EXPDM1540.MK - UP.Unattended Probes - 004 Hardware User Manual - v1.1.6

Reference: EXPDM1540.MK.UP.Unattended Probes_004 Hardware User Manual_v1.1.
Version Responsibilities Date Signature
Writer R&D 2019-10-29 Joel Patron
1.1.6 Verification Product Management 2019-10-29 Pascal Bertrand
Quality Product Management 2019-10-29 Reda Kalaagi
P age : 1/16 – EXPDM1540.MK.UP.Unattended Probes_004 Hardware User Manual_v1.1.6.docx –This document is the sole property of Expandium SAS
EXPANDIUM SAS – 15 Boulevard Marcel Paul, Building E – 44800 Saint Herblain - France
Tel: +33 2 28 01 95 50 - Fax: +33 2 40 40 46 75 - info@expandium.com - w w w .expandium.com
www.expandium.com
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1. Modification History
Issue Number Date Section Number Modification description Author
1.0 2018-04-25 All Initial document JP/RK
1.0.1 2018-12-28 PB
1.1.0 2019-02-15 Scanner update PB
1.1.1 2019-04-04 JP
1.1.2 2019-04-25 5.3 Electrical specification JP
1.1.3 2019-05-15 JP
1.1.4 2019-06-07 Add RF information for the user JP
1.1.5 2019-06-07 PB
1.1.6 2019-10-29 Update antenna space & location JP
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2. Table of content
1. MODIFICATION HISTORY ...................................................................................................................2
2. TABLE OF CONTENT..........................................................................................................................3
3. REFERENCES...................................................................................................................................4
4. THE UNATTENDED PROBE OVERVIEW ..................................................................................................4

4.1. INTROD UCTION ....................................................................................................................................................................... 4
4.2. OVERVIEW .............................................................................................................................................................................. 4
4.3. PACKAGE C HECKLIST.............................................................................................................................................................. 4
5. ONBOARD EQUIPMENT:.....................................................................................................................5
5.1. PROBE VISUALS ...................................................................................................................................................................... 5
5.2. LED INDICATORS .................................................................................................................................................................... 5
5.3. H ARDWARE SPECIFICA TIONS ................................................................................................................................................... 6

5.3.1. Electrical characteristics ............................................................................................................................................ 6
5.3.2. Other characteristics .................................................................................................................................................. 6
5.4. RF INFORMATION FOR THE USER ............................................................................................................................................. 6
5.5. N OTES ON SA FETY FO R THE USER ............................................................................................................................................ 6

5.5.1. Electrical safety .......................................................................................................................................................... 6
5.5.2. Environments with explosive substances................................................................................................................... 6
5.5.3. Non-ionising radiation................................................................................................................................................. 7
5.5.4. High temperature ........................................................................................................................................................ 7
5.6. H ARDWARE I NSTALLATION C ONFIGURA TION ............................................................................................................................ 7

5.6.1. Triorail Modem............................................................................................................................................................ 7
5.6.2. LTE Modem ................................................................................................................................................................. 8
5.7. W IRING REQUIREMENTS ......................................................................................................................................................... 8
5.8. ANTENNA REQUIREMENTS ...................................................................................................................................................... 8
5.9. INSTALL ATION ........................................................................................................................................................................ 9

5.9.1. Safety requirements.................................................................................................................................................... 9
5.9.2. Cabinet temperature ................................................................................................................................................... 9
5.9.3. Mounting & Connecting .............................................................................................................................................. 9
5.10. M AINTENANC E .....................................................................................................................................................................12
6. ODOMETER INTERFACE ................................................................................................................... 14

6.1. ELECTRICAL C HARACTERISTICS .............................................................................................................................................14
6.1.1. Connector pinout ...................................................................................................................................................... 14
6.1.2. Absolute Maximum ratings....................................................................................................................................... 14
6.2. C ABLE..................................................................................................................................................................................14
6.2.1. Connector type.......................................................................................................................................................... 14
6.2.2. Cable type ................................................................................................................................................................. 14
6.2.3. Cabling...................................................................................................................................................................... 15
7. SYMBOLS ..................................................................................................................................... 15
8. FIGURES TABLE ............................................................................................................................. 16
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3. References
[1] EXPDM1541.MK.UP.Unattended Probe_004 Datasheet
4. The Unattended Probe Overview
Thank you for acquiring Expandium’s Unattended Probes solution.

