass are embedded in a cement-
* Corresponding author. Chair of Environmental Management and Accounting,
TU Dresden, 01062 Dresden, Germany. Tel.: þ49 351 463 34313. based matrix. FRC is mainly used as a reinforcing material that is
E-mail address: ema@mailbox.tu-dresden.de (E. Guenther). applied, e.g., in tunnel construction, structural ceilings, and wall

http://dx.doi.org/10.1016/j.jclepro.2015.07.051
0959-6526/© 2015 Elsevier Ltd. All rights reserved.
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 927

cladding (Asokan et al., 2009). A similar product, although used using HPM for construction projects. The identified drivers of a
differently, are FRP, “a combination of a polymer (plastic) matrix [ comprehensive LCC are valuable for future calculations.
… and] a reinforcing agent such as glass, carbon, aramid or other After describing the material and methodology of the compre-
reinforcing material” (Sahirman et al., 2003). In contrast to FRP, ECC hensive literature review in the second section, the theory behind
are ultra-ductile short-fiber-reinforced cementitious composites LCC, the stakeholder approach, HPM is discussed in section three.
mixed together with concrete on the construction side (Li, 1998, Thereafter, the results and discussion of our review are presented in
2003; Lin et al., 1999). Henceforth, for linguistic convenience, the section four, which answers the aforementioned research ques-
abbreviation HPM is used to express a general characterization of tions. In the last section, conclusions are drawn.
fiber reinforcements for FRC, FRP, and ECC. Further differentiations
of the three materials follow in Section 3. 2. Material and methodology
HPM were “not seen as a material likely to make an impact on
general bridge engineering, until the last 10 years when the full We use a comprehensive literature review to explore and syn-
implications of corrosion of steel in modern bridges and the specific thesize relevant studies applying LCC to HPM for construction.
weight of the material were appreciated” (Hollaway, 2003). At According to Cooper (1982), a comprehensive literature review
present, manufacturing HPM is often more expensive than con- consists of five steps: problem formulation, data collection, data
ventional steel-reinforced concrete (SRC). Initially high production evaluation, analysis and interpretation, and public presentation.
costs, including what Ehlen (1999) calls “new-material introduc- Seuring and Müller (2008) suggest similar steps, following an
tion costs”, are typical of innovations. It is important that these approach by Fink (2010) and Mayring (2003). A detailed description
innovative alternatives establish a competitive cost structure and of how to review data for life cycle assessment (LCA) provides
move up on the “experience curve” (Henderson, 1984). The po- further inspiration (Zumsteg et al., 2012). Combining all of these
tential of innovative materials becomes apparent if life cycle costs suggestions, we use four steps in our review: selection of research
are considered and the planning horizon of investments is questions and bibliographic databases, practical screening, meth-
appropriate. odological screening, and last, synthesis of results. Prior to the
Past reviews mainly concentrate on technical and materials decision regarding search strategy and delimitation criteria, exist-
science issues or a specific subfield of HPM but less on (life cycle) ing reviews (see Appendix B) are analyzed to identify the academic
costs. This is partly surprising because only changes in the and practiced status quo, withdraw preliminary research questions,
decision-making process, currently often based on financial and extract search words, and develop a set of categories used to code
minimally on sustainability criteria, will lead to changes in infra- our final sample.
structure investments. Only after such changes would HPM help to In the first step, we select our research questions, the databases
overcome the existing bottleneck. One promising approach is the and websites, and the appropriate search terms. The cases are
application of target costing (Sakurai and Keating, 1994) to inno- sourced via established bibliographic databases (EBSCOhost,
vative technologies in the early design stage, which if integrated Thomson Reuters' Web of Science, Fraunhofer IRB-DB and IEEE
with life cycle costing (LCC) will optimize not only the techno- Xplore) and the search engines of major publishers (Elsevier,
logical but also the economic performance of a material or prod- Emerald, Springer, and Wiley). Google Scholar is used to broaden
uct. Two reviews by Keller (2001) and Burgoyne and Balafas the scope. We include only cases from peer-reviewed journals and
(2007) come close to what is attempted here. Our review as- conference proceedings. In a systematic search process, the key-
sesses HPM for structural applications using LCC by means of a words and expressions for cases (‘case’), synonyms for LCC (‘life
comprehensive literature review to investigate the aforemen- cycle cost*’ ‘cost of ownership*’ ‘whole life cost*’) and HPM (‘fib*
tioned aspects and draw general conclusions. We direct our in- reinforc*’, ‘textile reinforc*’, ‘carbon fib*’) are deployed and con-
terest to the state of the art for LCC and similar cost estimation nected by Boolean operators. The search terms stem from the
techniques in comparison to conventional materials. Drivers and screening of existing reviews.
stakeholders receive special attention during the analysis. The In the second step, practical screening, determined criteria for
latter share unequal levels of life cycle costs, although they are all the inclusion or exclusion of the relevant literature in German and
involved in the dissemination of new products (Fassin, 2009; English are applied. The screening is performed by two authors
Mitchell et al., 1997). Neither of the above-mentioned reviews and repeated once after the coding of all papers to ensure that all
achieves the comprehensive scope of this study. To the best of our relevant articles are included. Using the approach of Becheikh
knowledge, no other review to date analyzes the application of et al. (2006), only title and abstract are examined to identify
LCC to HPM in a quantitative manner. valuable articles during a first screening. The authors agree upon
The objectives of this study are to applying rather broad inclusion criteria (Nutley et al., 2000) owing
to the innovative character of HPM and low number of studies
 investigate whether and how LCC is applied to HPM and to specifically examining LCC in this area. A peer review criterion is
compare the results of the LCC calculations while analyzing the selected to satisfy minimum quality standards. A case criterion is
level of detail and quality (4.2), applied to base the synthesis of our analysis upon empiric evi-
 identify drivers that primarily influence the results of LCC for dence (Hoon, 2013; Tranfield et al., 2003). We include only cases
HPM and their share and impacts on involved stakeholders with concrete cost data for any life cycle stage. Moreover, the ar-
(4.3), and ticles must relate to construction and any type of HPM using fiber
 discuss whether HPM are suitable, in terms of sustainability reinforcements. Of the 1098 studies initially identified by the
criteria, for solving the investment bottleneck in public infra- search terms, 1036 are excluded during this first screening,
structure existing in industrialized countries, and eventually, resulting in 56 studies (six studies are not available). Additionally,
draw general conclusions about innovations in HPM for infra- Cooper's (1982) concept of the “invisible college” is applied during
structure (4.4). a doctoral workshop at TU Dresden to broaden the search area and
validate our methodology. Five further studies are added in this
The results of this study are helpful, in particular, for the plan- way or by means of cross references (snowball system). The low
ners, users, and builders of public infrastructure who evaluate number of additional papers indicates the validity of the research
various material options and may justify or deny the feasibility of design.
928 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

In the third step, methodological screening, we develop and LCC is hereby defined rather broadly as an economic method for
apply criteria from the aforementioned reviews to form a coding project assessment and evaluation of all (direct, indirect, internal,
scheme via feedback loops. The articles are analyzed and coded and external) costs and revenues arising within a defined life cycle
using MAXQDA, a qualitative data analysis software program. The that is considered important to the investment decision (Fuller and
coding is conducted by two authors. Intercoder reliability is Petersen, 1996) while meeting a specific set of minimum perfor-
addressed by doubling the coding, formulating a comprehensive mance criteria. Total cost of ownership (TCO), whole life costing
review protocol, and e where necessary e discussing differing (WLC), and life cycle cost analysis (LCCA) are consistent synonyms
judgments (Seuring and Müller, 2008). Uncertainty over the coding with that wider definition. The defined life cycle (Hoeft, 1992) may
is resolved in various meetings via communicative validation cover four main life cycle stages (Song et al., 2009): manufacturing
(Kvale, 1995). The coding scheme takes into account the relevant (including research and development, testing, etc.), installation,
information of the studies including elements of LCC and HPM. The use, and end-of-life (EoL). Raw material extraction (Simo ~ es et al.,
scheme is discussed and validated by experts and PhD colleagues 2012) and transportation processes may also be included or
following El-Diraby and Rasic (2004). Rigor of research is accom- explicitly modeled. Overall, LCC results in calculating a single
plished through a systematic approach that ensures the objectivity aggregated monetary value, total life cycle costs, to compare rele-
of the research process. Reliability is addressed by having all steps vant design or investment options. Scholars often integrate LCC
of the formal analysis conducted by two researchers. By comparing with other stand-alone techniques such as target costing, activity-
the codings, we observe high intercoder reliability. We individually based costing, or LCA (Hunkeler et al., 2008).
assess and resolve coding differences. LCC also incorporates “non-price considerations” (Fabrycky and
In the fourth step, syntheses of the findings are summarized and Blanchard, 1991; Maltz and Ellram, 1997). The SETAC working group
presented (see Section 4). Prior to that, section three elaborates on thus differentiates three types: conventional, environmental, and
the necessary theory behind LCC, stakeholders, and HPM. societal LCC (Hunkeler et al., 2008). Conventional LCC is well
established within the research fields of construction and bridges
(Christensen et al., 2005; Ertekin, 2013; Frangopol and Liu, 2007;
3. Theory Zehbold, 1996). Environmental LCC also attracts widespread inter-
est within this journal (Bierer et al., 2014; Carlsson Reich, 2005;
Tang and Podolny (1999) claim “that the space age technology Correia et al., 2011; Ribeiro et al., 2013; Utne, 2009). Life cycle
that delivered the stealth aircraft can eliminate corrosion from our sustainability assessment (LCSA) currently refers to societal LCC
bridges”. Accordingly, HPM are regarded as functionally superior. (Swarr et al., 2011; Valdivia et al., 2011). National and international
Yet, it remains a question whether they are financially, environ- standards and specific guidelines establish a base for LCC (ASTM E
mentally, and socially viable. 917:1994; Hastak et al., 2004; Hawk, 2004; IEC 60300-3-3:2005;
These last aspects are of interest when assessing management ISO 15686-5:2008; Ozbay et al., 2003).
instruments that adequately support decision-makers in the eval- Yet, adoption levels for LCC are low (Aouad et al., 2001; Lukka
uation of infrastructure investments by comparing HPM to other and Granlund, 1996; Sterner, 2000), as is the total number of
technologies. Blake et al. (2009) call “for a multidisciplinary HPM projects (Potyrala, 2011). Of the studies surveyed by Ozbay
[design] optimization [ … ] not only examin[ing] performance but et al. (2003), only 12.5% apply any sort of LCC to bridges. Further-
also incorporat[ing] financial modeling, such as life-cycle cost [ … more, LCC practices may not represent the state of the art (Hunkeler
]”. LCC is the method of assessing life cycle costs or cashflows. Its et al., 2008; Korpi and Ala-Risku, 2008; Simo ~ es et al., 2012). Indeed,
concrete definition depends on a variety of factors, creating diverse the US Transportation Research Board (2012) is still seeking to fill
~ es et al. (2012) state
phrasing in the existing literature. In fact, Simo that gap between LCC “state of practice and state of the art”.
that LCC “cannot be considered a uniform concept”. In our sample, Arguing for societal types of LCC, our research aims to differ-
the following definitions of LCC or life cycle costs exist (Table 1). entiate stakeholders and their shared burdens and benefits. Typical
As displayed in Table 1, each case has a different understanding stakeholders in bridge construction encompass planners, owners
of LCC and its system boundaries. Table 1, however, depicts core (e.g., state agencies), investors, manufacturers, constructors,
elements such as economic technique, project-based, externalities, maintenance contractors, users (e.g., motorists, pedestrians),
life cycle stages or principles, and minimum performance neighbors (e.g., residents close to the bridge), and society at large.
requirements. Following Akadiri and Olomolaiye (2012), “cost effectiveness [ … is]

