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5, MAY 2012
D OMESTIC induction cookers consist mainly of a power high. The most challenging task in the development of these
electronics circuit, a planar spiral coil (inductor), and a safety systems is to obtain a precise temperature measurement.
ceramic glass (Fig. 1). Usually, flux concentrators (ferrite bars) In spite of the fact that the best measurement would be obtained
are placed under the windings in order to improve the coupling placing a sensor in the pot as in [3], this is not ergonomic for
between the pot and the coil. The power electronic circuit feeds users and for a widespread use of these safety systems, sensors
the inductor, a Litz wire coil, with high frequency currents that must be integrated in the hob.
generate a variable magnetic field. This magnetic field heats Lately, the development of new sensors with improved capa-
up any ferromagnetic pot placed on the ceramic glass through bilities has made possible sensing in almost all applications. For
two physical phenomena: Foucault currents and magnetic hys- example, in [4], a fiber-optic sensor based on modal interferom-
teresis. A complete compilation of recent research related to in- etry was used to sense temperatures up to 850 C with a simple
duction hobs can be consulted in [1]. configuration, while in [5] a multiplexed fiber-optic sensor was
In cooking processes it is important to keep the temperature designed to measure the temperature and pressure of oil in down
of the pot in a safe range in order to avoid fire. Although users holes (18 C to 300 C and 0 MPa to 30 MPa). In spite of these
have always had to take care to avoid fire, due to distractions advances, there is no definitive sensor to measure the tempera-
or inexperience, many kitchen fires have occurred causing nu- ture in cookers, particularly in induction hobs.
merous casualties and damage to property. For example, ac- The most common way of determining the temperature of
cording to [2], in 2005 there were 11000 chip pan fires causing pots for safety purposes in induction hobs is placing a thermistor
4000 injuries and 30 fatalities in the UK. In recent years, man- below the ceramic glass. This technique has even been used for
ufacturers have started to introduce safety systems in hobs that control purposes [6]. As the cooker heats up the base of the pot
directly through variable magnetic fields, the pot is the hottest
part in the hob and the thermistor is not disturbed by other heat
Manuscript received April 14, 2011; revised July 05, 2011; accepted August
sources. However, the measurement obtained is the glass tem-
25, 2011. Date of publication September 22, 2011; date of current version April perature and not exactly the pot temperature, which is filtered.
06, 2012. This work was supported in part by DGA project PI065/09 and in part Furthermore, the behaviour of the filter caused by the glass dif-
by BSH Home Appliances Group. The associate editor coordinating the review fers (with different time constants and gains) depending on the
of this paper and approving it for publication was Prof. Okyay Kaynak.
The authors are with the Instituto de Investigación en Ingeniería de Aragón measurement point of the cooking zone, and the position and
(I3A), Universidad de Zaragoza, Mariano Esquillor s/n, 50018, Zaragoza, shape of the base of the pot. Consequently, the behaviour of the
Spain (e-mail: cfranco@unizar.es; jacero@unizar.es; ralonso@unizar.es; sensor is variable and uncertain, requiring the introduction of
csagues@unizar.es; dpaesa@unizar.es).
Color versions of one or more of the figures in this paper are available online
mathematical models and robust estimation algorithms to ob-
at http://ieeexplore.ieee.org. tain an approximation of the pot temperature. This is a complex
Digital Object Identifier 10.1109/JSEN.2011.2167226 process.
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FRANCO et al.: INDUCTIVE SENSOR FOR TEMPERATURE MEASUREMENT IN INDUCTION HEATING APPLICATIONS 997
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998 IEEE SENSORS JOURNAL, VOL. 12, NO. 5, MAY 2012
(4)
(5)
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FRANCO et al.: INDUCTIVE SENSOR FOR TEMPERATURE MEASUREMENT IN INDUCTION HEATING APPLICATIONS 999
Fig. 4. Span of the equivalent inductance, in percentage terms with respect to Fig. 7. Equivalent inductance of a turn with three pots having different diame-
the value at ambient temperature, as a function of the diameter of the sensor and ters. The dots represent values calculated by means of COMSOL FEA tool. The
its number of turns. line represent the values calculated using the analytical model.
