MD1-0-T-030-05-00370-C - ITP For CFBC Boiler Installation-IC

For
FORApproval
INFORMATION
C 06.Jun.2013 For Approval

Issue for information Y.G.KIM Y.G.KIM M.G.KIM
B 08.May.2013 For
IssueApproval
for information Y.G.KIM Y.G.KIM M.G.KIM
A 19.Feb.2013 Issue for information Y.G.KIM Y.G.KIM M.G.KIM
REV. DATE DESCRIPTION DSGN CHKD APPD
PROJECT :
TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT

EMPLOYER :
CONSULTANT :
CONTRACTOR :
DESIGNED BY DATE TITLE :
Y.G.KIM 19.Feb.2013 INSPECTION & TEST PLAN

CHECKED BY DATE FOR
CFBC BOILER INSTALLATION
.Y.G.KIM 19.Feb.2013
APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.
M.G.KIM 19.Feb.2013 ADB/MD1-TPIP/EPC150911 MD1-0-T-030-05-00370 C

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
INSPECTION AND TEST PLAN FOR CFBC BOILER INSTALLATION REV. C
TABLE OF CONTENTS
1.0 MATERIAL VERIFICATION

2.0 HANGERS
3.0 BUCKSTAYS
4.0 STEAM DRUM INSPECTON
5.0 ECONOMIZER AND HANGER TUBE
6.0 SEPARATOR
7.0 SEPARATOR RETURN LEGS
8.0 CROSS OVER DUCT
9.0 HRA WALL
10.0 FURNACE INSPECTION
11.0 SUPERHEATER II WING WALL INSPECTION
12.0 SUPERHEATER III WING WALL INSPECTION
12-1 SUPERHEATER III WING WALL INSPECTION(9CR)
13.0 EVAPORATOR WING WALLS
14.0 REHEATER I
15.0 REHEATER II
16.0 SUPER HEATER I
17.0 DOWNCOMER PIPES
18.0 FURNACE SUPPLY PIPE WORK
19.0 ECONOMIZER TO DRUM PIPE WORK
20.0 STURATED STEAM LINES TO FROM DRUM
21.0 HIGH PRESSURE STEAM PIPE
21-1 HIGH PRESSURE STEAM PIPE(9CR)
22.0 REHEATER PIPE WORK
22-1 REHEATER PIPE WORK(9CR)
23.0 VENT DRAIN PIPE
24.0 INSTRUMENT PIPE
25.0 SOOT BLOWER PIPEWORK
26.0 CYCLONE
27.0 LOOP SEAL
28.0 AIR HEATER
29.0 COAL SURGE BIN AND LIMESTONE SURGE BIN
30.0 FUEL FEED SYSTEM
31.0 LIMESTONE FEED SYSTEM
32.0 STRIPPER COOLER
33.0 BED MATERIAL SYSTEM
34.0 DUCT
35.0 EXPANSION
36.0 ECONOMIZER AND ATTEMPORATOR SPRAY WATER PIPE
37.0 STATIC EQUIPMENT
38.0 ROTATING EQUIPMENT
39.0 VALVE AND INSTRUMENT
40.0 HYDROSTATIC TEST
41.0 FINAL PAINT
42.0 STAMPING AND SIGN-OFF DATA REPORT
 ATTACHMENT
# 1 GENERAL WELDING INSPECTION(2SHEETS)
# 2 METHOD STATEMENT & REFERENCE CODE LIST
# 3 WELDING PROCEDURE SPECIFICATION LIST
# 4 TOLERANCE OF TUBE & PIPE ALIGNMENT
# 5 TOLERANCES OF LENGTH, DIAGONAL AND DISTORTION (2SHEET)
# 6 WELDING VISUAL INSPECTION CRITERIA (4SHEETS)
# 7 INSPECTION REPORT & CHECK SHEETS (59SHEETS)
HYUNDAI ENG. & CONST. CO., LTD.
DISCIPLINE : Mechanical ITP No. ITP-M-106

INSPECTION & TEST PLAN Rev. No. C
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT DESCRIPTION OF WORK : PAGE 1 OF 76
CFBC Boiler Installation DATE Jun. 06. 2013
REFERENCES INSPECTION INVOLVEMENT

DESCRIPTION OF INSPECTION / (PROCEDURE, SPEC. ACCEPTANCE REPORTING
NO. REMARK
TEST CODE & STANDARDS) CRITERIA FORMAT SUBCON FW HDEC EMPLOYER
BEFORE ERECTION
1 ERECTION MEETING - As per Design DWG. ASME SEC.Ⅰ All check list W W W W
- Manufacturer’s Instruction ASME B31.1
- MS for CFBC installation work ASME Sec.Ⅸ
- Refer MS list & reference AWS D1.1
code list(Attachment.2)
- Refer to WPS list
(Attachenet.3)
- Refer to visual inspection
Criteria(Attachment.6)
2 STEEL STRUCTURE HAND OVER - As per Design DWG. ASME SEC.Ⅰ All check list W W W W
INSPECTION - Manufacturer’s Instruction ASME B31.1 & Steel structure
- MS for CFBC installation work ASME Sec.Ⅸ inspection format
- Refer MS list & reference AWS D1.1
- Refer to WPS list
(Attachenet.3)
- Refer to visual inspection
Criteria(Attachment.6)
LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCES

DESCRIPTION OF INSPECTION / (PROCEDURE, SPEC. ACCEPTANCE REPORTING
NO. REMARK
TEST CODE & STANDARDS) CRITERIA FORMAT SUBCON FW HDEC EMPLOYER
ERECTION
1 Material Verification Material Spec W W W/R R
2 HANGERS
2.1 Steam drum hanger rod installation - As per Design DWG. ASME SEC.Ⅰ ITP-M-106-06
1) Hanger rod location & fit-up check - Manufacturer’s Instruction ASME B31.1 ITP-M-106-07 W S S S
2) NUT setting & Damage check - MS for CFBC installation work ASME Sec.Ⅸ W S S S
3) Hanger rod visual check - Refer MS list & reference AWS D1.1 W S S S
- Bending / Notch / other damage code list(Attachment.2)
2.2 Furnace hanger rod installation - Refer to WPS list(No.1~6)
1) Hanger rod location & fit-up check (Attachenet.3) W S S S
2) NUT setting & Damage check - Refer to visual inspection W S S S
3 Hanger rod visual check Criteria(Attachment.6) W S S S
- Bending / Notch / other damage
2.3 Convection hanger rod installation
1) Hanger rod location & fit-up check W S S S
2) NUT setting & Damage check W S S S
3) Hanger rod visual check W S S S
- Bending / Notch / other damage
2.4 NDE(PT) : Hanger rod support lug W R R R
2.5 Removal of Temporary erection W S S S
Fitting



DESCRIPTION OF INSPECTION ACCEPTANCE REPORTING
NO. (PROCEDURE, SPEC. REMARK
/ TEST CRITERIA FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
3 BUCKSTAYS
3.1 Buckstay welding inspection - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-14
1) Qualified welder(Note.1) - Manufacturer’s Instruction - ASME B31.1 ITP-M-106-15 W R R R
2) WPS & PQR check - MS for CFBC installation work - Tolerance W R R R
3) Fit-up - Refer MS list & reference table(Attach#4.5) W S S S
4) Final Visual inspection code list(Attachment.2) - Visual inspection W S W S
3.2 Buckstay installation - Refer to WPS list(No.1~6) Criteria(Attach#6)
1) Location & Level check (Attachment.3) W S S S
2) Verticality check - Refer to visual inspection W S S S
3) Corner link dimension check Criteria(Attachment.6) W S S S
4) Seismic stopper gap check W S S S
5) Lug gap check W S S S
fitting
Note.1 Welder should be qualified by ASME sec.Ⅸ(Pressure part)
LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE


