You are on page 1of 220

HL760-9 ENGINE MOUNTING

1
ENGINE ASSY
(9010)
RH
FRONT 24
27 37

18

7
7
10
27 34

18
LH
5 REAR
32 16
7
7

10
22
34 23
17
37
15

1010
HL760-9 FUEL TANK

21
9
14 2-1

3 14
10
22 2-2
23
2-3 26
29 28
29
27
ENGINE 2-4 25
20
1-8
11 5
ENGINE 15
1-3

1-4

4
8
12
7
24 13
1-1

1-9 18
1-6 19
1-11

17
19

1-2

1-5

1-10
1-7
1-10
1-7

1020
HL760-9 COOLING SYSTEM (FAN, FORWARD ONLY)

HYD TANK ASSY


(3130) SERIAL NO : -#0002
5
31

25
49 26 DETAIL K
29

39
44
19
43
47 25
24
41
43 37
27 40
46 47
ENGINE ASSY 8
(1010) 38 51

21 15
21
9 18

23

22 19
3 23

30

4 (5220 ITEM 1)
12
K 17
10
A 31
45
22 7
32 50
RADIATOR ASSY
33 (1040)

42
35 16

48
28 FAN & MOTER
A 50 (1032)
20
36 6

20
14

(1010 ITEM 15)

1030
HL760-9 COOLING SYSTEM (FAN, FORWARD & REVERSE)

HYD TANK ASSY


(3130)

DETAIL K

33
49 19
24 34
25
10 35
39
36

8 51
46

ENGINE ASSY
(1010) FAN & BRAKE
PUMP(4020)

6
17
21 15
21
18

23 RADIATOR ASSY
(1040)
19
22 47
23 7
44
3 29
50
4 4528 (5220 ITEM 1)
K

A 47
7 30
44
22
31
32

16

40 43
37 12 FAN & MOTER
20 (1032)

9
A

38

20
14

(1010 ITEM 15)

1031
HL760-9 FAN & MOTOR ASSY

10
4

9 11

1032
HL760-9 FAN MOTOR (FAN, FORWARD ONLY)

13
11

12
9
8
5 14
15
16
7 2 17
3
6
5 4
4
10
3
2

6
1

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT ZGBL-00001 2, 3, 5

1033
HL760-9 FAN MOTOR (FAN, FORWARD & REVERSE)

BT
R

12
11
8
7 13
4

6 10 14
2
5
4 3
3
9
2

1 5

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT ZGBL-00006 2, 4

1034
HL760-9 RADIATOR TOTAL ASSY

12 15

Y 25
6 24 10
Y

16
11 1-1
4

18
20 22 H
H 23
11

13 21
3
8

1
11

10 14 22

17 19

9
7
11

10

1040
HL760-9 AIR INTAKE SYSTEM

PRECLEANER(OPTION)

12
13
11
1-4
6 1-3
2 1-2

1-1

7 1
8
5

10

4 10

CHARGED AIR COOLER


(1040)

10
ENGINE ASSY
(1010)

10

1050
HL760-9 EXHAUST SYSTEM

15

6
18
13
7 1-2
1-3

15

18
9
13
10
1-3 12
1-2 14
15
1-1

8
16
4
10
12 17
14 17

1060
HL760-9 AIRCON & HEATER MOUNTING

4-1
15-1
31
19
32
33 20
17
24
12
ENGINE ASSY 16
(1010) 3-3 1
23
2
21
3-1 17

3-2
13-1
5 15-2
28
15
30 27
29

A
E
N

6
G
IN
E
IN

18 13
7

8
18
E
N
G
IN
E
O
U
T

14 4
9
9

25
25
26
26

14-1 13-1
14 13

18
(1075 ITEM 3)
10
14-1 22
AIRCON & HEATER
UNIT(1080)

4-2 DETAIL A
11

1070
HL760-9 AIRCON & HEATER CAB SUB

2
8
9

AIRCON & HEATER


UNIT(1080)

10

5 13

(1070 ITEM 9)
4

3
11

7 12

1075
HL760-9 AIRCON & HEATER UNIT

47

41
35

40
39
43
27
26
38 23
21
18
29 25 19
22

32
30 20 1
36 24
44
17
7
28 16
11 3
31
37 5
33

2
34

14-1
4

15 10 9 6 8
14-3
14-2

14-4 13

12

1080
HL760-9 CAB ELECTRIC 1

93
35
33
H
M
L
F
F
O
A
-H
-N

A
A
-L
A
N
A
M

73
16 30
17
40
63
50
73

CN-57

59 63
39 (SEE 2015)
71
57
15 56
67
CN-168
88 CN-167

86 63
75

81-3 81-4

81-2 59

84 81-1

84

2010
HL760-9 CAB ELECTRIC 2
LH & RH SIDE(STD) LH & RH SIDE(OPT1) LH & RH SIDE(OPT2, HIGH WAY) REAR SIDE(OPT1, OPT2)

5 4
6,89
4
7
4

93 34
77 13
32 14
78 22
11-1
30
11

49
74
85 (5080 ITEM 32)
FNR 2,3-LEVER
46
1 92 53

(SEE 2010)

60 63

51, 52

76
30
23 61
18
21 50
112 29
30 30
28 25
30 CN-244
26

CAB INSIDE - LH

63

64

2015
HL760-9 CAB ELECTRIC 3
58

54

SERIAL NO : -#0806

54

82
63

63

86
76
86 57

55

43

60
43
50-26
65
42
50-27 9 45
69 50-24 3

63 63 63
50-22 41 95 RMS MOBILE
70
50-21 96 , 98 97 60
50-23 59
63 100
50-25 60

VIEW A TYPE DESCRIPTION


TYPE 1 RMS (SATELLITE)
TYPE 2 RMS (MOBILE, WITH INTENNA)
TYPE 3 RMS (MOBILE, WITHOUT INTENNA)
TYPE 4 RMS (SATELLITE + MOBILE)

