Professional Documents
Culture Documents
Replaces: 2019-08-27
Features Contents
▶ Flow control independent on load pressure Functional description 2
– Open center for fixed pump Technical data 3
– Closed center for variable pump Modular system 5
▶ Sandwich plate design with up to 20 directional valve Ordering code 8
sections Order examples 13
▶ Mono block (inlet and directional valve function), Inlet plates 17
expandable by up to 9 directional valve sections Pressure compensator 20
▶ Type of actuation: mechanical, hydraulic,
Control spool 21
electrohydraulic (switching, proportional or with
Flow 22
on-board electronics)
Types of actuation 23
▶ Pressure limitation
LS pressure relief 26
– Inlet plate: pilot operated pressure valves with large
Secondary valves 30
nominal width
Options 31
– Directional valve/consumer ports: compact shock
valves with feed function Mono block 32
▶ LS pressure relief Available housing variants 33
– Adjustable per consumer port End plates 34
– External pressure setting per consumer port Dimensions 36
possible On-board electronics:
– Electro-proportional per section CAN bus-controlled pilot module CPM 51
Accessories 53
Fields of application M4 configurator 55
Related documentation 56
▶ Truck applications ▶ Construction machinery
▶ Drilling equipment ▶ Aerial work platforms
▶ Forestry machinery ▶ Heavy duty vehicles
▶ High-capacity forklifts ▶ Marine engineering
and teleforklifts ▶ Mining applications
▶ Municipal vehicles ▶ Stationary applications
▶ Cranes
RE 64276/2022-01-31, Bosch Rexroth AG
2 M4-12 | Control block
Functional description
Functional description
MA
b MB
A
10 b
T T
7 A B
a X
Y a
P P T
M A MB
13 4 8 1 3 2 11 9 14
8 10 3
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 3
Technical data
Technical data
General
Weight Inlet plate P SP J SJ JZ JK
kg 6 11.4 4.3 11 8.4 11
Mono block PM JM
kg 5.6 3.8
Directional valve section M H W CPS
kg 4.9 4.2 4.5 4.6
Hand lever surplus weight kg 0.6
End plate LA LAPT LA… LA… … LZ LZPT
kg 3 4.3 3.8 3.8 2.8 4.4
LU LU… L8 TI
kg 3.5 4 4.5 6.3
Installation position Ideally horizontal to the spool axis.
For versions with spool position sensor, horizontal
to the spool axis or vertical, with the sensor cable
on the bottom.
Consumer line connections Pipe thread according to ISO 228/1 (inches),
ISO 11926-1 (UNF) or JIS B 2351-1 (on request)
Ambient temperature range ϑ °C −20 … +80 (−40 … +100 °C on request)
Priming (standard) One-coat paint RAL 5010 (more on request)
Surface protection according Standard priming h 96
to DIN EN 60068-2-11 Special painting h 480
Painting for SO-038 h 1000
Mechanical
Actuating force Mechanically operated N < 20
on the hand lever Mechanical override N < 70
(encapsulated) (with parallel hydraulic actuation)
Mechanical override N < 50
(with parallel electrohydraulic actuation)
Actuating force for control Tongue N < 250
spool (not encapsulated) Detent with tongue N < 350
Hydraulic
Maximum working pressure P pmax bar 400 (420 on request)
at port A, B pmax bar 420
LS pmax bar 385
T pmax bar 30 (20 with mechanical actuation only)
Y pmax bar Must be drained to reservoir without pressure
Maximum pilot pressure a, b pSt bar 35
at port X pSt bar 35
Pilot pressure range hydraulic pSt bar 8.5 … 22.5
electrohydraulic pSt bar 6.5 … 17.2
Required differential pressure Version S, C, F, D p bar 18
control Δp on the control block Version T p bar 25
Recommended hydraulic pilot control devices TH6 control curve 97, see data sheet 64552 or 64555
RE 64276/2022-01-31, Bosch Rexroth AG
4 M4-12 | Control block
Technical data
Hydraulic
Required pump controller Controller without LS connection to reservoir,
e.g. DFR1, DRS
Maximum primary pressure relief p bar 370 (set at the factory according to ordering code), min.
20 bar above the pressure cut-off value of the pump
LS pressure relief p bar 50 … 385
(set at the factory according to ordering code)
The highest reduce response pressure of the
valve block LS pressure relief valves set at the factory
must be at least 20 bar lower than the pressure cut-off
value of the pump.