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1000 IEEE SENSORS JOURNAL, VOL. 12, NO. 5, MAY 2012
Fig. 8. Frequency-dependent span of the equivalent inductance for the consid- Fig. 10. Spectrum of the marginal oscillator with the selected sensing coil for
ered sensor. different resonant capacitors. The different curves represent the oscillation am-
plitude for different values of . Namely, from lower to higher resonant
frequencies, the tested capacitors are: 8.2 nF, 6.8 nF, 4.7 nF, 2.7 nF, 1.8 nF, 1 nF.
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FRANCO et al.: INDUCTIVE SENSOR FOR TEMPERATURE MEASUREMENT IN INDUCTION HEATING APPLICATIONS 1001
Fig. 14. Calibration results of the inductive sensor in the induction hob over
different pots.
TABLE I
CALIBRATION RESULTS
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1002 IEEE SENSORS JOURNAL, VOL. 12, NO. 5, MAY 2012
Fig. 15. Application setup scheme of the inductive sensor. Integrated in the
hob: “1” Inductor-sensing coil; “2” relays; “3” power electronic circuit; “4”
inductive sensor; “5” microcontroller. Outside the hob: “6” temperature sensor;
“7” PC.
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FRANCO et al.: INDUCTIVE SENSOR FOR TEMPERATURE MEASUREMENT IN INDUCTION HEATING APPLICATIONS 1003
case of the most widespread method, consisting of a NTC ther- Carlos Franco (S’09) received the M.Sc. degree in
mistor, and much cheaper than other systems consisting of in- computer sciences and systems engineering from the
Universidad de Zaragoza, Zaragoza, Spain, in 2010.
frared technology. The linearity in the whole span of the appli- Since 2009, he has been with the Departamento de
cation allows the same accuracy to be achieved at low and high Informática e Ingeniería de Sistemas, Universidad
temperatures, overcoming the limitations of other technologies. de Zaragoza. He has been working on temperature
control applications and energy saving appliances.
Furthermore, the induction heating coil is the same coil used His interests include sensor development, mi-
to measure the temperature. This allows the proposed system croprocessor-based control, and energy saving
to be integrated easily and economically into current induction technologies.
cookers.
REFERENCES
[1] J. Acero, J. M. Burdio, L. A. Barragán, D. Navarro, R. Alonso, J. R. Jesús Acero (M’06) received the M.Sc. and Ph.D.
García, F. Monterde, P. Hernández, S. Llorente, and I. Garde, “Do- degrees in electrical engineering from the University
mestic induction appliances,” IEEE Ind. Appl. Mag., vol. 16, no. 2, pp. of Zaragoza, Zaragoza, Spain, in 1992 and 2005,
39–47, Mar. 2010. respectively.
[2] G. Cooke, “Fire safety engineering applied to the domestic chip-pan From 1992 to 2000, he worked in several industry
fire problem,” in Proc. Building Engineer, London, U.K., Jun. 2005, projects, especially in custom power supplies for re-
pp. 22–24. search laboratories. He has been with the Department
[3] S. Koide and S. Hiejima, “Temperature Controlled Induction Heating of Electronic Engineering and Communications at
and Cooking Apparatus,” U.S. Patent 4 617 441, Oct. 14, 1986. the University of Zaragoza, Spain, where he is
[4] J.-J. Zhu, A. P. Zhang, T.-H. Xia, S. He, and W. Xue, “Fiber-optic currently an Associate Professor. His main research
high-temperature sensor based on thin-core fiber modal interferom- interests include resonant converters for induction
eter,” IEEE Sensors J., vol. 10, no. 9, pp. 1415–1418, Sep. 2010. heating applications, inductive-type load modeling, and magnetics.
[5] Q. Wang, L. Zhang, C. Sun, and Q. Yu, “Multiplexed fiber-optic
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[6] D. Paesa, S. Llorente, C. Sagüés, O. Aldana, and E. García, “Adaptive
Rafael Alonso received the M.Sc. and the Ph.D.
observers applied to pan temperature control of induction hobs,” IEEE
degrees in physics from the University of Zaragoza,
Trans. Ind. Appl., vol. 45, no. 3, pp. 1116–1125, May 2009.