2021
HL760-9 CAB ELECTRIC 4

SPEAKER RH

WORK LAMP REAR


BEACON
2-2-2
TO AC CONTROLLER

TO MAIN HARNESS 14
12 2-2-1
18
MP3 PLAYER POWER 5 19
13 WORK LAMP REAR-LH
ROOM LAMP 3 5-1 21
17 20
5-2
15 6 13
MIRROR HEAT 11
SPEAKER LH 10
16
WORK LAMP FRONT 7 DOOR SWITCH
8 15 2-3
WORK LAMP FRONT 17 4
9 A 11
RH, OPTION 10
MIRROR HEAT
WORK LAMP FRONT
LH, OPTION 5-2
WORK LAMP FRONT 2-1
LH

1-3 TO HANESS AC

1-2 1-1

1-4

BEACON

REAR WIPER

ILL. AIR COMP

MIRROR HEAT

EMER TEST

ATT UNLOCK

ATT LOCK
DOOR SWITCH
FAN REVERSE

KICK-DOWN SET

DETAIL A

2030
HL760-9 FRONT ELECTRIC

9
19
5 26
19
23
4
17
7
17
19 19
5
20 8 25
17 2 19
(LH) 12
(RH) 24
17

19 3
20
17
19
1
SOLENOID
VALVE(SEE 3170)
18

18

FRONT
HARNESS
13

DETAIL A

MCV(SEE 3160)

2040
HL760-9 REAR ELECTRIC

AIR CLEANER
(1050)
12

33
HYD TANK
32
28
34 21
15 21
14
48 28

DETAIL B
21
20
47
38-2
38-1
21 39
23
18 20 41
21 28
13

CAB 39 21
44
45
11-1 ,11-3
19
22 11-2
35
21 44

27
TO FRAME HARNESS
(CN-10)
21 21
TO GRILL
23 (CN-14) 4
21
17
28 STARTER EARTH 21 2-2
24 24
A B
21 10 24 48 5, 8
9 1 35
16 2-1 2-5

21
4

2-2 (1032 ITEM 3)


24 46
25 5, 8
7
6 2-1
3 2-5 26
21

21 43 21 24 21 42 31
26
DETAIL A

2050
HL760-9 ENGINE ELECTRIC

22

FUEL HEATER

WIF SENSOR

ENGINE ASSY B
(9010)
12 PRE-HEATER

21
1
12
COMPRESSOR EARTH
B
3W 300OHM 12 A/C COMPRESSOR
12
WIF
STARTER
17 18
B+ 12 GND B+

EARTH
17 A
19 14 3
20
5
4 20
TO FRAME HARNESS
15
17

ALTERNATOR

1
3
14

19
17
9
11
6
7 19
18
PRE HEATER
8
DETAIL A DETAIL B

2060
HL760-9 BATTERY CABLE ELECTRIC

5 TO STARTER 14
18
17 7

16 6 1
9 15
13
REAR FRAME
(5020) 14
7 8
3
12
10 12
2
12
11 A
12

DETAIL A 1 8
4

12
12 10

2080
HL760-9 EMERGENCY STEERING ELECTRIC

TO FRAME HARNESS
(CN-19)

STR. PUMP PS

1
8
7
EMERGENCY STEER
PUMP(3150 ITEM 1) 5
8
2
7
10
4

8 9
8 3
6 REAR FRAME
(5020)

2090
HL760-9 MAIN HYDRAULIC PIPING 1

7 32

MCV
(4030)
34 33
21
54 32 8
49 4
48
52 48
B
49 32 21
34 34
22 3
E 6 49 18
53
34
37
30
10 41 22
24
48
9
31
39
23
49 21
34 17
16
48
22
35

MAIN PUMP
15
(4010)

X2
B2

X1

48
52
5 B
36 HYD TANK
D (3130)
28 DR3

G
H 26
H

3010
HL760-9 MAIN HYDRAULIC PIPING 2

HYD TANK
(3130)

34 (-#0473)
55(#0474-)

11 25 DR1
DR2

50
L A
A
27
13 27
25 H
12 14 25 H
(-#0473) 34 25
(#0474-) 55

50
29 A K
51
19
20
L 29 A
S2
51
MAIN PUMP
L2
K
S1
(4010)
L1

X2

X1

40
38

3020
HL760-9 PILOT HYDRAULIC PIPING 1

RCV-FNR
RCV-FINGERTIP
RCV
(4070)
40
RCV
(4072)

42

A2
A1 B2
P B1
T

1 2
4 3

10
MCV
(4030)
36 b1 FINGERTIP RCV MCV
B2 1 a2
b2 B1 2 a1
35 A2 3 b2
A1 4 b1

52 pst a1
18
47 LS
a2
41
45
52 28
16 7
47 34
33

37

A
E
F
4
G
47
A 47
J
F E
(-#0039) 47 L
(#0040-) A G 26
47
DETAIL ITEM 4
4-1 27
4-4
4-5
4-4
E
A 4-4
I F
B 4-3
J G
C
4-4
H
K D 4-4
L
4-2
4-4
4-4
4-3
4-4

3030
HL760-9 PILOT HYDRAULIC PIPING 2

RCV
(4070)

MACHINE SERIAL NO RCV LEVER ITEM 10 ITEM F

#0088~#0089 31LB-10310 X500-120011 P391-04000

T P

F F
10 10
A A

SAFETY VALVE
(4090)

A1 P
46 C
T 12 32
44 A

D 23 HYD TANK
CONNECTOR ASSY 15 (3130) B
(3030 ITEM 4) D
11
A 9
A
21 A
22
A 24
J

L
A
A 19
C
HYD TANK
29 C

25 5 53

56 38

A A 43
MAIN PUMP 17
(3010)
21 X2
C
X2
30
E
D A
55 3
22
X3 6
MAIN PUMP C
(3010) 12 39
X1 21
A
E 31
D A
55
22

3040
HL760-9 ATTACHMENT HYDRAULIC PIPING
25
28 17 38

DETAIL K
33 19
12

22
35
BUCKET 16
CYLINDER
LC
(4160)
29
26
SC

35

K B DETAIL M
33
19
22
12
14
BOOM
27 CYLINDER
9 (4150)

22
21
22
B 32
K
32 A1 33
31 22 5
20 19
21 32 B1
20
BOOM 22 11
CYLINDER B1
22
(4150) 8 20 32
22 B2
32
A1
18 22
22
31 32 A2
32 20 32
C
20
22 B2

