Kanban

Pull System y

A pull system is controlled by the customer

SUPPLIER SUPP IER

Just in time Well done!!!

CUSTOMER
Kanban

Internal/external

The customer PULLs the supplier meets the demand

SUPPLIER

Too late!

CUSTOMER
Kanban

Internal/external

In a PULL system you must send the correct sequence

Thats not what I ordered !!!

SUPPLIER

CUSTOMER
Kanban

Internal/external

The opposite is the PUSH flow from the supplier

Too much, too early !

SUPPLIER

CUSTOMER
Kanban

Internal/external

Basic rules of the pull system

SUPPLIER
Just in time Well done!!!

CUSTOMER
Internal/external

The suppliers replace what the customer has consumed (nothing more) The customer only pulls what he consumes ( (nothing more) g ) Stocks are maintained at their minimum
Kanban 6

Kanban is the Tool for a Pull System

Simple i Si l signs used gg to trigger

Material & Parts p g Replenishing

Parts Production

According to Usage rhythm

vs planning s
Kanban 7

Kanban examples (1)

The Th card d
To request a new delivery
KANBAN

Light i Li ht signal l

Kanban

Kanban examples (2)

Container E h C i Exchange

The empty one signals a need for replenishing

Kanban space

Kanban

Kanban examples (3)

The Supermarket
The customer consumes c stomer cons mes

The Supplier replaces

Computer and bar codes

2731
Kanban

8540122
10

Kanban rules

The next process (customer) goes to get

KANBAN
material (Pull) in the previous process (supplier).

The previous process (supplier) produces

or delivers according to the instructions of the th next process (customer). t ( t )

JUST IN TIME

In the absence of a signal no production,

no delivery!

There is a signal (card) for each container. Production/delivery: 100% quality and
quantity.

Mi i Minimum i inventory and maximum t t d i turnover.

Kanban 11