Table 1
Selected definitions of LCC.

Case Definition

MEI02a “Life-cycle cost (LCC) usually consists of an initial construction cost and maintenance cost.”
EHL97 “The new material life-cycle cost method [ … ] is a ‘project-based’ approach [ … ] allows the designer to choose any construction
material that satisfies the project's performance requirements [ … ] includes a cost classification scheme which allows the bridge
planner to compare the intrinsic life cycle cost advantages and disadvantages [ … ]”
EHL99 “Using a LCC method consistent with ASTM E 917 for measuring LCCs [ … ]”
KEN08b “LCCA calculates agency, user, and environmental damage costs over the entire lifetime of the infrastructure application. In general,
user and environmental costs are not reflected in conventional costing methods.”
KEN08a “LCCA is a total cost accounting technique and a complementary methodology to LCA. It uses life cycle principles to augment
conventional cost analyses by estimating not just initial costs, but also use and disposal costs.”
SIM12 “LCC is a means to show that, by reducing use, maintenance or disposal costs, a financial compensation can ensue”
SIM12 “[ … ] there are three different types of LCC [ … ]: conventional, environmental and societal. [ … ] Environmental LCC summarizes all
costs associated to a product LC that are directly covered by one, or more, of the actors involved in its LC (supplier, producer, user
or costumer and/or final disposer). It includes the externalities that are anticipated to be internalized in the decision-relevant future.
Societal LCC uses an expanded macro-economic system and incorporates a larger set of costs.”
MAR14 “LCC analysis takes account of construction costs, operation/maintenance/repair costs, end-of-life costs, social costs and environmental
costs. Social costs comprise user delay costs, vehicle operation costs and accident costs.”
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 929

of common interest to all stakeholders.” They argue that stake- Invented at the beginning of the 20th century, global fiber
holders could place “significant foci on the early identification of polymer production began in the mid-20th century. Innovative
financial viability”, if they were able to “increase pressure” upon HPM offer a set of advantages over traditional SRC: “higher strength
owners or planners. In a recent contribution, Lozano et al. (2015) and stiffness [ … ]; higher fatigue strength and impact energy ab-
visualize such stakeholder influence. Moreover, some stake- sorption capacity; better resistance to corrosion, [ … ] acids, and
holders may be ignored. Thoft-Christensen (2009) states “that user natural hazardous environments; longer service life [ … ]; non-
costs are usually not included [though they] ought to be included”. conductivity and non-toxicity” (Dittenber and GangaRao, 2012).
He argues that LCC practitioners underestimate significant com- As an example, prestressing is a logical use of FRP given their ad-
ponents of total life cycle costs and are therefore not “considering vantages of high strength, strain capacity, and corrosion resistance
the long-term effects of the decision”. We draw parallels by (Burgoyne and Balafas, 2007). The reviews show that a nearly 40%
assuming different levels of power and demands among stake- strength enhancement is possible for SRC beams using glass-fiber-
holders in bridge construction projects. We believe that societal reinforced polymers (GFRP) or even a 200% enhancement with
LCC results in different total life cycle costs when used for com- carbon-fiber-reinforced polymers (CFRP). Moreover, the shear
parison. In section four, we explore the understanding of pertinent strength of virgin beams can be increased by 60e120% using FRP
stakeholders within our cases (Frangopol and Liu, 2007; Hu et al., sheets (Pendhari et al., 2008). Very thin layers of FRC are sufficient
2013; Hunkeler et al., 2008). to yield strength and ductility improvements (Curbach and
Innovative HPM are well-suited for societal LCC. Concentrating Scheerer, 2012), thereby allowing for the reconstruction of
on long-lasting, corrosion-resistant fiber-reinforced materials, our heritage-protected buildings without changing the overall
case research is delimited to FRP, FRC, and ECC. Previous work on appearance.
FRP focuses on retrofitting existing buildings (Cho, 2006) and Apart from higher strength (Azwa et al., 2013), high stiffness
recycling technologies (Asokan et al., 2009; Correia et al., 2011; (Duflou et al., 2012), high ductility (Hollaway, 2010), and low
Howarth et al., 2014; Meira Castro et al., 2014). Detailed research weight (Gholami et al., 2013), corrosion resistance is the most
on reinforcement with natural fibers is rather new. These fibers' important advantage, as it leads to lower maintenance costs
lower environmental impacts and cheaper manufacturing have (Dittenber and GangaRao, 2012; Karbhari, 2004). Corrosion leads to
attracted widespread attention within industry and academia (Al- the failure of construction material, in particular steel, and occurs
Oqla and Sapuan, 2014; Eichhorn et al., 2010; Joshi et al., 2004; when the material is exposed to moisture, alkalization, thermal
Kidalova et al., 2012). Nevertheless, we identify only one case effects, or ultraviolet radiation. Consequently, (preventive) main-
study on natural fibers meeting our inclusion criteria and none on tenance, repair, and rehabilitation (MR&R) and retrofit measures
FRC. Materials such as pure high-performance concrete (Brandt, are necessary (Richard et al., 2007). Whereas MR&R focuses on the
2008) are not included because fiber reinforcement is not extension of the lifetime, retrofit also includes the improvement of
applied. Acknowledging the vast literature on the many types of functionality.
composites, this review concentrates on synthetic, inorganic fibers Roberts (2011) estimates that, by 2020, the USA and Europe will
as classified in Fig. 1. produce 28% of the world's carbon fiber each, Japan 25%, and China
To screen the existing literature on HPM, we browse relevant 9%. Contrary to many traditional construction products, only a few
reviews in that research area. Similar databases to those used in the suppliers of carbon fibers exist. For FRP bridges, only four suppliers
case search are consulted here. However, the methodological provided 82% of the deck panels in the USA in 2008 (O'Connor,
criteria are less stringent. In total, we identify over 40 reviews when 2008). Fig. 2 shows the market shares of textile fibers according
considering all types of fiber-reinforced materials (see Appendix B). to their industrial use. Approximately 6e8% of global carbon fiber
Of these reviews, 19 cover fibers in general and 13 natural fibers; production is used in the construction industry (Schmohl et al.,
seven focus on carbon fibers, in addition to three on glass fibers. 2014; Shah, 2013) and 26% for FRP application (Duflou et al., 2012).
More than half of the reviews (28) are directly related to con- However, a discrepancy in the geographical distribution be-
struction. Additionally, bridges are the main application field. A tween market shares and existing FRP bridges is evident. Table 2
review by Parvin and Brighton (2014) concludes that only one in presents a global overview of bridges newly built or retrofitted by
seven compared cases considers costs. means of HPM. The USA dominates with a share of 55.3% followed
by the Netherlands (13%), Korea (8.8%), and the UK (6.8%).

FRP FRC 1% 4%

8%
Polymer Concrete
Fiber
Matrix Matrix

Natural SyntheƟc 8%
31% Automotive
Construction
Cellulose / Inorganic Marine
Animal Mineral Organic FIber
Lignocellulose Fiber
Electronic

Aramid / Appliances
Glass 10%
Silk Asbestos Kevlar Consumer Goods
Miscellaneous
Polyethylene Carbon Aerospace
Wool

AromaƟc
Boron
Hair Polyester
12%

Silicacarbine
26%

Fig. 1. Classification of natural and synthetic reinforcing fibers (based on Jawaid and Fig. 2. Market share of textile fibers and composite types (based on Duflou et al.,
Khalil, 2011). 2012).
930 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