Spain, in 1988 and 1995, respectively.
[7] U. Has, J. Schieferdecker, and D. Wassilew, “Infrared sensor to control
He is an Associate Professor in the Department
temperature of pans on consumer hobs,” in Proc. Int. Congr. OPTO,
of Applied Physics at the University of Zaragoza.
Erfurt, Germany, May 1998, pp. 247–250.
He has worked on optical fiber-based devices and
[8] D. Paesa, C. Franco, S. Llorente, G. Lopez, and C. Sagues, “QFT-
more recently his main research interests include
based robust simmering control for domestic induction cookers using
the design and implementation of optoelectronic
an infrared sensor,” in Proc. 45th IEEE Industrial Applications Society
instruments and the electromagnetic characterization
Annu. Meet., Oct. 2010, pp. 1–6.
of induction heating systems.
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“Temperature Control for an Inductively Heated Heating Element,”
World Patent, No. WO 2004103028 A1, 2003.
[10] J. Acero, R. Alonso, J. I. Artigas, C. Carretero, C. Franco, S. Llorente,
D. Paesa, and C. Sagüés, “Cooktop Comprising at Least One Temper- Carlos Sagüés (M’00) received the M.Sc. and Ph.D.
ature Sensor,” World Patent, No. WO 2011055279 A1, 2011. degrees from the Universidad de Zaragoza, Spain.
[11] A. Gauzzi, J. Le Cochec, G. Lamura, B. J. Jönsson, V. A. Gasparov, F. During the course of his Ph.D., he worked on force
R. Ladan, B. Plaçais, P. A. Probst, D. Pavuna, and J. Bok, “Very high and infrared sensors for robots.
resolution measuremente of the penetration depth of superconductors He has been the Head Teacher with the
by a novel single coil inductance technique,” Rev. Sci. Instrum., vol. Departamento de Informática e Ingeniería de
71, no. 5, pp. 2147–2153, May 2000. Sistemas, Universidad de Zaragoza, where he
[12] M. Enokizono and H. Tanabe, “Numerical analysis of high frequency became an Associate Professor in 1994 and has
induction heating including temperature dependence of material char- been a Full Professor since 2009. His current
acteristics,” IEEE Trans. Magn., vol. 31, no. 4, pp. 2438–2444, Jul. research interests include control systems, computer
1995. vision, visual robot navigation, and multivehicle
[13] D. R. Lide, CRC Handbook of Chemistry and Physics: A Ready-Ref- cooperative control.
erence Book of Chemical and Physical Data. Boca Raton, FL: CRC, Dr. Sagüés has served as AE or PC member of different research meetings
2003. and he also has coauthored more than 100 journal and conference papers related
[14] J. Acero, R. Alonso, L. A. Barragán, and J. M. Burdío, “Modeling with their topics of interest.
of planar spiral inductors between two multilayer media for induc-
tion heating applications,” IEEE Trans. Magn., vol. 42, no. 11, pp.
3719–3729, Nov. 2006.
[15] J. Acero, R. Alonso, J. M. Burdío, L. A. Barragán, and S. Llorente,
“Electromagnetic induction of planar windings with cylindrical sym- David Paesa (S’09) received the M.Sc. degree from
metry between two half-spaces,” J. Appl. Phys., vol. 103, May 2008, the Universidad de Zaragoza, Spain.
art. no. 104905(10). Since 2007, he has been with the Departamento de
[16] M. Abramowitz and I. A. Stegun, Handbook of Mathematical Func- Informática e Ingeniería de Sistemas, Universidad de
tions. New York: Dover, 1970. Zaragoza. He has been working on temperature con-
[17] J. Acero, R. Alonso, J. M. Burdío, and L. A. Barragán, “Enhancement trol applications and energy saving appliances. His
of induction heating performance by sandwiched planar windings,” interests include microprocessor-based control, ro-
Electron. Lett., vol. 42, no. 4, pp. 241–242, Feb. 2006. bust and adaptive control, adaptive and multi-model
[18] COMSOL MULTIPHISYCS [Online]. Available: http://www. observers, hybrid systems, as well as reset systems.
comsol.com
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