Maximum flow Inlet plate P P … P100 SP J SJ
Port P qVmax l/min 150 100 120 150 150
JZ JK PM JM VZ
qVmax l/min 200 300 130 150 200
Directional valve qVmax l/min 130 with pressure compensator type S, F
section 140 with pressure compensator type C, Q
Port A, B 150 with pressure compensator type T
End plate LAPT LZPT
Port P qVmax l/min 100 100
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, HEES
(synthetic ester) according to ISO 15380 and other
hydraulic fluids on request
Hydraulic fluid temperature range ϑ °C −20 … +80
−40 … +100 on request
Viscosity range ν mm²/s 10 … 380
Maximum admissible degree of contamination of hydraulic fluid Level 20/18/15, we recommend a filter
Cleanliness level per ISO 4406 (c) with a minimum retention rate of β10 ≥ 75
Required filtration rate for port X Minimum retention rate of β100 ≥ 200
(external pilot oil supply) for CPM actuation
Electric
Electrical pilot control valves FTWE2K..., see data sheet 580071)
FTDRE2K..., see data sheet 580321)
Recommended amplifier RA 1-0/10 (1 section), see data sheet 95230
(other actuating options on request) RA 2-1/10, (4 to 6 sections), see data sheet 95230
BODAS controllers
Connector version 1 and 3 Junior timer, 2-pin (AMP)
8 and 9 DT04-2P (DEUTSCH)
Type of protection according Connector version 1 and 3 IP6K51)
to ISO 20653 IP6K7 and IP6K9K 1)
(only with Rexroth type R901022127 and R900313533)
Connector version 8 and 9 IP6K5, IP6K7 and IP6K9K 1)
Notice
▶ For applications outside these values, please consult us!
▶ The technical data were determined at a viscosity
of ν = 32 mm²/s (HLP46: 50 °C).
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 5
Modular system
Modular system
2.2
E
2.4
D
2.
C
C B
B
A
A
3.
2.1
D
E
D 2.5 C
C
B B
2.3 1.
A
RE 64276/2022-01-31, Bosch Rexroth AG
6 M4-12 | Control block
Modular system
2.2
2.4
E
D
2.
C
E
B
D 2.
C A
3.
2.1
1.
E B
D A
2.5
C
2.3
B 3.
A
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 7
Modular system
2.
1.7
1.4 E
C
1.
1.3
01 2
1.1 1.2
1.5
F
B
1.6
A
RE 64276/2022-01-31, Bosch Rexroth AG
8 M4-12 | Control block
Ordering code
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12
M4 – G12345 – 2 0 / 3 M4-12 J W21 – V 01 –450
07 Inlet plate
10 Sealing material
11 Line connections
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 9
Ordering code
Inlet plate
01 02 03 04 05
M4-12-2X /
Design, system
01 Open center Lateral inlet plate P
Closed center Lateral inlet plate J
Lateral inlet plate with integrated change-over axis SJ
Central inlet plate JZ
Central inlet plate for combination M4-12/M4-15 JK
Central inlet plate with priority valve VZ
Mono block Open center (installation of further directional valves is not possible) PM
Closed center (installation of further directional valves is possible;
JM
available only in variants …M…)
= preferred program
RE 64276/2022-01-31, Bosch Rexroth AG
10 M4-12 | Control block
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
M4-12-2X / *
1st directional valve section
*
2nd directional valve section
*
3rd directional valve section, etc.
Pressure compensator
01 With pressure compensator, with load holding function S
Without pressure compensator, with load holding function (not in conjunction with PM) C
Without pressure compensator, without load holding function Q
With sensitive pressure compensator, with load holding function F
With pressure compensator, without load holding function T
With 3-way pressure compensator (in conjunction with PM only) D
Without pressure compensator bore for change-over axis Z
Spool type 4)
05 Control spool E E
Control spool J J
Control spool Q Q
Control spool with regeneration function R
Plunger cylinder as a consumer2) P
Floating position spool 2)
W
Floating position spool2) Y
Flow
06 Flow in consumer port A and B (parameter in l/min, 3-digit) …–…
Control spool with pressure function T (only in conjunction with E, J or Q)2) …T…
Control spool with pressure function T (only in conjunction with E) 2)
…M…
1) For possible housing/secondary valve combinations, 4) For symbols, see "Control spool" on page 21
see page 33
2) Please consult our technical sales department
= preferred program
3) Exact specifications in plain text, see information from page 28
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 11
Ordering code
Actuation A side
07 Mechanical only Spring-centered A
With detent in 1 B1
With detent in 2 B2
With detent in 1, 2 B4
Mechanical5) Encapsulated, spring-centered M
Hydraulic 6)
H
Electrohydraulically proportional Standard W2
With measuring ports, on both sides W8
With damping nozzle and check valve for hydraulic superposition G2
Electrohydraulically switchable Standard W4
With damping nozzles, on both sides W5
With measuring ports, on both sides W6
With damping nozzle, with measuring ports, on both sides W7
With damping nozzle and check valve for hydraulic superposition G4
Electrohydraulic with digital CANopen control
CPS
On-board electronics (CPM) (Flange-mountable wiring variant in the plain text)