Table 2 out in the methodology section (see all cases in Appendix A). This
Number of existing bridges made of high-performance materials, sorted by country. section ultimately highlights findings and suggests directions for
Country Number of bridges future research.
Pedestrian Vehicular Total Share
4.1. Bibliographic analysis
Australia 0 1 1 0.2%
Austria 0 1 1 0.2%
Barbados 1 0 1 0.2% The following bibliographic analysis is mainly inspired by
Bulgaria 0 1 1 0.2% Seuring and Müller (2008) and Schaltegger et al. (2013). In 1975,
Canada 1 13 14 3.0% the first pedestrian bridge made of FRP was built in Tel Aviv, Israel.
China 12 1 13 2.8%
In 1986, the first highway bridge using FRP tendons was installed in
Denmark 2 1 3 0.6%
France 1 0 1 0.2% Germany followed, six years later, by a pedestrian bridge solely
Germany 3 7 10 2.1% made of composites in Aberfeldy, Scotland (Sahirman et al., 2003,
Italy 1 0 1 0.2% 2004). However, regarding our confined search, namely LCC
Japan 8 11 19 4.1%
applied to HPM, cases are only published beginning in 1997 (see
Korea 25 16 41 8.8%
Russia 0 1 1 0.2%
Fig. 3 below).
Spain 1 4 5 1.1% Overall, there is little published work. The number of publica-
Surinam 0 1 1 0.2% tions per year ranges from zero to three. The total number remains
Switzerland 1 2 3 0.6% almost negligibly small until the millennium, then it almost
The Netherlands 42 19 61 13.0%
steadily grows but with lower rates for the last 5 years. Rider (1944)
UK 13 19 32 6.8%
USA 123 136 259 55.3% and de Solla Price (1981) argue that a research area receiving sci-
entific attention is characterized by a doubling of related publica-
Source: ACMA (2003a, 2003b); Keller (2001); Lee and Hong (2009), Lee et al., 2010);
Canning and Luke (2010); Fiber Core Europe (2015).
tions within 10e20 years (Schaltegger et al., 2013). Regarding our
18-year sample, we observe such a doubling: 11 publications in
2006 and 25 in 2014. As one year remains until 2016, we predict a
total of 29 cases in 2016. Therefore, we argue that LCC applied to
Of the two reviews closest to our research objectives, Keller HPM for construction is a niche but young and vivid field of sci-
(2001) surveys FRP bridges and buildings constructed between entific research.
1997 and 2000. In total, 36 bridges using FRP deck slabs are iden- When counting the country affiliations of the authors cited in,
tified (30 road and 6 pedestrian bridges). In the conclusion, Keller the USA (40) is in the lead, with a large gap from second-place
identifies a gap in life cycle modeling for FRP structures. His review Germany (9). If countries within the EU are aggregated (16), the
lacks a detailed analysis of different life cycle stages and the iden- gap is slightly smaller. China, Hong Kong, and Japan also contribute
tification of cost drivers. Similarly, a review by Burgoyne and to our research field (12). As illustrated in Table 1 in section three,
Balafas (2007) focuses on the financial aspects of FRP construc- existing bridges made of HPM strongly indicate this US dominance.
tions. The authors discuss the feasibility of FRP for different appli- We will discuss the observed lack of contributions by countries
cation fields. They conclude that only if LCC includes external costs, such as the Netherlands, Korea, and the UK in the coming sections.
e.g., traffic delays, will FRP structures be economically viable for Regarding the topics covered by journals publishing on LCC
specific structural applications. Although this conclusion seems applied to HPM, we observe a clear focus on engineering. None of
reasonable, both reviews lack the comprehensive scope of this the journals relate to (policy) planning, accounting, or other eco-
article. nomic aspects. We conclude that, currently, our research area is
driven by rather technical issues. This is shown by the vast amount
of literature on mechanical testing with little on LCC. Consider-
4. Results and discussion ations to move up the “experience curve” (Henderson, 1984) or
applications of target costing (Sakurai and Keating, 1994) are
We identify 25 cases eligible for the fourth step of the largely absent. Journals from the field of civil engineering and
comprehensive review with respect to the delimitation criteria laid materials science dominate the literature (see Fig. 4).

Fig. 3. Historic development and geographical distribution of articles dealing with LCC and HPM.
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 931

Fig. 4. Accumulated number of topics and journals of the reviewed articles.

A group of seven journals marks the top of the list. The Journal of not initially expect this limited application area, but this well
Composites for Construction outpaces its successors with three supports the initial discussion on the existing investment bottle-
cases. Of note is the fact that the International Journal of Life Cycle neck for public infrastructure. When comparing alternative mate-
Assessment, as an established conversant for LCC (especially rials, various types of SRC or steel are chosen.
related to LCA or LCSA), provides two cases for our screened liter- The locations of study objects largely follow their authors' ori-
ature pool. The most cited article is a case of an FRP bridge deck gins as displayed in Section 4.1 above. The result of this is that a
(Berg et al., 2006). Over nine years, that publication attracts 76 ci- dominating two-thirds are in the USA (64%), two cases (8%) each in
tations. With a lower number of citations, Ehlen (1997; 66), Ehlen Germany, the Netherlands, and Japan, and one case each in Israel,
(1999; 67), and Nystrom et al. (2003; 63) follow. If appearance of Australia, and Sweden. Again, the UK and Korea are entirely absent.
authors is ranked, R.C. Creese, A.C. Berg, D. Berger, C.A. Bernardo, M. Summing all European countries yields five cases (20%). Not dis-
Hastak, and S. Sahirman lead the sample with 3 counts. Most of played in Table 3 below, we examined what type of renewal e
these authors publish in the USA. retrofit/repair or new construction e is chosen for each case. Both
Summarizing the bibliographic insights, we display the regional types are almost equally presented with an 8% lead for retrofit/
origin of all study objects within the case pool in Fig. 5. The x-axis repair. Likewise not illustrated, only one case is structured as a
divides the USA (below) and the rest of the world (above). Some stand-alone analysis (Hong and Hastak, 2007a). All others compare
landmark installations of bridges made of HPM are also included. study objects made of HPM with conventional materials. Moreover,
HPM and non-HPM are often combined within one project. For
4.2. Overall LCC results and data quality example, a retrofit may be characterized by retaining an existing
superstructure made of steel while replacing an old concrete deck
Based on our cases, we summarize insights concerning our first with lighter FRP, e.g., Kendall et al. (2008b).
research question: to investigate whether and how LCC can be The resulting total life cycle costs are mixed (see Table 4). The
applied to HPM and to compare the results of the LCC calculations second column illustrates the difference between HPM and a con-
while analyzing the level of detail and quality of the calculations. ventional alternative in percent. The third column displays the ab-
There is little published work on LCC. That is surprising when solute values. All currencies presented are converted into USD as of
reconsidering statements in previous reviews that economic Oct 31, 2014 using appropriate exchange rates and consumer price
viability is a major argument for, or against, HPM in comparison to indices. Where necessary, values are converted from square feet into
conventional materials. Moreover, while LCC is applied throughout square meters. HPM and non-HPM take the first and second places.
the literature, this is true for FRP but not FRC. Applications for ECC Eleven cases suggest favoring HPM; 12 do so for conventional ma-
are also underrepresented with three cases (Gencturk, 2013; terials. However, the relative advantage of HPM as expressed in per-
Kendall et al., 2008a,b). FRP include GFRP in vinylester resin (ma- centage terms is consistently smaller than the calculated monetized
jority), CFRP, or hybrid composites such as one combining steel, disadvantage. Five cases suggest a difference of greater than 100% not
glass, carbon, and twaron fibers (Cui et al., 2008). Ehlen (1999) in favor of HPM. Overall, HPM are characterized by higher total life
solely examines a type of natural fibers, namely a bamboo wood cycle costs with a median average of þ10% within our sample.
core, whereas all others rely on synthetic fibers. Thereof, five cases The LCC application level varies considerably. Although well-
(20%) deploy carbon fibers or hybrids, the majority (19 cases) use at explained examples (Ehlen 1997, 1999) exist, we do not observe a
least partly glass fibers (76%). Moreover, FRP are often examined as growing set of equally or more comprehensive (related to life cycle
the preferred material for bridges, specifically bridge deck panels stages, external costs, metadata, uncertainty treatments) LCC cases
(e.g., Nishizaki et al., 2006; Knippers et al., 2010). The latter well after the year 1999. Conventional LCC practice is the standard, but
explains the dominance of GFRP: they are currently (and were) the environmental or societal types of LCC are highlighted (see Fig. 6).
cheapest industrial composite for that purpose. Only three cases Nearly 44% of our studies calculate only internalized costs, whereas
examine different study objects. Cui et al. (2008) studies rein- 56% extend the scope to external costs. Within societal LCC, we
forcement bars that are universally applicable for bridges and mark all cases integrating “user costs”, as suggested by Ehlen
building superstructures, Gencturk (2013) only the latter, and (1997), as “sLCC*”. Only two cases (Kuhlmann et al., 2007; Simo ~ es
Simo ~ es et al. (2012) street column lighting systems. The authors did et al., 2012) can be classified as LCSA (Valdivia et al., 2011).
932 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

Fig. 5. Geographic distribution of high-performance materials constructions.

The type of LCC, as explained in Hunkeler et al. (2008), is re- good example for explaining that decisive choice is Shapira and
flected in many other choices that authors make in each case. For Bank (1997): they provide a bundle of published articles to justify
the defined life cycle, approximately 60% consider it important to their chosen value. Another crucial system boundary is related to
monetize impacts within the manufacturing or EoL stage. This does external costs (the three last columns). We assume that any inclu-
not mean that EoL scenarios are well explained or that sion of external costs reflects positively on HPM when compared to
manufacturing data are always sourced directly from producers conventional materials. Approximately half of the cases (partially)
with real data sets. The lowest response rate is exhibited by calculate external costs or quantify non-monetary impacts (as in
“transportation/distribution” (32%), a rather intermediary activity LCA, e.g., Daniel, 2010). User or third-party costs are explicitly
between the other life cycle stages. That is surprising when mentioned cost categories suggested by Ehlen (1997) that are
acknowledging the weight advantage of HPM and the consequently included in only a minority of the LCC analyses (40% state user costs,
lower LCC results for any transportation activity. and 16% report third-party costs). Some data rows, specifically seven
The next table (Table 5) provides an overview of the extent to cases, offer no or little data for these categories.
which the main assumptions vary across the LCCs. Discount rates, As the reviews suggested, components made of HPM are ulti-
ideally real discount rates, between 0 and 5% are chose with a me- mately lighter because of their better weight-strength ratio. For
dian of 3.3%. The specific discount rate chosen significantly in- bridges, this could be reflected in the use of smaller superstructures
fluences future costs, especially in case of long study periods. or enlarged bridge deck panels, thereby extending the available
Expectations concerning the latter, especially service life, are also a space for bridge users (Mara et al., 2014). It could also result in
key LCC driver (see the next Section 4.3). Therefore, that choice must shorter installation times due to easier handling, less heavy ma-
be well explained. The table shows expected service life for HPM chine equipment, or greater precision of prefabricated components
and the comparable non-HPM and a calculated delta. Approximately (instead of cast-on-site) (Berg et al., 2006). Table 6 illustrates some
one-third of the studies use a service life for HPM below 50 years, at given data points for our sample. Unfortunately, this is little or only
least as baseline scenarios. Over 90% apply those 50 years up to a qualitatively reported within the cases with no specifications on
maximum of 153 years (Kendall et al., 2008b). The delta relative to reduced kilograms or hours.
non-HPM is on average þ50%. That means non-HPM, on average, Data quality and integrated uncertainty analyses are crucial
need to be replaced entirely within one lifetime of HPM. As a new considering the data-intensive nature of LCC (Cole and Sterner,
material, the lifespan of HPM is difficult to predict. An LCC practi- 2000). As Roychoudhury and Creese (2001) claim, a “sensitivity
tioner must perform a sensitivity analysis of this key parameter. A analysis [ … ] for each alternative material, using different data
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 933

Table 3
Overview of the reviewed articles, including technological specification.

