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Article history: Designing of Al based composites with enhanced high temperature strength is of great significance
Received 5 May 2020 nowadays. In this paper, an (aeAl2O3þZrB2)/Al composite has been prepared utilizing the liquidesolid
Received in revised form reaction of AleZrO2eB2O3 system, while an (aeAl2O3þZrAl3)/Al composite was synthesized through Al
1 June 2020
eZrO2 for comparison. Nanoesized Al2O3 and micron ZrAl3 particles have been inesitu formed in the
Accepted 3 June 2020
Available online 7 June 2020
(5.5Al2O3þ14ZrAl3)/Al composite, in which the coarse ZrAl3 particles are regarded harmful for the
composite’s properties. By promoting the reaction between ZrAl3 and B2O3, nanoesized Al2O3 and ZrB2
particles have been synthesized in the (13.8Al2O3þ9.2ZrB2)/Al composite. Based on the results of Xeray
Keywords:
Al composites
diffraction and electron backscatter diffraction, the Al matrix of the two extruded composites both prefer
Inesitu particles to form fiber texture (<111>Al//ED) in the longitudinal section, while the small difference between them
Preferred orientation is regarded relating to the distributing orientation of D023eZrAl3 particles. Compared with (Al2O3þZ-
Mechanical properties rAl3)/Al composite, the (Al2O3þZrB2)/Al composite exhibits more excellent properties. The ultimate
tensile strength can reach 463 MPa at 25 C and 188 MPa at 350 C.
© 2020 Elsevier B.V. All rights reserved.
https://doi.org/10.1016/j.jallcom.2020.155926
0925-8388/© 2020 Elsevier B.V. All rights reserved.
2 Y. Bian et al. / Journal of Alloys and Compounds 842 (2020) 155926
Fig. 2. (a) Schematic diagram shows extrusion direction, longitudinal section, and transverse section of the extrusion rod; (b, c) Microstructure of the aseextruded AZ composite
from the transverse section (b) and longitudinal section (c); (d) A higher magnified image showing the dualescale particles; (e) EDS results of the particles pointed in (d).
orientations of the long axis are random. By observing from the exhibit spherical shape. Fig. 3 is the TEM picture that further
longitudinal section as shown in Fig. 2c and the insert picture, apart characterizes the microstructure of the ZrAl3 and Al2O3 particles. It
from the rodelike particles, a lot of particles with tetragonal shape reveals the ZrAl3 particles with a size of about 2 mm and the Al2O3
occur. In addition, it is worth noting that the long axis of the particles with a size of about 50 nm. In consistent with the SEM
rodelike particles has the same orientation that roughly parallel to results, two different 2D morphologies of ZrAl3 can be clearly
the extrusion direction, which means that the rodelike particles observed in Fig. 3a, indicating that ZrAl3 is tetragonal platelet
distribute in a preferred orientation. morphology in the Al matrix, which is the typical morphology of
A magnified picture is shown in Fig. 2d, in which except for the the stable phase D023eZrAl3 as widely reported [31e33].
micron particles, nanoeparticles can be clearly identified. In com- Fig. 4a displays the XRD patterns of the AZ composite which
bination with the EDS point analysis (marked by the symbol ‘þ’) in confirms the formed phases in the matrix, and the diffraction peaks
Fig. 2e, the rodelike and tetragonal phases are ZrAl3 through the of the aeAl2O3 (PDF#10e0173) and D023eZrAl3 (PDF#48e1385)
reaction between Al and ZrO2, while the formed Al2O3 particles phases are precisely labeled in the transverse and longitudinal
Fig. 4. (a) XRD analyses of the AZ composite from transverse and longitudinal sections; (b, c) Schematic diagrams show the preferred orientation of ZrAl3 particles from transverse
(b) and longitudinal section (c).
sections. It can be seen that the intensities of (004)ZrAl3 and 3.2. Properties of the AZ and AZB composites
(008)ZrAl3 in the longitudinal section enlarge obviously relative to
the transverse section, indicating that more ZrAl3 particles As mentioned earlier, the tensile properties of the AZ and AZB
exposing with (001) crystal plane are parallel to the longitudinal composites, especially at high temperatures have been investi-
section of the AZ composite. To indicate the preferred orientation of gated. Fig. 7 shows typical tensile curves of the AZ and AZB com-
ZrAl3 particles more vividly, the schematic diagrams are drawn, as posites tested at 25 C (room temperature) and 350 C, respectively.
shown in Fig. 4b and c. It should be noted that there is a similar As can be seen from the table inserted in Fig. 7a, the ultimate tensile
change in the diffraction peaks of the Al matrix, indicating that the strength (UTS) at 25 C of the AZ composite is 341 MPa while that of
Al matrix also has a preferred orientation in the AZ composite, the AZB composite is 463 MPa which is about 35.8% higher than AZ
which will be discussed in the later section. composite. The UTS at 350 C is 156 MPa for AZ composite and
As can be referred, the tetragonal ZrAl3 particles are regarded 188 MPa for AZB composite (Fig. 7b). Therefore, compared with the
harmful for the mechanical properties of the composite [20], since AZ composite, the tensile strength at 25 C and 350 C of the AZB
they exhibit relatively coarse size. Therefore, as mentioned earlier, composite have been both improved significantly.