Actuation B side
09 Mechanical only, spool end with tongue Z
Mechanical only, spool end with tongue and hand lever2) N
Standard cover –
non-
Cover with hand lever8) revolving revolving
Without hand lever R X
Hand lever position 60° K N
Hand lever position 0° L O
Hand lever position –60° M P
5) Always in conjunction with revolving hand lever 8) For more details and versions, see "Variant overview" on page
6) For combination with mechanically superposed actuation (B side), 25
Bosch Rexroth recommends a non-revolving hand lever 9) Secondary valves must be present in the hydraulic circuit
7) Parameter only required with electrohydraulic proportional/
switching actuation and with electro-proportional LS pressure
= preferred program
relief
RE 64276/2022-01-31, Bosch Rexroth AG
12 M4-12 | Control block
Ordering code
01 02 03 04 05 06
M4-12-2X / *
End plate
01 With LS relief LA
With additional P and T port LAPT
With two installation bores LA
Threaded plug Q Q
Electrohydraulically proportional W2 W2
Electrohydraulically switchable W4 W4
With three installation bores LA
Threaded plug Q Q Q Q Q Q
Pressure reducing valve
… … …
(specified pressure in bar, 3-digit)
4/2-way spool valve according to data sheet 18136-05
KKDER… KKDER… KKDER…
(specifications in plain text)
Without LS relief LZ
With additional P and T port LZPT
Mono block, no end plate LM
Intermediate plate for SP-08 directional valves + inlet pressure
L8
relief (specified pressure in bar, 3-digit)
Intermediate plate for ED1 and ED2 valves1) TI
Diversion plate for use with central inlet plate LU
With two installation bores LU
Threaded plug Q Q
Electrohydraulically proportional W2 W2
Electrohydraulically switchable W4 W4
Sealing material
02 FKM (fluoroelastomer) V
NBR (nitrile rubber), FKM (fluoroelastomer) MV
NBR/FKM (nitrile rubber and fluoroelastomer) for low temperature range down to −40 °C (on request) MT
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 13
Order examples
Order examples
A1 B1 C A3 B3
P
X P
Y
LS LSZ
a a
b b
P
A
T
T T
MB MA
RE 64276/2022-01-31, Bosch Rexroth AG
14 M4-12 | Control block
Ordering code
1st – Without pressure compensator, with load holding 1st directional valve section
directional function
01 02 03 04 05 06 07 09 10 11
valve section – With LS pressure relief valve for consumer port A
250 bar and LS relief plug in B C 250 M B E 050-000 A Z A230 Q
– Spool symbol E
– Flow in A 50 l/min, port B plugged
– Type of actuation: mechanical, spring-centered,
not encapsulated, with tongue
– Secondary valve: adjustable shock/feed valve for
actuator port A 230 bar, secondary valve bore B
plugged
2nd – Without pressure compensator, without load 2nd directional valve section
directional holding function
01 02 03 04 05 06 07 09 10 11
valve section – With 1 LS pressure relief valve for consumer ports
A and B 275 bar Q = M 275 E 100-100 H – H100 A230
– Spool symbol E
– Flow in A and B 100 l/min
– Type of actuation: hydraulic
– Secondary valve: non-adjustable shock/feed valve
for actuator port A 100 bar, adjustable shock/
feed valve for consumer port B 230 bar
3rd – With pressure compensator, with load holding 3rd directional valve section
directional function
01 02 03 04 05 06 07 08 09 10 11
valve section – Without LS pressure relief valve bore
– Spool symbol J S Z Z Z J 070-070 W7 8 X Z Z
– Flow in A and B 70 l/min
– Type of actuation: electrohydraulically switchable,
with damping nozzle, with measuring ports
– With DT04-2P connector (DEUTSCH) 24 V
– Hand lever cover, not revolving, without hand
lever
– Without secondary valve (cannot be retrofitted)
End plate, – With internal LS relief End plate, additional information
additional – FKM seals
01 02 03
information – Pipe thread connections
LA V 01
M X A1 B1 a b A2 B2 Mb A3 B3
P
Y
LS
a
b
P
A
T
T
MB MA MA Ma
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 15
Ordering code
1st – With pressure compensator, with load holding 1st directional valve section
Directional function 01 02 03 04 05 06 07 08 09 10 11
valve – Without LS pressure relief valve bore S Z Z Z E 100-100 W6 1 K Q Q
section – Spool symbol E
– Flow in A and B 100 l/min
– Type of actuation: electrohydraulically
proportional with measuring ports on both sides
– With Junior Timer, 2-pin (AMP) 24 V
– Overriding hand lever (revolving)
– Secondary valve bores plugged
Inlet plate – Closed center, central Inlet plate
– With primary pressure relief valve, set to 300 bar 01 02 03
– With internal pilot oil supply JZ 300 Y
2nd – With pressure compensator, with load holding 2nd directional valve section
Directional function 01 02 03 04 05 06 07 09 10 11 13
valve – With LS pressure relief valve for consumer port A S 270 L 300 E 090-090 CPS K Q Q KBPSL8BA
section 270 bar, consumer port B 300 bar
– With electro-proportional LS pressure relief,
210 bar (decreasing characteristic curve)
– Spool symbol E
– Flow in A and B 90 l/min
– Type of actuation: digital OBE