Study object Length Area Country HPM details Non-HPM details Chosen scenarios

ALA02 Bridge superstructure 7.807 m 39.31 m2 USA GFRP in vinylester resin; tensile SRC, existing deteriorated e
strength 310 MPa reinforced concrete slab bridge
BER06 Bridge deck 32.7 m 12.75 m USA GFRP in vinylester resin, not for SRC, epoxycoated steel rebar e
overhangs, parapet walls
CUI08 Bridge/building na na USA Hybrid composite Steel reinforcement bar e
superstructure reinforcement bar (steel, glass,
carbon, twaron fibers)
DAN10 Full bridge 13.5 m 21.6 m2 NL GFRP in polyester resin, Structural steel 3 other material options
pultruded profiles neglected
EAM12 Bridge superstructure 18.7 m 254.32 m2 USA CFRP Epoxycoated steel High average daily traffic, box
beam
2
EHL97 Bridge deck 71.6 m 1,203 m USA GFRP with bamboo core SRC 2 FRP alternatives neglected
sandwich
2
EHL99 Bridge deck 71.6 m 1,203 m USA GFRP with bamboo core SRC 2 FRP alternatives neglected
sandwich
GEN13 Building superstructure na na USA ECC only SRC only High-cost bridge design
HAS00 Bridge substructure na na USA Carbon-composite column Steel jackets e
wrap
HON07a Bridge deck na na USA GFRP, not specified Zero-maintenance scenario for Median of 3 bridges
GFRP
2
HON07b Bridge deck 69 m 675 m USA GFRP, not specified Precast concrete e
IBB14 Bridge superstructure 6,098 m na AU GFRP, pultruded profiles Stainless steel (40% recycled) e
KEN08a Bridge deck 160 m na USA ECC link slab deck design SRC deck with expansion joints ECC vs. SRC
KEN08b Bridge deck 160 m na USA ECC link slab deck design SRC deck with expansion joints ECC mixes; best (D-5) vs. worst
(D-13)
KNI10 Bridge deck 27 m 135 m2 DE GFRP, hollow-section pultruded Concrete e
profiles
2
KUH07 Full bridge 35e45 m 528 m DE Steel-GFRP hybrid Precast concrete “Fly-over” bridge
MAR14 Full bridge 12 m 72e84 m2 SE GFRP bridge deck (alternative Precast concrete e
2)
MEI02a Bridge superstructure 800 m 24000 m2 JP CFRP/GFRP hybrid; GFRP for Steel “Future prices” neglected
wheel guards etc.
2
NIS06 Full bridge 37.8 m 162.5 m JP GFRP in vinylester resin (CASE- Prestressed concrete, Only 2 out of 5 cases
5) epoxycoated steel (CASE-2)
2
NYS03 Full bridge <10 m <100 m USA CFRP and GFRP in vinylester SRC St. James bridge only
resin tubes
SAH03 Bridge deck na 1715 m2 USA GFRP, not specified Cast-in-place SRC Lowest LCC for WV/NY
SAH04 Bridge deck na 1715 m2 USA GFRP, not specified Cast-in-place SRC Median of all bridges
SAH09 Bridge deck 27.83 m 121.34 m2 USA GFRP, not specified Cast-in-place SRC Katy Truss bridge only
SHA97 Bridge superstructure 3m na IL GFRP in polyester resin, SRC (beam 4) Median of 3 beams
pultruded profiles, “off-the-
shell”
SIM12 Lighting column 8m na NL GFRP in polyester resin Steel (þzinc) Aluminum option neglected

inputs that are both relatively uncertain and significant, should be pedigree matrix. Research on DQI is ongoing (Ciroth et al., 2013;
performed”. Many examples exist in the literature on LCC and Muller et al., 2014), although focused on LCA (de Saxce  et al.,
construction (Farran and Zayed, 2012; Girmscheid and Kapp, 2005; 2014; Henriksson et al., 2014). Each dimension is evaluated with
Minne and Crittenden, 2014; Padgett et al., 2010; Van Noortwijk scores of 1, 3, and 5 indicating a specified level of data quality
and Klatter, 2004) or scenarios (Ho € jer et al., 2008). Although un- (Table 7), thereby forming a 5-digit DQI.
certainty may increase when integrating externalities, it is advis- The pedigree matrix facilitates a survey of the data quality,
able to assess “all potential dimensions of a given product” using shows improvements, and indicates sources of uncertainty. In
LCC (Simo ~ es et al., 2012). many cases, data sources are often not replicable, are based on
Ehlen (1997) argues, “the costs and technical performance of personal communication or are not mentioned at all. As an
new materials are intrinsically uncertain”. Many studies in our example, Eamon et al. (2012) states, “mean material costs such as
sample conduct sensitivity analyses (60%) or Monte Carlo simula- concrete, steel reinforcement, and CFRP are based on 2009 esti-
tions (24%) to show the effects of changes in parameter values and mates from MDOT and CFRP producers”. For the comparable non-
identify hotspots in the calculation (Gencturk, 2013; Hong and HPM alternative, e.g., steel prices, sources are reported in an even
Hastak, 2007b; Meiarashi et al., 2002a) or use “estimates [ … ] less transparent manner. As a consequence, we cannot realize a full
based on composite material properties and the data available for pedigree matrix for Eamon et al. (2012) or for the entire sample of
conventional material at a component or system level” (Hastak and cases due to missing metadata. It is unclear whether metadata gaps
Halpin, 2000). However, these approaches do not assess data exist because of data unavailability or publishing behavior. The
quality or the validity of data values per se. We attempt to assess former is rather difficult to overcome. The latter means that authors
data quality, particularly that of identified LCC drivers (Section 4.3), could increase data quality by explicitly describing metadata within
using a modified pedigree matrix as suggested by Weidema and their articles or supplements.
Wesnæs (1996) that includes the data dimensions of reliability, Simo ~es et al. (2012) is analyzed as an exemplar (Table 8 and
completeness, temporal, geographical, and technological correla- Appendix C). Note that we are forced to limit our analysis to
tion referred to as metadata. A data quality indicator (DQI) is part of aggregated cost data such as “environmental costs” instead of, e.g.,
a quantitative data quality approach adapted from LCA, the the carbon price per kilowatt-hour of electricity consumed. For cost
934 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

Table 4
Overall LCC results e HPM vs. conventional materials.

Fig. 6. Types of LCC and applied life cycle stages in the selected case studies.

aggregates such as “conventional costs”, no appropriate DQI can be This is the most important for parameters within each LCC that
allocated (“na”). Based on the DQI values, Weidema and Wesnæs drive the total result (see next section).
(1996) calculate a “modified uncertainty” parameter, namely the
coefficient of variation, per data aggregate. We are not able to 4.3. LCC drivers and their impact on stakeholders
retrieve such metric values for Simo ~es et al. (2012) but instead
suggest using the DQIs to screen for LCC drivers. This means that all We now turn to our second research question: identify the
low-scoring DQIs will be scrutinized via sensitivity analysis to drivers that primarily influence the result of an LCC analysis for
assess the data parameter's influence on total life cycle costs. For HPM and their shares and impacts on involved stakeholders.
Simo~es et al. (2012), we suggest screening data for manufacturing, Reconsidering the overall LCC results from the previous section,
service life, and conventional costs. we cannot find any other significant pattern resulting in LCC ad-
We believe that a sound DQI analysis extends LCC practitioners' vantages for HPM versus conventional materials than including
and readers' understanding of total life cycle costs. It allows a re- external costs (e.g., user costs). Ehlen (1997) states, “costs and
view of the data sets and assumptions in a metric manner that, technical performance of new materials are intrinsically uncertain;
therefore, facilitates the identification of sources of uncertainty. the method must address this uncertainty.” As laid out in Section 3,
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 935

Table 5
System boundaries e from discount rates to external costs.

Discount rate Expected service Expected service life D Service life of HPM LCC study External costs User costs Third party
life of HPM (in years) of non-HPM (in years) vs non-HPM (in years) period (in years) included? included? costs included?

ALA02 na na na na na
BER06 na na na na na
CUI08 na na na na na
DAN10 na 50 35 þ43% 50 (LCA only)
EAM12 3.0% 100 65 þ54% 100 Y Y
EHL97 4.0% 40 40 0% 40 Y Y
EHL99 4.0% 40 40 0% 40 Y Y Y
GEN13 1.0% 100 30 þ233% 50 Y
HAS00 na na na na na Y
HON07a 4.0% 85 85 0% 85
HON07b na na na na Na
IBB14 na na na na na (LCA only)
KEN08a 3.0% 60 30 þ100% 60 Y Y Y
KEN08b 3.0% 7e153a 30 76e410%a 60 Y Y Y
KNI10 na na na na na
KUH07 3.0% 100e120 50e60 þ100% 100e120 Y
MAR14 4.0% 80 40 þ100% 80 Y Y
MEI02a 2.9% 100 100 0% 100
NIS06 0.0% 50e100 50e100 0% 50e100
NYS03 4.0% 60 40 þ50% 120
SAH03 4.0% 60 40 þ50% 75 Y
SAH04 na 60 40 þ50% 75 Y
SAH09 2.8% 60e70 30 þ100e133% 60 Y Y Y
SHA97 5.0% 50 50 0% 50
SIM12 3.5% 30e60 30 0e100% 30e60 Y

Median 3.3% 60 40 þ50% 60 N (¼ 56%) N (¼ 60%) N (¼ 84%)


Minemax 0e5% 30e120 30e100 0e233% 30e120 Y (¼ 44%) Y (¼ 40%) Y (¼ 16%)
a
Related to different mixes of ECC; excluded from median/minemax.