B2O3 was introduced into the AleZrO2 system and thus the AZB
composite, i.e. Ale10%ZrO2e6%B2O3 was synthesized through
4. Discussion
liquidesolid reaction. The microstructures of the aseextruded AZB
composite from the transverse section and longitudinal section are
4.1. Synthesis mechanism of the reinforced particles during
shown in Fig. 5a and b, respectively. Different from the dualescale
liquidesolid reaction
enhanced particles in the AZ composite, only nanoesized particles
can be found in the matrix of the AZB composite. And the particles
As can be referred in other inesitu methods for preparing Al2O3
are distributed in a network in the transverse section while exhibit
and ZrB2, the raw materials undergo a complex multiestage reac-
streamlines along the extrusion direction in the longitudinal sec-
tion, and the reaction temperature needs to exceed 1000 C. As a
tion. TEM analysis was then conducted and the two types of
result, it is difficult to achieve nanoescale particles under that
nanoparticles are distinguished by EDS point analysis, as shown in
temperature. While in this work, the inesitu (aeAl2O3þZrB2)/Al
Fig. 5c. According to the atomic percentage of Zr, B, O, and Al in the
composite can be successfully synthesized utilizing the
table (inserted in Fig. 5c), the bright reinforcing particles with a size
liquidesolid reaction at 670 C and particle size can be reduced to
of about 100 nm is Al2O3, while ZrB2 particles exhibit dark gray
less than 100 nm.
color with a size of 10e30 nm. Fig. 5d is the high resolution TEM
To investigate the reaction process in the AleZrO2eB2O3 system,
picture of the AZB composite which reveals that nanoparticles and
the DSC test was conducted and the heating curve is shown in
Al matrix have clean interfaces between each other. The XRD an-
Fig. 8a. It can be found that there is an exothermic peak and an
alyses of the AZB composite from the transverse and longitudinal
endothermic peak during the heating process. The value of the
sections were also conducted, as shown in Fig. 6. It is found that the
endothermic peak is 664.9 C, which corresponds to the melting of
diffraction peaks of the aeAl2O3 (PDF#10e0173) and ZrB2
Al matrix. Therefore, it can be inferred that all of the reactions in the
(PDF#34e0423) on the transverse are consistent with longitudinal
AleZrO2eB2O3 system occur at the exothermic peak starting at
section while that of Al matrix is significantly different, indicating
529.5 C. It should be mentioned that no obvious endothermic peak
that the extrusion procedure changes the orientation of aeAl, but
of B2O3 melting was found, which may be due to that part of the
has no effect on the orientation of enhanced nanoeparticles since
heat released offsets the heat absorbed by the B2O3 melting.
they are nanoesized.
According to DSC result, although the reactions can proceed
completely before Al melts, the reaction temperature of
AleZrO2eB2O3 is still set as 670 C in this work, which is regarded
Y. Bian et al. / Journal of Alloys and Compounds 842 (2020) 155926 5
Fig. 5. (a, b) SEM analyses of the as-extruded AZB composite from the transverse section (a) and longitudinal section (b); (c) is the TEM image of AZB composite and the insert table
is the EDS analysis corresponding to the point marked by ‘þ’; (d) is the high resolution TEM image of the nanoparticles showing the clean interfaces.
3ZrO2 (s) þ 4Al (l) þ 6[B] /2Al2O3 (s) þ 3ZrB2 (s) (2)
Once the interface reaction begins, the boron atoms diffuse from
melt and oxygen atoms on the surface of ZrO2 are continuously
consumed at the liquidesolid interface, and a concentration
gradient is formed in the solid and liquid phase, thereby promoting
the reaction to continue until it is completed.
Therefore, the above analysis shows that the Al2O3 in the AZB
composite is synthesized in two different reactions, i.e. the interface
reaction between Al and ZrO2 and the melt reaction between Al and
B2O3. According to the diffraction peaks of Al2O3 in the XRD ana-
lyses in Figs. 4a and 6, it can be known that both of the Al2O3
particles in the two composites are aeAl2O3 (PDF#10e0173).
Therefore, by the mass fraction calculation and on the basis of the
source of Al2O3, the Ale10%ZrO2 and Ale10%ZrO2e6%B2O3 systems
after the liquidesolid reaction can be indeed expressed as (5.5%
Al2O3(from ZrO2) þ 14.0%ZrAl3)/Al and (5.5%Al2O3(from ZrO2) þ 8.3%
Fig. 6. XRD curves of the AZB composite from transverse and longitudinal section.
Al2O3(from B2O3) þ 9.2%ZrB2)/Al.
Fig. 7. The stressestrain curves of the AZ and AZB composites at 25 C (a) and 350 C (b).