REFERENCES REPORTING INSPECTION INVOLVEMENT

DESCRIPTION OF INSPECTION / ACCEPTANCE
TEST CRITERIA FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
4 STEAM DRUM
4.1 HANGER ROD(Refer to No.2) - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-01
4.2 Dum lifting - Manufacturer’s Instruction - ASME B31.1 ITP-M-106-02
1) Internal cleaning check - MS for CFBC installation work - Refer to tolerance ITP-M-106-03 W S S S
before installation - Refer MS list & reference table(Attachment.5) ITP-M-106-04
2) internal assembly check code list(Attachment.2) W S S S
4.3 Installation inspection ‘- ITP for Instrument work
1) Leveling and centering (ITP-I-100) W S S S
2) X-Y axis dimension check W S S S
Fitting
4.5 Strand jack system W S W W
4.6 Drum lifting system operating W S W W
4.7 Drum instrumentation
4.8 Distribution pipe work including
Cyclones, separators etc.
① Qualified welder check -MD1-0-T-030-5-00052& - ASME Ⅸ ITP-M-106-53 W R R R
ASME Ⅸ
② WPS & PQR check - Refer to WPS list(No.1~6) - Each applicable WPS & ITP-M-106-53 W R R R
(Attachment.3)
③ Pre welding check - MD1-0-T-030-5-00132& 00051 - ASME SEC II ITP-M-106-53 W S S S
Welding consumable etc ASME Ⅸ

DESCRIPTION OF INSPECTION /
NO. (PROCEDURE, SPEC. ACCEPTANCE CRITERIA REMARK
TEST FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
4 ④ Fit-up - Refer to WPS list(No.1~6) - Tolerance table(Attach#4.5) ITP-M-106-53 W S S S

Root gap/Alignment/Angle etc (Attachment.3)
⑤ Pre heating - Each applicable WPS & - Each applicable WPS & ITP-M-106-53 W S S S
ASME B31.1 & ASME SEC.I ASME B31.1 & ASME SEC.I
⑥ Inter-pass temperature - Each applicable WPS & - Each applicable WPS & ITP-M-106-53 W S S S
⑦ Final visual inspection - ASME B31.1 & ASME SEC.I - Visual inspection ITP-M-106-53 W S W W
Criteria(Attach#6)
⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V ITP-M-106-53 W R R R
ASME B31.1 & ASME SEC.I ASME SEC.I PW-51
ASME B31.1/136.4.5
⑨ PWHT - MD1-0-T-030-5-00327& - ASME SEC.I PW-39 ITP-M-106-53 W R R R
ASME B31.1 & ASME SEC.I ASME B31.1/ 132
4-9 Installation of pipe supports - ASME B31.1 & ASME SEC.I ITP-M-106-53
1) Fit-up - Visual inspection ITP-M-106-49 W S S S
2) Final welding inspection Criteria(Attach#6) W S S S
4-10 Dimension inspection - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) W S W W
4-11 Removal of Temporary erection fitting W S S S

CODE & STANDARDS)
5 ECONOMISER AND HANGER TUBE
5.1 Before installation - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-06
1) Internal cleaning by using air compress - Manufacturer’s Instruction - ASME B31.1 ITP-M-106-07 W S S S
5.2 Installation - MS for CFBC installation work - Visual inspection ITP-M-106-08
1) Hanger Rod check(Refer to No.2) - Refer MS list & reference Criteria(Attach#6) ITP-M-106-09
2) Head level & location check code list(Attachment.2) - Tolerance table(Attach#4.5) ITP-M-106-10 W S S S
3) Economizer coil - Refer to visual inspection - Tolerance table(Attach#4.5) ITP-M-106-39 W S S S
4) Tube & head alignment Criteria(Attachment.6) - Tolerance table(Attach#4.5) ITP-M-106-42 W S S S
5) Seismic stopper W S S S
6) Tube butt welding joint
ASME Ⅸ
(Attachment.3)
④ Fit-up - Refer to WPS list(No.1~6) - Tolerance table(Attach#4.5) ITP-M-106-53 W S S S



NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. ACCEPTANCE CRITERIA REMARK
FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
5 ⑦ Final visual inspection - ASME B31.1 & ASME SEC.I - Visual inspection ITP-M-106-53 W S W W
Criteria(Attach#6)
⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R
ASME B31.1/136.4.5
⑨ PWHT - MD1-0-T-030-5-00327& - ASME SEC.I PW-39 PWHT Report W R R R
5.3 Dimension check of final economizer - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) W S W W
5.4 Removal of Temporary erection fitting W S S S



CODE & STANDARDS)
6 SEPARATOR
1) Internal cleaning by using air - Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06 W S S S
compress - MS for CFBC installation work - Visual inspection ITP-M-106-08
6.2 Installation - Refer MS list & reference Criteria(Attach#6) ITP-M-106-09
1) Hanger Rod check(Refer to No.2) code list(Attachment.2) - Tolerance table(Attach#4.5) ITP-M-106-10
2) Head level & location check - Refer to visual inspection - Tolerance table(Attach#4.5) ITP-M-106-11 W S W W
3) Tube & head alignment Criteria(Attachment.6) - Tolerance table(Attach#4.5) ITP-M-106-12 W S S S
4) Tube butt welding joint ITP-M-106-24
① Qualified welder check -MD1-0-T-030-5-00052& - ASME Ⅸ ITP-M-106-25 R R R R
ASME Ⅸ ITP-M-106-38
② WPS & PQR check - Refer to WPS list(No.1~6) - Each applicable WPS & ITP-M-106-53 R R R R
(Attachment.3) ASME SEC. Ⅸ
ASME B31.1 & ASME SEC. ASME B31.1 & ASME SEC.I)



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
6.3 Dimension check - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-60 W S W W
- Length, Diagonal, Vertical, Width etc



CODE & STANDARDS)
7 SEPARATOR RETURN LEGS
7.1 Installation - As per Design DWG. - ASME SEC.Ⅰ& ASME B31.1 ITP-M-106-06
1) Alignment & Levelness -Manufacturer’s Instruction AWS D1.1 ITP-M-106-07 W S S S
2) Support installation - MS for CFBC installation work - Tolerance table(Attach#4.5) ITP-M-106-08 W S S S
3) Site erection welding ITP-M-106-09
ASME B31.1 & ASME SEC ASME B31.1 & ASME SEC.I
Criteria(Attach#6)



CODE & STANDARDS)
7 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R

ASME B31.1/136.4.5
- Length & Diagonal



DESCRIPTION OF INSPECTION / REPORTING
CODE & STANDARDS)
8 CROSS OVER DUCT
8.1 Inside cleaning before erection - As per Design DWG. - ASME SEC.Ⅰ& ASME B31.1 ITP-M-106-24 W S S S
8.2 Support installation -Manufacturer’s Instruction AWS D1.1 ITP-M-106-25 W S S S
8.3 Site erection welding - MS for CFBC installation work ITP-M-106-47
ASME Ⅸ
ASME B31.1 & ASME SEC ASME B31.1 & ASME SEC.I
Criteria(Attach#6)



CODE & STANDARDS)

Header weld part ASME B31.1 & ASME SEC.I ASME SEC.I PW-51
ASME B31.1/136.4.5
Header weld part ASME B31.1 & ASME SEC.I ASME B31.1/ 132
⑩ NDE(PT or MT ) - MD1-0-T-030-5-00325&00326 - ASME SEC.V NDT Report W R R R

ASME B31.1 & ASME SEC.I ASME SEC.I A-260 & 270
ASME B31.1
- Length & Diagonal DWG
8.5 Access door, nozzle, location - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-47 W S S S
check DWG
Fitting



CODE & STANDARDS)
9 HRA WALLS AND ROOF
1) Internal cleaning by using air compress -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06 W S S S
9.2 Installation - MS for CFBC installation work ITP-M-106-08
1) Hanger Rod check(Refer to No.2) - Refer MS list & reference ITP-M-106-09
2) Head level & location check(Note.1) code list(Attachment.2) - Tolerance table(Attach#4.5) ITP-M-106-10 W S S W
3) Tube & head alignment - Tolerance table(Attach#4.5) ITP-M-106-11 W S S S
4) Buckstay installation(Refer to No.3) ITP-M-106-24
(Attachment.3) ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report
ASME B31.1 & ASME SEC.I ASME SEC.I PW-51 W R R R
ASME B31.1/136.4.5
6) Dimension check - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-12 W S W W
- Length & Diagonal
9.3 Air Leak check - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-057 W S W W

CODE & STANDARDS)
10 FURNACE AND ROOF
1) Internal cleaning by using air -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06 W S S S
compress - MS for CFBC installation work ITP-M-106-08
10.2 Installation - Refer MS list & reference ITP-M-106-09
1) Hanger Rod check(Refer to No.2) code list(Attachment.2) ITP-M-106-10
2) Head level & location check(Note.1) - Tolerance table(Attach#4.5) ITP-M-106-11 W S S W

CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
5) Dimension check - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-11 W S W W
- Length, Diagonal, vertical, width etc ITP-M-106-12
10.3 Air Leak check - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-057 W S W W
Fitting
Note.1 Final header level and location will be take place after the tube welding is complete.



