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    31 views50 pages

    ATT - 1430299699762 - Thiyagarajan - Exam Questions

    Uploaded by

    bryan john aguila

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    @ ssrv07 gesnsitys nor Maly used for TiS B) OC Blecrode ‘tegatve ©) OC Btecuode Past 4) Mh wouts mate ins om... gives the ace is the width ofthe wat cap, Se (2) Meet accepravies 2e A Piller wold has design throat tnicknass of 6 Foauireg? a 3) 2) 118mm ) Wednnat be ce The number saris £22853, vet does th eptonce standard to shawn 2t the talon of is number ingiates 8) Chromium «SD Manganesos ©), Sulphur Cation 7 For mGntas Weid 8) rave Speed a “O. AteLengin 4} Inductance 8) The tots wats agit Which of he ftiownin 1 ahoving elements is ng, wire feed > Wolding ot © *ermined rom the dormtion gan std ts improve S988 8 propostionatte ed mata ha whien 0 the tatlowing 7. What is 2 wld symbot "eminent 6 4 reference ins, 2s ‘he toughaess of gio HOO I op ® meter pipe with a wall thickness of 10 mm i ‘bhoh electrode type could be use be used for a cross-country pipeline Ne combine high weld ' speed and deen penetration? @ 281 piece wil give 1h of oe weld Sica a fe wets acters one jot Greater ucsity ) Higher distortion - 96 2 Mreteay tyosen chopmaet, (oF (0 fsbo low heat input welding, may shove Bost farming) WnETS the Secu ad ean able BPs eeaing wits symbote ts 0 vas = we Es °° Se we oe) Ee eer ie a ce Mites eho CARS oe 9% Alot the above. — Root canéaiiy Buried panay es 9) Surtace breaking non-ganar BM Wetamans is caroon manganese st specitied by the Wes, manana 8 Higher istegrity by Lower stoion Higher harcness tn 6«u & b) aS eNoas , 8S EN 20553 Ge par reese ere 2 mesittanene ae @ve 73) ol me Bore see 22°2 tt a Pomeansremnancsy —— | gd urna peg YOM "3ling power of an x9) se ve elamsgstiom Ooh SS expressedin Which ofthe fttowing 1916 not luslonvelaing process 7 Che. potitions? a) Basie Cellos - O@ seme = High ron powee When Potsty i normaty used for: 2) lvoe mele itrrce vn @® renee, Using typies 2. 5 a ac trode Postve ¢ following welding parameters? Shielded meta are welng Manual metal are welcing ‘Tungsten inert 93s weleing 108 aim 2.8 mm Whe number 1116 a what dove this mum 5 er indicate? The Wpe ef eecrode ©) The walang postion The WPS number GED men term has a citer mean, a 2) i B® tomcmiac welaing, 3) 5) eh EBD 4 typical temperature tor normatiin a) 208 bh 00%» 3) 1200% @®. From examination ofthe fractures tac 1 The presence of saacn marks ©) Being rough and ten Excess wala metat Rainvoreement ap hala ire eed ‘Travel Speed Poteiy Are Length ALL 30 QUESTIONS TOBE ATTEMeTED TiS Welding of stsiniess sor? ih mere used OGESSeE WOUd YOU expect Lo give the highes teat Input wher *Shs09 92 weld symboretrence tine. Recording to 86 EN 22559, 9 om the others? Ed IS propoitional to 1 earbon-mangsnese stoet ips #5, 9 rll altura ay bs dented by: 8) Paste seermatin strode is classiieg hal does B mean? fanufacired 19a Bash Standard ‘1 used in PS positon BD veII0g abasic ype + 8) Hdrostate esting 2 guia penetant inspection (BBD Tre main reason tor preheating tees o 5) Reda raat sree ne & Secoe detoricn 2 Dive me mise out plate BP + on emoonrae onsen (a2 STRA Tesh ghee 21M tonsie sang ofthe wets 2 The suass sian characters ho S088 iain susceosbiy ~ BIS. Wett-v0018 in carvan mangancs ofthe aie 1 nyciogan cracking ‘eve made using 3 higher than spect. Hest input, nv Si Higher marsness i en ring are voltage, where should sods me terminal ‘he measuring instrument de connected? i Power sour me ondaves op poe Ne hen ourca poste oma enh ea 4 Sexe mata ennnore a a PP as sce Indicate? ein ™ slatted 23-49 E42 9 ype seconing (0 BS EN cu What does «2 a) toy ules ats test temcarture at -20°% o- ol 2) <2 eee tans suengih "ord stamping of some pressure vessels mater 165908 ation Homans BD i085 cet Fils may give cause ». 20, a a. 2. 2. Plasma cutting can be applied to: 2) Aluminum alloys 1) Carton Stes 2} ustonte Stanloss St @ Alotthe above ‘neh of he folowing eannet detected by Ponatrant Testing? 4) Surface braskng planar fae 2») Undert 4} Buried planar fas 1 Nonplanar surface tans 2) Fines ay be ie go neon ows 0} Fusosheve eet resources &h Thar god redraw eso mt nen “To “Outpt Charette GTAW persue fe mana wed, 1) Son Votan Gorse arene MEP yt 3) Pilg ‘eho he towing sandr e about wld rctdie apport? a) seven 3) a etaee @ asen zea 4 eeeNaer corn to AS 24 wl syn so tlre &) eon tects 8) Sidon thereto ore 3) awedan he srr ase Nore ho torenenkba ont cade Carbon Equivalent Vlios (Ete wad 0: ©) rte Az ‘oghmee 2) aenest eka we 9) Onset rear PT a) Datura tm prea be res ‘at tte abreraton fora welding rote epcleton tht ha boon wan for te pote oqunyig wad cece to wos wes 9 uWPs West ‘Atypical bove angle uood for MA Woking of «15mm tlk: a) 38° 120° 9 7° a 0° 28, For SAW, which of the following has the groaost fect on the finished wold proto? ‘arovokage 42) Open creut votege ©) Polarity 4) Tholncuded angle 2 Tungsten etectodes used for TIG woldingot carbon steel may contain a small percenago ot Fria 2) Stica ©) nig ) Teanla 30, What element may cause a carbon stool weld outer fom “hot shortness? 8) Sticon 2) Martone 9 Hangarces 36) Sulphur 8 be bakes fort hour ‘Ve cio for our at 00 ane reer 3 ecto PROS 180° ee? According to BS EN 2056 ‘hat Would a elongated 2 rough ty weld symbol indice ae a) Throat thickness ©) Leg length © oval reference line tothe right ofthe tte B wma unitis uses tor tensit 2) Joules red 8) Current and Vettage & 7 Thermal etciency ©) Catrent, Vatage, and yn ave wth ImSritich weleing postion wouts normal aI PA(IG) 80d UIT tins aheSt heating crng RAMA wing? the same 7 PC r6) Pees ay KBP VFIch of he toloning is 2 Hypa he input value tor a a weld run? ING © S8ksimm rsiaring ih Wich of the toning statements about lamelar tearing Fn 3 [848d By he romova ofstonainn 2 cent ons veld meta) Gras ing sit mane Ream it PPM A008 the tem backstop reer uring welding? 