– Overriding hand lever (revolving)
– Secondary valve bores plugged
End plate, – With internal LS relief End plate, additional information
additional – FKM seals 01 02 03
information – Pipe thread connections LA V 01
Mb A1 B1 LS P Y MP X A2 B2
P
X
Y
LS
b
P
A
T
T
Ma T MB MA
RE 64276/2022-01-31, Bosch Rexroth AG
16 M4-12 | Control block
Ordering code
Closed center with combination inlet plate for M4-12 and M4-15 directional valve sections
Example: – 3-fold control block with 3 directional Ordering code:
valve sections
– Variable pump qV, max = 200 l/min
Short type, – Diversion plate Short type, diversion plate
diversion 01
plate
3 M4 – 15 – 2X / LU
1st – With pressure compensator, without load holding 1st directional valve section
directional function 01 02 03 04 05 06 07 09 10 11
valve – With LS pressure relief valve for consumer port A
T 230 M B E 190-000 CPS K Q Q
section 230 bar and LS relief plug in B
M4-15 – Spool symbol E
– Flow in A 190 l/min, port B plugged
– Type of actuation: digital OBE
– Overriding hand lever (revolving)
– Secondary valve bores plugged
Inlet plate – Central closed center for M4-12/M4-15 Inlet plate
– With primary pressure relief valve, set to 280 bar 01 02 03
– With internal pilot oil supply
JK 280 Y
2nd and 3rd – With pressure compensator, with load holding 2nd directional valve section
directional function 01 02 03 04 05 06 07 09 10 11
valve – With LS pressure relief valve for consumer port A
S 180 M 120 E 090-090 CPS – Z Z
section 180 bar, consumer port B 120 bar
M4-12 – Spool symbol E
3rd directional valve section
– Flow in A and B 90 l/min
– Type of actuation: digital OBE 01 02 03 04 05 06 07 09 10 11
– Without secondary valve bores S 180 M 120 E 090-090 CPS – Z Z
A1 B2 LSP Y M X A2 B2 A3 B3
P
X
Y
LS
a
b
P
A
T
T
MB MA T MB MA MB MA
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 17
Inlet plates
Inlet plates
M
P Y LS T
RE 64276/2022-01-31, Bosch Rexroth AG
18 M4-12 | Control block
Inlet plates
Ordering code:
J Q Y
M
P Y LS T
Ordering code:
J Q Y A
SJ 350 Y E Q080
Y LS P M T
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 19
Inlet plates
Ordering code:
M
JZ … X
Y
▶ Specified pressure in bar required after JZ (3-digit) P T
LS
Ordering code:
M
JZ Q Y
Y
P T
LS
Ordering code:
M
JZ Z Y
Y
▶ Primary pressure relief valve is not retrofittable P T
LS
VZ … Y A …
P
▶ Specified pressure in bar required after VZ (3-digit) LS
▶ Specified pressure in bar required after A for
LS pressure relief priority valve (3-digit)
▶ Priority consumer is limited to a pressure compensator
T
∆p of max. 19 bar
P X Y LS LSS
RE 64276/2022-01-31, Bosch Rexroth AG
20 M4-12 | Control block
Pressure compensator
Pressure compensator
▼ Control spool in central position In the control spool central position there is no connection
from P to the consumer ports A and B. Pump pressure
A B
shifts the compensator spool (1) to the left against the
spring (2) in this operating condition.
When the control spool (3) (= metering orifice)
T T
is actuated, the LS pressure reaches the spring
X chamber (4) and shifts the pressure compensator spool
Y to the right into the control position. The flow is also kept
constant in parallel operation of consumers with different
P
load pressures.
The pressure compensator S is equipped with load holding
MA MB function. This function is not free of leakage oil.
4 2 5 1 3 It is equipped with one ring (5) as standard. The number
▼ Control spool actuated of rings fitted depends on the required flow.
60
40
20
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 21
Control spool
Control spool
P LS T P LS T P LS T
P LS T P LS T
P LS T
Application with defined residual Floating position1) Spool with pressure function in connection
opening with lowering brake valve1)
(A/B → T), consumer port unloaded
in neutral position
Q Y (E) …M…
P LS T P LS T P LS T
▼ Characteristic curves symmetric control spools P → A/B ▼ Characteristic curves floating position spool P → A/B
160 100
1
140
2 80
120 3
Typical flow [l/min]
4 60
100
W spool
5
80 40
6
60
20
7
40
8
20 9 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 1
10
11 Current [A]
0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 1
0.89 1.0 1.12 1.23 1.34 1.45 1.56 1.68 1.8 2
Current [A] Current [A]
0.89 1.0 1.12 1.23 1.34 1.45 1.56 1.68 1.8 2 10 12 14 16 18 20 22.5 3
Current [A] 8.5
Pilot pressure [bar]
RE 64276/2022-01-31, Bosch Rexroth AG
22 M4-12 | Control block
Flow
Flow
This is an overview of the preferred spool types. Further of the spool and groove geometry for the desired control
spool types are available on request. Individual adaptation behavior is possible.
(1)
… (10)
Note on spool characteristic curve page 21.
Asymmetric control spools
Pressure
Spool type compen- Flow in l/min
sator
100–073 100–052 052–034 034–023 023–014
S 085–065 085–045 045–030 030–020 020–012
E, J, Q
070–057 070–038 038–026 026–017 017–010
C, Q 115–090 115–063 063–042 042–028 028–017
Notice
Design by technical sales.