33 C
36
19 A2 22
18
32 MCV 32
22 11 20 (4030) 4
22 M

18 22
32 C 34 23
A 15
35
X 7

Y 35
22 M 6 15
32 18 24

X DETAIL C

3050
HL760-9 STEERING HYDRAULIC PIPING 1
6 21(#0539-)
53 80
60
STEERING UNIT
35
B
L
56 C
H 36 C
T R 39
35
P B H

22 (#0549-) PS

47 81 (#0539-#0548) 19(#0539-) C
22 (-#0538) 39 STEERING
11 VALVE(EHPS)
H TS
P
(4050)
EF
LS
24
T

H
43
C R

CR
16 CL
L

31
H
52 C 43
39 78 C
31 H 12
56 H
C 43
C H
56 43 50 37
17
B H C
22
A 50
STOP VALVE
5
(RH)
52 57 C 15
39 79
B H 14
A
82
5 Dr
13

STOP VALVE(LH) C
43
54 H
27
29
B C
SC

LC
76
C 49
73 B C
49
54
SC
27 STEERING CYL - RH
73 C (4140)

76 LC

G 83 (#0697-)
34 29 (-#0696)

STEERING CYL - LH
(4140)

3060
HL760-9 STEERING HYDRAULIC PIPING 2

3070
HL760-9 BRAKE HYDRAULIC PIPING 1

D
30
K HYD TANK
BRAKE VALVE
47 I
(4100)
7
25
G 13 E
G
D 46 D
D BL1

17
K BR1
20
BL2 9 H
H G
32 T1 13
T2 G
E D
FRONT AXLE
(6020) BR2
H
32 20
H 46

D
35
30
36
K
34 D
D 17
33
K

D I

(3030 ITEM 5)
D

REAR AXLE
(6020)

3080
HL760-9 BRAKE HYDRAULIC PIPING 2

H
BRAKE VALVE HYD TANK
(4100) (3130)
P1
D
31 D P2

31
22 H S1
D 26
37 D J F
37
22

41
40 C D
27
D
24
H B
24
29 H 44
H E
28 E
28 T1 6
C H H 43
19 8-2
P
PS1 G 42
51 B1 I 18
B2 52 E
PARKING ACT
T E 14
CUT OFF VALVE
(4080) 25
24 A 49
21 D E
PS
(3060 ITEM 24)
A1 PIPE WA FAN & BRAKE
A2 (3030) PUMP(4020)
52 H
H A3
G18
24 8-1
S

48
D B
11 15 56
48 F

38 38
5 39
4,54 4,54

53 53 53
48

16 16 16
A1
A3 A2 10
D D

3090
HL760-9 GREASE PIPING (FRONT)

11,15

16

11,15
4

1
10
16

1
15
10 11
9

11 16
15
9
11
15
FRONT FRAME 2
(5010)

3100
HL760-9 GREASE PIPING(REAR)

12
15
15
11
9

17
7

1511 17
9

14 14
12 13
15
5
8
14 14
8 14
17
13
5 13
8 6 8
17

REAR FRAME
(5020)

3110
HL760-9 HYDRAULIC TANK GROUP

13
HYD TANK ASSY(3130)

13

10 12

9 C 10
3
10 B 9

14 11 2

10
FUEL TANK(1020)

A
8

3120
HL760-9 HYDRAULIC TANK ASSY
5-3

5-2
5-1
11 1-6

1-5
1-2

1-3 1-7 SERIAL NO : -#0018

1-8 8
6
7
9

3
6

1-1

1-9
4

1-4

1-5
12

10

3130
HL760-9 EMERGENCY STEERING HYD PIPING

11
8 F H
15
16
D
21
P2 E 5
P1
20 I M2
2
19 A E 10
M1 G
17 3
22

D 13
G

(3010 ITEM 5)

OUT

G MAIN PUMP (3060 ITEM 47)


(4010)
23
P

STEERING
VALVE(EHPS)
(4050)

F
G 14
12 A
B IN OUT

1-1 18

7
1-2
19

3150
HL760-9 RIDE CONTROL HYDRAULIC PIPING

6
C A

ACCUMULATOR
(4130)

14
15
4

MCV
(4030)
B
8
A
T
9

PIPE WA
(3010)
A 11
A
L/C
5
D
S/C 11
RIDE CONTROL V/V
PIPE WA A A A (4120)
(3050) 5
D B 1
13

10
SP

T
D 13
3
7
A

3160
HL760-9 CENTRAL GREASE LUB SYSTEM

37
50 36
49 55
38 54
39
35 32
33
52 51 34
7
31 24 23
54 56
40 42 , 44
8
P23 D2 2
P20 4
P17 3 27 28
12 11 10 MX-F
10
P18 MX-F 5
7
MX-F 5
4
MX-F 5
54 56 25 26 MX-1
105
9 42 , 43 05 P19
45 P23
P1 D1 41 2 P21
P3 6 5 47 P22
3
P2
18 19 30 29
P4 MX-F 4 46
P5 MX-F
75
10
17 16 53
MX-F 5
P13 7
MX-F 5
10
P14 MX-F 5
4 P8
MX-F 5
45 P10
13 14 MX-1
05 P9
15
P11
45 P12
6 5 P7
46 48 55 P11
54 22
21 20
53
Lubrication Points detail
54 56 58 59 55 54 59 55 54 58 58 56 54

54 54
54 56 59 58 56
57

P1, P8 P3, P6, P9, P10 P5, P12 P6, P4 P7, P11, P13, P14 P15 P16

54 56 58 54 56 58 55
54 23
54 58
56 28
56 57
58 54
58 56
61 60
P18, P22 P17, P21 P19 P20 GREASE BLOCK(P23)

