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MAIN ENGINE MAINTENANCE SCHEDULE FOR DREDGER
Main Engine running hours since installation :
Main Engine running hours till last month :
Main Engine running hours for the month :
DESCRIPTION

FOUNDATION BOLTS, TIE RODS TENSION CHECK


CHECK DRIVING GEAR OF GOVERNOR
LUBRICATION CHECK
AIR COOLER CLEANING
CRANKCASE, CAMCASE INSPECTION
INSPECTION OF EXHAUST MANIFOLD
CRANK WEB DEFLECTION
CHECK/ADJUST TAPPET CLEARANCE
MAIN BEARING CLEARENCE CHECK
BIG END BEARING CLEARENCE CHECK
CAM SHAFT BEARING CLEARENCE CHECK
STARTING AIR PILOT VALVE OVERHAUL
MAIN AIR STARTING VALVE OVERHAUL
CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS
MECHANICAL GOVERNOR - REPLACE OIL
TURBOCHARGER AIR SUCTION FILTER CLEANING
TURBOCHARGER COMPLETE OVERHAUL
EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING
CAMSHAFT BEARING RENEWAL
VIBRATION DAMPER SLEEVE SPRING RENEWAL
MECHANICAL GOVERNOR COMPLETE OVERHAUL
CRANKCASE DOOR RELIEF VALVE OVERHAUL
FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK

CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE


INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION
CYLINDER HEAD OVERHAUL
PISTON OVERHAUL
AIR STARTING VALVE
FUEL INJECTION VALVES OPERATIONAL CHECK
FUEL INJECTION VALVES OVERHAUL
FUEL INJECTION PUMP OVERHAUL
UNIT NO
MAIN BEARING incl. thrust BEARING RENEWAL
BIG END BEARING RENEWAL
CYLINDER LINER HONING
BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS
SYSTEM COMPONENTS TIGHTNESS CHECK
LUBE OIL SAMPLE (SPOT TEST)
ENGINE PERFORMANCE CHECK
CRANKCASE DOOR RELIEF VALVE CHECK
LUBE OIL SAMPLE (LAB ANALYSIS)
FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS
FUEL OIL FILTER CLEANING (Based on differential pressure)
LUBE OIL FILTER CLEANING (Based on differential pressure)
LUBE OIL COOLER CLEANING (Based on performance)
ME - No-1 Decarb carriedn out by ship staff during drydock at
CSL in August 2020
LUB- Oil sump cleaaned and complete Lub- oil changed ON OCTOBER 2020
Engine trials carried out in pressence of IRS surveyer in JULY 2022
VIII MAN B&W ME-1 FOR THE MONTH OF APRIL 2023
262329
261683
646

PERIOD RH. SINCE RH. THIS RH.SINCE RH.FOR


LAST O/H DATE MONTH LAST OH NEXT
LAST MNTH THIS MNTHROUTINE
6000 2114 12/20/2022 646 2760 3240
6000 2115 12/21/2022 646 2761 3239
1500 0 3/30/2023 646 0 1500
10000 5017 DD'JUNE 2022 646 5663 4337
1500 2115 12/21/2022 646 2761 -1261
15000 10061 8/31/2021 646 10707 4293
6000 5017 DD'JUNE 2022 646 5663 337
1500 0 3/30/2023 646 0 1500
6000 5017 DD JUNE 2022 646 5663 337
6000 5017 DD JUNE 2022 646 5663 337
6000 5017 DD JUNE 2022 646 5663 337
15000 16030 646 16676 -1676
15000 16030 646 16676 -1676
24000 31720 646 32366 -8366
2000 264 2/17/2023 646 264 1736
500 0 3/30/2023 646 0 500
15000 9525 9/2/2021 646 10171 4829
40000 5017 DD JUNE 2022 646 5663 34337
40000 31720 646 32366 7634
40000 31720 646 32366 7634
40000 29759 646 30405 9595
40000 16030 8/29/2021 646 16676 23324
40000 16030 646 16676 23324
4 2 3 4 5 6 7
40000 17398 17398 17398 17398 17398 17398 17398
15000 17398 17398 17398 17398 17398 17398 17398
15000 17398 17398 17398 17398 17398 17398 17398
15000 17398 17398 17398 17398 17398 17398 17398
15000 17398 17398 17398 17398 17398 17398 17398
3000 5709 5709 5709 5709 5709 5709 5709
6000 11139 11139 11139 11139 11139 11139 11139
15000 11139 11139 11139 11139 11139 11139 11139
1(THRUST BEARING) 2 3 4 5 6 7
40000 31724 31724 31724 31724 31724 31724 31724
40000 17932 17932 17932 17932 17932 17932 17932
40000 17932 17932 17932 17932 17932 17932 17932
40000 31724 31724 31724 31724 31724 31724 31724
MONTHLY 3/30/2023
MONTHLY NO FILTER PAPER
MONTHLY 3/30/2023
QRTRLY NOT DUE 12/21/2022
QRTRLY 3/30/2023 LUB OIL RENEWED Jan-23
QRTRLY 3/30/2023
3/30/2023
3/30/2023
3/30/2023
2020
18044
6355
11785
32370
18572
32370