CODE & STANDARDS)
11 SUPERHEATER II WING WALLS
2) Head level & location check(Note.1) - Tolerance table(Attach#4.5) ITP-M-106-12 W S W W
3) Super-heater coil check - Tolerance table(Attach#4.5) ITP-M-106-13 W S S S
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
6) Dimension check(Note.1)
- Length, diagonal, vertical alignment etc - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-11 W S W W
11.3 Removal of Temporary erection Fitting ITP-M-106-12 W S S S
Note.1 Dimension checks include header level and location when the assembly is complete and vertical alignment of the panels.

CODE & STANDARDS)
12 SUPERHEATER III WING WALLS
3) Super-heater coil check - Tolerance table(Attach#4.5) ITP-M-106-13 W S S S
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
6) Dimension check(Note.1)
- Length, diagonal, vertical alignment etc - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-12 W S W W
12.3 Removal of Temporary erection Fitting W S S S



CODE & STANDARDS)
12-1 SUPERHEATER III WING WALLS
(9Cr/P No.15E PIPE)
12-1.1 Before installation - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-08
12-1.2 Installation ITP-M-106-39
ASME Ⅸ
④ Fit-up - Refer to WPS list(No.10~23) - Tolerance table(Attach#4.5) ITP-M-106-53 W S W W
Criteria(Attach#6)



DESCRIPTION OF INSPECTION
/ TEST FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
12-1 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W S R R

ASME B31.1/136.4.5
⑨ PWHT - MD1-0-T-030-5-00327& 131 - ASME SEC.I PW-39 PWHT Report W R R R
⑩ NDE(UT) - MD1-0-T-030-5-00324& - ASME SEC.I PW-52 NDT Report W R R R

ASME B31.1 & ASME SEC.I ASME B31.1/ 136.4.6
⑪ Hardness check - MD1-0-T-030-5-00131 - MD1-0-T-030-5-00131 Max.275HB W S/R S/R S/R
12-1.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I ITP-M-106-49
1) Fit-up - Visual inspection W S S S
2) Final welding inspection Criteria(Attach#6) W S W W
12-1.4 Dimension inspection - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) W S W W
12-1.5 Removal of Temporary W S S S
erection fitting



CODE & STANDARDS)
13 EVAPORATOR WING WALLS



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
5) Dimension check(Note.1) - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) ITP-M-106-12 W S W W
- Length & diagonal
fitting



CODE & STANDARDS)
14 REHEATER 1
14.1 Before installation - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-04 W S S S
1) Internal cleaning by using air -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06
3) Re-heater coil check - Tolerance table(Attach#4.5) ITP-M-106-12 W S S S
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
- Length & Diagonal - ASME B31.1 & ASME SEC.I
fitting
Note.1 Dimension checks include header level and location when the assembly is complete.


CODE & STANDARDS)
15 REHEATER II
15.1 Before installation - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-04 W S S S
1) Internal cleaning by using air -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06
3) Re-heater coil check - Tolerance table(Attach#4.5) ITP-M-106-12 W S S S
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
- Length & Diagonal
fitting
2. Regarding the P91 Material, Refer to identification number 22-1.



CODE & STANDARDS)
16 SUPERHEATER 1
3) Superheater coil check - Tolerance table(Attach#4.5) ITP-M-106-12 W S S S
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
- Length & Diagonal
fitting



CODE & STANDARDS)
17 DOWNCOMER PIPES
17.2 Installation ITP-M-106-39
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
17.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I ITP-M-106-49
17.4 Dimension inspection - ASME B31.1 & ASME SEC.I - Tolerance table(Attach#4.5) W S W W
fitting



CODE & STANDARDS)
18 FURNACE SUPPLY PIPE WORK
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting



CODE & STANDARDS)
19 ECONOMIZER TO DRUM PIPE WORK
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting



CODE & STANDARDS)
20 SATURATED STEAM LINES TO
AND FROM DRUM - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-08
20.1 Before installation -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-09 W S S S
1) Internal cleaning by using air - MS for CFBC installation work ITP-M-106-10
compress ITP-M-106-39
20.2 Installation
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting



CODE & STANDARDS)
21 HIGH PRESSURE STEAM PIPE(Note.1)
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting
Note.1 Scope of system: The integral pipework within the super-heater system and main steam pipework to the boiler terminal point.



CODE & STANDARDS)
21-1 HIGH PRESSURE STEAM PIPE(Note.1)
(9Cr/P No.15E PIPE)
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)
21-1 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R

ASME B31.1/136.4.5

21-1.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-49
21-1.4 Dimension inspection - ASME B31.1 & ASME SEC. - Tolerance table(Attach#4.5) W S W W
erection fitting
Note.1 Scope of system: The integral pipework within the super-heater system and main steam pipework to the boiler terminal point.



CODE & STANDARDS)
22 REHEATER PIPE WORK(Note.1)
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting
Note.1 Scope of system: The integral pipework within the re-heater system from the cold reheater line through to the boiler terminal point for reheater.



CODE & STANDARDS)
22-1 REHEATER PIPE WORK(Note.1)
(9Cr/P No.15E PIPE)
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)
22-1 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R

ASME B31.1/136.4.5

22-1.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-49
22-1.4 Dimension inspection - ASME B31.1 & ASME SEC. - Tolerance table(Attach#4.5) W S W W
erection fitting
Note.1 Scope of system: The integral pipework within the re-heater system from the cold reheater line through to the boiler terminal point for hot rehaeter.



CODE & STANDARDS)
23 VENT AND DRAIN PIPE
BLOW DOWN SYSTEM PIPE
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
23.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I
1) Fit-up - Visual inspection ITP-M-106-49 W S S S
fitting
23.6 Blow down flash tank - ITP for Static equipment - Tolerance table(Attach#4.5) ITP-M-106-58 W S S S
① Installation inspection installation & ASME SEC.I
Level, Vertical, Location etc

CODE & STANDARDS)
24 INSTRUMENT AIR
COOLING WATER PIPE
CONDENSATE WATER PIPE
ASME Ⅸ
Criteria(Attach#6)

CODE & STANDARDS)
24 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W S S S

ASME B31.1/136.4.5
24.3 Valve in direction position - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I W S S S
24.4 Instrument and other - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I W S S S
Connection pipe
24.5 Installation of pipe supports - ASME B31.1 & ASME SEC.I - Visual inspection ITP-M-106-49
1) Fit-up Criteria(Attach#6) W S S S
2) Final welding inspection W S S S
24.7 Removal of Temporary erection - ASME B31.1 & ASME SEC.I W S S S
fitting W S S S

CODE & STANDARDS)
25 SOOT BLOWER PIPEWORK
25.1 Short & Long type blower
1) Location check for Equipment - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-09 W S S S
installation -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-27
2) Nozzle projection check - MS for CFBC installation work W S S S
3) Welding inspection to sleeves W S S S
wall box
4) Alignment of the soot blowers W S S S
and support
25.2 Blower piping
ASME Ⅸ

CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
25.3 Installation of pipe supports - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-49
1) Fit-up W S S S
2) Final welding inspection - Visual inspection W S S S
Criteria(Attach#6)
fitting



CODE & STANDARDS)
26 CYCLONE
26.1 Hanger rod(Refer to No.2) - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-05
26.2 Head level & location -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-06 W S W W
26.3 Tube & header alignment - MS for CFBC installation work ITP-M-106-08 W S W S
26.4 Welding inspection ITP-M-106-09
⑦ Final visual inspection - ASME B31.1 & ASME SEC.I ITP-M-106-53 W S W W



CODE & STANDARDS)

ASME B31.1/136.4.5
26.5 Vortex finder - ASME B31.1 & ASME SEC.I
- Diameter and location check - Visual inspection ITP-M-106-52 W S S S
Criteria(Attach#6)
fitting