Table 6
Overall LCC results e non-monetary advantages of HPM.

Table 7
A modified Pedigree matrix for data quality assessment.

Indicator 1 3 5

Reliability Measured data, verified Non-verified or verified data partly based on Non-qualified or qualified estimate
assumptions
Completeness Representative from a sufficient Representative from a sufficient sample but shorter Unknown or incomplete or smaller sample and
sample and adequate periods periods shorter periods
or smaller sample but adequate periods
Temporal correlation Less than 3 years to year of study Less than 6 years Unknown or older
Geographical correlation Data from area under study Data from area with similar production conditions or Unknown or with slightly similar or of different
from larger area production conditions

Source: Based on Weidema and Wesnæs (1996).

practitioners of LCC may analyze and assess uncertainty with cases. Thereafter, a subsample within our sample presents effects
methods such as sensitivity analysis, scenarios, simulation tech- on the total life cycle costs.
niques, or probability modeling. We expect that all relevant LCC Table 9 provides an overview of potential LCC drivers and total
drivers are scrutinized by any of these methods within each case. life cycle costs. Note that columns beginning with “D” use a
This section analyzes major factors influencing the total life cycle computed delta between the concrete value per case and the me-
costs. First, we display what LCC drivers are discussed within the dian average of the total sample. For example, Eamon et al. (2012),
936 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

Table 8
Exemplary Pedigree matrix as an example of a data quality indicator (DQI).

LCC component Reliability Completeness Temporal correlation Geographical correlation Technological correlation Overall DQI

Discount rate 1 1 3 3 1 1/1/3/3/1


Service life HPM 3 na 1 1 1 3/na/1/1/1
Service life non-HPM 3 na 1 1 1 3/na/1/1/1
Conventional costs na na na na na na
Environmental costs, CO2 3 3 1 3 1 1/1/1/1/1
Social costs, fine particles, NOX, SO2 3 3 1 3 1 3/3/1/1/1
Social costs, safety features 3 3 1 3 1 3/3/1/1/1
General estimates for all costs 3 3 1 3 3 3/3/1/3/3

Table 9
Overall LCC results and drivers e deviation from median average values.

D Total life cycle D Discount ratea D Expected D Service life External costs All 4 life cycle Transportation/distribution
costs (HPM vs. non-HPM)a service life (HPM)a (HPM vs. non-HPM)a included? stages included?b included?

ALA02 75% na na na 50%


BER06 59% na na na 50%
CUI08 220% na na na 25%
DAN10 53% na 10 7% (LCA only) 75%
EAM12 63% 0.3% þ40 þ4% Y 75%
EHL97 17% þ0.8% 20 50% Y 100%
EHL99 12% þ0.8% 20 50% Y 100%
GEN13 12% 2.3% þ40 þ183% 50%
HAS00 18% na na na 75%
HON07a na þ0.8% þ25 50% 75%
HON07b 23% na na na 50%
IBB14 8% na na na (LCA only) 25% Y
KEN08a 16% 0.3% 0 þ50% Y 25%
KEN08b 25% 0.3% 53e93 126e360% Y 75%
KNI10 na na na na 25% Y
KUH07 8% 0.3% þ50e60 þ50% Y 100%
MAR14 33% þ0.8% þ20 þ50% Y 100%
MEI02a 0% 0.4% þ40 50% 75% Y
NIS06 13% 3.3% 10e40 50% 100%
NYS03 162% þ0.8% 0 0% 100% Y
SAH03 37% þ0.8% 0 0% Y 100% Y
SAH04 162% na 0 0% Y 100% Y
SAH09 10% 0.5% 0e10 þ50e83% Y 100% Y
SHA97 544% þ1.8% 10 50% 25%
SIM12 42% þ0.3% 30e0 50e50% Y 100% Y

Median 10% 3.3% 60 þ50% - 75% e


a
D relates to actual value of the case vs. median average value of total sample.
b
Relates to manufacturing, installation, use, and end-of-life.

using a discount rate of 3%, is displayed as 0.3% (3 minus the between HPM and conventional materials. An average of 60 years
median average of 3.3%). appears appropriate when reflecting all reviews and cases.
The discount rate is often discussed as an LCC driver in our cases. We additionally examine how many life cycle stages each case
The lower the rate, the greater the weight of future costs within the considers. As previously shown in Section 3, four main stages,
total life cycle costs. For example, maintenance costs decline to namely manufacturing, installation, use, and EoL, are feasible.
approximately 35% after 10 years and 0.5% after 50 years when Transportation processes within or across these stages can also be
using a discount rate of 10%. The median average discount rate in modeled. The seventh column displays a value between 0 and 100%
our sample is 3.3%, resulting in costs declining to 71.5% and 18.7% (each stage shares 25%). On average, 75% is covered, i.e., three
after 10 and 50 years, respectively. Discount rates should reflect stages. However, completeness is only a rough indicator of the
both real interest rates and long-term considerations. A good overall quality or the total result of the LCC. Seven cases consider
example is Kendall et al. (2008b), who argues for a discount rate transportation, but at different scales. For Ibbotson and Kara (2014),
that declines over time, citing Weitzman (2001): “the near term, to shipping represents 9% of material costs; Simo ~ es et al. (2012) in-
the medium term, and to the distant future [ … ] 4, 3 and 2%, cludes all intermediate transportation processes but does not
respectively”. explicitly specify these costs. Simo ~es et al. (2012) is also the only
The choice of expected service life is closely related to the effect case computing the life cycle stage “raw material production”. That
of the chosen discount rate and the study period. We observe three stage represents a significant share (41.51%) of the total life cycle
effects: the longer the period, the smaller the discounted values. costs in their comparison.
However, the longer the period, the greater the likelihood of repair External costs are of even greater importance. Externalities are
measures. Eventually, the longer the period is, the greater the un- not priced in the market, and different approaches exist to estimate
certainties regarding all parameters are. A fundamental question ~ es et al., 2012). Burgoyne and Balafas (2007) argue
their levels (Simo
for our research area is the assumed difference in service life that if user costs were included, then HPM would most likely be
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 937

Table 10
LCC drivers e tested by sensitivity analyses or explicitly discussed.

External costs User costs (traffic conditions) Maintenance (amount & frequency) Service life Discount rate On-site environment
(e.g. sea salt)

ALA02 Y Y
DAN10 Y Y Y
EAM12 Y Y
EHL99 Y Y Y
IBB14 Y
KEN08a Y Y Y Y Y
KEN08b Y Y Y Y Y
MAR14 Y
MEI02a Y
NIS06 Y
SAH03 Y Y Y
SAH04 Y
SAH09 Y Y Y Y
SHA97 Y Y
SIM12 Y Y

Note: not listed cases do not report.

Table 11
Selected cases e deviation from median average values.

D Total life cycle D Discount D Expected service D Service life External costs All 4 life cycle Transportation/distribution
a
costs (HPM vs. non-HPM) rate a life (HPM) a (HPM vs. non-HPM) a
included? stages included?b included?

EAM12 70% 0.3% þ40 þ4% Y 75%


EHL97 þ9% 0.8% 20 50% Y 100%
EHL99 19% 0.8% 20 50% Y 100%
KUH07 16% 0.3% þ50e60 þ50% Y 100%
MAR14 41% 0.8% þ20 þ50% Y 100%
SAH03 þ49% 0.8% 0 0% Y 100% Y
SAH09 17% 0.5% 0e10 þ50e83% Y 100% Y
SIM12 50% 0.3% 30e0 50e50% Y 100% Y

Median 8.4% 3.8% 60 þ52% Y 100% N


a
D relates to actual value of the case vs. median average value (Table 9) of total sample.
b
Relates to manufacturing, installation, use, and end-of-life.

financially viable. The underlying traffic volume is their greatest current decision-making on public infrastructure? Only some cases
LCC driver. integrate external costs (48%). These cases often follow Ehlen (1997,
Our presented choice of LCC drivers is supported by the authors 1999) and differentiate among agency, user, and third-party costs
of our cases. In Table 10, we display all explicitly mentioned LCC (Kendall et al., 2008a,b; Sahirman et al., 2009). However, only
drivers, often evaluated by means of sensitivity analyses. ~ es et al. (2012), and Mara et al. (2014)
Kendall et al. (2008a,b), Simo
To show the impacts of LCC drivers, we select a subsample set concrete values for third-party costs e although in two cases
within the sample using the following criteria: external costs are combined with user costs e referring to society at large.
included, the share of the main four LCC stages is greater than 50%, Fig. 7 visualizes the effects of extending the system boundary
and all columns must contain data values (Table 11). Within that and external costs on total life cycle costs for typical stakeholders.
selected sample of eight cases, two show a disadvantage based on All underlying monetary values in that figure are fictional. The
calculated LCC for HPM (Ehlen 1997; Sahirman et al., 2003), but six selected stakeholders are interpreted as initiators and/or bearers of
show an advantage compared to traditional non-HPM (second
column). Overall, the median average of that advantage is 8.4%,
i.e., HPM have lower life cycle costs. If we consider each data row in
greater detail, we observe disagreement that we cannot fully
Life cycle cost (in thousand Euros)

explain. The discount rates are similar. Assumed service life, how-
ever, varies significantly. A few cases (Ehlen 1997, 1999; partly
350
Simo ~ es et al., 2012) assume that conventional materials last equally
Life cycle stages