8
31724
MAIN ENGINE MAINTENANCE SCHEDULE FOR DREDGER VIII
Main Engine running hours since installation : 276475
Main Engine running hours till last month : 276475
Main Engine running hours for the month : NIL
S.NO DESCRIPTION
PERIOD

1 FOUNDATION BOLTS, TIE RODS TENSION CHECK 6000


2 CHECK DRIVING GEAR OF GOVERNOR 6000
3 LUBRICATION CHECK 1500
4 AIR COOLER CLEANING 10000
5 CRANKCASE, CAMCASE INSPECTION 1500
6 INSPECTION OF EXHAUST MANIFOLD 15000
7 CRANK WEB DEFLECTION 6000
8 CHECK/ADJUST TAPPET CLEARANCE 1500
9 MAIN BEARING CLEARENCE CHECK 6000
10 BIG END BEARING CLEARENCE CHECK 6000
11 CAM SHAFT BEARING CLEARENCE CHECK 6000
12 STARTING AIR PILOT VALVE OVERHAUL 15000
13 MAIN AIR STARTING VALVE OVERHAUL 15000
14 CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS 24000
15 MECHANICAL GOVERNOR - REPLACE OIL 2000
16 TURBOCHARGER AIR SUCTION FILTER CLEANING 500
7 TURBOCHARGER COMPLETE OVERHAUL 15000
18 EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING 40000
19 CAMSHAFT BEARING RENEWAL 40000
20 VIBRATION DAMPER SLEEVE SPRING RENEWAL 40000
21 MECHANICAL GOVERNOR COMPLETE OVERHAUL 40000
22 CRANKCASE DOOR RELIEF VALVE OVERHAUL 40000
23 FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK 40000

24 CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE 40000


25 INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION 15000
26 CYLINDER HEAD OVERHAUL 15000
27 PISTON OVERHAUL 15000
28 AIR STARTING VALVE 15000
29 FUEL INJECTION VALVES OPERATIONAL CHECK 3000
30 FUEL INJECTION VALVES OVERHAUL 6000
31 FUEL INJECTION PUMP OVERHAUL 15000

32 MAIN BEARING incl. thrust BEARING RENEWAL ( THRUST BRG. RENEWED ON 26.12 40000
33 BIG END BEARING RENEWAL 40000
34 CYLINDER LINER HONING 40000
35 BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS 40000
36 SYSTEM COMPONENTS TIGHTNESS CHECK MONTHLY
37 LUBE OIL SAMPLE (SPOT TEST) MONTHLY
38 ENGINE PERFORMANCE CHECK MONTHLY
39 CRANKCASE DOOR RELIEF VALVE CHECK QRTRLY
40 LUBE OIL SAMPLE (LAB ANALYSIS) QRTRLY
41 FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS QRTRLY
42 FUEL OIL FILTER CLEANING (Based on differential pressure)
43 LUBE OIL FILTER CLEANING (Based on differential pressure)
44 LUBE OIL COOLER CLEANING (Based on performance)
MAN B&W ME-2 FOR THE MONTH OF APRIL 2023