Lubrication Points
P15 P20 P17 P3 P2 P6 P10 P9

P18 P19 P16 P1 P4 P5 P7 P11 P14 P13 P12 P8 P21 P22

3190
HL760-9 MAIN PUMP(1/2)

1-10
1-24

*-12 1-27
1-23

1-6
1-31
3

1-2 2-2 1-16


1-12
2-1
2-3
1-33
*-13
1-1-2

*-14, 2-4

1-30 1-1-1

1-7
1-17
1-22

1-5

*-15
1-8

1-15
1-20
1-25

4010
HL760-9 MAIN PUMP(2/2)

6-28

*-22 6-27
6-23

6-6
6-31
6-2
6-2
7-2
7-1
7-3 6-11
6-16
6-33 *-23 6-12

*-24, 7-4
6-1-2

6-1-1

6-30

6-7
6-17
6-22

6-5

*-25
6-8
6-15
6-20
6-25

4015
HL760-9 FAN & BRAKE PUMP

12
13
14
11

11
14
13
12
18

19
20 2 17
18

10
6
17
18
15
16
8

23
22 18
12
13
14
11

11
14
13
12
5

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT XKAG-00017 13, 14, 15, 18

4020
HL760-9 MAIN CONTROL VALVE (1/2, 2-SPOOL)

61

62

60

32 33
31

33
79

30

86
102 71

84
74

50
79
85
165

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT ZGAR-00657 30, 31, 32, 33, 34

4030
HL760-9 MAIN CONTROL VALVE (2/2, 2-SPOOL)

23
21
13

91 95
90 19
90
96
12 91
34 23
21
23

20

12
20 34
96
90
42
91
34 34

41

HOUSING
(4030 ITEM 50)
91
90
96
12
21
23

20

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT ZGAR-00657 30, 31, 32, 33, 34

4035
HL760-9 MAIN CONTROL VALVE (3-SPOOL)

16
17

24

19
18
30

3
19
15

20
24
2

1
20
20
21
22
23
14 16

19 17
21
22
37 23
20
32
25
26 31 19
33
28 25
36 27
28 26
29 27

4040
HL760-9 STEERING VALVE(EHPS)

JOYSTICK STEERING(ELECTRIC)

12 23

14
9 13
7
12 24
5 8
6
4

11
17
19
15 20
13

10 21
13
3
11 16
18

22

23

4050
HL760-9 STEERING UNIT

11 8
3
4
9
2
13
14

12
15

13
21
17

18

20

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT YUBS-00102 1, 5, 13, 18

4060
HL760-9 REMOTE CONTROL LEVER(2-SPOOL)

FNR RCV
2
ITEM 2
1

4,3,1
4 1
10 32 12
30
11

2
33 30

4,3,1 14 32
40
15

40
41
42
20
3 2

22
21

4,3,1
23 4 1

50
2
3 2

25 51

26
45

4070
HL760-9 CUT OFF VALVE

4
9

2 5

6 6

3 7 7

11

12
1
13

4080
HL760-9 SAFETY VALVE

4
5 2

6
P

T
A1

1-1

4090
HL760-9 BRAKE VALVE

17-4

17-2 18

17-3
17-1

23

24 19
33
22

15

25 16
5
26
21 8
20
31

32
2

9
25
26 30
12
29
11

1 3

14
7
3 13

14
6
10
4

4100
HL760-9 RIDE CONTROL VALVE

FOR A/S
Torque(25 Nm)

24 1 ,17

4 ,15

6
22
16
21
11 7

10

9 12
19
13
8
20

23 7
5 , 14
12

20
19

4121
HL760-9 ACCUMULATOR

7
7A
10
3

9
9A
8A
8

13

6
5A
5
6

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT YUCT-00037 5, 5A, 6, 7, 7A, 8A

4130
HL760-9 STEERING CYLINDER

3
9
8
6
7
4
5

18 26 25
2
17
13
15
14
16

10
11
19 12 22
20 24
23

19
21 20

21
1

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT XKCC-00185 4, 6~12, 14~16, 21

4140
HL760-9 BOOM CYLINDER

4 10
22 5 9
11 6
13 7
12
8
19
18
29 19
17
26 16
21 14
28
15
16
17
20 27

29

1
SERIAL NO : -#0764 28
25
24
23

24

25

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT 31Y2-11050 6~9, 11~13, 15~19, 24, 28

4150
HL760-9 BUCKET CYLINDER

SERIAL NO : -#0646

24 2

23
24
2

11
13 10
9
12 7
19 6
18 8
19 3
17
16 4
14 5
22
15
16
17
21
25
28 20
29

26

1
24

23
24 28

27
29

DESCRIPTION PARTS NO INCLUDED ITEM

SEAL KIT 31Y2-11240 6~9, 11~13, 15~19, 24, 28

4160
HL760-9 FRONT FRAME

13 ,14
1
RH

15

LH

11-8

11-3
11-8 4
3

11-6
7
11-2 6
5 REAR FRAME

2
11-1

AUTO GREASE
11-8
1
11-9

15 11-8 11-7 11-10

11-5
11-4

5010
HL760-9 REAR FRAME

12
13

11

5020
HL760-9 CENTER PIVOT PIN (UPPER)

12 12

13 13

REAR FRAME

12
16
13

3 ,4

FRONT FRAME
11

11

16
REAR FRAME

5030
HL760-9 CENTER PIVOT PIN (LOWER)

REAR FRAME

10

FRONT FRAME
10

3,4

17

13

12 7

REAR FRAME

14 ,15

13

12

5040
HL760-9 COUNTERWEIGHT

4 5

3
2

5050
HL760-9 CAB MOUNTING

9
8

7 CAB SUB ASSY


(5080)
6

2-2
4
2-1 2-5
2-4

2-3

4
7

6 REAR FRAME(5020)
5

5070
HL760-9 CAB OPTION PARTS

1
4-1

8
4-2 4-3
11
4-5
5
4-4 8
CAB SUB ASSY 8
(5080)

9-3 10

9-1 8

9-2

JOYSTICK TYPE
3-SPOOL 7
12

2
8
3

2-SPOOL 7
12

2
8
3

5075
HL760-9 CAB SUB ASSY (1/4)

12-12
45 12-17
RH

44 12-10 12-9

43

43
35
LH

19 12-19
12-11
41 35 12-7
35 15
14 12-17
23 12-13
15
47
34 12-3 1
12-6
12-18
22 43 12-14
24, 21

26
36

34
46 16
35

12-1
18 49
12-16 12-2 12-20
50
12-4

33

17 17
32
32
17
32

CAB LOW COVER ASSY


(5070)

5080
HL760-9 CAB SUB ASSY (2/4)

GLASS KIT INSULATOR KIT


10-3
10-1 ROOF COVER
(5120)