300
long as HPM. Other cases estimate a significant advantage for HPM 250
of þ100% (Kuhlmann et al., 2007; Mara et al., 2014; Sahirman et al., 200
2009; partly Simo ~es et al., 2012). The decision to monetize trans- 150 Use
EoL

portation/distribution processes within the LCC calculation in- 100 Installation


Manufacturing
dicates no clear overall outcome (Sahirman et al., 2003, 2009; 50
Raw material extraction
Simo ~ es et al., 2012), although the lower weight of HPM is 0

assumed to give HPM a financial advantage here if the external


effects of that transportation are calculated.
In summary, external costs, expected service life, the discount
rate used, and system boundaries such as life cycle stages account Affected stakeholders
for the most influential LCC drivers. The question now is: who bears
the life cycle costs? Are all stakeholders equally represented within Fig. 7. Total life cycle costs sorted by stakeholders' impacts.
938 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

given life cycle costs. The figure displays a scenario in which a so- recycling HPM such as FRC, we fully support the findings of Hofstra
cietal type of LCC is applied to a bridge construction project and Huisingh (2014) that the early stages of their life cycle need to
throughout five relevant life cycle stages: raw material extraction, address these issues to tap the full potential of eco-effectiveness.
manufacturing, installation, use, and EoL. Once the system A screened subsample (see Table 11) illustrates effects of
boundaries for LCC are extended by that more eco-centric view, the considering externalities. HPM then outperform conventional
picture changes considerably compared to conventional LCC. structures at lower average total life cycle costs.
Stakeholders such as traveling users, neighbors, and society at large As over 180,000 bridges in the USA are considered deficient
bear the burden associated with traffic user delays, increased car (31.4%) (Alampalli et al., 2002), continuous retrofitting is neither
accident rates, and higher fuel consumption, greenhouse gas socially desirable nor economically feasible. In the long run, in-
emissions, noise and dust emissions, etc. External costs either in- vestment bottlenecks, which exist in most industrialized countries,
crease the overall sum of total life cycle costs or serve as tighter can be solved by HPM, although the initial investment might be
budget constraints regarding the installed bridge dimensions. In more expensive in the coming years. Bearing this argument in
short, decision-makers face the choice of either paying more or mind, our statement is that the net present value of HPM is positive
obtaining a smaller bridge for the same lump sum. We believe that if LCC is applied with an eco-centric view. To fully incorporate the
visualizing these effects provides valuable information to decision- new technology in the construction market, organizational barriers
makers interested in meeting all stakeholders' demands while have to be overcome.
applying LCC to HPM for bridge construction and for structural First, ignorance among certain practitioners has to be overcome
applications in general. through conversations and awareness-raising interactions with
colleagues experienced in HPM. Second, CAD software has to be
4.4. The suitability of HPM for resolving the investment bottleneck extended to include HPM elements to make it applicable to a broad
range of designers and engineers. Third, new standards and
In this section, we evaluate whether HPM is suitable, in terms of guidelines have to be developed to avoid special authorization on
sustainability criteria, for resolving the investment bottleneck in an individual project basis. Fourth, the manufacturing process of
infrastructure that exists in most (Western) countries. After the HPM is still too expensive, and the early and late life cycle stages
advantages and disadvantages are presented, further research still lack proper in-depth examination. Thus, future research should
needs in the field of HPM are highlighted. focus on commercialization, efficient manufacturing, and sustain-
In combination with their high strength and ductility, HPM able assessments of raw material extraction, as well as EoL stages.
represent a promising technology that is suitable for certain Finally, political support is essential to bring HPM structures to the
structures. If tailored applications, i.e., retrofitting and reconstruc- broad market. The large number of bridges in the USA cited in
tion of bridges, are considered, HPM are already superior to con- Table 1 shows the importance of political support. After the ad-
ventional materials based on conventional LCC. In these vantages of HPM became obvious, a many US transport and infra-
circumstances, the new materials are able to strengthen existing structure agencies at the federal (American Concrete Institute,
structures and increase load capacity while inhering long lifetimes Federal Highway Administration, National Concrete Bridge Council)
and guaranteeing a rapid construction process due to their lower and state levels (Missouri Department of Transportation, Wisconsin
specific weight. This results in advantages for all stakeholders, in Department of Transportation) published guidelines and re-
particular traffic users. quirements for fiber-reinforced products. These obstacles could
As previously shown, societal LCC can properly incorporate and also be found in the strengths and weaknesses mentioned in the
monetize all relevant internal and external effects of long-term investigated case studies. Fig. 8 depicts both aspects in a net
projects. Alternative techniques such as real option analysis, full diagram.
cost accounting, or least cost planning may also serve our research The case studies' authors also address aspects related to future
objectives. Yet, LCC is preferred because its word stem “life cycle” research areas (see Fig. 9). Dividing the nine areas into three
already captures our targeted holistic mindset. Infrastructure is an
area in which externalities play an important role due to the
participation of a large variety of stakeholders (Thoft-Christensen,
2009). Positive externalities of bridges are generally manifest in
the outcomes: improved traffic flow or less congestion after their
construction. However, monetizing externalities is no means solely
an issue for the construction industry (Simo ~ es et al., 2012). KPMG
(2014) recently published a methodology on how to “combine
financial earnings data with monetized externality data and
quantify the likelihood and potential impact of the latter [ … ].”
The full life cycle benefits only become visible if external costs
are included. Currently, user costs are barely included (e.g., Eamon
et al., 2012; Kendall et al., 2008a; Mara et al., 2014). Third-party
environmental costs, however, are not considered at all. Ehlen
(1997) classes two different third-party costs: “‘downstream’
environmental costs such as pollution of wetlands caused by toxic
runoff from a specific project but also ‘upstream’ environmental
costs such as pollution resulting from the mining, fabrication, and
transport of the construction material.” Nevertheless, he assumes a
zero value for his case. In addition, although life cycle costs in the
EoL stage are often provided (14 cases), these values are confusing.
Except for the reviews by Pimenta and Pinho (2011) and Correia
et al. (2011), no article explicitly discusses the cost of disposal or
recycling alternatives. Acknowledging the existing difficulties of Fig. 8. Identified strengths and weaknesses of HPM in the case studies.
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 939

25 keywords and expressions but could not find more or different


insights. The current leading position held by US-originated
20
research could be a result of existing structured guidelines issued
by federal authorities such as the Federal Highway Administration.
Number of research areas mentioned

Push and pull factors for the introduction of HPM in the broad
15
market remains an area for further research.
We identify data quality and the treatment of uncertainty as
10 crucial for our derived insights. As outlined in Section 4.2, studies
conduct sensitivity analyses or Monte Carlo simulations to illustrate
the impacts of data variations but rarely discuss the fitness of the
5
deployed data per se. In the identified cases, data sources are often
not replicable. The low level of metadata provided makes com-
0 parisons rather difficult for techniques such as the pedigree matrix.
We perceive the potential for improved descriptions of underlying
assumptions and a more stringent documentation of the metadata
as a stimulus for further practitioners in the area of LCC calculation.

5. Conclusion

Fig. 9. Areas of further research for the application of LCC in HPM identified in the case Investments in public infrastructure were initially identified as
studies. an important policy area for the 21st century (Lin and Doemeland,
2012). In recent years, a backlog of investments has accumulated in
nearly all industrial countries (Hollaway, 2003; Pantura, 2011).
research groups, social, technical, and environmental, the utmost Eligible management instruments for decision makers to cope with
need for further research is identified in durability characteristics the investment bottleneck are rare. We believe that life cycle
and long-term monitoring (22 times). Moreover, the authors also costing (LCC) provides a sound basis for better long-term and
mention minimum material performance specifications, design sustainable investment decisions if applied appropriately. This
guidelines, and analysis methods (15). Among the life cycle and article addresses the evaluation of innovative products and pro-
environmental concerns, the development of LCC models (15) for cesses, e.g., high-performance materials (HPM), with LCC as a
FRP bridge deck panels is the most frequently mentioned. Inter- means of resolving that infrastructure bottleneck. Our research
estingly, most of the weaknesses discussed in the part above are questions are, first, whether and how LCC can be applied to HPM,
also identified as areas for further research. This implies that cur- second, which drivers primarily influence the results of an LCC for
rent weaknesses require further research to improve the perfor- HPM, and last, whether HPM are suitable for infrastructure in-
mance of the entire technology. vestments, as assessed by economic, social and environmental
criteria. We use a comprehensive literature review to analyze
4.5. Eligibility of applied methodology existing case studies applying LCC to HPM using fiber
reinforcements.
A comprehensive literature review may be perceived as partly The comprehensive character of the review is considered
subjective, as the authors construe and code the cases. With respect major contribution of this paper. Our research indicates that LCC
to reliability, research consistency is improved by predefined se- is applied to HPM for structural applications with different levels
lection criteria (Becheikh et al., 2006), strict application of the of detail and quality. Most published work concentrates on a
search terms, using a well-documented review protocol, and dou- specific construction area, namely bridge decks, and are is
ble coding by two authors to enhance intercoder reliability. Validity located in the USA. For our sample, total life cycle costs for HPM
is addressed by following the guidelines of Zumsteg et al. (2012) are on average 10% higher. However, external costs and stake-
and incorporating discussions with other scholars. holders are often not comprehensively assessed as suggested by
Considering our own professional experience at a large German Simo ~ es et al. (2012), Fassin (2009), and Mitchell et al. (1997),
multinational, we assume that there is a larger pool of industrial resulting in narrow LCC calculations. We identify external costs,
but inaccessible LCC applications (Baitz et al., 2012). Regarding the an extended life cycle, discount rate, and expected service life as
availability of the accessible and reviewed cases, there are three the main drivers of life cycle costs. Including these drivers in an
pertinent issues. First, the majority of cases focus on bridges. Sec- LCC results in total life cycle costs that are 8.4% lower. Therefore,
ond, although searching for the generic string “fib* reinforc*”, we we believe that LCC is a valuable method for assessing the suit-
identify almost exclusively structural applications of FRP (22) and ability of HPM to solve the investment bottleneck in
ECC (3). The application of LCC for FRC remains a highly important infrastructure.
topic for further research. One long-term research project on FRC Product innovation in materials science for construction, such as
known to the authors is jointly conducted by TU Dresden and over HPM, should not only be explored through feasibility studies.
120 industry and research partners and investigates the entire life Sustainable development demands an approach that improves the
cycle of FRC to optimize structural applications and economic mechanical properties while not ignoring sustainable criteria of
performance (Schladitz, 2014). Within our review, we carefully new product systems (Klemes et al., 2012). To be competitive,
generalize HPM concerning similar technological characteristics innovative products need to achieve a similar level of life cycle costs
among FRC, FRP, and ECC. Thus, conclusions drawn from FRP may to those of conventional products. This might be accomplished by
be assigned to FRC and ECC depending on the material composition, applying target costing (Sakurai and Keating, 1994), or green target
structural design, and cost structure. costing (Horva th and Berlin, 2012), in an early stage of product
Third, a discrepancy between actual market share and development. Moreover, we share the belief in “a more eco-centric
geographical application within our sample is noticeable (Table 2, approach” of “eco-effectiveness for the short and long-term welfare
Fig. 5). We tested our systematic search process by using German of society and nature” (Hofstra and Huisingh, 2014). To fully
940 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

incorporate new technologies in the construction market, organi- introduction of HPM in the broad market remains an area for
zational barriers have to be overcome: awareness raising with further research.
respect to engineers and practitioners, the incorporation of the new
technology into software and working processes, a clear focus on Appendix
the reducing manufacturing costs of existing HPM, and the devel-
opment of standards and guidelines. Push and pull factors for the

Appendix A
List of identified cases.