RH. SINCE RH. THIS RH.SINCE RH.FOR


LAST O/H DATE MONTH LAST OH NEXT
LAST MNTH THIS MNTHROUTINE
3166 9/14/2022 0 3166 2562
3166 9/14/2022 0 3166 2562
191 12/21/2022 0 191 1037
3166 DD 2022 0 3166 6562
0 1/15/2023 0 0 1228
16989 0 16989 -2261
0 1/15/2023 0 0 5728
152 12/24/2022 0 152 1076
3166 9/15/2022 0 3166 2562
3166 9/15/2022 0 3166 2562
3166 9/15/2022 0 3166 2562
17562 0 17562 -2834
17562 0 17562 -2834
26564 0 26564 -2836
3166 2/1/2023 0 3166 0
0 1/18/2023 0 0 228
17557 Dec-18 0 17557 -2829
14824 8/31/2021 0 14824 24904
42568 0 42568 -2840
42568 0 42568 -2840
42568 0 42568 -2840
14824 0 14824 24904
14824 0 14824 24904
1 2 3 4 5 6 7
14182 14182 14182 14182 14182 14182 14182
14182 14182 14182 14182 14182 14182 14182
14182 14182 14182 14182 14182 14182 14182
14182 14182 14182 14182 14182 14182 14182
14182 14182 14182 14182 14182 14182 14182
2583 2583 2583 2583 2583 2583 2583
6838 6838 6838 6838 6838 6838 6838
6838 6838 6838 6838 6838 6838 6838
1(THRUST BEA 2 3 4 5 6 7 8
31442 31442 31442 31442 31442 31442 31442 31442
14182 14182 14182 14182 14182 14182 14182
31442 31442 31442 31442 31442 31442 31442
31442 31442 31442 31442 31442 31442 31442
1/15/2023
NO FILTER PAPER
12/28/2022
12/21/2022
9/30/2022 L.O. CHANGE JULY-2022,
12/25/2022
12/1/2023
12/14/2022
1/13/2023
MAIN ENGINE MAINTENANCE SCHEDULE FOR DREDGER
Main Engine running hours since installation :
Main Engine running hours till last month :
Main Engine running hours for the month :
S.NO DESCRIPTION

1 FOUNDATION BOLTS, TIE RODS TENSION CHECK


2 CHECK DRIVING GEAR OF GOVERNOR
3 LUBRICATION CHECK
4 AIR COOLER CLEANING
5 CRANKCASE, CAMCASE INSPECTION
6 INSPECTION OF EXHAUST MANIFOLD
7 CRANK WEB DEFLECTION
8 CHECK/ADJUST TAPPET CLEARANCE
9 MAIN BEARING CLEARENCE CHECK
10 BIG END BEARING CLEARENCE CHECK
11 CAM SHAFT BEARING CLEARENCE CHECK
12 STARTING AIR PILOT VALVE OVERHAUL
13 MAIN AIR STARTING VALVE OVERHAUL
14 CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS
15 MECHANICAL GOVERNOR - REPLACE OIL
16 TURBOCHARGER AIR SUCTION FILTER CLEANING
7 TURBOCHARGER COMPLETE OVERHAUL
18 EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING
19 CAMSHAFT BEARING RENEWAL
20 VIBRATION DAMPER SLEEVE SPRING RENEWAL
21 MECHANICAL GOVERNOR COMPLETE OVERHAUL
22 CRANKCASE DOOR RELIEF VALVE OVERHAUL
23 FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK

24 CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE


25 INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION
26 CYLINDER HEAD OVERHAUL
27 PISTON OVERHAUL
28 AIR STARTING VALVE
29 FUEL INJECTION VALVES OPERATIONAL CHECK
30 FUEL INJECTION VALVES OVERHAUL
31 FUEL INJECTION PUMP OVERHAUL

32 MAIN BEARING incl. thrust BEARING RENEWAL


33 BIG END BEARING RENEWAL
34 CYLINDER LINER HONING
35 BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS
36 SYSTEM COMPONENTS TIGHTNESS CHECK
37 LUBE OIL SAMPLE (SPOT TEST)
38 ENGINE PERFORMANCE CHECK
39 CRANKCASE DOOR RELIEF VALVE CHECK
40 LUBE OIL SAMPLE (LAB ANALYSIS)
41 FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS
42 FUEL OIL FILTER CLEANING (Based on differential pressure)
43 LUBE OIL FILTER CLEANING (Based on differential pressure)
44 LUBE OIL COOLER CLEANING (Based on performance)
ME#3 DECARB COMPLETED BY SHIPSTAFF DD KOCHI JULY,20
*** COMPLETE L.O. CHARGED PRIOR SEA TRIAL OCT'2020 AT DD. CSL. KOCHI.
TYPE MAN B&W ME-3
230405 FOR THE MONTH OF APRIL 2023 APRIL
229759
646
REMARK
PERIOD RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H DATE MONTH LAST OH NEXT
LAST MNTH THIS MNTHROUTINE
6000 1929 7/13/2022 646 2575 3425
6000 5061 7/13/2022 646 5707 293
1500 0 3/31/2023 646 0 1500
10000 5061 DD JUNE 2022 646 5707 4293
1500 5061 3/31/2023 646 0 1500
15000 5061 646 5707 9293
6000 5061 7/9/2022 646 5707 293
1500 5061 2/17/2023 646 264 1236
6000 5061 7/9/2022 646 5707 293
6000 5061 7/9/2022 646 5707 293
6000 5061 7/9/2022 646 5707 293
15000 5061 646 5707 9293
15000 5061 646 5707 9293
24000 32578 646 33224 -9224
2000 1736 2/17/2023 646 264 1736
500 0 3/31/2023 646 0 500
15000 8766 8/30/2021 646 9412 5588
40000 8766 8/31/2021 646 9412 30588
40000 32578 646 33224 6776
40000 32578 DD2020 646 33224 6776
40000 32578 1/2/2021 646 33224 6776
40000 16522 646 17168 22832
40000 16522 646 17168 22832
1 2 3 4 5 6 7
40000 16253 16253 16253 16253 16253 16253 16253
15000 16253 16253 16253 16253 16253 16253 16253
15000 16253 16253 16253 16253 16253 16253 16253
15000 16253 16253 16253 16253 16253 16253 16253
15000 16253 16253 16253 16253 16253 16253 16253
3000 5058 5058 5058 5058 5058 5058 5058
6000 8412 8412 8412 8412 8412 8412 8412
15000 8412 8412 8412 8412 8412 8412 8412
1 2 3 4 5 6 7 8
40000 31927 31927 31927 31927 31927 31927 31927 31927
40000 17136 17136 17136 17136 17136 17136 17136
40000 17136 17136 17136 17136 17136 17136 17136
40000 31927 31927 31927 31927 31927 31927 31927
MONTHLY 3/31/2023
MONTHLY NO FILTER PAPER
MONTHLY 3/31/2023
QRTRLY 3/31/2023
QRTRLY 3/31/2023 LO RENEWED JULY 2022
QRTRLY 3/31/2023
3/31/2023
3/31/2023
3/31/2023
MAIN ENGINE MAINTENANCE SCHEDULE FOR DREDGER TYPE