CODE & STANDARDS)
27 LOOP SEAL
27.1 Loop seal Clearance - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-17 W S S S
27.2 Casing -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-19 W S S S
27.3 Thermowell - MS for CFBC installation work W S S S
27.4 Exp. Joint W S S S
27.5 Final welding inspection
ASME Ⅸ
⑦ Final visual inspection - ASME B31.1 & ASME SEC.I ITP-M-106-53 W S W W



CODE & STANDARDS)

ASME B31.1/136.4.5
- Length
fitting



CODE & STANDARDS)
28 AIR HEATER
28.1 Radial, Axial, By-pass sealing - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-29 W S S S
Setting Check. -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-30
28.2 Expansion arrangement - MS for CFBC installation work - AWS D1.1 ITP-M-106-31 W S S S
levelness check - Refer MS list & reference - Tolerance ITP-M-106-32
28.3 Holding bearing Ass’y levelness code list(Attachment.2) table(Attach#4.5) ITP-M-106-33 W S S S
check - Refer to WPS list(No.1~6) - Visual inspection ITP-M-106-34
28.4 Guide bearing levelness check (Attachment.3) Criteria(Attach#6 ITP-M-106-35 W S S S
28.5 Rotor elevation check - 129166-1247A-OMM-01 - 129166-1247A- ITP-M-106-36 W S S S
28.5 Axial position of rotor check OMM-01 ITP-M-106-37 W S S S
28.6 Welding visual inspection ITP-M-106-45
1) Qualified welder check R R R R
2) WPS & PQR check R R R R
3) Alignment check W S S S
4) Fit-up W S S S
5) Final visual inspection W S W S
6) NDE(RT/ If applicable) W R R R
7) PWHT(If applicable) W R R R
8) UT after PWHT(if applicable) W R R R
Fitting
Note.1 Separate ITP shall be submitted.


REFERENCES REPORTIN INSPECTION INVOLVEMENT

TEST G FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
29 COAL AND LIMESTONE SILO
29.1 Position of silo - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-26 W S S S
29.2 Hopper erection -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-46
29.3 Shell & roof erection - MS for CFBC installation work W S S S
29.4 Liner plate welding W S S S
29.5 Nozzle installation W S S S
29.6 Instrument connection W S S S
29.7 Inside cleaning
29.8 Final welding inspection
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
⑨ PWHT(If possible) - MD1-0-T-030-5-00327& - ASME SEC.I PW-39 PWHT Report W R R R
29.9 Dimension inspection - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-46 W S W S
Length, Level, diagonal, vertical - Tolerance table(Attach#4.5)
etc
29.10 Removal of Temporary erection W S W W
fitting



CODE & STANDARDS)
30 FUEL FEED SYSTEM
30.1 Chain conveyors casing installation - As per Design DWG. ITP-M-106-08 W S S S
30.2 Chain connecting welding -Manufacturer’s Instruction - ASME SEC.Ⅰ ITP-M-106-09
30.3 Robbing screw installation - MS for CFBC installation work - ASME B31.1 ITP-M-106-50 W S S S
30.4 Slide gate installation ITP-M-106-51 W S S S
30.5 Expansion bellows installation ITP-M-106-54 W S S S
30.6 Air bustles installation W S S S
30.7 Feeding chutes to furnace installation
30.8 Welding inspection(Piping)
ASME Ⅸ



CODE & STANDARDS)
Criteria(Attach#6)
ASME B31.1/136.4.5
⑨ PWHT(If possible) - MD1-0-T-030-5-00327& - ASME SEC.I PW-39 PWHT Report W R R R
30.9 Installation of pipe supports - ASME B31.1 & ASME SEC.I - ASME B31.1 & ASME SEC.I ITP-M-106-49
fitting



CODE & STANDARDS)
31 LIMESTON FEED SYSTEM
31.1 Side gate to the bottom of - As per Design DWG. ITP-M-106-08 W S S S
silo installation -Manufacturer’s Instruction - ASME SEC.Ⅰ ITP-M-106-09
31.2 Feeder hopper installation - MS for CFBC installation work - ASME B31.1 ITP-M-106-50 W S S S
31.3 Screw feeder installation ITP-M-106-51 W S S S
31.4 Rotary feeder installation ITP-M-106-54 W S S S
31.5 Air blowers W S S S
31.6 Feeling and feeding piping and W S S S
Flange connection
31.7 Piping support W S S S
31.8 Feeding piping thermal expansion W S S S
In cold / hot position
31.9 Piping inside cleaning W S S S
31.10 Equipment installation
ASME Ⅸ


CODE & STANDARDS)
31 ④ Fit-up - Refer to WPS list(No.1~6) - Tolerance table(Attach#4.5) ITP-M-106-53 W S S S

⑥ Inter-pass temperature - Each applicable WPS & - Each applicable WPS & ITP-M-106-53 W S S W
Criteria(Attach#6)
ASME B31.1/136.4.5
⑨ PWHT(If possible) - MD1-0-T-030-5-00327& - ASME SEC.I PW-39 PWHT report W R R R
fitting


DESCRIPTION OF INSPECTION / ACCEPTANCE REPORTING
CODE & STANDARDS)
32 STRIPPER COOLER
32.1 Piping support - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-08 W S S S
32.2 Piping inside cleaning -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-09 W S S S
32.3 Equipment installation(Note.1) - MS for CFBC installation work - AWS D1.1 ITP-M-106-50 W S S S
32.4 Welding inspection - Refer MS list & reference - Tolerance ITP-M-106-51
1) Qualified welder check code list(Attachment.2) table(Attach#4.5) ITP-M-106-54 R R R R
2) WPS & PQR check - Refer to WPS list(No.1~6) - Visual inspection NDT Report R R R R
3) Fit-up (Attachment.3) Criteria(Attach#6) W S S S
4) Final visual inspection W S W S
5) NDE(MT or PT/ If applicable) R S S S
Fitting
Note.1 Method statement for stripper cooler Installation shall submit.


CODE & STANDARDS)
33 BED MATERIAL SYSTEM
33.1 Silo discharging equipment - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-08 W S S S
installation -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-09
33.2 Filling & Feeding piping and flange - MS for CFBC installation work - AWS D1.1 ITP-M-106-54 W S S S
Connection - Refer MS list & reference - Tolerance NDT Report
33.3 Piping support code list(Attachment.2) table(Attach#4.5) W S S S
33.4 Feeding pipe thermal expansion - Refer to WPS list(No.1~6) - Visual inspection W S S S
In cold / hot position (Attachment.3) Criteria(Attach#6)
33.5 piping clean inside W S S S
33.6 Equipment installation W S S S
Fitting

CODE & STANDARDS)
34 DUCT
34.1 Inside clean before erection - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-24 W S S S
34.2 Installation -Manufacturer’s Instruction - AWS D1.1 ITP-M-106-25
1) Fit-up - MS for CFBC installation work - Tolerance ITP-M-106-47 W S S S
2) Alignment check - Refer MS list & reference table(Attach#4.5) NDE Report W S S S
3) Welding code list(Attachment.2) - Visual inspection
- Qualified welder check - Refer to WPS list(No.1~6) Criteria(Attach#6) R R R R
- WPS & PQR check (Attachment.3) R R R R
- Final visual inspection W S W S
- NDE(PT or MT) R R R R
34.3 Duct support check
1) Gap W S S S
2) Welding W S S S
34.4 Expansion joint check
1) Distortion, dent other defects W S S S
2) Fixing W S S S
3) NDE for field welding joint R R R R
34.5 Dampers and Drive unit
- Direction W S S S
34.6 Air leak test W S W S
34.7 Installation of pipe supports
1) Fit-up W S S S
2) Final inspection W S S S
34.8 Dimension inspection W S W W


CODE & STANDARDS)
35 EXPANSION
35.1 Duct flange welding & dimension - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-24
- Qualified welder check -Manufacturer’s Instruction - AWS D1.1 ITP-M-106-25 R R R R
- WPS & PQR check - MS for CFBC installation work - Tolerance ITP-M-106-48 R R R R
- Final visual inspection - Refer MS list & reference table(Attach#4.5) NDE Report W S W S
- NDE(PT or MT) code list(Attachment.2) - Visual inspection R R R R
35.2 Bellows installation - Refer to WPS list(No.1~5) Criteria(Attach#6) W S S S
35.3 Bellows welding or Bolting (Attachment.3) W S S S
35.4 Direction W S S S
35.5 temporary rock remove W S S S
35.6 Breech open W S S S
35.7 Gas tightness check W S W S
35.8 Final Alignment check W S W W
Fitting



CODE & STANDARDS)
36 ECONOMIZER AND ATTEMPORATOR
SPRAY WATER PIPE WORK
ASME Ⅸ
Criteria(Attach#6)



CODE & STANDARDS)

ASME B31.1/136.4.5
fitting
Note.1 Scope of system: The integral pipework within the re-heater system from the cold reheater line through to the boiler terminal point for reheater.