Case Author(s) Title Journal/Source Year No. of references Citations

ALA02 Alampalli, S. Fiber reinforced polymer composites Composite Structures 2002 6 37


O'Connor, J. for the superstructure of a short-span
Yannotti, A.P. rural bridge
BER06 Berg, A.C. Construction and cost analysis of an FRP Construction and Building Materials 2006 11 76
Bank, L.C. reinforced concrete bridge deck
Olivia, M.G.
Russell, J.S.
CUI08 Cui, Y. Development of ductile composite Materials and Structures 2008 18 3
Cheung, M.M.S. reinforcement bars for concrete
structures
DAN10 Daniel, R.A. A Composite Bridge is Favoured by Structural Engineering International 2010 16 2
Quantifying Ecological Impact
EAM12 Eamon, C.D. Life-Cycle Cost Analysis of Alternative Journal of Materials in Civil Engineering 2012 55 6
Jensen, E.A. Reinforcement Materials for Bridge
Grace, N.F. Superstructures Considering Cost and
Shi, X. Maintenance Uncertainties
EHL97 Ehlen, M.A. Life-cycle costs of new construction Journal of Infrastructure Systems 1997 36 66
materials.
EHL99 Ehlen, M.A. Life-Cycle costs of fiber-reinforced- Journal of Materials in Civil Engineering 1999 5 67
polymer bridge decks
GEN13 Gencturk, B. Life-cycle cost assessment of RC and Earthquake Engineering & Structural 2013 57 4
ECC frames using structural Dynamics
optimization
HAS00 Hastak, M. Assessment of Life-Cycle Benefit-Cost of Journal of Composites for Construction 2000 19 29
Halpin, D.W. Composites in Construction
HON07a Hong, T. Life-cycle cost assessment model for Canadian Journal of Civil Engineering 2007 32 2
Hastak, M. fiber reinforced polymer bridge deck
panels
HON07b Hong, T. Simulation study on construction Automation in Construction 2007 28 17
Hastak, M. process of FRP bridge deck panels
IBB14 Ibbotson, S. LCA case study. Part 2: environmental International Journal of Life Cycle 2014 53 0
Kara, S. footprint and carbon tax of cradle-to- Assessment
gate for composite and stainless steel I-
beams
KEN08a Kendall, A. Integrated Life-Cycle Assessment and Journal of Infrastructure Systems 2008 36 34
Keoleian, G.A. Life-Cycle Cost Analysis Model for
Helfand, G.E. Concrete Bridge Deck Applications
KEN08b Kendall, A. Materials design for sustainability Materials and Structures 2008 36 21
Keoleian, G.A. through life cycle modeling of
Lepech, M.D. engineered cementitious composites
KNI10 Knippers, J. Bridges with Glass FibreeReinforced Structural Engineering International 2010 9 12
Pelke, E. Polymer Decks: The Road Bridge in
Gabler, M. Friedberg, Germany
Berger, D.
KUH07 Kuhlmann, U. Ganzheitliche Stahlbau 2007 10 11
Pelke, G. Wirtschaftlichkeitsbetrachtungen bei
Hauf, G. Verbundbrücken unter
Herrmann, T. Berücksichtigung des Bauverfahrens
Steiner, und der Nutzungsdauer
MAR14 Mara, V. Bridge decks of fibre reinforced Construction and Building Materials 2014 31 1
Haghani, P. polymer (FRP): A sustainable solution
Harryson, P.
MEI02a Meiarashi, S.P.E. Life-Cycle Cost of All-Composite Journal of Composites for Construction 2002 15 22
Nishizaki, T. Suspension Bridge
Kishima, T.
NIS06 Nishizaki, T. A Case Study of Life Cycle Cost based on 3rd International Conference on FRP 2006 3 18
Takeda, N. a Real FRP Bridge Composites in Civil Engineering (CICE
Ishizuka, Y. 2006), Miami, US-FL, 2006
Shimomura, T.
NYS03 Nystrom, H.E. Financial viability of fiber-reinforced Journal of Management in Engineering 2003 16 63
Watkins, S.E. polymer (FRP) bridges
Nanni, A.
Murray, S.
SAH03 Sahirman, S. Evaluation of the Economic Feasibility ISPA/SCEA International Joint 2003 22 3
Creese, R.C. of Fiber-Reinforced Polymer (FRP) Conference, Orlando, US-FL, 2003
Setyawati, B.R. Bridge Decks
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 941

Appendix A (continued )

Case Author(s) Title Journal/Source Year No. of references Citations

SAH04 Sahirman, S. Midlot for FRP Bridge Deck Cost AACE International Transactions 2004 10 0
Creese, R.C. Estimation
GangaRao, H.V.S.
Brown, C.
SAH09 Sahirman, S. A Life Cycle Cost Analyzer for Bridge Proceedings of the 2009 Industrial 2009 4 1
Creese, R.C. Deck Economic Viability Analysis Engineering Research Conference,
GangaRao, H.V.S. Brown, C. Miami, US-FL, 2009
SHA97 Shapira, A. Constructability and economics of FRP Journal of Composites for Construction 1997 32 17
Bank, L.C. reinforcement cages for concrete beams
SIM12 Simeos, C.L. Modelling the economic and International Journal of Life Cycle 2012 55 7
Costa Pinto, L.M. environmental performance of Assessment
Bernardo, C.A. engineering products: a materials
selection case study

Appendix B
List of identified reviews.

Author(s) Title Journal or Source/DOI Year Citations

Ansell, M.P. Wood: A 45th anniversary review of JMS papers Journal of Materials Science DOI: 10.1007/s10853-011- 2012 7
5995-5
Arya, C. Whole life cost analysis in concrete bridge Proceedings of the ICE - Bridge Engineering DOI: 10.1680/ 2004 3
Vassie, P.R. tender evaluation bren.2004.157.1.9
Azwa, Z.N. A review on the degradability of polymeric Materials and Design DOI: 10.1016/j.matdes.2012.11.025 2013 47
et al. composites based on natural fibres
Bakis, C.E. Fiber-reinforced polymer composites for Journal of Composites for Construction DOI: 10.1061/(ASCE) 2002 582
et al. construction-state-of-the-art review 1090-0268(2002)6:2(73)
Banthia, N. Sustainable fiber reinforced concrete for repair Construction and Building Materials DOI: 10.1016/ 2014 1
Zanotti, C. applications j.conbuildmat.2013.12.073
Sappakittipakorn, M.
Brandt, A.M. Fibre reinforced cement-based (FRC) Composite Structures DOI: 10.1016/ 2008 137
composites after over 40 years of development j.compstruct.2008.03.006
in building and civil engineering
Burgoyne, C.J. Does FRP have an economic future? 4th International Conference on Advanced Composite 2004 5
Materials in Bridges and Structures (ACMBS IV), Alberta, CA-
ON, 2004
Burgoyne, C.J. Why is FRP not a financial success? FRPRCS-8 e University of Patras, Patras, GR, July 16e18, 2007 6
Balafas, I. 2007
Dicker, M.P.M. Green composites: A review of material Composites Part A: Applied Science and Manufacturing DOI: 2014 3
et al. attributes and complementary applications 10.1016/j.compositesa.2013.10.014
Dittenber, D.B. Critical review of recent publications on use of Composites: Part A DOI: 10.1016/j.compositesa.2011.11.019 2012 68
GangaRao, H.V.S. natural composites in infrastructure
Duflou, J.R. Do fiber-reinforced polymer composites MRS Bulletin DOI: 10.1557/mrs.2012.33 2012 8
et al. provide environmentally benign alternatives? A
life-cycle-assessment-based study
Eichhorn, S.J. Review: current international research into Journal of Materials Science DOI: 10.1007/s10853-009- 2010 643
et al. cellulose nanofibres and nanocomposites 3874-0
El-Diraby, T.E. Framework for managing life-cycle cost of Journal of Computing in Civil Engineering DOI: 10.1061/ 2004 7
Rasic, I. smart infrastructure systems (ASCE)08873801(2004)18:2(115)
Faruk, O. Biocomposites reinforced with natural fibers: Progress in Polymer Science DOI: 10.1016/ 2012 277
et al. 2000e2010 j.progpolymsci.2012.04.003
Faruk, O. Progress report on natural fiber reinforced Macromolecular Materials and Engineering DOI: 10.1002/ 2014 5
et al. composites mame.201300008
Gholami, M. A review on steel/CFRP strengthening systems Construction and Building Materials DOI: 10.1016/ 2013 1
et al. focusing environmental performance j.conbuildmat.2013.04.049
Hollaway, L.C. The evolution of and the way forward for Construction and Building Materials DOI: 10.1016/S0950- 2003 110
advanced polymer composites in the civil 0618(03)00038-2
infrastructure
Hollaway, L.C. Polymers, fibres, composites and the civil Advances in Structural Engineering DOI: 10.1260/1369- 2010a e
engineering environment: a personal 4332.13.5.927
experience
Hollaway, L.C. A review of the present and future utilisation of Construction and Building Materials DOI: 10.1016/ 2010b 148
FRP composites in the civil infrastructure with j.conbuildmat.2010.04.062
reference to their important in-service
properties
Huber, T. A critical review of all-cellulose composites Journal of Materials Science DOI: 10.1007/s10853-011- 2010 40
et al. 5774-3
Jacob, A. Composite bridge decks cut life cycle costs REINFORCEDplastics 2008 0
Jawaid, M. Cellulosic/synthetic fibre reinforced polymer Carbohydrate Polymers DOI: 10.1016/j.carbpol.2011.04.043 2011 111
Abdul Khalil, H.P.S. hybrid composites: A review
John, M.J. Biofibres and biocomposites Carbohydrate Polymers DOI: 10.1016/j.carbpol.2007.05.040 2008 593
Thomas, S.
2004 634
(continued on next page)
942 P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945