Example: Solution:
▶ Spool type J ▶ 85-liter spool + 2 rings = 100 l/min
▶ Pressure compensator S ▶ Set 90 liters via stroke limiter.
▶ Setpoint value: qconsumers = 90 l/min
Spool type Pressure Flow in l/min Number of rings
compensator
100–100 With 2 rings (pressure compensator Δp = 8.5 to 11.5 bar)
E, J, Q S 085–085 With 1 ring (pressure compensator Δp = 6 to 9.5 bar)
070–070 Without ring (pressure compensator Δp = 4 to 7 bar)
Notice
Place directional valve sections with maximum flow as close
as possible to the inlet plate.
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 23
Types of actuation
Types of actuation
Mechanical only (not encapsulated) with tongue Mechanical only (not encapsulated) with hand lever and detent
AZ B1N
A B A B
P T P T
▶ Centering in central position by means of springs in case ▶ Centering in central position by means of springs in case
of non-actuation. of non-actuation.
▶ For variants, see page 24.
Mechanical (encapsulated) Hydraulic
M 2) H
A BA
1)
B A B
X b a
Y P T
P TP T
▶ Centering in central position by means of springs in case ▶ Centering in central position by means of springs in case
of non-actuation. of non-actuation.
▶ All hand lever position options are possible, cf. ▶ Recommended hydraulic pilot control devices:
also ordering code on page 25. Type 2TH6 and 4TH6 according to data sheet 64552 or 64555
1) Revolving hand lever
▶ FTWE2K on/off valve according to data sheet 58007 ▶ FTWE2K on/off valve according to data sheet 58007
Electrohydraulically switchable with measuring ports on both Electrohydraulically switchable with damping nozzle,
sides with measuring ports on both sides
W6 W7
Mb Mb
X A B X b A B
Y Ma Y Ma
P T a P T
▶ FTWE2K on/off valve according to data sheet 58007 ▶ FTWE2K on/off valve according to data sheet 58007
Electrohydraulically proportional Electrohydraulically proportional with measuring ports on both
sides
W2 W8
Y A B Mb
b Y b A B
X
X
a P T Ma
a P T
▶ FTDRE2K proportional pressure reducing valve according to ▶ FTDRE2K proportional pressure reducing valve according to
data sheet 58032 data sheet 58032
RE 64276/2022-01-31, Bosch Rexroth AG
24 M4-12 | Control block
Flow
Electrohydraulically proportional with damping nozzle and Electrohydraulically switchable with damping nozzle and check
check valve for hydraulic superposition valve for hydraulic superposition
G2 G4
b b
Y b A B X b A B
a a
X Y
a P T a P T
▶ FTDRE2K proportional pressure reducing valve ▶ FTWE2K on/off valve according to data sheet 58007
according to data sheet 58032
CAN bus-controlled pilot module
CPS
X A B
Y
P T
AZ AN
B1 Z B1 N B1 = detent in 1
A B 1
0
2
B2 Z B2 N 2 0 1 B2 = detent in 2
P T
B4 Z B4 N B4 = detent in 1, 2
Actuating force:
Tongue < 250 N (for control spool)
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 25
Flow
±1°
20° 1° 60° = B2, G2
23°
±
1°
°± °
20 °±1 30° = B12, G12 1
1 23 60° = K, N
0° = F2, H2
2
0° = L, O
Ordering code
Lever Standard cover Clamping piece with lever Clamping piece without lever
Revolving Non-revolving Revolving Non-revolving Revolving Non-revolving
2 2
Upward, 60° K N B G T Q
3 3
2 2
Upward, 30° B1 G1 T1 Q1
3 3
1 1
Straight, 0° L O F 2 H 2 U S
3 3
1 1
Downward, -30° D1 J1 V1 C1
2 2
1 1
Downward, -60° M P D J V C
2 2
Without lever R X
RE 64276/2022-01-31, Bosch Rexroth AG
26 M4-12 | Control block
LS pressure relief
LS pressure relief
100
80
Flow [%]
60
40
20
a P T
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 27
LS pressure relief
a P T
a P T
a P T
RE 64276/2022-01-31, Bosch Rexroth AG
28 M4-12 | Control block
LS pressure relief
Preferred program:
S … L … J …–… H – H… H… KBPSL8BA
S … J … J …–… H – H… H… KBPSL8AA
KBPS…BA: KBPS…AA:
S … R … J …–… H – H… H… KBPSR8BA Decreasing characteris- Increasing characteristic
tic curve curve
S … N … J …–… H – H… H… KBPSR8AA
Add. Notice
Decreasing Increasing
SO no. Based on the electrical setpoint value, these valves
characteristic characteristic
(Option: can be used to continuously adjust the load pressure.
curve curve
24 V, 0.8 A)
The setpoint value depends on the load pressure Δp
50 bar KBPSC8BA KBPSC8AA
of the pressure compensator and the liter volume
100 bar KBPSF8BA KBPSF8AA
of the control spool.
150 bar KBPSH8BA KBPSH8AA
Characteristic curves, see KBPS data sheet 18139‑04
210 bar KBPSL8BA (2)
KBPSL8AA (4)
–033 (increasing characteristic curve) or 18139‑05 (decreasing
250 bar KBPSN8BA KBPSN8AA
characteristic curve).