3) AOA tm reteriog wo nspecion pon Hose cl 82° wevges 0 open yp te joint roy ©) Use of step weagos tor radeaphe ghee away of s radiographic techn 'GUe is asseesed: Beis s entomer ) From the kVA us r ©) Frome abject eADEWHih of he folowing 'thods Would nat be allowed 8) Electrical re ©} Gas fred be y ave te hi 9, and the tim-t-iocus dit ‘oi distance for PwHT? sistance mats eating "ukableor welding carbon steets? a) naa Tie SAW ' Sekar eunttY Pipelines, which type ot uta lectrode tequiras th x the risk of eracking? so "USE Of hot pass technique to recuse ‘ a} Iron powder Cue © Celttosig 3} Putte Me geld A veld join, thats to be 2) Removal o1 ©) Densitemet Pilea to utasonic testing uscaty requires all excess wald metal ir ealeration Penetant testing fist Pio 1 Baroy Argon « ao 9) 100% argon ») Staines Ste! foo kas 3 #ROWa be used where posse Pon magnetic. Samia moter sie 2) 12% cromium steal g 4) 3% Nickel staat 80 1G weiging - is toz "6 Pipes bores must be "* reason tor thie te with an inert gas, betore and ‘uring welding, 2) Ave mcisture Bet backing stip # aescg On ae c " @ DECK gouged root SOO CO eld bests is ragy "Steo. The si because wise weave Magnets ae bly ve? Sams samy i cans tmanne eng may Y Fesult trom, Conger snatch wee Flux contamination “s) Nese of the abe Proving os 1S mien of the toning ements ade ose * Frosphoreus ——-¥ sean * Qratap atthe tae ma bu lor deosidation? © Carbon a. Sulphur ‘0, mace by MAG welding, maybe sausea dy Fre stelsing 035 tow ate sing tooo he tora angie bein incorest 1901 gan beng 199 smal s9 01 00 sve polly rc sttas may couse © ashing ard spots Stateral 9 De Ss than the micimum showed Within ne St00%8 micway betes vo 5 150mm ho 018 surface IN cane othe font on both sides contorted by oni Jar Leng a eeeenh content tage ihe ae ae olary othe ststemencse conact? SE RERS cor be used or utea welding BM gOS can bo unas f T6 wating * #0 and OS cane uses tr gee 4. All ofthe above © SMNERD eal scan wi 018 tog a requres? 2 Accesso the reiovare woes 8 Saute & S468 fowecng procs ehatctin rosede ° 9 vith mons 0 88 EN 22859 show 3 7mm eg onthe ete by: an ca AS Ouiout eneray stan kay setig increased PERE" me pensttaing ower @® ne the sunu mento 8 NGhE" the image quay longw ine wave longi 184 ONES the deepatt. peoetraton? © Basie Gorntose 4g tase APS) mean ten ate 616 veng 2 BS 2800; hielo ta Dower source : Speee ONES ahh ou cyee “4 Cause sk burns "Hen oe fotowars types aaey EIESL Sometimes used or welder quaicaton testing? va Sheeees A harness charpy Venoies 7 #50 000815 also known as Lack of sensation 1 Insomptete rot senstiation 25. The dectons of inkage na weed joitare 2, Teno ertdlagng 2 Tans, sot vases ania One serene wsergains 3 Tan rv es % Metem note ees mehotde avg NOracerne a Raclography Magnet particle Utrasonic Flurescont parce 25° MIGIAG welcing has a tendency to iv ack Sidowall fusion when Dip tansler conditions are used {00% CO2 shielaing gas ig uses & Pulsed curentis uses © Spray transier conditons are used % Avald ont between assinilarmateal types known or &. “Homogeneous weld Mismatch weld “Transton walg Compound weld Sa High Heatingue 05 etn Man st ny ssn, & Ouciletaitre, 7 atigue racking ‘oF af welding processes, achioved? Sk of whieh ype service faire? 2: [22 otndngtionding 051 wold hes 3B. Using arg tack wergs + ie Electrodes desionateg Fe6 4B 0 85 EN 49g, bave TON abet wong the best course of Pro tem 9 he $i9'2s fr re-taking 3 aun thom tote holding oven Putter ine poate ve et ‘Wiver) gi ‘NPE welt that hey an oy be ued for tacking For SAW, wticn of the tet Sond soe fet onin trthesnoney @ Pe votage Ofer cet tase cy 47h netted ang PF 7P* 2101010 ta wes onto by PP ea 00 ag fae wit @P Cinain awoting rocecre ‘essen variable, bo, require? @ *revscatonewes V7 Additonal NDT of he relevany Production welds GP Sets st 9008 osgnness at ver 8. Chromium Convey of wee deposit Whe. Few temperatures an ©. Meiybcenim GP 10F spatter dung Maan "20 moe hyo be cane 2a 88 0! camp electrodes 'neorrect preheat temperanes Dove & Bomb &c ason PPA tse inser consumatip inser is Serer one acting 28 Fora masa gine ate syn core ' Drasiiere ers ee PTR rainy PF The ch sto mais ny \5e9 contol {The weld protie shape BH rreraicn SPSL Inthe region of tho wei {rmeciater ater roo Bead Is comsleteg tween cn and the, cc a "has monterey eae inspector; OFFS». the weaR Which of Production wing wich o ©The base material st certeae Bons ages we. *h2 folowing processes - Magnetic particle Any othe above, "21 foowing eto would at ‘fluence 4A? cracking? ® Suleg2rous welding meana? Matonal ticknese ulomate ‘2lding process A mana etn Pisr cecth too “S°°8 PUN grees na its dpi Weld nn den © Lack. Tha we US Iepular arcing SERRE IN NDT i tobe cane Setscbon af vat ih fe fotawing ' Lametia tears Wels docay 20 or @Mavy> {8 folowing i th most imponant ‘eferance document tora ietherized wating wrocegg 19 process, si h ong ‘Scewall fusion 3. Lack ot “eweldng, may be unsale practic 4 may conta 4. kmey cause Hay oa eee | en “ah tng a » z= 26, The most common reason why Nish grinding of att welds fs specified» an spelcaion standards io: 4. Male au al surface porosiy and slag are removed, Improve realtance tofaligua aura 2! Reduce component weight 1. Improve suraces for magneto pateleinepeation 27. A woldar's qualicaon coriloat laud to BS EN 207 or ASME IX, may have to be withdrawn if fan higher pair rata toe the nar woe ®. RT of preduoton wolsesohangod to UT 32. The welder doze not Use the process for ~amonts 4. The welder does no welding at al or 4 months 28. Fir TIG welding custonticszinioss etal toro a eouromont fora high eandard of cleanness, What is ‘he main reason ors? 2.To provent weld decay -30 To avol the sk of hydrogen cracking 6. To reduoa the amount of palching reques “78 reduce the risk of contamination 28, Wl ofthe most commenly used radioactive source for gamma radiography of welis? 