10-2 10-5

10-6

11-7
11-8
10-4 11-9
11-10
11-6

11-5
51
11-3

11-11 11-4
6

11-2
34
5-9 5-2 5-4 5-8 5-3
11-1

9-1
9-3 42
9-4
5-1
5-6
28

11-12 9-2
4
7 32
32
35
20
35
8-4 4

8-3 48 5-8
8-2 5-6

8-1 8-2

42

5090
HL760-9 CAB SUB ASSY (3/4, LH DOOR ASSY)

3-9
3-14
3-3 3-10
3-16
11 3-8
3-19

3-17

3-1

6
3-12
1 3-7 3-2
3-13
3-11
5 3-4

4
3-18
8 3-13
7-8 10 3-15
14 3-5

7-6
13 7-3
10
2
7-2
7-4
7-5
7-1
7-7

16
15 ACCESSORY KIT(SEE 5080)

12-15

12-5
12-15

5100
HL760-9 CAB SUB ASSY (4/4, RH DOOR ASSY)

14

1
8
2 11

5
7

13
10

ACCESSORY KIT(SEE 5080)

12-15

12-82
12-81
12-15

5110
HL760-9 CAB INTERIOR 1

11

9
14

12

10
6-4

6-1
6-2

6-4
10

6-3 13

3-4
10

3-5 3-6
3-1
3-2

3-3

CAB SUB ASSY


(5080)

5120
HL760-9 CAB INTERIOR 2

1-4 1-2

1-3

10

1-6
1-1
1-9
1-8

1-7

1-5
LH DOOR ASSY
(5100)

5-4
10
5-5

5-1

5-3 10
5-5

10
5-5
RH DOOR ASSY
(5110)
5-2

5130
HL760-9 CAB INTERIOR 3

8-1
2-13
10
8-2

2-6

2-13
2-7-1 10
2-7

2-4

2-1

(5075 ITEM 9)
10

2-2
2-5

2-123
2-122
2-8
2-11 2-121
2-3

5140
HL760-9 CAB DUCT

1-6
3

1-5

1-11

1-16

4
4
1-10 1-4

1-7

1-9 2
1-13
4
4 1-8
1-3 3
1-17

4
1-12

3
1-13
1-1
1-18
1-17
1-15
1-2
1-18

1-14

5150
HL760-9 SEAT MOUNTING

SEAT ASSY
(5170) 1

SEAT BASE
(5090)

5160
HL760-9 SEAT (MECHANICAL, 2", 1/2)

73

80 17

23
28
44
18
19
25
26
27
28
29
20 30
79-1
38 39
79 32
31 76

79-2 39-10
39-1 39-11
39-2
77 33 39-3
34 39-4
39-6
39-9
39-8
39-5
39-7

24-1

24-2

24-4
24-5
22
24-3

78
21
21-1 78-1
40 21-2
45
78-2
78-3
60
46

5170
HL760-9 SEAT (MECHANICAL, 2", 2/2)

1 2
48
35
37

51 16

52 50 55
53
49
54

84 5

56 6
58 9
64 57 7
59
74 4
41
65 71 3
69 70 8

67 68 36
63

62 66 10
11
85 12
15 13
14
40

60 75

90
45 87 61
88 40
47

42
86
89 40 72

83
89-5 82
89-1 89-6
89-2
89-4
89-3

81 43

5171
HL760-9 SEAT (MECHANICAL, HEATED, 2", 1/2)

73

80 17

23 28
44

18
19
25
26
27
28
29
20 30
79-1
38 39
79 32
31 76

79-2 39-10
39-1 39-11
39-2
77 33 39-3
34 39-4
39-6
39-9
39-8
39-5
39-7

24-1

24-2

24-4
24-5
22
24-3

93

21
78
91 21-1
92
94 21-2 78-1
40
45
78-2
78-3
60
46

5172
HL760-9 SEAT (MECHANICAL, HEATED, 2", 2/2)

1 2
48
35
37

51 16

52 50 55
53
49
54

84 5

56 6
57 58 9
64 7
59
74 4
41
65 71 3
69 70 8

67 68 36
63

62 66 10
11
85 12
13
14
40
15
60 75
90
45 87 61
88 40
47
42
86
40 72

89 83
82
89-5
89-1 89-6
89-2
89-4 89-3
81 43

5173
HL760-9 SEAT (MECHANICAL, RETRACT, 3", 1/2)

73

80 17

23 28
44

18
19
25
26
27
28
29
20 30
79-1
38 39
79 32
31 76

79-2 39-10
39-1 39-11
39-2
77 33 39-3
34 39-4
39-6
39-9
39-8
39-5
39-7

24-1

24-2

24-4
24-5
22
24-3

78
21
21-1 78-1
40 21-2
45
78-2
78-3
60
46

5174
HL760-9 SEAT (MECHANICAL, RETRACT, 3", 2/2)

2
1
48
35
37

51 16
52 50 55
53
49
54

84 5

56 6
57 58 9
64 7
59
74 4 41
65 71 3
69 70 8

67 68 36
63

62 66 10
11
85 12
13
14

15 40
60
75
90
45 87 61
88 40

47
42
86
40 72

43

86
43-4
43-3
86-5
86-1 86-6
86-2
86-4 86-3
43-2 43-1

5175
HL760-9 SEAT (AIR, RETRACT, 3", 1/2)

58

32
9

8
1
59
60

44
43
42
41
31-1 40
2 39

31
49
45 46
31-2
48

47 50
51

6
4
11
12
16 22-3
13
14 22-4
7 19
18
20

17
15
22-5
22-1
22-2

21 38
21-2
55
56 21-1 38-1

57 38-2
38-3

5176
HL760-9 SEAT (AIR, RETRACT, 3", 2/2)

28 62

23
3
24
25 30
5 61

27 29
26

34
54
35
36

52
37
53
33

5177
HL760-9 SEAT (MECHANICAL, WOO, 2")

18 12
19

20

SECTION A-A SECTION B-B

27
12 16
17

SECTION C-C DETAIL D-D

2
7,8
3
4

27 12
5 ,6
26 13
20,19,18
14
A A 9 B C

21 10,11 B
D C
16,17
22 15
16,17
23,24

5180
HL760-9 STEERING COLUMN

2-3

2-2

2-1

STEERING SHAFT
(5200)