Main Engine running hours since installation : 258484


Main Engine running hours till last month : 257838
Main Engine running hours for the month : 646
S.NO DESCRIPTION
PERIOD

1 FOUNDATION BOLTS, TIE RODS TENSION CHECK 6000


2 CHECK DRIVING GEAR OF GOVERNOR 6000
3 LUBRICATION CHECK 1500
4 AIR COOLER CLEANING 10000
5 CRANKCASE, CAMCASE INSPECTION 1500
6 INSPECTION OF EXHAUST MANIFOLD 15000
7 CRANK WEB DEFLECTION 6000
8 CHECK/ADJUST TAPPET CLEARANCE 1500
9 MAIN BEARING CLEARENCE CHECK 6000
10 BIG END BEARING CLEARENCE CHECK 6000
11 CAM SHAFT BEARING CLEARENCE CHECK 6000
12 STARTING AIR PILOT VALVE OVERHAUL 15000
13 MAIN AIR STARTING VALVE OVERHAUL 15000
14 CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS 24000
15 MECHANICAL GOVERNOR - REPLACE OIL 2000
16 TURBOCHARGER AIR SUCTION FILTER CLEANING 500
7 TURBOCHARGER COMPLETE OVERHAUL 15000
18 EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING 40000
19 CAMSHAFT BEARING RENEWAL 40000
20 VIBRATION DAMPER SLEEVE SPRING RENEWAL 40000
21 MECHANICAL GOVERNOR COMPLETE OVERHAUL 40000
22 CRANKCASE DOOR RELIEF VALVE OVERHAUL 40000
23 FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK 40000

24 CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE 40000


25 INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION 15000
26 CYLINDER HEAD OVERHAUL 15000
27 PISTON OVERHAUL 15000
28 AIR STARTING VALVE 15000
29 FUEL INJECTION VALVES OPERATIONAL CHECK 3000
30 FUEL INJECTION VALVES OVERHAUL 6000
31 FUEL INJECTION PUMP OVERHAUL 15000

32 MAIN BEARING incl. thrust BEARING RENEWAL (Thrust bearing : 50435 hrs) 40000
33 BIG END BEARING RENEWAL 40000
34 CYLINDER LINER HONING 40000
35 BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS 40000
36 SYSTEM COMPONENTS TIGHTNESS CHECK MONTHLY
37 LUBE OIL SAMPLE (SPOT TEST) MONTHLY
38 ENGINE PERFORMANCE CHECK MONTHLY
39 CRANKCASE DOOR RELIEF VALVE CHECK QRTRLY
40 LUBE OIL SAMPLE (LAB ANALYSIS) QRTRLY
41 FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS QRTRLY
42 FUEL OIL FILTER CLEANING (Based on differential pressure) 12/1/2023
43 LUBE OIL FILTER CLEANING (Based on differential pressure) 3/31/2023
44 LUBE OIL COOLER CLEANING (Based on performance) 3/31/2023
No- 4 ME Decarbonization carried out on July 2022 AT COCHINDRY DOCK BY SHP STAFF.
L/O RENEWED AND SUMP CLEAND.
ALL BOTTOM END BEARINGS AND CONNECTING ROD BOLTS WERE RENEWED EARLIER.
ALL MAIN BEARINGS WERE RENEWED EARLIER
AIR COOLER CLEANED DD CSL 2022
LUBE OIL RENEWED ON JAN 2023
MAN B&W ME 4
FOR THE MONTH OF APR 2023