2. Therm 90 Cobalt 0 ©. Ytertium 166 Aum t62 90, Sie bend tst for but weld joints ar 2. Generally used for but wolds loss than 12mm tick .D- Eieitva lor reveaing any lack of slewalfsion 12, Tesled withthe we face on the ots of he bond id. Have al the abewe obaractorses MULTIPLE COHICE PAPER ~4 4. Which of te folowing may noeaes he risk of HAZ orackina when welding hick section carbon manganese stack? a. Stow cootng after welding ' Low moisture content in he electrode covaring Uso fetal grado wih alow Cav \@-Be0 aha ow hea Input 2, Aocorcng AWS AS. what ype of coving doos an E6018 elearase have? a Fused pile eGahiosic 4 Basic 8, The main reason fr qualiyng welding procadures fs ‘a, Alow woldr to pratcebotere production woldng stats Check whether the NDT acceptance standard oan ba met -2. Show tet he jot properties satsty the spesiiaion Show thal the fabrentor has good contol of welding 4, MMA elostedes, showing aight coating of ust 01 ho core wie, shou a. Becleaned witha sent ». G-baked according to manufacturers instructions B. Haveal rustremovedby wre weal before uw ge quetantned for uth hepection| ‘The main purpose of a“siope i" contol in TIS welding sto: Alto it at pray b, Raguce he af tnt bona 1B. Alow mors time forthe filer Wire to melt C2tbbize the are ‘8. During PWHT itis important to control the rate of reating & cooling In order to 6d onal .Aow inet eydognt scare A BE the Stee teyee donot overheat Lane nnimes he fake daerion 7. Which method of iepecton ls uso to detest tho mination? a. Racogaaty 2, Fuoosconpanant dtaton B. agnte Pari nepcton 2 Utecon ening 8. Themalnojot of lt ctr teats at: Ebina tne tnghoess “Res nt season \b GRRE Mesure tig are Whicttheabore .Themestcanmon ype ol sere laure cause by ey lodng 8. Duttotoarog eaique & Bitetecure Set arson ren 10, A MMA electrode wih part ofthe covering missing wi: 2, Have lower ao vatage ®. Give mre andere bate an unabe o 6 Inersato tho daph of pentraton "11. Whe ofthe allowing mates Is most suscep to hydrogen cracking? Low carbon tel “4%, Austoniesanos soot High stenath iow toy steel Amine 142, Which ofthe folowing uit fs use for impact toughness? Newton bikin ops Aloe 18, Which ofthe folowing elements is acid to tea cr do-oxiation? a Phosphorous /b.Silon Catton, Sulphur 14, Overap altho oe in a butt wold, made by MAG wadlng, may be caused by : 2. Theshioleng gus tow rlo being too low —_b, The torgh angle being ineonect 1. The oot gep being too smal 1d. Use of BC ve poly 46. Aro thes may cause sa Cracking spots ’3. Matera hksness fo be less than tho minimum alowed git the above 16. The recommended postion for checking prehest temperature, and preheat mahtenance temperature, on a but welds ‘a. 75mm fro the bevel edge . Wifin the groove midway between root & surface fm from the centre ofthe jl on both sides 17, For MMA welding ar votage is ontolodby: ‘The open ate valtge contol scKeclonatn The power source ging oule constant votags The secre polarty +8, Wich ofthe statomort i rec? 2. AGand DC ean be used for MMA weling —_b, and DC oan bo used fr TIG welng B. ACand DC ean be used for SAW tA iho above 48, When dolag waualnspacton which of tho folowing snot required ? Jovact WPS's dpnmenin al neva sata sicstaays ne ements Yor essemtiy MOOniv in accordance with the wos © Ifthe equipment is availabie it must be use (Fusing cellulosic rads these wit! ewhien oF a. The wal ugh heat, he following would not be required tobe checked before welding ? Wing consumables ie weld root gap The weld preparation ses the term WPS mean YF Weld procuctivity specitication Oo® ». weld production scheme © : 4. Work productivity standard hich standard is used for t 4, td he basic requirements for visual inspection? 5 BSEN4si5 : @EWii0 is responsible for site safety 2. Site engineer &. Welding supervisor ©. én approved inspector ES DURING WELOING smissible allow welding to be cerried out in bad weather & [ong as there is adequate prozection frorn the poor weather conditions "8 aS basic low hydrogen arelding electrodes are used ‘ong as the welders prepa-ed to work in the rain 8 the responsibility of ensuring ‘he welder Is using the correct consumables during Ga depariment Sore man an the welder 60 © ‘elding engineer (BBPEne welder and the welding inspector ‘Ou measure the interpass temperature? BP The hi «©. immediately prior to-commiencing te en the welding is complete ® Only required if the heatinputis ewer than that speci fied in WPS welding , vihich of the following vould be the mair in couse of burn through? irrent is too high 42, the root gap is too smallin accord re with WPS 09 eheot notused too large ‘ders are adjusting Ishest temperature recordin the welded joint immediately Prior to depositing the 8 pass ‘he current on the welding set is this allowable, ‘Ger has the final say on voltage and current 'y If the currents within the range on the WPS 6 es the welder has approved from the welding foreman @F ection should be taken upon the finding (eM the incident and record all relevant 2 welder using incorrect melding information ‘ow welding to proceedif the wo-kmenship is good ‘ione if the tensile strength of the consu 4, Change the electrode for the correct typ * Is the maximunyOCY allowable to inkiate imables is the same approved one and continue welding craventenuing rem «abe : car Ge GQ ain Rie a a.s00y GN ty is*he OCV capped at this voltage sext ng? 5 Fo save electricity ‘ent exploding of the consumabies Atamee 2PSHION to welding votare range a DUTIES AFTER Wetping ‘hat information shouta.be 2. Size and type of atactr: Tecorded ass minimum, on a completed production weld? odeused b. Welding supervisor's name ot. ¢. Welding inspector's name at is meant by the-term Pw HiT? 2. Pipe weld heat treatment Pre weld heat treatment &. Post weld hydrogen tearing 8. The contractor's 6. Site manager ©. The welder PA Why is it essential to ce a. 5. To remove slag PM assess the surtace of ea Maximum of a. inspector dyn’ Weld are or completion of the Production weta? dy for painting from the undercut : weld for direct inspection, the distance from the surface to the eye-should & Nobody, a5 welding is always carries ot to a high standard the use Of percentage NDT is é:'no col value MECAHNICAL TESTING @SWhat unit of measurement is used for charpy impact testing test, the first stage the ‘Specimen goes through is known? aastinstagene” b.flastic stage ©. deformed stage 6. UTS stage eet wirich one of these tests would most Probadly be used for welder qualification ona plate butt weld using 13mm low carbon steel ere t Fracture fillet test : eon ‘ ' qwaliaive 2 ay one of these testis classed as 2. Hardness test pep (aici out on a welding procedure. The cross sectional area ofthe sre stent gt #5 mmm Mick The makimur load applied was 270 KN, Win the site strength value? Lene | pone. aed mis | Sp 7397 site test was 120 mm tony 18 beiore testing and after testing the * is the parcentage elongation? length was 135 mm long 2.20% ws is als i298 xi = bas - 12 xree ae ubepered Cot aa ye Lt aaa ELAR TEARING h of these elongation values would moe susceptible to lamellar tearing 2. greater than 20% 98 © er 4d. They would all be susceptible B2.whetis a © shaved tens le reducing area a, strength to reduce area 2. Vee butt ©. Double Vee butt 4. Compound weld brocess e25AUsing the mma Process, which polarity produces AAC g boc AOO Sb & Depends on electrode size ad Which process uses 9 Sonstent current electrical characteristic 2. MIG/MAG ©. FCA 1. All processes use this 37-How could arc blow be aveidod Q 2. Use D.C @ «Use Bic b.Thoriated c.large diameter 4. Pointed electrode in nic/n46 wersin 18 whet would be affected ithe Crp was extended a. Ampere c-inductance 4. polarity. eid was produced in a 40 mm ‘ding parameters used for one af slectrode type was basic and the diamster are) acing runs was 380 amps, 24 volts and @ ROL af Dihat is the arc energy for that weld run? 2X) perm Brg x vou Hhex2g EK per mm Ste Seppo cca : Rey iooo 2b ioe Beeo. ~ Saber in Cush information to calculate are exergy *S welding which would mode of transfers referred 10 a8 non-desireq? a. Dip b, Pulse * 42.Cathodic cleaning is used to remove ? 8, Sign waves VE Oxides © Surface inclusions Low melting point © AQ.What is the main pose of the pre and vast flow function on a TIG welding machine 220! the weld during solidification ©. Give the welder time to adj the gas line URES © an essential variable Imething ea 2cntial fur welding 4 & Something that ‘aries during we ding 6. Uist of welding conditions ‘hy are welding procedure: produced > To check: 2, Quality : 4 ©. Welding equipment &: the capabilities of the welders SOLIDIFICATION CRACKING main elemnt invalved in sot 8. Chrome ». Molvbednem yo © : welding process ‘compounds lust to welding conditions lidification cracking is “and mode is more susceptible to lack of sidewall fusion b.saw pce ©. Mag spray 4-716 Pulsed 43. Which one of these statements is rue concerning soificatin cracking is 2. Only occurs in MMA welding : ed depth to widthe ratio ¢ d. Allof the abave qgidSolictication cracking occurs “Aci the HAZ b. tn the parent metal ~e, 1 a alorite above HYDROGEN CRACKING S4-In which material does hydrogen cracking most commonly occur 4. Austenetic stainless steel ». Aluminium ros 4. All ofthe above Stowhieh welding process produces the highest level of hydrogen 8, TIG autogenous »b. MIG solid wire ne G.MIMA basic electrodes *B.Whats the minimum requirement of stres for hrdrogen crackin a,.0.5 N/mm* aut 5.0.5 Joules ofthe yield ©-O.5 % ofthe yield of the material 18 to be applicable? (@B4-The main purpose of pre heating ete ‘Renoremeatee 2@@ s GE S.remove hydrogen d. Improve fusion $5.In order to prevent hydrogen cracking which ofthe fellow: a. Material thickness b. welding position ing would need to be mainly consiciered 6. Joint design GBOwhich one of these etectrod. Ma. ». Rutile electrodes ©. Basic electrodes 4. ron powder electrodes j Weld symbols 57.According to EN 22553, 42. On both sides 6. On the arrow side” Me ¢ tt doesnot matter gy *B According to AWS 2.4 where does the symbot go fer Welding on th WF.Below solid line @ b. Above solid tine OO © ©. Depends on the joint ¢ always weld where the afrovr is pointing ‘es produces the highest evel of hydrogen ifthe symbol is or the identification ine where does the weld go? ne arrow side al weld symbols to EN 22553 \2 same both sidas of the arrow how fillet welds only Show butt welds only 0. Cross sectional area dimension are the left of the symbot .To the right of the of the symtol © Under the reference line &@ G.In the tail at he end of the symaol Shown according to EN 22553, GH 40 snout nave acces to wPOgS? 3. NDT operators 5. Inspectors only ‘Welders only welding engineer rermines hat the correct preparatisnivoot gap rect face included angle should be ? re welding engineer ane Se ©2O © The welder will decide 4. The inspector will recommended whe (GROW Is reheat for tock welds during aseminiy and ft up determines ? 