5
8
7
3

5190
HL760-9 STEERING SHAFT

2
7
8
5

11
3 10

5200
HL760-9 MUD GUARD

RH

1-7
1-4

LH

1-6

1-8
3 1-2-6

5, 6 1-2-3
1-2-5
1-5
1-2-1
1-2-4
1-2-7 1-2-2

7 4 5, 6
1-9 1-2-7
8 1-1-4 1-8

9
1-1-6

1-1-7

1-1-8

1-1-1

5210
HL760-9 LADDER & HANDRAIL

1-11

1-12 1-16

1-3

1-5

1-11 1-11 1-1


14
1-9
1-15

1-11
1-10

1-2

1-13
1-7
1-6

1-14
1-7
1-8

1-4

1-8
1-7
1-14

5220
HL760-9 REAR FENDER & FOOT BOARD

RH

5-1

5-4
5-5
LH

5-6

5-7

5-2
(5220 ITEM 1-2)

19
5-3-2

5-3-3
3, 4 (3120 ITEM 2) 5-3-1 14
14 7-3 7-1
13 13
7-4

18
7-2

17
15
10-5 13
10-4

REAR FRAME
(5020)

10-1
10-4
10-3

10-2

5225
HL760-9 COWL 1 (COOLING ROOM, 1/2)

(5240 ITEM 1)

RH

2-5
2-7

2-8
LH
2-3 2-5
2-4

2-6 2-1
2-2 2-4
2-6

2-5

2-9 33
2-10
34

DETAIL ITEM 3
3
3-2

3-3

3-1

5230
HL760-9 COWL 2 (COOLING ROOM, 2/2)

4-8
4-6
4-5 4-1
4-4
17 4-7
RH
4-3
4-9 4-2
4-10 4-7
5-2

5-1
LH
17
16 18

18 1
2-11
2-3 23 7-3
7-4
2-2 14 7-2
7-1
2-1 2-6 15
18
2-7 12,13 21
19 22
6
8-4 35
2-10 8-2
8-1
2-8 8-5
2-5
2-12 8-3
2-13 11
2-10 18 18
20
2-4
10
2-10 9-1
8-4 9-2
19
8-2 9-3
2-9
18

5240
HL760-9 COWL 3 (ENGINE ROOM)

2-5
36

1-9
2-1 2-2
A
12
1-1
10
35
10
1-4
A
14 35
9
1-2 8
C 2-3
6

C 1-5
2-6 1-8
1-9
2-4 35
1-6
1-8
RH

1-3 1-10
1-7
LH
16
18
11 10

4-5
19
4-3
17

15
4-5 17
4-4
13

4-1
4-2

5250
HL760-9 WHEEL RIM & TIRE

Type Symbol
1-1
K
1-9
C
1-7

1-4

1-3-1

1-6
1-1-1
2

1-3

1-5
1-2

6010
HL760-9 FRONT & REAR AXLE MOUNTING

FRONT FRAME(5010)

24

26
21

FRONT AXLE 23
(6630) 26 REAR FRAME(5020)
25
14
13

2-5 2-2 2-1


2-3
2-4 13
1
12
2-3

11
9
3-1
3-2
4
3-5
3-4
REAR AXLE(6450) 5
6
5
8
3-3 7

11
10

11
9

6020
HL760-9 DRIVE LINES

FRONT AXLE 1-1

1-10 1-3
1-2 SERIAL NO : -#0002

6 1-5
1-4
4

8 1-41
10 1-43
5
1-45
7

1-44
1-46
1-42 1-9
2-8
1-6
10 1-47
9 1-8
2-6 2-5
2-7 1-7
2-1
2-2
2-5 2-3

2-4
2-8

6
2-1

3-8
3-2

3-7
3-1
3-3 3-8
TRANSMISSION
(6070) 3-4
3-6
3-5
3-2
6

REAR AXLE
3-1

6030
HL760-9 TRANSMISSION MOUNTING

14
30

13

36

20 28
19
36
29 9
11
8

21
4
25
18 A
12
31
TRANSMISSION 8
(6070)
35

33 18
26

28
19
9

18
26

3
8
35

6040
HL760-9 TRANSMISSION COOLING PIPING

TRANSMISSION
(6070)

12
4
11 RADIATOR TOTAL
(1040)

8 13
11

9 10

9 10

11
7
13

6050
HL760-9 ENGINE CONNECTION

020

OIL FEED HOUSING


(6110)