Fig. 8. (a) DSC analysis of the AleZrO2eB2O3 system; (b) Liquidesolid interface schematic diagram of the AZB composite at 670 C.
direction, suggesting that a fiber texture: <111>Al//ED formed in the move and will be hindered by reinforcing particles. Then disloca-
extruded AZ and AZB composites. tions are aggregated around the reinforcing particles, and the
Based on the analysis of ZrAl3 orientation in Section 3.1, it is movement of the dislocations will be hindered, resulting in the
regarded that the matrix grains and reinforced particles exhibit improving of tensile strength of the composite. The enhancement
interactive behavior. On one hand, when the particles reach micron effect can be described by the following formula [34]:
level or have asymmetrical morphologies such as D023eZrAl3, the
rotating of Al grains during extrusion will coerce ZrAl3 to form a Gb
Dsor ¼ 2 (3)
specific orientation. On the other hand, the size of the reinforcing t
particles also affects the preferred orientation of the Al matrix. As
shown in Fig. 9c and d, the preferred orientation of the Al matrix in where b is the Burgers vector, G is the matrix shear modulus and t is
the AZ composite is weaker than that of the AZB composite, which the distance between the reinforced particles which can be esti-
can be deduced that the hard micronesized ZrAl3 particles have mated as:
also inhibited the rotation of Al grains during the extrusion process.
2p 12
t ¼ 6d½ (4)
4.3. Strengthening mechanism and fracture analysis vp
The tensile tests show that the AZB composites have more here d is the diameter of the particle and Vp is the volume fraction.
excellent tensile properties than the AZ composites at both room It indicates that the smaller the enhanced particle size and the
and higher temperatures, which can be explained by the Orowan larger the volume fraction, the better the strengthening effect. As
strengthening mechanism. According to the mechanism, when discussed in Section 4.1, the particles in the AZ and AZB composites
stress is applied to the sample, dislocations in the matrix begin to are 5.5%Al2O3þ14ZrAl3 and 13.8Al2O3þ9.2ZrB2, respectively.
Y. Bian et al. / Journal of Alloys and Compounds 842 (2020) 155926 7
Fig. 9. EBSD analyses on aeAl grains from longitudinal section: (a, b) The grain orientation distribution of the AZ composite (a) and AZB composite (b); Pictures inserted in (a) and
(b) are the corresponding grain size distribution maps; (c,d) The Pole figures of AZ composite (c) and AZB composite (d).
Obviously, the nanoparticles in the AZB composite have a more nucleation and growth of the micropores, which makes the AZB
Orowan significant strengthening effect due to the smaller size and composite show higher tensile strength.
higher fraction. Fig. 10c and d are the high temperature fracture surfaces cor-
Fractography observation is an effective way to analyze the responding to AZ and AZB composites, respectively. It can be seen
failure behavior of reinforced particles during tensile procedure. the dimples are larger and more particles are exposed to the surface
Fig. 10a and b are the fracture surfaces of the AZ and AZB com- when the AZ composite is tested at 350 C. This is because the Al
posites after room temperature tensile tests. There are a large matrix rapidly softens at high temperatures, i.e., dynamic softening.
number of dimples and parallel tearing ridges on the fracture sur- As shown in Fig. 10d, the dimples on the fracture surface of the AZB
face in both AZ and AZB, indicating that their fracture type is composite after the 350 C tensile test have not become larger than
micropore aggregation fracture. As shown in Fig. 10a, the ZrAl3 that at room temperature, indicating that the dispersed hard
particles can be observed at the bottom of the dimples on the nanoparticles play a supporting effect on the matrix even when the
fracture surface of AZ composite. Therefore, it was deduced that the Al matrix undergoes dynamic softening. Finally, the tensile strength
micropores nucleate and grow at the interface between ZrAl3 par- of AZB composite at 350 C can reach as high as 188 MPa.
ticles and Al matrix, and finally develop into cracks during the
tensile process which cause the AZ composite to fracture. In
Fig. 10b, the nanoparticles are evenly distributed in the dimple of 5. Conclusion
the AZB composite, which indicates that the nanoparticles effec-
tively reduce the stress concentration at the interface. When the (1) The (5.5Al2O3þ14ZrAl3)/Al and (13.8Al2O3þ9.2ZrB2)/Al
AZB composite is under tensile force, the dislocations would composites were inesitu fabricated through the liquidesolid
aggregate at the interfaces between particles and Al matrix. Then reaction of AleZrO2 and AleZrO2eB2O3 systems. The mean
the load is transferred to Al2O3 and ZrB2 nanoparticles to delay the size of ZrAl3 particles is about 2 mm and the aeAl2O3 and ZrB2
are nanoparticles with a size less than 100 nm.
8 Y. Bian et al. / Journal of Alloys and Compounds 842 (2020) 155926
Fig. 10. The tensile fracture surfaces at room temperature (a, b) and at high temperature (c, d): (a, c) the AZ composite; (b, d) the AZB composite.
(2) After extrusion, the fiber texture: <111>Al//ED was formed in References
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