2. By the welders as they have extensive ino-sledge @ wits fabrication specifications WPS wil give she requirements @ &. The fabrication drawings wil give all the infermation eBay 2: A temperature ul co a5 tis ony tade wed ‘i Y fT sometines necessary to preheat the bese material before welding ? 2. To remove oll and-yease 8.To remove moist Maree required if using cellulosic electrodss as thes §. Which ofthe foffowingwauld nat he require before welding a. The welding consumables &. The welders qualification & calibration of welding equipment atis suitable rom'inside th> ial vrovide enough heet val | Pinicros ew stands ed toring syols | a8 EN 970 basen 267 va G.5EN asis 2sWiho responsibie for ste sefety? 2. Site qual engineer b. Welding. supervisor. ©. An Approved safety engineer al qi@ Whe asthe esponsibility of ensuring the welde, 1 val i ‘store man and the welder «Welding engineer ‘U.Q/A department ‘When would you measur the minimum preheat @. on completion of each'pass is using correct polarity duiring welding 7 temperature? ‘o when the welding is mplete 6. Minimum preheat temperature measurement is only required ifthe Neat Is lower than'that © ified in WPS. During roct welding which of the following would be the main cause of excess penetration? ‘a, The root gap is too small in a accordance with WPS », Preheat nat used val d. Root face is too high rhe welder had increase the voltage on the SAW welding et, what would be the effet on he wele? a. NO effect », The weld width would be narrower ‘The penetration wil be increaset g® gid Pats the taximtum-OCY alfowable.te initiate an are when using AC current 2.10004 b.10¥ a 900 GB oony's the ocviapped at thisvotagesetng a, To save electricity @ o® 'b.To prevent exploding of the consumables «allovr smooth transition nto welding vol tage range gambar information would be recorded asa stinimum on a completed production weld and type of electrode bb, Welding supervisof’s name Iders’s identification date and weld number 7. Welding inspector's name WE viny vrouie visual inspection of the excess wel important isthe most difficult area to weld Jd material at the bottom of a cross coutry pipeline be +p I is the dirtiest gart of the pipe as itis near to the ground ¢. Welders always forget to weld the bottom du itis the most difficult area to radiograph 2. Soit can be realy for painting remove any rust 4. Toxremove slag from the undercut tescential to clean the excess veld metal on completion of the production weld gg o asd srac oe weld forint inspec he tance rom the surface the eyes shoud maximura oF a. 200mm Poona 60mm 4.6000-mm vipat ic he recorwmnended minimum range of tlumination required.by 8S EN 970for inspection oF | ‘welded surface ? 3.900 125 1ux by 22.4n an all weld tray Increased gauge ian, a. A is 50, | Xb. % ais 20 nsile test, natn was 62 a. ‘=244IN Welder qualification {esting of 20 mm plates, ; bends? * Why are side bends useq Instead of root sind face 2. They are easier to produce b. The testing Eauipment cannot handle thick root/face bends & ©. Root defects 2Fe not important for welder ‘walification wa 25. Mechanical ests are dvded into 10 ae pestiustive and none destructive tests vb. © Visual and mechanical 2 Quantitative and visual CRchay By Impact: tests showing a flat but ‘OUBR surface after the completed 12St, this would indicate which type OoF failure 2, Fatigue ». Ductite © Fatigue to ductite age From DCHva b 9 E bit would have been easier forthe welder to strike are ' FagtOuld slighty increase the depth of penetration v4 What would the effe St Be ifthe polarity were ches a. None SON Cone bey o B® & Sedona late 5086 6 (HLO45) Fixed position | ves ‘85 but this would depend Upon the welder skily @ A) No. itis not 5 ode coatirig type ; “heh Of the following process usec flat characteristics <2. MAG(ématy A.umasmawy STAW) 4. SAW usin 6 greater than 1000 amps Howing defects are not assos 3. isolated pores 5 Lack of fusion Soundercut ‘ated with Mma : S foundin MMA welds are Usually associated with & The voltage being too low B. The open circu i cure being too igh VO dlow pen circuit MPL using the It may caus, Prods method, whic © are damage on th, ofthe following statements i true "specimen material surface a gic! : Moe y ) CC 9 oe w b. Itrequires fewer operations therefore is easier tenet ued with ferrite and nen | Otis quicker than using a yone type elect } hich of the following commonly used radi I ive isotopes has the longest hatf| life 1 a. Iridium 192 j © Thulium 179 @ op d Ytterbiuim | ©86A 300 hm ciameter pipe , ickness is to be Tadiographed using the double wall single image techni ments is true? AIT shout FSS BELOW THE RECOMANDaD Bir wouny RTO USE Co 69 j << CTHER IS NO PROBIom, BIAE izasonic testing which of the fo 2. Its easy to identify a defects HWdrogen cracking is Considered cold crack as wit Not form till the weldment cook to blow a 500% etm 300°C | & 300F 4. 730% w85llpection i hydrogen era | Of the Weld, this is becouse 4 &. The stress level will have reduced by-ther the maximum time it takes for. alll the #2 to diffuse out of the weld © Usually after. 