REMARKS
RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H DATE MONTH LAST OH NEXT

3164 646 3810 2190


3164 646 3810 2190
0 4/30/2023 646 0 1500
7164 646 7810 2190
0 4/30/2023 646 0 1500
1264 646 1910 13090
6000 4/30/2023 646 0 6000
0 3/12/2022 646 0 1500
3164 646 3810 2190
3164 646 3810 2190
3164 646 3810 2190
3164 6/24/2022 646 3810 11190
3164 6/24/2022 646 3810 11190
28280 6/24/2022 646 28926 -4926
1730 2/17/2023 646 270 1730
0 4/30/2023 646 0 500
15914 4/30/2023 646 16560 -1560
3164 646 3810 36190
3164 646 3810 36190
3164 646 3810 36190
3164 646 3810 36190
3241 646 3887 36113
36523 646 37169 2831
1 2 3 4 5 6 7
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
4852 4852 4852 4852 4852 4852 4852
7277 7277 7277 7277 7277 7277 7277
1 2 3 4 5 6 7 8
2126 2126 2126 2126 2126 2126 2126 2126
3563 6670 3563 6670 3563 6670 6670
4196 4196 4196 4196 4196 4196 4196
28253 28253 28253 28253 28253 28253 28253
3/31/2023
NO FILTER PAPER lub oil changed on july 2022
3/31/2023
3/31/2023
3/31/2023
3/31/2023
PORT DREDGE PUMP ENGINE MAINTENANCE SCHEDULE
Main Engine running hours since installation : 32706
Main Engine running hours till last month : 32493
Main Engine running hours for the month : 213
S.NO DESCRIPTION
PERIOD

1 FOUNDATION BOLTS, TIE RODS TENSION CHECK 6000


2 CHECK DRIVING GEAR OF GOVERNOR 6000
3 LUBRICATION CHECK 1500
4 AIR COOLER CLEANING 10000
5 CRANKCASE, CAMCASE INSPECTION 1500
6 INSPECTION OF EXHAUST MANIFOLD 15000
7 CRANK WEB DEFLECTION 6000
8 CHECK/ADJUST TAPPET CLEARANCE 1500
9 MAIN BEARING CLEARENCE CHECK 6000
10 BIG END BEARING CLEARENCE CHECK 6000
11 CAM SHAFT BEARING CLEARENCE CHECK 6000
12 STARTING AIR PILOT VALVE OVERHAUL 15000
13 MAIN AIR STARTING VALVE OVERHAUL 15000
14 CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS 24000
15 MECHANICAL GOVERNOR - REPLACE OIL 2000
16 TURBOCHARGER AIR SUCTION FILTER CLEANING 500
7 TURBOCHARGER COMPLETE OVERHAUL 15000
18 EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING 40000
19 CAMSHAFT BEARING RENEWAL 40000
20 VIBRATION DAMPER SLEEVE SPRING RENEWAL 40000
21 MECHANICAL GOVERNOR COMPLETE OVERHAUL 40000
22 CRANKCASE DOOR RELIEF VALVE OVERHAUL 40000
23 FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK 40000

24 CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE 40000


25 INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION 15000
26 CYLINDER HEAD OVERHAUL 15000
27 PISTON OVERHAUL 15000
28 AIR STARTING VALVE 15000
29 FUEL INJECTION VALVES OPERATIONAL CHECK 3000
30 FUEL INJECTION VALVES OVERHAUL 6000
31 FUEL INJECTION PUMP OVERHAUL 15000

32 MAIN BEARING incl. thrust BEARING RENEWAL 40000


33 BIG END BEARING RENEWAL 40000
34 CYLINDER LINER HONING 40000
35 BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS 40000
36 SYSTEM COMPONENTS TIGHTNESS CHECK MONTHLY
37 LUBE OIL SAMPLE (SPOT TEST) MONTHLY
38 ENGINE PERFORMANCE CHECK MONTHLY
39 CRANKCASE DOOR RELIEF VALVE CHECK QRTRLY
40 LUBE OIL SAMPLE (LAB ANALYSIS) QRTRLY
41 FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS QRTRLY
42 FUEL OIL FILTER CLEANING (Based on differential pressure)
43 LUBE OIL FILTER CLEANING (Based on differential pressure)
44 LUBE OIL COOLER CLEANING (Based on performance)
DREDGE VIII MAN B&W DREDGE ENGINE PORT FOR THE MONTH OF APR 2023