This hardware user manual will detail the onboard products’ specifications, configuration and management .
You will discover through this document, the detailed hardware and technical specifications.
The onboard UP Unattended Probe, conceived by Expandium, is a standard 3U 19” equipment which has
been designed to be installed in trains.
An unattended probes solution can deliver the same results as a traditional drive te st solution but without
the hassle of having dedicated people operating the drive test on different lines. The probes are directly
implemented in maintenance or commercial trains and they automatically upload data to the operator’ s
telecom engineers, hence the name unattended onboard probes.
These probes are conceived to automatically generate calls based on scenarios/scripts defined by the
users. It simulates real train traffic such as voice and data calls. The solution is able to provide perpetually
various meaningful metrics at the fraction of the cost of traditional drive test solutions.
The UP is shipped with the following items. Please ensure all items are included before installation:
 1x UP rack
 1x Rack mount kit
 1x Power cord with locking system
 (Optional) 1x Odometer cable with specific type/length
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5. Onboard Equipment:
Figure 1: Onboard Probe Front View*
Figure 2: Onboard Probe Rear View*

Detailed hardware specifications are covered further in this document. *Product image for illustration purposes only. Actual product may
vary.
The UP has 11 different LED indicators on the front panel. The following table details the state of each LED:
LED Name LED Color Meaning
POWER_OK Green Power supply works correctly
Power supply alarm
POWER_AL Red (Undervoltage/Overvoltage/Case
temperature)
POWER_IOL Red Power supply over current
TRIORAIL_ON Green Power ON
TRIORAIL_TX Green Data transmission on serial line
TRIORAIL_RX Yellow Data reception on serial line
TRIORAIL_AL Red Alarm condition
Green SIM card OK
Green flashing Waiting for PIN
TRIORAIL_SIM
Red No SIM card
Red flashing SIM card problem
Green Network present
Green flashing Poor quality network
TRIORAIL_NW
Alterning Red/Green Network detected but not authorized
Red Network not present
LAN1 Green Ethernet link is up
LAN2 Yellow blinking Ethernet connection activity
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5.3.1. Electrical characteristics
The Unattended probe can be powered by AC or DC power supply.

AC DC
110 to 240 VAC 50/60Hz – 50W 96 to 240 VDC - 50W
5.3.2. Other characteristics
Please refer to the Unattended probe datasheet in Reference [1] documentation.
The Unattended probe integrates two modem types and a GPS which supports several RF technologies.
Modem Band Power
ER-GSM900 8W
GSM-R E-GSM900 8W
GSM1800 2W
4G band 3, 7, 20 0.2W
3G band 1, 8 0.25W
E-GSM/GPRS 900 2W
4G/3G/2G
Edge 900 0.6W
DCS/GPRS 1800 1W
Edge 1800 0.5W
GPS GPS -
5.5.1. Electrical safety
Users are advised not to open the probe due to the presence of hazardous voltage: risk of electrical shock.
If the user has to disassemble the probe, always disconnect the power cord and wait few minutes
beforehand.
5.5.2. Environments with explosive substances
Users are advised not to use the probe in or near automotive service and gas stations.
Users are reminded of the necessity of complying with restrictions regarding the use of radio devices in fuel
depots, chemical plants and locations where explosives are stored or ignited.
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5.5.3. Non-ionising radiation
Keep a minimum safety distance to the antenna as mentioned in the table below.
Persons with pacemakers must pay special attention. Install the antenna as far away from occupie d areas
as possible. The minimum safety distance in the table below must be applied.
A safety distance of 37.6cm minimum is required for an isotropic radiator with an antenna gain of 0 dBi.
Higher antenna gains require increased safety distance. For more details refer to the recommendations of
the standard EN62311:2008 or use the table below.
Antenna gain ‘D’ [dBi] Safety distance ‘R’ [cm]
0 37.6
3 53.2
6 75
9 106
12 149.6
As it is the case with other mobile radio transmitters, users should note that , for the sake of satisfactory use
of the devices and safety of the operating personnel, it is advisable to use the device only in the normal
operating position.
5.5.4. High temperature
Be careful when handling some parts of the probe. When the probe is powered on, internal components and
circuit boards generate a lot of heat. Consequently, the outer casing and cards may very hot: handle with
caution.
5.6.1. Triorail Modem
The SIM card holder for TRC-5RMe is positioned on the front panel of the module.
Insert the SIM card in the TRC-5RMe with the following instructions:
1. Make sure that the TRC-5RMe is switched off (Probe powered off and no LED lit).
2. Remove the two fixing screws with a TX8 screwdriver to detach the cover.
3. Press with a thin tip tool (e.g. a pen), the small yellow button next to the holder
completely.
4. The holder will slide out of the TRC-5RMe a little bit.
5. Pull out the slider.
6. Put the SIM card on the holder in the correct position that is guided by the small
cut off corner of the holder which corresponds to the SIM card cut off corner.
7. Carefully insert and push the holder into the TRC-5RMe. The slider has to slide back in easily and
must not be wedged.
8. Attach the SIM Card cover by fixing the two M2.5x6 screws with a TX8 screwdriver.
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5.6.2. LTE Modem
This card contains Electrostatic Sensitive Devices. An ESD grounding strap must be used to handle this
card to prevent ESD damage.
The SIM card holder is positioned on the radio module which is plugged onto the LTE modem card.
Insert the SIM card with the following instructions:

1. Make sure that the probe is powered off (no led lit).
2. Unscrew the two screw which hold the card in the rack
3. Extract the LTE modem card from the rack
4. Put the SIM card on the holder in the correct position:
Figure 3: SIM card location and position
5. Insert back the LTE modem card back in the rack

6. Tight the two screw which hold the card in the rack
Caution:
 Do not run communication and power wiring in the same conduit. To avoid interferences, wires with
different signal characteristics (i.e., different interfaces) should be routed separately.
 Be sure to disconnect the power supply before installing and/or wiring the device.
 Be sure to use the correct type of coaxial cable for the GSM-R modem. The cable must not induce a loss
of more than 3dB to meet subset-93 EIRENE criteria. Contact Expandium if you have any questions
about the cables.
Caution: Antenna location depends on antenna provider and operator decoupling rules.
For Kathrein Train Antenna Model 87010007, requirement is:

 Antenna must be installed on a conductive surface: 0.5m*0.5m minimum
 Antenna must not be closer than 0.4m from roof edge
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 Distance between antennas location must be at least:

▪ Mobile to mobile (8W): 2.5m
▪ Mobile (8W) to scanner: 1.5m (with external filter)
▪ Passive to passive: 0.5m
The UP requires the following from the Operator:

 1 fire-resisting cabinet* with one 5U space available:
 3 U to insert the probe
 1 U space free for ventilation on top, closed by front panel
 1 U space free for ventilation on below, closed by front panel
 2 sliding rails* mounted in the fire-resisting cabinet that can hold at least 10 KG
 A dedicated branch circuit over current protection that must be:
 rated at 10A maximum.
 identified with a dedicated label
*As shown in the next figures. These are not included with the probes.
5.9.1. Safety requirements
Connect ground:
Grounding of the equipment is important for safety. This equipment must not be operated unless it is
grounded. When installing a unit, the connection to the 2 protective grounds must be made before any other
connections are made. When removing a unit, all signal and power connector must be removed before
disconnecting the protective ground connection. Mandatory grounding is done by 2 means:
 Grounding screw: see step 2