48 brs such cracking is unlikely to occur | 4. tis to ensure the wel | i Id has property cooled doinn to ambient temperature (MO We what level is Hi considera to be more crit B_ Eessthan S mi per 1008 of weg metal deposit getween 5 and 30.mi/100g of Weld metal deposited oO 6 o ce th Ld and 15 ml /100 g of weld metal depositer “a. He att H008 otetentaea BLwhich of the following electrode types woul S produce'the highest loves of hydrogen Clectrode when baked Correctly | i © O@ ©" Heavy rutile Taming the same materials and ‘welding procedure were used, ‘which of the following situations require the highest preheor 2 Butt weld'in 30 mm plate b Tee joint butt welded in 20 mm palte © Tee join filet welded in 2ome plate kings often spected to be done between 48 t0 72 irs after completion (Gn generat terms which of the following would require the highest preheat ifall other factors were the same as per ISO BS EN 10117 MMA weld with Rutile electrode MMA weld with basic electrodes vs MAG weld with solid wire ich of the following microstructures sitical to the likely formation of hydrogen. cracks a. Austinite ® a b. Ferite ) ©. Pearlite TECHNOLOGY -2 Should have access to the wes NDT operators 5. Inspectors onty Welders only v6. BH von dowd eterm me what the correct weld preparation {oot gap, root face incluted angle) shou 'Y consulting the Wess Lan fabrication ‘drawing we ive all the information © The welder will decide {The inspector vil recommended what is suitable WB How ere the lengths attoce weld S during assembly and fit up determined By the welders asthey have extensive /e knowledge ‘The fabricator specification win lve minimum tack length requirements & Any length of tack: weld will do for assembly & The fabricator drawing wit Bive all the information oe: *NSIN2YS 10 necessary to preheat ‘the base material bedore Wweleling not ona sunny day Wey in accordance with the wes PWHT temperature range using cellulosic rode thece wi #7 oF the following. would not be 8. The welding consumables b. “The weld root gap provide enough heat S2ulted to be checked before walding? WHT temperature range The weld preparation B® wrich Standards is used for the basi * Feauirernents for visual inspection IS EN 97 8. ARE & BSEN 7079 BS EN 4525 DUTIES During wetding * Dermissibie to allow trainee welder to carry out Production welding wea ever 1225 the supervisor a5 long as he has appro. T the intended scope of work 85 long 28 no NDTis requis v Measure the minimuy On compietion of each pass | | | | | I | ($BrThe welder have increased the electrode stick out length of the weld? ano effect bithe weld width would be narrower Copenetration willinaeased BBOWhy is the OCV capp ‘atcertainiievel? a.save electricity , i Go prevent explétinsf tha consumable allow smooth trasition intd the velding voltage OBE When would you Measure the maximum inter _Aimmediately after the completion of eath pare *pittiedietelrlorsosommencng the nextipass Cuwhen the welding is fisalyicomalete ano effect Dbithe weld widthjavaslé be narrower penetration wit inereased the SAW set what would be'th ass temperature? e effect on, P3 \ a Bnmesiatet Prior to commencing the first pass and subsequent passes i When the welding is complete 4. Minimum preheat temperature measurement is only required if the heat output 's lower than that specified in wes | (@PP during root welding, which oF the following would be the main cause of excess Penetration j i a The r00t g9p too smalln accordance with wre | oD . Preheat” not used WwW \ GerThe currents too high \ 4. Root face is too large 1 2. Allow welding to process f the workmanship Is good uit welding @PBvnar isthe maximum cv allowable to initiate as arc when using AC current? a. 1o00y i b.10v | Wo | d.s00v | 12.0fat information should be recorded as a minimum - 9 a completed production weld? 2. Slee and type of electrode used . welding supervisor's name BPs 4. Welding inspector's name ‘ation date and weld number hat is meant by the term pwHr? &. Pipe weld heat treatment 6. Pre weld heat. treatment © Postwelding hydrogen tearing Ji Postweld heattreatmenty: © Welders always forget to Weld the bottom Cis the most dif ult area toradiation sibility of sentencing and ace The contractor's inspection Site manager atial to clean the excess weld metal So it can be ready for painting 4. To remove slag from the undercut Qo 35055 the Surface of a weld for direct Inspection, the distance from the surface tothe eye should 4.600 m CB netisthe recommended ended minimum range of itluminai 'Wed surface 2 ‘n-required by BS EN 970 for inspection of a “B80 soOTERE | Ate ee tos spies ’ TS | 150 t0 250 ux | +€.350 to 500 fux wee 50 lux | “asating should elect the specific welté for NDT , 20 zover the 10% contractual percentage required! by j the specifiation/code a, Anyone can select the welds asi is @ random choice bb. The welder has he knows wihich wells ar kely to produ ‘y-6This will be referenced in the inspection and test plan d, nobody ,.as welding is carried out to a high standard the use of percentage NOT of noireal ce the least defects value Bp wonrrse wea tenses ane bss eh paren material the sample would be Xe Rejected : : DP O retested d. Acceptable ff the UTS is between &¢ a welder qualifications testing of 45 mm plates, bends i a. They are easier to produce co) tp, the testingiequipment cannot handle thick root/ face bends 8 cc. Roots defects are not important for we der qualifications 10-80 % of the specified UTS of the plate why ateside bends used instead of rote and fece PS Winich ot the following is NOT a Guenistetive test? <4, agoubends b, Macro hardness «. Charpy Ter ‘hen examining a completed bend test, the angle of the bend was found to be 185° the: testing Specification calls:for the sample to have been formed thirough 180° a “gm should be acceptable 2s the standard refers to minimum forming angle cy QD) New bends should be produced and aent to 180" then re-examined ey d. they should be relected asthe angle is natcldse enough to be acceptable A's, ‘gina cross joint tensile test, the following observations were made ; specimen width :20mm, material thickeness:20nim, max load 4B0KN break posiion: parent plate , whats the UTS? y-——— if. a,A5KNIMN? = teat a 1 x yo » fon” } oS Bee 66 tgp |. Janie fee eae @. 39 KN/mnmn? ; zoxte ued Rote ae ie 4. 