REMARKS
RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H DATE MONTH LAST OH NEXT

2279 213 2492 3508


2515 213 2728 3272
0 3/31/2023 213 213 1287
8021 9/29/2019 213 8234 1766
0 3/31/2023 213 213 1287
2393 8/31/2021 213 2606 12394
2493 213 2706 3294
323 213 536 964
2515 213 2728 3272
0 213 213 5787
2777 213 2990 3010
2493 213 2706 12294
2493 213 2706 12294
2493 213 2706 21294
323 2/10/2023 213 536 1464
0 3/31/2023 213 213 287
3071 213 3284 11716
3071 213 3284 36716
3071 213 3284 36716
3071 213 3284 36716
3071 213 3284 36716
3071 213 3284 36716
3071 213 3284 36716
1 2 3 4 5 6 7 8
17210 9114 17210 4286 4286 4286 4286 4286
17210 9114 17210 4286 4286 4286 4286 4286
17210 9114 17210 4286 4286 4286 4286 4286
17210 9114 17210 4286 4286 4286 4286 4286
17210 9114 17210 4286 4286 4286 4286 4286
2722 2722 2722 2722 2722 2722 2722 2722
2722 2722 2722 2722 2722 2722 2722 2722
2722 2722 2722 2722 2722 2722 2722 2722
1 2 3 4 5 6 7 8 9
17210 17210 17210 17210 17210 17210 17210 17210 17210
17210 17210 17210 17210 17210 17210 17210 17210
17210 17210 17210 17210 17210 17210 17210 17210
17210 17210 17210 17210 17210 17210 17210 17210
3/31/2023
No paper
3/31/2023
3/31/2023
3/31/2023
3/31/2023
3/31/2023
3/31/2023
3/31/2023
17423
9327
4499
2935
2935
17423
STBD-DREDGE PUMP ENGINE MAINTENANCE SCHEDULE
Main Engine running hours since installation :
Main Engine running hours till last month :
Main Engine running hours for the month :
S.NO DESCRIPTION

1 FOUNDATION BOLTS, TIE RODS TENSION CHECK


2 CHECK DRIVING GEAR OF GOVERNOR
3 LUBRICATION CHECK
4 AIR COOLER CLEANING
5 CRANKCASE, CAMCASE INSPECTION
6 INSPECTION OF EXHAUST MANIFOLD
7 CRANK WEB DEFLECTION
8 CHECK/ADJUST TAPPET CLEARANCE
9 MAIN BEARING CLEARENCE CHECK
10 BIG END BEARING CLEARENCE CHECK
11 CAM SHAFT BEARING CLEARENCE CHECK
12 STARTING AIR PILOT VALVE OVERHAUL
13 MAIN AIR STARTING VALVE OVERHAUL
14 CRANK SHAFT VIBRATION DAMPER, CHECK SLEEVE SPRINGS
15 MECHANICAL GOVERNOR - REPLACE OIL
16 TURBOCHARGER AIR SUCTION FILTER CLEANING
7 TURBOCHARGER COMPLETE OVERHAUL
18 EXHAUST & SCAVENGE MANIFOLDS INTERNAL CLEANING
19 CAMSHAFT BEARING RENEWAL
20 VIBRATION DAMPER SLEEVE SPRING RENEWAL
21 MECHANICAL GOVERNOR COMPLETE OVERHAUL
22 CRANKCASE DOOR RELIEF VALVE OVERHAUL
23 FOUNDATION BOLTS & TIE RODS HYDRAULIC TIGHTNESS CHECK

24 CONNECTING ROD BEARING KEEPS OVALITY TO CALIBRATE


25 INLET / EXHAUST VALVE GUIDE BUSHES REMOVAL & INSPECTION
26 CYLINDER HEAD OVERHAUL
27 PISTON OVERHAUL
28 AIR STARTING VALVE
29 FUEL INJECTION VALVES OPERATIONAL CHECK
30 FUEL INJECTION VALVES OVERHAUL
31 FUEL INJECTION PUMP OVERHAUL