CODE & STANDARDS)
37 STATIC EQUIPMENT - As per Design DWG ASME SEC.1 ITP-M-106-15
- Manufacturer’s Instruction ASME B31.3 ITP-M-106-18
- ITP-M-100 AWS D1.1
- MS for CFBC installation work
- Refer MS list & reference
Note.1 Specific inspection should be followed ITP for Static equipment
38 ROTATING EQUIPMENT - As per Design DWG ASME SEC.1 ITP-M-106-16

- Manufacturer’s Instruction ASME B31.3 ITP-M-106-18
- ITP-M-100 AWS D1.1
- Refer MS list & reference
Note.1 Specific inspection should be followed ITP for Static equipment



CODE & STANDARDS)
39 VALVE
39.1 Valve identification ITP-M-106-59 W S S S
39.2 Installation - As per Design DWG. - ASME SEC.Ⅰ
- Inside cleanness check -Manufacturer’s Instruction - ASME B31.1 W S S S
- Valve open position during welding - MS for CFBC installation work W S S S
- Valve in correction position W S S S
- Valve in correction flow direction W S S S
39.3 Weld type valve
ASME Ⅸ
Criteria(Attach#6)



DESCRIPTION OF
INSPECTION / TEST FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)

ASME B31.1/136.4.5
- Internal removal check ASME B31.1 & ASME SEC.I ASME B31.1/ 132 ITP-M-106-59
39-1 INSTRUMENT WORK - As per Design DWG - ITP-I-100(ITP for Instrumentation ITP-I-100-01
- Manufacturer’s Instruction work) ITP-I-100-02
- ITP-I-100(ITP for Instrumentation - ERQ 4.6 /11 ITP-I-100-03
work) ITP-I-100-04
- ERQ 4.6 /11
Note.1 Specific inspection should be followed ITP for instrumentation work



CODE & STANDARDS)
40 HYDROSTATIC TEST
40.1 Walk Down Inspection before - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-56 W W W W
Pressure Test -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-57
40.2 Release for hydro test - MS for CFBC installation work - No visible leaks and W W H H
- Review the Pressure Test PKG. - Refer MS list & reference no pressure drop
40.3 Pressure Test code list(Attachment.2)
1) Verification of test gauge calibration W R R R
2) Pneumatic Test W W W W
3) Hydrostatic Test W W W W
HYDROSTATIC TEST FOR HIGH Economizer

PRESSURE AND REHEATER - As per Design DWG. - ASME SEC.Ⅰ ITP-M-106-56 Evaporator
Super-heater
40.4 Walk Down Inspection before -Manufacturer’s Instruction - ASME B31.1 ITP-M-106-57 W W W W
Pressure Test - MS for CFBC installation work - No visible leaks and
40.5 Release for hydro test - Refer MS list & reference no pressure drop W W H H
- Review the Pressure Test PKG. code list(Attachment.2)
40.6 Pressure Test
1) Verification of test gauge calibration W R R R
2) Pneumatic Test W W W W
3) Hydrostatic Test W W W W
Note.1 Method statement for hydro test shall be submitted. Hydro test package will divide as per the pressure in accordance with FW recommendation.



CODE & STANDARDS)
41 FINAL PAINT
41.1 Material verification - Refer to painting ITP -Refer to painting ITP ITP-M-106-55 W R R R
41.2 Surface Preparation - As per Design DWG. W S S S
41.3 Painting Application -Manufacturer’s Instruction W S S S
41.4 Prime / Intermediate Coat - MS for CFBC installation work W S S S
41.5 Final coating inspection - Refer MS list & reference W S W S
41.6 DFT (Dry Film Thickness) code list(Attachment.2) W S W S
inspection



ACCEPTANCE
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
CRITERIA FORMAT SUBCON FW HDEC EMPLOYER
CODE & STANDARDS)
42 STAMPING AND SIGN-OFF DATA
REPORTS ASME SEC.1 - ASME DEC.1 ASME SEC.1 A-350
42.1 Test report sign off for each system ‘ Refer to Separate ITP for PG-106 R R R R
- NDE ASME pressure boundary PG-108
- PWHT From erection company PG-111
- Hydro test etc PG-112
42.2 STAMPING

ATTACHMENT #.1 GENERAL WELDING INSPECTION (1/2)

CODE & STANDARDS)
`
1 Material Verification Material Spec. / ERQ 4.11 - ASME B31.1/
1) Tube, Pipe, Panel, other material ASME IX / ASME B31.1. - ASME Ⅱ Part.C ITP-P-100-01 W S S S
2) Welding consumable W S S S
2 Welding Inspection
1) WPS/PQR - Each applicable WPS & R R R R
ASME IX
2) Welder Qualification - MD1-0-T-030-5-00052 & R R R R
ASME IX
3) Fit-up - Each applicable WPS - Rootgap:2.4±0.8mm ITP-P-100-01/02 W S S S
Root gap/Alignment/Angle etc Alignment : Max.2mm
Angle : 37˚±2.5˚
4) Pre-heating - ASME B31.1 & - ASME B31.1 Preheating Report W S W/S R
Each applicable WPS
5) Inter-pass temperature - Each applicable WPS - Applicable WPS ITP-P-100-01 W S S S
6) Dimension inspection - ASME B31.1 - ASME B31.1 ITP-P-100-01 W S S S
7) Final Visual - ASME B31.1 - ASME B31.1 ITP-P-100-01/02 W S W S
3 NDE Personnel qualification - ASNT-SNT-TC-1A - ASNT-SNT-TC-1A R R R R
LEGEND H : HOLD POINT W : WITNESS POINT R: DOCUMENT REVIEW S : SURVEILLANCE

ATTACHMENT #.1 GENERAL WELDING INSPECTION (2/2)

TEST CRITERIA FORMAT HDEC
CODE & STANDARDS) SUBCON FW EMPLOYER
4 NDE before PWHT(If required) ASME B31.1 / ERQ 4.11 - ASME B31.1& NDT Report W R S/R R
1) NDE Procedure - MD1-0-T-030-5-00323 ERQ4.11
2) Review NDE Report - MD1-0-T-030-5-00324 - ASME SEC.V
- MD1-0-T-030-5-00325 - ASME SEC.I PW-51
- MD1-0-T-030-5-00326
5 Post Weld Heat Treatment - ASME B31.1 / ERQ 4.11 - ASME B31.1 PWHT Report W R S/R R
- Heat Treat Procedure - ASME SEC.ⅠPW-39
6 Hardness check after PWHT - ASME B31.1/ERQ 4.11 - Max.275HB Hardness W R S/R R
(Only 9Cr material be applied) - MD1-0-T-030-05-00131 report
7 NDE(UT) after PWHT(If required) - ASME B31.1 / ERQ 4.11 - ASME B31.1 & NDT Report W R S/R R
1) NDE Procedure - MD1-0-T-030-5-00323 ERQ 4.11
2) Review NDE Report - MD1-0-T-030-5-00324 - ASME SEC.V
- MD1-0-T-030-5-00325 - ASME SEC.I PW-51
- MD1-0-T-030-5-00326
LEGEND H : HOLD POINT W : WITNESS POINT R: DOCUMENT REVIEW S : SURVEILLANCE