Appendix B (continued )

Author(s) Title Journal or Source/DOI Year Citations

Joshi, S.V. Are natural fiber composites environmentally Composites Part A: Applied Science and Manufacturing DOI:
et al. superior to glass fiber reinforced composites? 10.1016/j.compositesa.2003.09.016
Kabir, M.M. Chemical treatments on plant-based natural Composites Part B: Engineering DOI: 10.1016/ 2012 67
et al. fibre reinforced polymer composites: An j.compositesb.2012.04.053
overview
Kappos, A.J. Feasibility of pre-earthquake strengthening of Natural Hazards DOI: 10.1007/s11069-007-9155-9 2008 23
Dimitrakopoulos, E.G. buildings based on cost-benefit and life-cycle
cost analysis, with the aid of fragility curves
Karbhari, V.M. Fiber reinforced composites e advanced Applied Composite Materials DOI: 10.1023/ 2000 45
et al. materials for the renewal of civil infrastructure A:1008974804077
Karbhari, V.M. Fiber reinforced composite bridge systems Composite Structures DOI: 10.1016/ 2004 20
eetransition from the laboratory to the field j.compstruct.2004.04.026
Keller, T. Recent all-composite and hybrid fibre- Progress in Structural Engineering and Materials DOI: 2001 70
reinforced polymer bridges and buildings 10.1002/pse.66
Kelly, A. Very stiff fibres woven into engineering's Journal of Materials Science DOI: 10.1007/s10853-008- 2008 5
future: a long-term perspective 2864-y
Kendall, A. Materials design for sustainability through life Materials and Structures DOI: 10.1617/s11527-007-9310-5 2008 24
Keoleian, G.A. cycle modeling of engineered cementitious
Lepech, M.D. composites
Kendall, A. Developments in FRP bridge design REINFORCEDplastics 2010 3
Koronis,G. Green composites: A review of adequate Composites Part B: Engineering DOI: 10.1016/ 2013 51
Silva, A. materials for automotive applications j.compositesb.2012.07.004
Fontul, M.
Kunieda, M. Ability of recycling on fiber reinforced concrete Construction and Building Materials DOI: 10.1016/ 2014 0
Ueda, N. j.conbuildmat.2014.01.060
Nakamura, H.
La Mantia, F.P. Green composites: A brief review Composites Part A: Applied Science and Manufacturing DOI: 2011 139
Morreale, M. 10.1016/j.compositesa.2011.01.017
Lee, S.W. Current and Future Applications of Glass-Fibre- Structural Engineering International DOI: 10.2749/ 2010 5
Hong, K.J. Reinforced Polymer Decks in Korea 101686610793557672
Park, S.
Li, V.C. On Engineered Cementitious Composites (ECC). Journal of Advanced Concrete Technology DOI: 10.3151/ 2003 378
A Review of the Material and Its Applications jact.1.215
Matabola, K.P. Single polymer composites: a review Journal of Materials Science DOI: 10.1007/s10853-009- 2009 49
et al. 3792-1
Neville, A. High performance concrete e an overview Materials and Structures DOI: 10.1007/BF02486473 1998 133
Aïtcin, P.-C.
O'Connor, J.S. GRP bridge decks and superstructures in the REINFORCEDplastics 2008 9
USA
Parvin, A. FRP composites strengthening of concrete Polymers DOI: 10.3390/polym6041040 2014 4
Brighton, D. columns under various loading conditions
Pendhari, S.S. Application of polymer composites in civil Composite Structures DOI: 10.1016/ 2008 79
Kant, T. construction: A general review j.compstruct.2007.06.007
Desai, Y.M.
Pimenta, S. Recycling carbon fibre reinforced polymers for Waste Management DOI: 10.1016/j.wasman.2010.09.019 2011 80
Pinto, S.T. structural applications: Technology review and
market outlook
Potyrala, P.B. Use of fibre reinforced polymer composites in Universitat Politecnica de Catalunya, Barcelona, ES 2011 0
bridge construction. State of the art in hybrid
and all-composite structures
Reeve, S. FRP bridges e 14 years and counting REINFORCEDplastics 2010 1
Roychoudhury, P. Cost analysis of FRP bridge decks AACE International Transactions 2001 3
Creese, R.C.
Schlaich, M. Zugelemente aus CFK und ihre Verankerungen Bautechnik DOI: 10.1002/bate.201200057 2012 0
et al.
Sen, R. Advances in the application of FRP for repairing Progress in Structural Engineering and Materials DOI: 2003 37
corrosion damage 10.1002/pse.147
Shah, D.U. Developing plant fibre composites for structural Journal of Materials Science DOI: 10.1007/s10853-013- 2013 14
applications by optimising composite 7458-7
parameters: a critical review
Tang, B. A Successful Beginning for Fiber Reinforced FHWA Proceedings, International Conference on Corrosion 1999 25
Podolny, W. Polymer (FRP) Composite Materials in Bridge and Rehabilitation of Reinforced Concrete Structures,
Applications Orlando, US-FL, December 7e11, 1998
Triandafilou, L.N. Field Issues Associated with the Use of Fiber- Structural Engineering International DOI: 10.2749/ 2010 8
O'Connor, J.S. Reinforced Polymer Composite Bridge Decks 101686610793557663
and Superstructures in Harsh Environments
Van Den Einde, L. Use of FRP composites in civil structural Construction and Building Materials DOI: 10.1016/S0950- 2003 72
Zhao, L. applications 0618(03)00040-0
Seible, F.
Yan, L. Flax fibre and its composites e a review Composites Part B: Engineering DOI: 10.1016/ 2014 19
Chouw, N. j.compositesb.2013.08.014
Jayaraman, K.
Zhang, L. A review: carbon nanofibers from electrospun Journal of Materials Science DOI: 10.1007/s10853-013- 2014 8
et al. polyacrylonitrile and their applications 7705-y
Zhou, A. Joining Techniques for fiber reinforced polymer Composite Structures DOI: 10.1016/ 2005 29
Keller, T. composite bridge decks systems j.compstruct.2004.07.016
P. Ilg et al. / Journal of Cleaner Production 112 (2016) 926e945 943

Appendix C
An example for data quality indicators (including citations).

LCC component Overall DQI Original citations from SIM12

Discount rate 1/1/3/3/1 “3.5% is the discount rate used (Great Britain Treasury 2003).”
Service life HPM 3/na/1/1/1 “lifespan of the CLC is yet not known and was considered equal to that of the metal lighting columns in order to be
possible to do a comparison [ … ] based on manufacturers' experience [ … ] for the CLC it is expected to be more than 60
years (Lightweight Structures B.V. 2010)
Service life non-HPM 3/na/1/1/1 “based on manufacturers' experience, the SLC and ALC lifespans are estimated to be around 30 years [ … ] (Lightweight
Structures B.V. 2010) [ … ] economic depreciation of the three columns is done in a period of 20 years (Lightweight
Structures B.V. 2010) [ … ] at the lifespan of the SLC and ALC can be shortened, as the owner can chose to dismantle them
after this period and install new ones, instead of doing maintenance”
Conventional costs na “all direct (straightforward costs, such as materials, labour, utilities etc.) and indirect (less tangible costs, such as training,
employee safety etc.) costs along the LC of the lighting columns were considered; Budget and market costs were used for
conventional costs of all LC stages. Data were derived from databases, bibliographic sources and collected via
questionnaires sent to suppliers, product manufactures, users and EoL actors”
Environmental costs, CO2 1/1/1/1/1 “costs of CO2 eq emissions were accounted as an environmental LCC issue. Carbon prices are currently obtainable via a
well-established European Union (EU) market; [...] External costs of CO 2 eq were based in the carbon tax established by
the EU ETS (Point Carbon 2011)”
Social costs, fine 3/3/1/1/1 “Direct health impacts due to fine particles (including <2.5 m m) were recognized as prime culprits. SO2 may also have
particles, NOX, SO2 significant direct health effects, while evidence of direct health impacts of NOx is less convincing. Although these
impacts are usually not reflected in the price of goods … in Europe there is no market transaction for SO2, NOx and fine
particles emissions, their damage costs were accounted as societal LCC issues [… ] Damage costs of SO2, NOx and
particles (<2.5 m m) emissions were based on the ExternE project (Bickel and Friedrich 2005) as adapted by NETCEN
(Watkiss and Holland 2000).”
Social costs, safety 3/3/1/1/1 “safety features of the lighting columns also have a direct effect in the well-being of individuals that circulate in lit roads
features and highways (Wanvik 2009b). Therefore, they should be considered as a cost or revenue for society. Again, as there is
also no market transaction for safety features, the damage costs/revenues of reduced mortality risk were similarly
accounted as societal issues in this study [ … ] risk to life reduction due to the increase of safety features of the CLC and
ALC is based on the VSL for traffic accidents of Carlsson et al. (2010) [ … ] The number of fatalities per lighting column per
year in the Netherlands was also not available; therefore, it was considered zero for the CLC, taking in consideration that
there were no deaths in the UK road trial (National Composite Network 2010). For the SLC, this number was estimated
using general statistics from the UK roads (Passive Safety UK 2010). For the ALC, it was also considered zero, allowing for
the fact that aluminium absorbs more energy than steel (Aluminium Lighting Company 2011) … Since the ALC is lighter
and more shock absorptive, it presents a smaller risk of death in a collision”
General estimates 3/3/1/3/3 When this was not possible, an estimated average for the EU was used instead
for all costs

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