010

CONVERTER(6080)
110

050
110
100

6070
HL760-9 CONVERTOR

010

6080
HL760-9 INPUT GROUP

016 040
010

060

018

030 050
020

070

6090
HL760-9 PRESSURE OIL PUMP

010

010-4

040

020-2
020-1
020

6100
HL760-9 GEARBOX HOUSING 1

030

060 070

140
010

170
240 160
250

090

220

180 050

200
040 030

080 100

450-2
120

450

6110
HL760-9 GEARBOX HOUSING 2

351 352

350 354

312
380
364
311 310 314

340
328

390

400

6120
HL760-9 CLUTCH (K1)

040
052
060
092

072
020

250
070
250
042
150
040
230 010
110

106
130
240
170
200
120
200
170 220
190
210

190 160

6130
HL760-9 CLUTCH(K2)

020

250

250

230 010 040 130

120

106

150
072

060
110
092
240
170
052 200
070
200
042 170 220
190
210

190 160

6140
HL760-9 CLUTCH (K3)

190

210
190
220
170
200

200 160 040


170 042

060
072
106

120
070
052
130
092

020
110

150
240
230

240
010

6150
HL760-9 CLUTCH (K4)

170
200

200
200

250 190
210 160
120
250 120 190
092 018
020
016
190
010 040
230 240

060
072
106
220
110
042
070
052
150
092

120
130

6160
HL760-9 CLUTCH (KV)

230

190
180
230
020 170 040
160 106

220 010 120

120
120

130 130

110
180
210
230 040
070
150 052
230
190
090
020 170 200
092

210 060 042


010
074
080

6170
HL760-9 CLUTCH (KR)

230

190
230 180
020 170 040
160 106

220 010 120

130

110

210
040 070
150
052

090
200
092

060 042
074
080

6180
HL760-9 OUTPUT GROUP

060
130
040
010 030
050
020
040
080 085

050

130
060

6190
HL760-9 POWER TAKE OFF

114
110
012
020
010

030 100

6200
HL760-9 GEARSHIFT SYSTEM 1

200

030
800-1
020 070

010
050 800-2
040

798
794
770-1 770

070

050

6210
HL760-9 GEARSHIFT SYSTEM 2

330

080
070

310 260

240 050 110


060
340 250 090
320
012
270 240-1

060
050
150
230 160

220
210 200
190

010 300

030
040 020 180-1
040
030 180
170

280
290

6220
HL760-9 GEARSHIFT SYSTEM 3

360

380

362

390

6230
HL760-9 CONTROL UNIT

770-2

770
490

490-2

770

770-2

6240
HL760-9 PRESSURE REGULATOR

060 070 010


040

050

6250
HL760-9 EMERGENCY STEERING PUMP

020

010

050

6260
HL760-9 IND TRANSMITTER

010

010-1
010

010-1

030

020-1 020

6270
HL760-9 TEMP SENSOR

55-1

55

6280
HL760-9 FILLER NECK

150

130

6290
HL760-9 FILTER

042

050

040

010

6300
HL760-9 PARKING BRAKE

180 010
180-2
8

6
2

5
4
2 1

170
160

3
7

140
150

310
100
316

6310
HL760-9 FRONT AXLE DRIVE HOUSING

080
070

060
040
030 010

100

100-2

100

100-2

050
020

6330
HL760-9 FRONT BEVEL GEAR GROUP

010

6340
HL760-9 FRONT INPUT GROUP

020

010

6350
HL760-9 FRONT DIFFERENTIAL (CONVENTIONAL)

550
290
050
095
090
100 030 040
095 125
120
030
060
550 110
300

120
095
090
100
040 095
125
010

6360
HL760-9 FRONT DIFFERENTIAL GROUP (LIMITED SLIP)

090
080
060

034
030 040
110
130
140
070

090
090

050

040

030 140
034
050 010
060
080

6370
HL760-9 FRONT AXLE CASING GROUP

140 040
150
010 030
120

130

020

160
160-1

6390
HL760-9 FRONT OUTPUT GROUP

080 130
085 100

210-1 210
030
220 010
160
152
110 120
200

060 040

070
180
140

6400
HL760-9 FRONT BRAKE GROUP

030
040 020
050
060
010
130
140
150
160
100

070

120

110
090
110

6410
HL760-9 FRONT AXLE PART GROUP

110-2 110

034 027

033 030
034
033
110-2 110
027 Axle breather position
030

020
026

6420
HL760-9 FRONT LOOSE PARTS GROUP

020
010

6430
HL760-9 REAR AXLE DRIVE HOUSING

120
110
080
070

060
040
030

010

100

100-2

100
050 100-2
020

6450
HL760-9 REAR BEVEL GEAR GROUP

010

6460
HL760-9 REAR INPUT GROUP

010

020

6470
HL760-9 REAR DIFFERENTIAL (CONVENTIONAL)

550
095 060
125
090 100 030 040
095

050 030 120


290 110
300 090 010
550
095
120
125
100 090
040
095

6480
HL760-9 REAR DIFFERENTIAL (LIMITED SLIP)

080
060

034 050
030
010
140

040

130

040

090

140
110
030
050 034

060
070
080
090

090

6490
HL760-9 REAR AXLE CASING GROUP

140
040
150
010 030
120

130

020

170

170-2
160-2 160

6500
HL760-9 REAR OUTPUT GROUP

080 130
085 100

210-2 210
030
220 010
160
152
110 120
200

060 040

070
180
140

6510
HL760-9 REAR BRAKE GROUP

030
040 020
050
060
010
130
140
150
160
100

070

120

110
090
110

6520
HL760-9 REAR AXLE PART GROUP

110-2 110
027
034
033 030
034
033
110-2 110
030
027 020
026

Axle breather position

6530
HL760-9 REAR LOOSE PARTS GROUP

020
010

6540
HL760-9 BELL CRANK & LINK

26
2-1

8
BUCKET CYLINDER
(4150)

20 21
18

27
2-2 2-3 26
10
2-3
27 23 26
22
7
21
3-2 20
20 3-3 3-3 18
18
21

22 3-4
23
13 3-1

20 5
17
21

20
18

6 22
23

7010
HL760-9 BOOM

25
1-4

1-4
15
25
12

1-1
24
1-3 20
17

24

24
14
BOOM CYLINDER 11
(4150)

1-3
24 20
17
9
19
16

23
1-2
22

22
1-2
13
23
4
20
17

PARTS NO
DESCRIPTION
1 1-1
62LL-10011B 62LL-10021 HL760-9, STD
62LL-10311 62LL-10321 HL760-9S, EXTRA PIPING
62LL-10711 62LL-10731 HL760-9S, AUTO GREASE
62LL-12011 62LL-12021 HL760XTD-9S, STD
62LL-12311 62LL-12321 HL760XTD-9S, EXTRA PIPING

7020
HL760-9 BUCKET(3.1m, CUTTING EDGE)
3

2-4

2-2

2-1

2-1

2-2
2-3

7030
HL760-9 BUCKET (3.0m, TOOTH)
3

2-6

2-3
1

2-4
2-5
2-6
2-6

2-1

2-6

2-6

2-2

2-4
2-5 2-5

2-4
2-5

7040
HL760-9 TOOLS

1 2 13,14,15,16,17,
17 18

2, 3, 4, 5, 6, 7,8, 9, 10,11,12,33,34
12,33,34 22,23 24

19,20,21
, , 25 26

27 28, 30 29

32 50
31

For ride control system


(Accumulator charging & gauging kit)