ATTACHMENT #.2 METHOD STATEMENT & REFERENCE CODE LIST
NO. METHOD STATEMENT LIST Remark

1 MD1-0-T-030-05-00323 Method statement for RT
2 MD1-0-T-030-05-00324 Method statement for UT
3 MD1-0-T-030-05-00325 Method statement for MT
4 MD1-0-T-030-05-00326 Method statement for PT
5 MD1-0-T-030-05-00327 Method statement for Heat treatment
6 MD1-0-T-030-05-00130 Method statement for welding repair
7 MD1-0-T-030-05-00131 Method statement for 9Cr material welding
8 MD1-0-T-030-05-00132 Method statement for welding material control
9 MD1-0-T-030-05-00051 Method statement for general welding
10 MD1-0-T-030-05-00052 Method statement for welder and welding operator qualification
11 MD1-0-T-030-05-00053 Method statement for welding procedure qualification
12 MD1-0-T-030-05-00178 Method statement for CFBC Installation work
13 129166-1247A-OMM-01 Erection manual of air pre-heater
REFERENCE CODE LIST

1 ASME section IX Welding and Brazing Qualification
2 ASME B31.1 Power Piping
3 ASME section Ⅴ Nondestructive Examination
4 ASME section Ⅰ Rules for Construction of Power Boilers

5 ASNT SNT-TC-1A Recommended Practice for NDT Personnel Qualification and Certification
6 AWS D1.1 Structural welding code - Steel
7 ERQ 4.6.6.4 Welding

ATTACHMENT #.3 WELDING PROCEDURE SEPCIFICATION
NO. WPS no Material Process Range AWS Class Remark

1 HD-WPS-ASME-A001 C.S 1 to 1 GTAW 1.5 ~ 14.2 ER70S-2/3/6 -
2 HD-WPS-ASME-A002 C.S 1 to 1 SMAW 5 ~ 26.00 - E7016/7018
3 HD-WPS-ASME-A003 C/S 1 to 1 GTAW+SMAW 5 ~19.0 ER70S-2/3/6 E7016/7018 Carbon Piping & Tube
4 HD-WPS-ASME-A004 C.S 1 to 1 GTAW+SMAW 5 ~ 36.52 ER70S-2/3/6 E7016/7018
5 HD-WPS-ASME-A024 C.S 1 to 1 GTAW+SMAW 5 ~ 200 ER70S-2/3/6 E7016/7018
6 HD-WPS-ASME-A005 C.S 1 to 1 FCAW 5 ~ 22 E71T-1 - Carbon support
7 HD-WPS-ASME-A006 CS to Alloy 1 to 4 GTAW+SMAW 1.5 ~ 16.36 ER70S-2/3/6 E7016/7018
8 HD-WPS-ASME-A007 CS to Alloy 1 to 5A GTAW+SMAW 5 ~ 13.0 ER70S-2/3/6 E7016/7018

Piping & tube(Dissimilar welding)
9 HD-WPS-ASME-A008 CS to Alloy 1 to 5A GTAW+SMAW 5 ~ 43.8 ER70S-2/3/6 E7016/7018
10 HD-WPS-ASME-A009 C.S to S.S 1 to 8 GTAW+SMAW 1.5 ~ 16.36 ER309/L E309/L-16
11 HD-WPS-ASME-A010 Alloy 4 to 4 GTAW+SMAW 5 ~ 13 ER80S-B2 E8016-B2/E8018-B2
12 HD-WPS-ASME-A011 Alloy 4 to 4 GTAW+SMAW 5 ~ 34.2 ER80S-B2 E8016-B2/E8018-B2 Alloy piping & tube
13 HD-WPS-ASME-A023 Alloy 4 to 4 GTAW+SMAW 5 ~ 70 ER80S-B2 E8016-B2/E8018-B2
14 HD-WPS-ASME-A012 Alloy + Alloy 4 to 5A GTAW+SMAW 5 ~ 13.0 ER80S-B2 E8016-B2/E8018-B2
15 HD-WPS-ASME-A013 Alloy 5A to 5A GTAW 5 ~ 13.0 ER90S-B3 -

Piping & tube
16 HD-WPS-ASME-A014 Alloy 5A to 5A GTAW+SMAW 5 ~ 13.0 ER90S-B3 E9016, 18-B3
17 HD-WPS-ASME-A015 Alloy 5A to 5A GTAW+SMAW 5 ~ 43.8 ER90S-B3 E9016, 18-B3
18 HD-WPS-ASME-A016 Alloy + Alloy 5A to 15E GTAW+SMAW 5 ~ 34.2 ER90S-B3 E9016-B3/E9018-B3 Piping & tube(Alloy Dissimilar welding)
18 HD-WPS-ASME-A017 S.S 8 to 8 GTAW 1.5 ~ 16.36 ER308/LER316/L Demi Water/Portable Water
20 HD-WPS-ASME-A018 S.S 8 to 8 GTAW+SMAW 5 ~ 36.52 ER308/LER316/L E308/L-16/E316/L-16 Service Air
21 HD-WPS-ASME-A018 SS+ Alloy 8 to 15E GTAW+SMAW 5 ~ 34.2 ERNiCr-3 ENiCrFe-3 Piping & tube(Dissimilar welding)
22 HD-WPS-ASME-A019 Alloy 15E to 15E GTAW 5 ~ 13 ER90S-B9 -

HP Steam/HRH(9Cr)
23 HD-WPS-ASME-A020 Alloy 15E to 15E GTAW+SMAW 5 ~ 50.8 ER90S-B9 E9015, 16, 18-B9
ATTACHMENT #.4 TOLERANCE OF TUBE & PIPE ALIGNMENT
 TABLE.1 ALIGNMENT TOLERANCE OF SECTIONS TO BE BUTT WELDED(ASME SEC.1 PW-33)

Direction of joint
Section
Longitudinal Circumferential
Thickness, in.(mm)
In.(mm) In.(mm)
1 Up to 1/2(13mm), incl 1/4t 1/4t
2 Up to 1/2(13mm) to 3/4(19mm), incl 1/8(3.0mm) 1/4t(3.0mm)
3 Up to 3/4(19mm) to 1 1/2(38mm), incl 1/8(3.0mm) 3/16(3.0mm)
4 Up to 1 1/2(38mm) to 2(50mm), incl 1/8(3.0mm) 1/8t
5 Over 2(50mm) Lesser of 1/16t or 3/8(10) Lesser of 1/16t or 3/8(10)
ATTACHMENT #.5 TOLERANCE OF LENGTH, DIAGONAL AND DISTORTION(1/2)
TABLE.1 TOLERANCE OF LENGTH, DIAGONAL AND DISTORTION(1/2)
LENGTH(mm) DIAGONAL(mm) DISTORTION(mm) Remark

No LENGTH(mm)
TOLERANCE TOLERANCE TOLERANCE
1 0 up to 100 ±1 ±1 ±1
2 100 up to 200 ±1 ±1 ±1
3 200 up to 400 ±1.5 ±1 ±1
4 400 up to 800 ±2 ±1 ±1.5
5 800 up to 1600 ±3 ±1 ±2
6 1600 up to 3200 ±4 ±1.5 ±3
7 3200 up to 6400 ±5 ±2.5 ±5
8 6400 up to 12800 ±6 ±4 ±5
9 Over 12800 Max.20 Max.20 Max.20
Note. This table shall be applied for main equipment, duct, economizer, air preheat etc when installed at site.
ATTACHMENT #.5 TOLERANCE OF LENGTH, DIAGONAL AND DISTORTION(2/2)

TABLE.1 TOLERANCE OF LENGTH, DIAGONAL AND DISTORTION(2/2)
No DESCRIPTION TOLERANCE(mm) Remark
1 Bundle clearance inspection ±5
2 Seismic stopper ±1
3 Pipe support ±2.5
4 Buckstay installation ±2
5 Support sliding point installation inspection ±1.5
6 Damper & expansion inspection ±2.5
7 Steam drum centerline level inspection ±3
8 Hanger rod location inspection ±5
9 Hanger rod nut & rock washer angle inspection ±5
ATTACHMENT #.6 WELDING VISUAL INSPECTION CRITERIA(ASME B31.1)(1/4)