39Njmm? EHS Kren} JSordm t gq sharpy impact test showing rough torn surface after the completes, this wuld rateate-hict ——— j i type of failure | a, fatigue “ . ! Ms. | Fatigue to ductile i a.ritle e9SIK butt weld has been made by MMA in 950 thick impacted tested steel plate .The-welding elector used as a basic type 5mm diameter, the measured running parameters for one runsiwas 250 amps 2 Wolts using OCHe polarity and = ROLF 380 vmper minute, what woulde be the arc enersy? ¥ Ok LOH 2TH f WOR OHE ian. TRU Goot. Aigt Brom ® PCO ARG = AS 2. In sufficient information given to the calculate are energy b.1.9.i/mm. . &. LE7kj/mnh vi. (GPP What is a typical ARC voltage setting when welding with TIG(6TAW)process 2. 18-20 o8® on the weld if the power source was changed fram.AC to -=4.-1i would slightly increase the depth of penetration ‘The arc would become unstable r en using multiple SAW arc systems (twin wires etc} \Crather than OC polarity this sto i <5. reventiareblow between the arcs. OD) t o-To mati prodctty & ¢ ‘the arcoften have dierent poartesoruse To even out thé power factor the mains supply Males it easier to initiateithe arc | ‘es the mode of metal transfer for tre TIG(GTAW)welding process a. Spray transfer ©, Globular ransfr oO «Bip transfer 4 Noneoftheabovet Which of the following process uses flat characteristics i gas welding nce spot welding ©. SAW using more than 1000 amps welding medium carbon steet plates over 100 mm in thickness would the basic electrodes nt before use? 8, None if they were in vacuum pack Me outiide Baked at $0* for 4 hes prior to use @Sevhich of the following defectsis usvally zss0clated with the MAG|GMAW) welding process when using DIP transfer 2, Centerline cracking <4 . undereut ingston inclusion wuld be the mos likely SAW flux:ype for welding medium carbon steel which requires impact 2. Celluloisie Rutile TS c. Fused \-didgslomerated:, ~2sivith which of the following NOE process fposs Surfaces defects up to 2 minnbelow the surface a visual b. Dyes Penetrant wo te 4, Magnetic partiéle using AG (iB For Ml using the prods methods, which ofthe following statement is true Mi to detect the both surface and slight sub beMtrequires lowér opetatiogs there for easier © ltcan e used with ferritic and non fersiticmatecals &. itis quicker than using a yoke type electromagnet (27 Wich of the folowing commonly used rdicactiveotepes has the longest het ie a. tridium 482 rf‘ @ teataeeoe Ooo &.Thulium £70, d.vtterbium 169 (G8 ah tite is aterm destiibe atthe peretratingjabilty ofa eamma source ‘Half the total tine.a:gamnia source willbe useful time takert-byygamrna source to rece its strength by half d:The rate of decayof an xiray tube (GBSwharis the greatest disadvantage of a radicgraphicinspection a. Is inability to sizedefctd accurately C . The physical size-of the-equipment HOO ¢. the skill level of tte operators oah. harmful effects of ioviosing radiations MBH ich ofthe folowing defects are unttely vo ee detected by normal radiographic Pg porosity eslag d.lack of penetration “Weld decay occurs inswhich of the Yollowing steel types a. Carbonfmanginese b, Lowalloy Any sails OO *(@2Mhe temperature at which this ¢ompound is formed is in the range 2. 350°-550C 0, S800" OO ¢. 800-1050°C_ 4.1050 -1500 °"¢ e 43.Weld-decay cause which of the following problem Ae woe ¢, The toughness is reduced d, The hardness will increase techniques @28 els decay con be minimized by spectying a steel with : 2. Higher carbon level cao b. Higher chromium fevel cater carbon level lower Chromium level ‘as'Post weld heat treatment may also be benefit in minima nent would be called a. Stress relief . Normalising ©. Quench and temparing olution treatment aver 1900%¢ (itiow co we determine what the correct weid preparation [rootgap,rot face included angle should ‘Bib? consulting the wes b.the fabritation drawing stiow al the information cxthe welder will decide the welder and igpector will decide ltee® and amperage meter haye bean removed from MiG or MAGIGMAW)equfpment make : invalid.the equipment shoul be 1g the risk of weld decay, this heat Duomly used for tack welds only used if validated c.monitered closely’by the inspecto for: amperage and voltage (usenet information shouldbe enter the clectrode vaceay ackat the point of breaking of vaccum? a.welders name ‘weld 1D number mnidity. cobtent ~Sitimevandidate-of opening: (G34 maximum interpass temperature is generally given to contfol : iow HAZ toughness cack of inter run fusion d.oxcess level of penetration (@AThe Wes calls for a root gap between 2. would you take? W a.accept it as the only 1mm A iejectitll <.welder wilh decicideyif it fails willbe his problem Githe welder insist he can weld the but joint easlly so let him go head SSLWhich of the Following welds may be nade in ani open comer joint? a.plug weld b,butt weld 2nd 2mm the actual measured gap is 4, what course bffaction G.any of the above GB*Rererance to any inspection hold Poirt during , manufacture will be contained with in the aquallty manual b.QA.procedure Ve.quality plan e.stendardyyy 1 Sy. See By Nor > | | | TECHNOLOGY sea} Ditties before welding rootface , included angie ) v4. By consulting the wes . The fabrication drawin © The welder will decide &: Welders and inspectors will decide @ 2.. Voltage and amperage meters have ‘been removed from MIG, salibration invalid the equipment sould be ‘Quarantined ', Only used for tack welds "8 will give all the information V/MAG (GMAW) equipment meting 8, Welder’s name 6. Weld 1D number ©. Air humidity contont PBvbo shoud have access to the WPQRs?: NDT operators b. Inspectors only Welders only V4. iettingengncers 5. Amaximum interpass temperature is <4 High HAZ hardness b. Low HAZ toughness: ———a ©. lack of inter —cun fusion ‘generally given to control? ‘EXCESS levels of penetration why: i * Remove oil and grease >. Remove moisture from th ww, 'einside of the material event the possible risk oF cracking BS EN Asis WPWet docs the term WPQR mean * Weld productivity quality review ork production quantity review BBE WPS cals for a root Faction would you take 2 iF fails wl be his problem LO.Whieh o A Plug wel b, Butt weld ©. Anly of the above 1 eference to any inspection hold Point during manufacture willbe contained within the > 4. Quality manual | 5. QA procedures \ . standards Duties. during welding en | NO effect b. The weld width would be narrower © Penetration will be increased v4. ‘The postion ratetud be greser SWhY the OcV copped ata certain nee ? 