32 MAIN BEARING incl. thrust BEARING RENEWAL


33 BIG END BEARING RENEWAL
34 CYLINDER LINER HONING
35 BIG ENG BOLTS ELONGATION CHECK, BEYOND 0.4 MM TO RENEW BOLTS
36 SYSTEM COMPONENTS TIGHTNESS CHECK
37 LUBE OIL SAMPLE (SPOT TEST)
38 ENGINE PERFORMANCE CHECK
39 CRANKCASE DOOR RELIEF VALVE CHECK
40 LUBE OIL SAMPLE (LAB ANALYSIS)
41 FUNCTIONAL CHECKS OF ALL ALARMS, TRIPS & STBY EQUIPMENTS
42 FUEL OIL FILTER CLEANING (Based on differential pressure)
43 LUBE OIL FILTER CLEANING (Based on differential pressure)
44 LUBE OIL COOLER CLEANING (Based on performance)
DREDGE VIII MAN B&W
256408
256153 FOR THE MONTH OF APRIL 2023
255
RUNNING HRNNG-HOURSDATE RUNNING RNNG-HOUR RUNNING HREMARK
REMARKS
PERIOD RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H DATE MONTH LAST OH NEXT
6000 1730 10/13/2021 255 1985 4015
6000 1730 10/13/2021 255 1985 4015
1500 588 12/29/2022 255 843 657
10000 1730 10/13/2021 255 1985 8015
1500 588 12/29/2022 255 843 657
15000 2124 8/31/2021 255 2379 12621
6000 6656 14-102021 255 6911 -911
1500 588 12/29/2022 255 843 657
6000 1730 10/14/2021 255 1985 4015
6000 2761 255 3016 2984
6000 2961 255 3216 2784
15000 8770 255 9025 5975
15000 8770 255 9025 5975 8770
24000 8770 255 9025 14975 8770
2000 1730 10/12/2021 255 1985 15
500 1073 10/12/2022 255 1328 -828
15000 8770 255 9025 5975
40000 18592 255 18847 21153
40000 18592 255 18847 21153
40000 18592 255 18847 21153
40000 18592 255 18847 21153
40000 18592 255 18847 21153
40000 18592 255 18847 21153
1 2 3 4 5 6 7 8
40000 5940 14891 8030 14891 3477 3477 3477 3477
15000 5940 14891 8030 14891 3477 3477 3477 3477
15000 5940 14891 8030 14891 3477 3477 3477 3477
15000 5940 14891 8030 14891 3477 3477 3477 3477
15000 5940 14891 8030 14891 3477 3477 3477 3477
3000 1869 1869 1869 1869 1869 1869 1869 1869
6000 6737 6737 6737 6737 6737 6737 6737 6737
15000 1783 1783 1783 1783 1783 1783 1783 1783
1(THRUST BEA 2 3 4 5 6 7 8 9
40000 18731 18731 18731 18731 18731 18731 18731 18731 18731
40000 18731 18731 18731 18731 18731 18731 18731 18731
40000 18731 18731 18731 18731 18731 18731 18731 18731
40000 18731 18731 18731 18731 18731 18731 18731 18731
MONTHLY 3/18/2023
MONTHLY 3/18/2023
MONTHLY 3/18/2023
QRTRLY 3/12/2023
QRTRLY 3/18/2023
QRTRLY 3/18/2023
3/20/2023
3/20/2023
3/20/2023
PMS FOR No-1 AE- FOR THE MONTH OF APRIL 2023
RUNNING HOURS TOTAL SINCE INSTALLATION 70684
RUNNING HOURS LAST MONTH 70622
RUNNING HOURS THIS MONTH 62

TYPE : MAN AG D2840LE301-- SL No-4741,7502,6817,47 ---KW 443--RPM 1500


PERIOD
DESCRIPTION OF JOB
SL.NO
1 FUEL LINKAGE : CHECK FOR FINE MOVEMENT,LUBRICATION MONTHLY
2 CYLINDER HEADS O' HAUL 10000
3 PISTON DECARBONISATION 10000
4 CAM SHAFT BRG. CLEARANCES CHECK 10000
5 MAIN BRG. CLEARANCES CHECK 10000
6 INSPECTION OF TIMING GEARS ,MEASURE BACK LASH AND BRG. CLEARANCES 10000
7 AIR STARTING MOTOR OVERHAUL 10000
8 COUPLING BOLTS TIGHTNESS CHECK 10000
9 FUEL PUMP OVERHAUL 10000
10 COOLING WATER PUMP OVERHAUL 10000
11 GEAR CASE,CAM CASE INSPECTION 10000
12 FUEL VALVES OVERHAUL 3000
13 TAPPET ADJUSTMENTS 1500
14 FUEL OIL PRIMARY FILTERS CHANGE 800
15 FUEL OIL SECONDARY FILTERS CHANGE 800
16 LUBE OIL CHANGE 400
17 LUBE OIL FILTER CHANGE 800
COMPLETE OVERHAUL DONE AT JAN-2021. ,
RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H MONTH LAST OH NEXT
LAST MNTH THIS MNTHROUTINE
2/17/2023
9605 62 9667 333
9605 62 9667 333
9605 62 9667 333
9605 62 9667 333
9605 62 9667 333
7739 62 7801 2199
9605 62 9667 333
27834 62 27896 -17896
10512 62 10574 -574
9435 62 9497 503
1760 62 1822 1178
388 62 450 1050
388 62 450 350
388 62 450 350
388 62 450 -50
388 62 450 350
AE 2 PMS FOR THE MONTH OF APRIL 2023
RUNNING HOURS TOTAL SINCE INSTALLATION 65528
RUNNING HOURS LAST MONTH 64881
RUNNING HOURS THIS MONTH 647