TABLE.1 Reinforcement of girth and longitudinal butt welds
GENERAL NOTES:
(a) For double welded butt joints, this limitation on reinforcement given above shall apply separately to both inside and outside
surfaces of the joint.
(b) For single welded butt joints, the reinforcement limits given above shall apply to the outside surface of the joint only.
(c) The thickness of weld reinforcement shall be based on the thickness of the thinner of the materials being joined.
(d) The weld reinforcement thicknesses shall be determined from the higher of the abutting surfaces involved.
(e) Weld reinforcement may be removed if so desired
ATTACHMENT #.6 WELDING VISUAL INSPECTION CRITERIA(ASME B31.1)(2/4)

FIG.1 Fillet welding Acceptance criteria
Note.
1) The “size” of an equal leg fillet weld shall be described by the leg length of the largest inscribed isosceles triangle.
2) The “size” of an unequal leg fillet weld shall be described using both leg lengths and their location on the members to be joined.
3) Angle , as noted in the above figures, may vary from the 90 deg angle as shown based on the angle between the surfaces to be welded.
4) For an equal leg fillet weld where the angle between the members being joined is 90 deg, the theoretical throat shall be 0.7 × leg length. For
other fillet welds, the theoretical throat shall be based on the leg lengths and the angle between the members to be joined.
5) For all fillet welds, particularly unequal leg fillet welds with angle less than 90 deg, the theoretical throat shall lie within the cross section of the
deposited weld metal and shall not be less than the minimum distance through the weld.
ATTACHMENT #.6 WELDING VISUAL INSPECTION CRITERIA (ASME SEC.1)(3/4)

TABLE.2 MAXIMUM REINFORCEMENT FOR BUTT WELDED(ASME SEC.1 PW-33)
ATTACHMENT #.6 WELDING VISUAL INSPECTION CRITERIA (STRUCTUAL)(4/4)
INSPECTION REPORT FOR STEAM DRUM ELEVATION & LOCATION

EQUIPMENT NAME : SYSTEM :
TAG NO.(Location) : DWG. NO. :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
FORM NO. ITP-M-106-01
INSPECTION REPORT FOR DRUM HANGER ROD(1/2)

SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :

INSPECTION REPORT FOR STEAM DRUM HANGER ROD(2/2)

SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR EQUIPMENT CENTER

See dwg
See dwg
C.L 2’nd Pass
See dwg
See dwg
See dwg
C.L OF CYCLONE
See dwg
See dwg
See dwg
See DWG See DWG
C.L OF FURNACE
See dwg
See dwg
C.L OF STEAM DRUM

See dwg
See dwg
: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR CYCLONE DIMENSION

See DWG See DWG
See dwg
CYCLONE”C” CYCLONE”B” CYCLONE”A”
See dwg
: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR HANGER ROD

[TYPICAL]
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :

INSPECTION REPORT FOR ECONOMIZER TUBE HAGER ROD

Left side Front
See dwg
See dwg
See dwg
See dwg
0
0
C.L 2’nd Pass C.L 2’nd Pass
0
0
See dwg
See dwg
See dwg
See dwg
Right side Rear

REAL VIEW
LEFT SIDE VIEW
Right side Rear
See dwg
See dwg
See dwg
See dwg
0
0
C.L 2’nd Pass C.L 2’nd Pass

0
0
See dwg
See dwg
See dwg
See dwg
Left side Front

FRONT VIEW
RIGHT SIDE VIEW
: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR TUBE ALIGNMENT

Dimension (Max) Dimension (Max)

G1 G2 G3 G4 G1 G2 G3 G4
Joint No Joint No
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR PIPE & HEADER ALIGNMENT

Dimension (Max) Dimension (Max)

G1 G2 G3 G4 G1 G2 G3 G4
Joint No Joint No
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR TUBE BUTT JOINT


[TYPICAL]
Panel No Check Point Result Remark Panel No Check Point Result Remark
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR FURNACE HEADER ELEVATION & LOCATION


: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR PANEL DIMENSION


[TYPICAL]
: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SUPER HEATER ELEVATION & LOCATION


: ACTUAL DIMENSION
: DRAWING DIMENSION
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR BUCKSTAY LUG


[TYPICAL]
Dimension
1 2 3 4 5 6 7 8 9 10 ~ N Remark
Elevation
FL.+
FL.+
FL.+
FL.+
FL.+
 Measureing start point : From front left coner.
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR BUCKSTAY CONER LINK PLATE


[TYPICAL]
Front right coner Front left coner Rear right coner Reart left coner Remark
Dimension “A” “B” “A” “B” “A” “B” “A” “B”

Elevation
FL.+
FL.+
FL.+
FL.+
FL.+
FL.+
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SUPER HEAT COIL


Dimension Dimension
“A” Coil “A”
Coil
Front Front
Rear Rear
Front Front
Rear Rear
Front Front
Rear Rear
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR LOOP SEAL CLEARANCE


[ TYPICAL]
Dimension
1 2 3 4
J
No.1
No.2
No.3
No.4
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR FURNACE THERMOWELL


[TYPICAL]
Tag No
Dimension
“A”
Tag No
Dimension
“A”
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR LOOP SEAL THERMOWELL


Tag No
Dimension
“A”
Tag No
Dimension
“A”
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR GRID AIR NOZZLE


[ TYPICAL]
: ACTUAL DIMENSION
: DRAWING DIMENSION
Dimension
A B C D E REMARK
No
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT EXP JOINT BREECH OPEING CHECK


“H” “G”
“A” “F”
CL. OF EXP.JOINT
SQUARE TYPE
“B” “E”
“C” “D”
“A” “D”
CL. OF EXP.JOINT
: ACTUAL DIMENSION
ROUND TYPE
: DRAWING DIMENSION
“B”
“C”
[ TYPICAL]
Tag No
Dimension
“A”
Tag No
Dimension
“A”
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT SEISMIC STOPPER

[TYPICAL ]
Dimension
1 2 3 4 5 6 7 8 9 10 11 12 Remark
Elevation
FL.+
FL.+
FL.+
FL.+
FL.+
FL.+
FL.+
FL.+
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR DOWNCOMER PIPE SUPPORT


Elevation
“A” “B” “A” “B” “A” “B” “A” “B”
FL.+
FL.+
FL.+
FL.+
FL.+
FL.+
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT DUCT SUPPORT(1/2)


[TYPICAL]
Dimension 1 2 3 4 5 6 7 8 Remark
Support No
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :


[TYPICAL]
Dimension 1 2 3 4 5 6 7 8 Remark
Support No
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR ROOF CAMBER

(COAL & LIMESTONE SURGE BIN)
“B”
“A”
ROOF JUNCTION (TYPICAL)
Dimension
A B Remark
Support No
COAL SURGE BIN
LIMESTONE SURGE BIN
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SOOT BLOWER


[TYPICAL]
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR BED PRESSURE & TEMPERATURE GAUGE


Dimension
Dimension A Remark B Remark
Tagt No Tagt No
PIT TE
PIT TE
PIT TE
PIT TE
PW TW
PW TW
PW TW
PW TW
PW TW
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SEAL SETTING


SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR RADIAL, AXIAL, BY-PASS, SEALING SETTING


DIAPHARGM RADIAL AXIAL BY-PASS Remark
 Refer to the sealing settings place and install the straight edge.
 Total variation should be in 0.50 mm.
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR EXPANSION ARRANGMENT LEVELNESS


SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR HOLDING BEARING ASS’Y LEVELNESS


X direction “A”(mm/min) Y Direction ‘B”(mm/min) Remark
Checking after loading
 The maximum permissible run out of is 0.25/1000
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR GUIDE BEARING LEVELNESS


Desing data Actual data Remark
 Turn one circuit and check the run out of the bearing housing after total loading.
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR ROTOR ELEVATION


Desing data Actual data Remark
 Tighten the gradienter and ensure that the gradienter is not moving. Check the rotor after loading.
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR AXIAL POSITION OF ROTOR


Upper end Upper end Lower end Lower end

Remark
Desing data(mm) Actual data(mm) Desing data(mm) Actual data(mm)
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT GAP BETWEEN PIN AND GEAR SETTING


THEORETICAL
LOCATION Min.setting Max.Seeting Remark
VALUE(mm)
 NOTE : FIND OUT THE MAX RUN OUT OF PIN AND MEASURE THE GAP A&B WITH THIS POINT
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR BY-PASS SEAL