8010
HL760-9 DECALS (PORTUGUESE)

20-7 20-1 1-11 1-8


20-5
20-6

2-10 1-20, 5 1-17


2-7 1-21
2-22
2-9

1-19 1-6
20-3 20-4

CAB INSIDE - LH CAB INSIDE - RH


20-7 2-8 2-20 1-8

1-18
2-21
1-15 , 5
2-4 20-2 2-3 2-18 2-13 1-16 2-15 2-14

2-5 1-3 VIEW A VIEW B VIEW C

2-19
1-10 1-14
1-9
AIR CLEANER ACCUMULATOR
3

1-13 2-16 1-8 1-13 3 1-12 1-5 3

2-12 1-7 2-17 2-1 20-2 2-2

1-3 2-5

1-12 1-1 1-10 2-11 2-11


1-4 6, 4 4, 6

3 2-6 3 1-13 1-14 1-8 1-2 1-13 3

8020
HL760-9

3
HL760-9 HCE-DT KIT

7
8

8050
HL760-9 HCEC ENGINE INSITE KIT

7 9

2
6

3
5
4

8070
HL760-9 AIR HEATER STARTING AID

9010
HL760-9 CYLINDER BLOCK

65
27
18
27

22

26

23
25
24

21

3
15
17 4
16
18
14

11
19

20
27

8
7

2 2
1 9
22 28 12
13
10

9020
HL760-9 CRANKSHAFT & BEARINGS

Service Parts
10

7 3

1
Service Parts
5
4 9
6

9030
HL760-9 REAR GEAR HOUSING

2
3

4
5

9040
HL760-9 CRANKCASE BREATHER

6
7
5
8

1
4
9
10

9050
HL760-9 COOLANT HEATER STARTING AID

14

15
13

12

9060
HL760-9 VIBRATION DAMPER

9070
HL760-9 REAR GEAR TRAIN

3
2

9
5
6
7
8
4

9080
HL760-9 THERMOSTAT

9090
HL760-9 ALTERNATOR

9100
HL760-9 ALTERNATOR MOUNTING

5
8

2 4

9110
HL760-9 FAN DRIVE AND MOUNTING

3
1

7
5
2

11

9120
HL760-9 FUEL FILTER PLUMBING

9 7
2
8
2
7 5

6
6
6
4

9140
HL760-9 FUEL FILTER LOCATION

9
1

4
5

9150
HL760-9 FLYWHEEL HOUSING

3
12
2

9
8
4

10
11

6 7

9160
HL760-9 FUEL INLET FITTING

9170
HL760-9 FUEL PUMP

5
6
4 10
2
9
11
8
1
3

9180
HL760-9 FUEL PLUMBING

8
10
9

12

1
11
2
13

6
3
4

9190
HL760-9 FLYWHEEL AND MOUNTING

12
2 11

1 3

9200
HL760-9 FUEL DRAIN PLUMBING

6
4

7 6
5
2

3
10
1

6
9

9210
HL760-9 FRONT GEAR COVER

2 3

5
1

9220
HL760-9 CAB HEATER PLUMBING

9230
HL760-9 AUXILIARY PUMP MOUNTING

9240
HL760-9 AIR INTAKE HOSE

9250
HL760-9 AIR INTAKE CONNECTION 2

9260
HL760-9 AIR INTAKE CONNECTION MOUNTING

9270
HL760-9 AIR INTAKE COVER

8 3
7 9
1

9280
HL760-9 AIR TRANSFER CONNECTION

9290
HL760-9 LIFTING BRACKET

5
1

FRONT(FAN SIDE)

2
4

9300
HL760-9 FLYWHEEL MOUNTING

9310
HL760-9 ENGINE OIL COOLER

7
5

4
2
6

1
11

10 8

12

9320
HL760-9 ENGINE OIL FILTER

9330
HL760-9 LUBRICATION OIL PUMP

9340
HL760-9 OIL FILLER ARRANGEMENT

9350
HL760-9 OIL PAN

4 4
6

3
2

5
7

9360
HL760-9 ACCESSORY DRIVE PULLEY

9370
HL760-9 ENGINE CONTROL MODULE (ECM)

11

19

20

17

16
15

12

22 7
6 4
3 14
9 18
21
10
5
2

8
13
1

9380
HL760-9 CAMSHAFT

6
9 7

8 5

2
3
4

9390
HL760-9 CONNECTING ROD AND PISTON

9
7

3
1

10

11

9400
HL760-9 FUEL INJECTOR

9410
HL760-9 CYLINDER HEAD

10
3
11
8

7 13

12
9 14

16
15

4
5

9420
HL760-9 INJECTOR PLUMBING

4
6

5
4

1
10 11 2 3
9

9430
HL760-9 TURBOCHARGER

1 3
5

9440
HL760-9 OIL DRAIN VALVE

9445
HL760-9 ROCKER LEVER

15
9
16
10
12
15 3

16 2
13
11
7 1
8
14
4
3

9450
HL760-9 ENGINE COOLANT VENT

9460
HL760-9 HEAT SHIELD

9470
HL760-9 FAN PILOT SPACER

9480
HL760-9 STARTING MOTOR

9490
HL760-9 TURBOCHARGER ARRANGEMENT

3
4
2
1

9500
HL760-9 TORQUE CONVERTER OIL COOLER

4
5

3
2

9510
HL760-9 TURBOCHARGE PLUMBING

9520
HL760-9 VALVE COVER ARRANGEMENT

5 1
10

9
6

9530
HL760-9 WATER INLET CONNECTION

2 5
3

9540
HL760-9 WATER OUTLET CONNECTION

2
2

9550
HL760-9 WATER PUMP

9560
HL760-9 WATER PUMP DRIVE

9570
HL760-9 TENSIONER BELT

9580
HL760-9 ENG CONTROL MODULE HARNESS

5
10
6

3
11 4

12

9
2

9590
HL760-9 EXHAUST OUTLET CONNECTION

9600
HL760-9 OIL LEVEL GAUGE

6
1
4

5
2

9610
HL760-9 EXHAUST MANIFOLD

9620
HL760-9 TURBOCHARGER PLUMBING

6
9
9

6
9

9 24
24
23
23 3
3
3
3 2
2
19
20
10
7
8
15 16
14
4
18

26

11
13 1
12

22
21

12
25 17
11
5

9630
HL760-9 VALVE COVER ARRANGEMENT

9640
HL760-9 WATER INLET CONNECTION

3 5
4

9650
HL760-9 WATER OUTLET CONNECTION

1
2

9660
HL760-9 WATER PUMP DRIVE

9670
HL760-9 BELT TENSIONER

9680
HL760-9 WATER PUMP

9690
HL760-9 ECM WIRING HARNESS

9700
HL760-9 TBAP EXT HARNESS

9710
HL760-9 EXHAUST OUTLET CONNECTION 1

9720
HL760-9 EXHAUST OUTLET CONNECTION 2

9730

You might also like