315 bar KBPSP8BA KBPSP8AA
350 bar KBPSR8BA (1)
KBPSR8AA (3)
= preferred program
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 29
LS pressure relief
Plug
Cover plate
S … K … J …–… H – H… H… MH2DAD+Q
A
A B
b Ma/b
P T
a
RE 64276/2022-01-31, Bosch Rexroth AG
30 M4-12 | Control block
Secondary valves
Secondary valves
▶ Example: Q H150 b
P T
Q: Threaded plug for consumer port A a
H150: Shock/feed valve, fixed setting to 150 bar
for consumer port B
Notice
Only suitable for reduction of pressure peaks,
not to be used as a pressure relief valve!
Notice
Shock valves have a fixed setting!
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 31
Options
Options
4 1
3 2
Notice
Pin 1: +VBatt
Pin 2: GND For further information, see PSM data sheet 95190.
Pin 3: Sensor signal for flow direction of consumer port B
Pin 4: Sensor signal for flow direction of consumer port A
RE 64276/2022-01-31, Bosch Rexroth AG
32 M4-12 | Control block
Mono block
Mono block
D = M … J …-… W2 1 – H… H… A
A B
b
LM V 01
a P T
▶ Primary pressure limitation via pressure compensator
and LS-PRV
X
P Y T
P Y LS T
JM Q X MB
A
A B
S Q M … J …-… W2 1 – H… H… b
a P T
Notice
Design by technical sales.
P X Y LS T
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 33
Available housing variants
…M… ● ●
(specified pressure in bar, 3-digit)
● = available
RE 64276/2022-01-31, Bosch Rexroth AG
34 M4-12 | Control block
End plates
End plates
With LS relief
Ordering code:
LA LS T
LS
P X Y LS T
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 35
End plates
PXY C1 C2 T
P X Y LS M4-12 T T
RE 64276/2022-01-31, Bosch Rexroth AG
36 M4-12 | Control block Dimensions [mm]
Dimensions
Dimensions
Line connections
Ports
P Pump port LS Load sensing signal
A, B Consumer port LSZ LS supply
a, b Pilot oil port M Pump measuring port
T Tank port MA, MB LS pressure measuring port
X Pilot oil supply Mb, Mb Pilot pressure measuring port
Y Return line C External consumers
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 37
Dimensions
Inlet plates
103 103
25 25
12
M10; 15 deep
12
M10; 15 deep
48 48 13.5
4
Y
LS X M
114
Y
114
X
92
LS
51.5
44.5
54
50
40
27
25
13 35
50 4 65 4
38.5 45
65 91.5
89 132
125
26
43
T
28
T P
48
45
85 91.5 48
112.5 125
34.5 12
15
27
25
12
80
65
M10; 15 deep 30 78 35
48 90
M10; 15 deep
MP
114
X
130
93
43
LS X
25
47
Y
40
25
Y
137 15
153 14
P 64
27
70
53
65
P
T
60
T LS
46
37
76 ca. 34 40 ca. 48
99 105
RE 64276/2022-01-31, Bosch Rexroth AG
38 M4-12 | Control block Dimensions [mm]
Dimensions
113±0.2
45.3±0.2
55±0.2
80
35
M10; 15 deep 14
MP
X
82.2
Y
60.5
137 55
21.5
T P
LS
57.5
40
27
35
55
90
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 39
Dimensions
Mono block
▼ JM closed center standard mono block (inlet and direction valve function), additional directional valve sections flange-mountable
47
27
Fastening thread
103
2 × M10; 19 deep
125 36.5
T
Y
93
20.5
LS
68
63
P
52
37.5
29
89
16.5
15 107.5
18
44.5
72
78.5
94
50
15.5
37
88
94
17.5
168
RE 64276/2022-01-31, Bosch Rexroth AG
40 M4-12 | Control block Dimensions [mm]
Dimensions
▼ PM open center standard mono block (installation of further directional valve sections is not possible)
43
Fastening thread
95 3 × M10; 19 deep
125
124
119
98.5
87.5
72
33
19
15 40
18 67
72 114.5
78.5
94
50
41
98
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 41
Dimensions
… H… H… … … X X …
… Q Q …
125 125
83.5 98 125
49 46
47
B B
18
23 C
28
23
46
46
46
A A
30 30 30
MB MB MA
33
33
34
MA MA
13
13
19 19
RE 64276/2022-01-31, Bosch Rexroth AG
42 M4-12 | Control block Dimensions [mm]
Dimensions
Actuation
▼ Mechanical actuation only, spring-centered with tongue ▼ Mechanical/hydraulic actuation with cover with clamping
piece and hand lever (encapsulated), aluminum-free
Ordering code:
Ordering code:
… A Z …
… M B2 …
A side B side
… H B2 …
Ø8
A side B side
209
21.7 28.9
107
a
8
56.5
45.5 41.5
52
Ordering code:
64 157
… B1 N …
A side B side
▼ Electronic pilot module CPM with hand lever (encapsulated)
Ordering code:
… CPS K …
A side B side
169
280
230
60
135
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 43
Dimensions
▼ Electrohydraulic actuation with standard cover ▼ Electrohydraulic actuation (seawater-resistant) with standard
cover
Ordering code:
Ordering code:
… W – …