 Power cord: see step 3
5.9.2. Cabinet temperature
Fire-resisting cabinet temperature must not exceed +55°C.
5.9.3. Mounting & Connecting
The UP comes with 8 screws/washers/nuts to fasten the probe onto a 19” rack. Procedure to follow if the
UP’s back is accessible when seated in the 19” rack:
 Step 0: Place/adjust the slide rails in order to accommodate the probe. 2 sliding rails are required and
should be included or acquired with your cabinet supplier.
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Figure 4: Sliding rails installed in the cabinet
 Step 1: Place the UP in the rack and tighten the screws to hold it in place.
Figure 5: Installing the rack
 Step 2: Connect the grounding screw on the UP’s back to the earth/ground.
Figure 6: Installing and screwing the ground cable
 Step 3: Connect the power cord to the Probe.
P age : 10/ 16 – EXPDM1540.MK.UP.Unattended Probes_004 Hardware User Manual_v1.1.6.docx –This document is the sole property of Expandium SAS
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Unattended probe is provided with its power cord to be plugged to Circular MIL Connector in the
back of the probe.
Figure 7: UP power supply
 Step 4: Connect the GPS antenna. (see below)
Figure 8: GPS antenna and Odometer connected
 Step 5: Connect the odometer cable. (see above)

 Step 6: Connect the GSM-R modem antenna on the Rx/Tx connector
Figure 9: GSM-R antenna connected
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 Step 7: Connect Scanner antenna
Figure 10: Scanner antenna connected
 Step 8: Connect the power cord to the train power supply.
Case 1: AC power: Power cord is ended by a CEE 7/4 plug that must be plugged into a CEE 7/3 (Schuko) or CEE
7/5 sockets.
Figure 11: CEE 7/4 plug
Case 2: DC power: Power cord is open-ended:

▪ Red wire: DC+
▪ Black wire: DC-
▪ Green/yellow: Must be connected to ground earth
If a card should be removed, the probe must be completely powered off: Switched off and UPS_CAP
completely discharged (no more LED lit).
The probe’s electronic cards contain Electrostatic Sensitive Devices. An ESD grounding strap must be used
to handle the cards to prevent ESD damage.
Battery be changed by end user:
 CR2032 3V Lithium battery on CPU card
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Figure 12: Battery location on the CPU Card

Caution: Used batteries are environmentally hazardous materials. Dispose/recycle the batteries properly.
Caution: There is a risk of explosion if the wrong type of battery is used. To avoid potential danger, always
be sure to use the correct type of battery. Contact Expandium if you have any questions about replacing
your battery.
Caution: Be careful when handling parts of the probe. When the probe is power on, internal cards generat e
a lot of heat. Consequently the outer casing and cards may be too hot to safely touch w ith bare hands.
Caution: the UPS_CAP card contains ultracapacitor which could be dangerous when charged and shorted.
In such situation, arcing may occur and result in molten metal splattering and arc -flash hazards. The
technician must power off the probe and wait the complete discharge of the UPS_CAP (no more LED lit)
before extracting the card.
For other issues, please contact Expandium.
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6. Odometer Interface
The GPS card provides a power supply of +12V and has 2 inputs which wait n numbers of pulses/revolut ion,
phase shifted by 90° signals.
6.1.1. Connector pinout
Pin Name
1 +12V
2 Signal1 +
3 Signal1 -
4 Signal2 +
5 Signal2 -
6 GND
7 Not connected
8 Not connected
6.1.2. Absolute Maximum ratings
Power supply +12V - 120mA

Input +5V .. +15V
Frequency max. 30Khz
Cable length 15m
6.2.1. Connector type
Binder M9 IP67 Serie 712 : 99.0425.75.08
6.2.2. Cable type
Lapp Kabel : UNITRONIC LiYCY (TP) 3x2x0.14
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6.2.3. Cabling
7. Symbols
 : AC power supply
 : DC power supply
 : Do not throw to garbage
 : Warning
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8. Figures Table
FIGURE 1: O NBOARD PROBE FRONT VIEW* ................................................................................................................................................ 5