8. Save electricity wb & [a Prevent exploding of the Consumable & Allow smooth transition into Welding voltage range ‘8 would You measure the aximum interpass temperature immedi tely after completion of the eachrpass i ae ©. When the welding ig finally complete 4. maximum intey reared anPeFature measurements not an 3sential requirement i eAETRE Welders hnve ineteased thevoltage on the Saw set, What would be the effect on the weld ‘®Ppearance } . The weld width would be narrower “Penetration wi ll be increased ve. {6-You notice that a welder ig | “SIE =n UnapErOved WPS for production ack Welding carcon steel, What action would you take? a rfothineas itis ony tack welders 1 will probably be re BHO ’ & Nothing as long asthe we o i i | | : 2. No effect | 8 moved anyway one tn Material type, wall thickness and diamar: & Give him he correct approved er aw One andl afow him to continue ag long as the welding nsumables CP You notice that the welders are adjusting the curs wable a Never b. The weldr has he final say on. voltage anc current: ee. : da. As. long as the welder has: approved from. the welding foreman During root: ‘welding, which ofthe following Would be.the ‘main cause of burn through? 4. Cunenttoatign BOO > 8. Root gap too small i © Preheat not used. 41. Root face too large DUTIES AFTER WELDING iNaccordanc2 with Wes, 'S- What information should be recorded as a mini imum .on a completed production weld ? 2. Size and type of electrode used 8. Welding supervisor's n ~~ Welders identification, date and Weld number 4. Welding inspector's name <26Vou tind several unace Beceptable, he signs the lame e Z al py bens : sl ot av! though pie & | 8. Remove any rust was, spatter will impede the he spatter will reflect the s the surfaces of a weld fo bea maximum of? 2.200 mm v 60mm 8.60¢Omm 2 specif 22.79 assess at Value. fho has the vt ty during welding AP wetter and welding inspector 8. Store man and welder © Weling engineer ol. O/A department MECHANICAL TESTING DAs © ‘he completed test would indicate which type © Fatigue to ductile | © Brittle (PWhieh of the followi | poate '. Macto hardness ) ©. Charpy NBiSNOT a quantitative test Nremoved This setion ip face area i riginal specimen gauge length was 50 mm and after the test the increased guage length wes te mm. What isthe elongation Percentage | 2% Aisa0 bo2% Ais 60 pe SCRE: You are stowed one failure 2 more root bends should be Prepared and tested Fatigue and brittle lack of penetration | Processes 24, MAG welding (136), 35, AG wert tthe following modes of -ranaf VO Dip transfer 5. Spray transfer © Pulse transfer 9. Globular transfer ‘advantage of the MiG, A ais, tran: & Requires a lower stil level thes other manual forms of welding “hich of the following inspection POIrts is most critical in affecting are ‘Conditions duringthe spray JAAG welding (135) process? arate a. Uitrasonic testing ». Radiographic Testing ¢.Penetrant testing AEA restriction ofthe MPI method of NOT tesing is that itcon a. Only be used of non fe FFous metals b. not be used on ferritc’ states steels ros Note used on materials aver 3mm thickness 47 Néhich of the following would bé Frese anliely to be found in a butt welded butt joint using the conventional radiographic method of NDT? 2. Linear elongat b. Burn through “ 4d. An elongated gas cavity 48:Which of the following is a disadvan Itage of the radiographic method of NDT? va i Vf b. The process cannot used on large grained metals £ Gamrna ray radiography is riot very portable 4. Gamma ray radiography is limited to25 43. An AC yoke is a device Used in which NDT techs a ed slag inclusions in the roat jwagon tracks} Tm thickness in steels nique? | b. penetrant testing ©. radiographic testing J. ultrasonic testing hi of the following is considered the main restriction of the radiographic method of NDT vi -b. Range of material thickeness Use for remote site work d. range of material types 51. For ultrasonic testing., which of the following statements is true? 4. itis easy to identify all defects (om ch of the following proce: © The equipment can rexesidual @ 0,3% which may cause Problems inthe welded event °. StT@s5 corrosion cracks « Manganese sulphides (Ning) sture from the joint formation of surfece oxides «" Wcrease the diffision rate ‘ier tears in steel weldments may only be formed when @. using deep penet: w resins U4 Steet joints oF high haiclen ability mainly to, Or poe 5. Remove surface mo © reduce the droga S2 lve above 15 mio of weig metal 4 6 from above the upper rten a term applied to the formation of which intermettatic. ‘SOmpound at the. ‘Brain, HAZ of austenitic ‘stees? © Titanium carbide ooO@d > Niobium Carbide, “Molybdenum cerbide 55e5 is most prone MA with basic coated electrodes ile coated electredes to solidification cracks a lett of els subjected to post heat eaten stress reef oc mustte \

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