SYMBOL A B A B SYMBOL A B SYMBOL A B
1 6 11 16
2 7 12 17
3 8 13
4 9 14
5 10 15
 Measure and record per 20 degree

 Allowable tolerance of point A and B is ±1mm, allowable pi deviation of sealing angel radius is ±1.5
mm.
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR FURNACE

RESULT
NO. CHECK ITEM REMARK
ACC’ REJ’ N/A
1 Material verification
2 Hanger Rod
3 Header Level & Location
4 Tube & Header Alignment
5 Seismic Stopper
6 Tube butt joint welding
7 Buckstay Corner Link
8 Bed pressure & Temperature Gauge
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR INTERNAL PIPING

RESULT
ACC’ REJ’ N/A
2 Pipe & Header Alignment
3 Pipe Support
4 Butt Welding Joint
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR PENTHOUSE

RESULT
ACC’ REJ’ N/A
1 Roof Level & Dimension
2 Seismic Support
3 Welding Joint
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR PRIMARY SUPERHEATER

RESULT
ACC’ REJ’ N/A
2 Hanger Rod
5 Seismic Stopper
8 Soot blower Support
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR ECONOMIZER

RESULT
ACC’ REJ’ N/A
2 Hanger Rod
5 Economizer coil
8 Soot blower Support
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR CYCLONE

RESULT
ACC’ REJ’ N/A
2 Center & Support
3 Level & Location
4 Butt joint welding
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR LOOP SEAL

RESULT
ACC’ REJ’ N/A
1 Clearance
2 Blower with Motor
3 Casing
4 Thermowell
5 Expansion joint
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR AIR HEATER

RESULT
ACC’ REJ’ N/A
2 Soot Blower support
3 Slide bearing
4 Final welding
5 Motor coupling centering
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR COAL & LIMESTONE BIN

RESULT
ACC’ REJ’ N/A
2 Roof chamber
3 Liner plate welding
4 Butt joint welding
5 Inside cleaning
Dimensional check(level, vertical,

6
length, diagonal etc)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR DUCT

RESULT
ACC’ REJ’ N/A
2 Duct support & hanger
3 Air Leak Test
4 Final welding
5 Expansion joint
6 Damper(direction etc)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR EXPANSION JOINT

RESULT
ACC’ REJ’ N/A
1 Expansion joint Breech Open
2 Seal welding
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SUPPORT

RESULT
ACC’ REJ’ N/A
1 Support & Hanger number / Type
2 Support & Hanger Assembly
3 Location & Dimension
4 Threading/locking tread engagement
5 Adjustment of rigid hanger
6 Weld final visual / NDE
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR STATIC EQUIPEMENT

TAG NO. : DWG. NO. :
RESULT
ACC’ REJ’ N/A
1 Material Verification
Equipment Foundation And

2
Anchor Bolt
3 Equipment Handling And Setting
4 Equipment Alignment
Base Grouting
5 1)Surface Preparation
2) Mixing And Curing Of Grouting
6 Anchor Bolt Tightening
Final Acceptance
7 (Cleanliness, Touch-Up,
Appurtenances)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR ROTATING EQUIPEMENT

RESULT
ACC’ REJ’ N/A
Equipment Foundation And
2
Anchor Bolt
3 Equipment Handling And Setting
Equipment Alignment &
4
Preliminary Coupling Alignment
Base Grouting
5 1)Surface Preparation
2) Mixing And Curing Of Grouting
6 Anchor Bolt Tightening
Final Coupling Alignment After
7
Completion Of Piping Connection
Final Acceptance
8 (Cleanliness, Touch-Up,
Appurtenances)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
GENERAL CHECK REPORT

DESCRIPTION : AREA :
SKETCH :
REMARK :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :

HYUNDAI ENG. & CONST. CO., LTD
WELDING INSPECTION RECORD

ISO Drawing No : Rev. No : P&ID No :
Line No : Material :
Dia. Welding Visual NDE(RT/UT/MT/PT)

Joint No. Sch. Welder No. PWHT REMARK
(㎜) Date Report No.
Fit-up Final Kind Result
No.
SUBCONTRACTOR FOSTER WHEELER CONTRACTOR EMPLOYER
SIGN
DATE

INSPECTION REPORT FOR INSIDE CLEANING

RESULT
NO. INSPECTION LOCATION REMARK
ACC’ REJ’ N/A
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
HYUNDAI ENG. & CONST. CO., LTD
INSPECTION REPORT FOR FINAL PAINTING

Report No. Date

Location System
Description □ Piping , □ Steel Structure, □ Mech., □ Others :
Weather Condition :
Material Applied
Time
Amb. Temp Material
Surf. Temp Thinner
R. Humidity Mixing Ratio A: B: Thinner:
Dew Point Batch No.
Ref. Dwg. No. DFT

No. From To Remark
Or, Item Np. Min. Max. Avg.
REMARKS :
SUBCONTRACTOR : DATE :
FOSTER WHEELER DATE :
CONTRACTOR : DATE :
EMPLOYER : DATE :
FORM NO. :ITP-M-106-55
PUNCH LIST
Page : of
Category Legend A : To be cleared prior to commissioning

Equipment Name : Tag No.(KKS No.) : Area/ Unit :
B : To be cleared After commissioning
Item Raised Issue Category Draw ing Action Closed Verified By

Description Remarks
No By Date A/B No./Location By Date HDEC Employer
PUNCH LIST

PRESSURE TEST REPORT

PACKAGE NO. : P & ID NO. : :
SYSTEM : DATE OF TEST :
LINE NO :
TYPE OF TEST : DESIGN PRESSURE / TEMP :

□ HYDROSTATIC □ PNEUMATIC □ OTHERS REQUIRED TEST PRESSURE :
TEST MEDIUM / TEMP : ACTUAL TEST PRESSURE :
PRESSURE GAUGE SERIAL NO.:
PRESURE HOLDING TIME : MIN., START : FINISH :
SKETCH OF TEST BOUNDARIES :
RESULT : ACCEPT REJECT
REMARK :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :



Orientation TOP BOTTOM Result Remark
0
90
180
270
[TYPICAL]
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR VALVE INSTALLATION

RESULT
ACC’ REJ’ N/A
2 Inside cleaning check
3 Valve open position during welding
4 Valve in correction position
5 Valve in correction flow direction
6 Internal removal(if PWHT)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SEPARATOR INSTALLATION

RESULT
ACC’ REJ’ N/A
2 Hanger rod check
3 Head level & location
4 Tube & head alignment
5 Final welding
Dimension check(Dimension,
6
Diagonal, Vertical, width etc)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :
INSPECTION REPORT FOR SEPARATOR RETURN LUG INSTALLATION

RESULT
ACC’ REJ’ N/A
2 Alignment
3 Lelvelness
4 Support installation
5 Final welding
Dimension check(Dimension,
6
Diagonal, Vertical, width etc)
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
FOSTER WHEELER :
CONTRACTOR :
EMPLOYER :

MD1-0-T-030-05-00370-C - ITP For CFBC Boiler Installation-IC

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MD1-0-T-030-05-00370-C - ITP For CFBC Boiler Installation-IC

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C 06.Jun.2013 For Approval

TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT

DESIGNED BY DATE TITLE :

Y.G.KIM 19.Feb.2013 INSPECTION & TEST PLAN

M.G.KIM 19.Feb.2013 ADB/MD1-TPIP/EPC150911 MD1-0-T-030-05-00370 C

1.0 MATERIAL VERIFICATION

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCES

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCES

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

Note.1 Welder should be qualified by ASME sec.Ⅸ(Pressure part)

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

4 ④ Fit-up - Refer to WPS list(No.1~6) - Tolerance table(Attach#4.5) ITP-M-106-53 W S S S

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

7 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

8 ⑧ NDE(Butt -RT ) - MD1-0-T-030-5-00323& - ASME SEC.V NDT Report W R R R

⑩ NDE(PT or MT ) - MD1-0-T-030-5-00325&00326 - ASME SEC.V NDT Report W R R R

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE

DISCIPLINE : Mechanical ITP No. ITP-M-106

REFERENCES REPORTING INSPECTION INVOLVEMENT

LEGEND H : HOLD POINT W : WITNESS POINT R : DOC. REVIEW S : SURVEILLANCE