… W – … –038
A side B side
A side B side
26.9 23.9
"b"
107
95.5
107
56.5
"a"
Mb Ma 94
Ma
108 64
142 64
Ordering code:
… G – …
A side B side
61
147
26.9 23.9
"b"
107
56.5
"a"
21
Mb Ma
108 64
RE 64276/2022-01-31, Bosch Rexroth AG
44 M4-12 | Control block Dimensions [mm]
Dimensions
End plates
103
103
25
25
15
15
M10
M10
125
125
114.5
114.5
30 67
30 67
15 46.5 15 46.5
83.5
114
114
15
63
63
27
LSZ
15
17
15
▼ End plate LAPT ▼ End plate LZPT
103 103
25 25
15
15
M10 M10
125 125
114.5 114.5
50 67 50 67
15 46.5 15 46.5
T T
P
114
P
114
83.5
83.5
63
63
35
35
LSZ
27
87 37
15
87
15
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 45
Dimensions
123.5
45.5
103
20
25
M10
20
M10
106
12.5 47
18 28
8 16 17.5
33
33
T
114
50 C2
83.5
64
63
17
77
93.5
90
96
114
C1
P
83.5
35
15
46.5 Y
67
67 24
15
114.5
87.5 35
125
135
145
123.5
45.5
20
M10
105
77
47
17.5 27 18
33
C2
33
T
50
64
64
75
88
84
C1
93.5
LSZ
114
P1
83.5
Y1
35 67
15
87.5
135
150
RE 64276/2022-01-31, Bosch Rexroth AG
46 M4-12 | Control block Dimensions [mm]
Dimensions
Order examples
▼ Closed center control block with lateral inlet plate (according to order example on page 13)
429
230
"b"
LS
X Y
86.5
"a"
63
44.5
54
40
39
27
13
38.5
65
89
135 125 86
4 98
8 83.5 11 114
49
6 10
18
30
B2
28
46
A2
C 8
23
239
46
47
B1 3
23
46
4
A1 7
5
T 50 9
28
46(A1) 114 4
2
4
46.5
83.5
103
25
1 Name plate
2 Inlet plate J…Y
12
MB pilot module
33
19
25 10 Secondary valves
30 11 Tie rod
72
12 Fastening thread
103
4 × M10; 15 deep
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 47
Dimensions
▼ Open center control block with lateral inlet plate (according to order example on page 14)
1
"b"
X M
86.5
"a"
63 LS
51.5
50
39
25
35
108 45 79
91.5
132
317
114 34
125 86
86.5
98 56.5
13 39
83.5 52
27
4 49
41.5 10 LSZ
13
46
50
7 T
B3
A
46
6 A3 11
9
AB
B2
23
12
46
257
A2
3 "a" "b"
AB
5
13.5
B1
8
46
A1
B
Ø8
26
Y
43
65
T
P
2 50 45 7 4
64 91.5 48 92
114 31.5
114.5
15
87
35
83.5
46.5 P
67
20
tongue (side B)
9 Control cover, standard (side B)
10 Control cover X (side B)
11 Stroke limiter
12 Secondary valves
15
25
13 Tie rod
103 14 Fastening thread
4 × M10; 15 deep
RE 64276/2022-01-31, Bosch Rexroth AG
48 M4-12 | Control block Dimensions [mm]
Dimensions
▼ Closed center control block with central inlet plate (according to order example on page 15)
"b"
86.5
83.5
"a"
63
39
15
46.5
10 67
114.5
125
137
125
11 1 83.5 4 114
49 6
7 8.5 3
18
28
30
B2
15
46
A2
P
X
27
30
8
53
65
65
270
80
MP
T LS
Y
2 B1
A
46
A1
B
35
6
108 28.5
3 9
4 7
67.5
5 25
90.5 43
125 93
114
135 125 170
97 114.5 86
46.5
15
52.5
83.5
°
60
230
67
137
1 Name plate
103
2 Central inlet plate JZ
25
8.5 3 Directional valve sections
20
12 4 End plate LA
5 Diversion plate LU
6 Control cover W (side A) for
34.5 electrohydraulic actuation
25
Bosch Rexroth AG, RE 64276/2022-01-31
Dimensions [mm] Control block | M4-12 49
Dimensions
▼ Closed center control block with combination inlet plate (according to order example on page 16)
236
135 133
440
98
46
11 25 78 114
5 12
15
30
4
46
23
9
A3 B3
10
46
20
1
12
A2 B2
44
T
30
2 118
40
45
76
344
90
63
MP
75
LS
40
P X
22
51
A1 B1
3
25.5
7 8
50
35
6
18 20 25
106
48.5 40
85 47
93.5 130
28
48
113
141
RE 64276/2022-01-31, Bosch Rexroth AG
50 M4-12 | Control block Dimensions [mm]
Dimensions
▼ PM open center mono block (installation of further directional valve sections is not possible)
43
95
2
125
4
T 5
124
Y
98.5
72
33
P
3 15
18
1 72
78.5
94
50
41
A B
98
6
144.5
105.4 67
40
11
19
43
87.5
67
90.5
1 Name plate
119
2 Mono block PM
3 Control cover W (side A)
for electrohydraulic
actuation
4 Control cover, standard
(side B)
294.5
5 Stroke limiter
6 Fastening thread
3 × M10; 19 deep
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 51
On-board electronics: CAN bus-controlled pilot module CPM
▼ CAN bus-controlled pilot module CPM In the basic version, the following is monitored:
▶ Correct reception of a valid command value signal
▶ Stability of the connection to the setpoint value
1
transmitter
▶ Compliance with the defined limits of the supply
voltage
▶ Function of the pilot valves (short circuit, cable break)
Malfunctions are displayed externally via a visible light-
emitting diode (LED) (1) displayed in the form of an error
code (flashing code) at Bosch compact connector.