TYPE MAN AG D2840LE301--Sr No-4741,7502,5317,47- KW 443, RPM- 1500


PERIOD

SL.NO DESCRIPTION OF JOB


1 FUEL LINKAGE : CHECK FOR FINE MOVEMENT,LUBRICATION MONTHLY
2 CYLINDER HEADS O' HAUL 10000
3 PISTON DECARBONISATION 10000
4 CAM SHAFT BRG. CLEARANCES CHECK 10000
5 MAIN BRG. CLEARANCES CHECK 10000
6 INSPECTION OF TIMING GEARS ,MEASURE BACK LASH AND BRG. CLEARANCES 10000
7 COUPLING BOLTS TIGHTNESS CHECK 10000
8 AIR STARTING MOTOR OVERHAUL 10000
9 FUEL PUMP OVERHAUL 10000
10 COOLING WATER PUMP OVERHAUL 10000
11 GEAR CASE,CAM CASE INSPECTION 10000
12 FUEL VALVES OVERHAUL 3000
13 TAPPET ADJUSTMENTS 1500
14 FUEL OIL PRIMARY FILTERS CHANGE 800
15 FUEL OIL SECONDARY FILTERS CHANGE 800
16 LUBE OIL CHANGE 400
17 LUBE OIL FILTER CHANGE 800

No2 - A/E OVERHAULING COMPLETED ON 20-10-2021.


RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H MONTH LAST OH NEXT
LAST MNTH THIS MNTHROUTINE
Jan-23
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
6627 647 7274 2726
0 647 647 2353
0 647 647 853
0 647 647 153
0 647 647 153
0 647 200 200
0 647 647 153
PMS FOR AUX-ENGINE NO3 -FOR THE MONTH OF APRIL 2023
RUNNING HOURS TOTAL SINCE INSTALLATION 65030
RUNNING HOURS LAST MONTH 64347
RUNNING HOURS THIS MONTH 683
TYPE : MAN AG D2840LE301-- SL No-4742,6788,0426,77 ---KW 443--RPM 1500 PERIOD

SL.NO DESCRIPTION OF JOB


1 FUEL LINKAGE : CHECK FOR FINE MOVEMENT,LUBRICATION MONTHLY
2 CYLINDER HEAD OVERHAUL 10000
3 PISTON DECARBONISATION 10000
4 CAM SHAFT BRG. CLEARANCES CHECK 10000
5 MAIN BRG. CLEARANCES CHECK 10000
6 INSPECTION OF TIMING GEARS ,MEASURE BACK LASH AND BRG. CLEARANCES 10000
7 COUPLING BOLTS TIGHTNESS CHECK 10000
8 AIR STARTING MOTOR OVERHAUL 10000
9 FUEL PUMP OVERHAUL 10000
10 COOLING WATER PUMP OVERHAUL 10000
11 GEAR CASE,CAM CASE INSPECTION 10000
12 FUEL VALVES OVERHAUL 3000
13 TAPPET ADJUSTMENTS 1500
14 FUEL OIL PRIMARY FILTERS CHANGE 800
15 FUEL OIL SECONDARY FILTERS CHANGE 800
16 LUBE OIL CHANGE 400
17 LUBE OIL FILTER CHANGE 800

NOTE: A/E#3; FULL DECARBED OUT BY COCHIN MARINE DATED 5TH SEPT 2021.
O/H F.W P/P FITTED ON 05.03.2021
RH. SINCE RH. THIS RH.SINCE RH.FOR
LAST O/H MONTH LAST OH NEXT
LAST MNTH THIS MNTH ROUTINE

Jan-23
8689 639 9328 672
8689 639 9328 672
8689 639 9328 672
8689 639 9328 672
8689 639 9328 672
8689 639 9328 672
8689 639 9328 672
24829 639 25468 -15468
8689 639 9328 672
8689 639 9328 672
290 639 290 2710
290 639 290 1210
290 639 290 510
290 639 290 510
290 639 290 110
290 639 290 510

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