FIGURE 2: O NBOARD PROBE REAR VIEW* .................................................................................................................................................. 5
FIGURE 3: SIM CARD LOCATION AND POSITION ........................................................................................................................................... 8
FIGURE 4: SLIDING RAILS INSTALLED IN THE CABINET ..................................................................................................................................10
FIGURE 5: INSTALLING THE RACK ...............................................................................................................................................................10
FIGURE 6: INSTALLING AND SCREWING THE GROUND CABLE .......................................................................................................................10
FIGURE 7: UP POWER SUPPLY...................................................................................................................................................................11
FIGURE 8: GPS ANTENNA AND O DOMETER CONNECTED............................................................................................................................11
FIGURE 9: GSM-R ANTENNA CONNECTED ................................................................................................................................................11
FIGURE 10: SCANNER ANTENNA CONNECTED ............................................................................................................................................12
FIGURE 11: CEE 7/4 PLUG ......................................................................................................................................................................12
FIGURE 12: BATTERY LOCATION ON THE CPU CARD..................................................................................................................................13

EXPDM1540.MK - UP.Unattended Probes - 004 Hardware User Manual - v1.1.6

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Reference: EXPDM1540.MK.UP.Unattended Probes_004 Hardware User Manual_v1.1.

Version Responsibilities Date Signature

Writer R&D 2019-10-29 Joel Patron

1.1.6 Verification Product Management 2019-10-29 Pascal Bertrand

Quality Product Management 2019-10-29 Reda Kalaagi

1.0 2018-04-25 All Initial document JP/RK

1.1.0 2019-02-15 Scanner update PB

1.1.2 2019-04-25 5.3 Electrical specification JP

1.1.4 2019-06-07 Add RF information for the user JP

1.1.6 2019-10-29 Update antenna space & location JP

4. THE UNATTENDED PROBE OVERVIEW ..................................................................................................4

4.2. OVERVIEW .............................................................................................................................................................................. 4

4.3. PACKAGE C HECKLIST.............................................................................................................................................................. 4

5.2. LED INDICATORS .................................................................................................................................................................... 5

5.3. H ARDWARE SPECIFICA TIONS ................................................................................................................................................... 6

5.4. RF INFORMATION FOR THE USER ............................................................................................................................................. 6

5.5. N OTES ON SA FETY FO R THE USER ............................................................................................................................................ 6

5.6. H ARDWARE I NSTALLATION C ONFIGURA TION ............................................................................................................................ 7

5.7. W IRING REQUIREMENTS ......................................................................................................................................................... 8

5.8. ANTENNA REQUIREMENTS ...................................................................................................................................................... 8

5.9. INSTALL ATION ........................................................................................................................................................................ 9

5.10. M AINTENANC E .....................................................................................................................................................................12

6. ODOMETER INTERFACE ................................................................................................................... 14

8. FIGURES TABLE ............................................................................................................................. 16

4. The Unattended Probe Overview

Thank you for acquiring Expandium’s Unattended Probes solution.

Figure 1: Onboard Probe Front View*

Figure 2: Onboard Probe Rear View*

5.3.1. Electrical characteristics

The Unattended probe can be powered by AC or DC power supply.

5.3.2. Other characteristics

Please refer to the Unattended probe datasheet in Reference [1] documentation.

Modem Band Power

Edge 1800 0.5W

5.5.1. Electrical safety

5.5.2. Environments with explosive substances

5.5.3. Non-ionising radiation

5.5.4. High temperature

5.6.1. Triorail Modem

5.6.2. LTE Modem

Insert the SIM card with the following instructions:

Figure 3: SIM card location and position

5. Insert back the LTE modem card back in the rack

For Kathrein Train Antenna Model 87010007, requirement is:

 Distance between antennas location must be at least:

The UP requires the following from the Operator:

5.9.1. Safety requirements

 Grounding screw: see step 2

5.9.2. Cabinet temperature

Fire-resisting cabinet temperature must not exceed +55°C.

5.9.3. Mounting & Connecting

Figure 4: Sliding rails installed in the cabinet

Figure 5: Installing the rack

Figure 6: Installing and screwing the ground cable

 Step 3: Connect the power cord to the Probe.

Figure 7: UP power supply

 Step 4: Connect the GPS antenna. (see below)

Figure 8: GPS antenna and Odometer connected

 Step 5: Connect the odometer cable. (see above)

Figure 9: GSM-R antenna connected

 Step 7: Connect Scanner antenna

Figure 10: Scanner antenna connected