In case of an error, it is transmitted to the control unit
via error code (see 64819‑B or 64820-B) in the CAN
telegram of the pilot module for evaluation.
Features
▶ Only 1 connection cable per CAN bus chain required
(interconnections by daisy-chain)
▶ Volumetric control with position control (closed loop)
– High precision
Function
– High dynamics
The electronic pilot module provides the flow control
– Low flow hysteresis
on M4-12 control block via a digital electrical signal.
▶ Separate selectable time ramps for each valve output
The digital (CAN bus) input signal is compared in the
A and B, opening and closing
pilot module electronics with the signal of the integrated
▶ Separate changeable characteristic curves from linear
position transducer and the control spool is set to the
to progressive sequence for A and B
desired position.
▶ Linear characteristic curve reduction in operation
With the CAN bus control, a looping of the electrical
and consequent linear reduction of total quantity
connection via the second plug-in connection to the
▶ Selectable monitoring limits of the operating voltage
next pilot module is possible (daisy-chain wiring).
can be configured via CAN bus
The entire control block is then connected via the 4-pin
▶ Extensive parameterizability according to customer
Bosch Compact 1 connector of the first pilot module
requirements from the plant by Bosch Rexroth
to the machine control.
(see parameter sheet 64820-01)
At the outlet of the last pilot module, additional CAN bus
▶ On request, safety-relevant values are available
devices or an alternative end plug with optional resistor
according to ISO 13849
can be connected (see also 64819‑B or 64820-B). Please
▶ CAN interface/protocols:
observe impedances and voltage drops in your CAN bus
– CANopen standard
system. For this purpose, resistances exceeding 120 Ohm
▶ Service/commissioning:
may need to be selected.
– Self-diagnostics (electronic and hydraulic) and fault
memory
Time functions (ramp functions), characteristic curve form
– Operation via BODAS service
and increase can be configured or changed directly via the
▶ Downwards compatibility to previous module EPM2
CAN bus during the working cycle. Various diagnostic
▶ Functional safety for multi-axle operation:
functions monitor the correct functioning of the pilot
– Development in accordance with ISO 13849. Use
module.
in systems with up to 8 simultaneous movements
to Performance Level d by means of two-channel
electric pilot module hardware
RE 64276/2022-01-31, Bosch Rexroth AG
52 M4-12 | Control block
On-board electronics: CAN bus-controlled pilot module CPM
1 4 3 2 1
UBat
CANlow
CANhigh
GND 3 2 1
2 1 2 3 4
▼ Daisy-chain wiring, compact version
Notice
Connection cable and end plug are included in scope
of delivery (see "Accessories" on page 53).
Bosch Rexroth guarantees the correct function
of the device, as described in instruction manual
64819‑B or 64820‑B. Bosch Rexroth assumes no liability
for the safe operation of the machine or system of which
this device forms part.
3 2 1
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 53
Accessories
Accessories
Connection cable
R917c05458 Connector Coding 1 (black), dummy connector with integrated terminal resistor
Connector
R900785606 Bosch compact connector, coding 1 (black)
set
Connector
R900785607 Bosch compact connector, coding 2 (gray)
set
RE 64276/2022-01-31, Bosch Rexroth AG
54 M4-12 | Control block
Accessories
Recommended plug-in connector version 1 and 3 Recommended plug-in connector version 8 and 9
▼ Recommended plug-in connector for Junior Timer, 2-pin (AMP) ▼ Recommended plug-in connector for DT04 (DEUTSCH)
Bosch Rexroth AG, RE 64276/2022-01-31
Control block | M4-12 55
M4 configurator
M4 configurator
Link: www.boschrexroth.com/m4-configurator
RE 64276/2022-01-31, Bosch Rexroth AG
56 M4-12 | Control block
Related documentation
Related documentation
Product-specific documentation
Document type Title Document number
Instruction manual Control blocks for mobile applications 64025-B
Load-sensing control block M4-12 for safety-related applications 64276-01-B
Spare parts list Load-sensing control block M4-12 64276-E
Repair manual Load-sensing control block M4-12 64276-01-R
Bosch Rexroth AG, RE 64276/2022-01-31