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IES - The SG Eng 2018 03 Mar PDF
IES - The SG Eng 2018 03 Mar PDF
THE www.ies.org.sg
SINGAPORE
ENGINEER
March 2018 | MCI (P) 009/03/2018
COVER STORY:
I LIGHT MARINA BAY 2018
FOCUSES ON SUSTAINABILITY
MECHANICAL & ELECTRICAL ENGINEERING: Johnson Controls and ITE open new Building Technologies and Solutions Centre
PLUS ENERGY ENGINEERING: Demonstra ng Poten al
CHEMICAL & PROCESS ENGINEERING: Coa ng processes with increased material and energy efficiency
CONTENTS
FEATURES
COVER STORY
16 I Light Marina Bay 2018 focuses on sustainability
Light art installa ons created with energy-saving
ligh ng as well as recycled and environment-
friendly materials.
24
President Publica ons Manager Editorial Panel Design & layout by 2EZ Asia Pte Ltd
Er. Edwin Khew Desmond Teo Er. Chong Kee Sen Cover designed by Irin Kuah
desmond@iesnet.org.sg Dr Chandra Segaran
Chief Editor Dr Ang Keng Been Cover image by Colossal Pro /
T Bhaskaran Assistant Publica ons Manager Mr Kenneth Cheong Urban Redevelopment Authority
t_b_n8@yahoo.com Fenda Ngo Mr Gary Ong Published by
fenda.ngo@iesnet.org.sg Dr Victor Sim The Ins tu on of Engineers, Singapore
Chief Execu ve
Alvin Charm Publica ons Execu ve Media Representa ve 70 Bukit Tinggi Road, Singapore 289758
Queek Jiayu Mul Nine Corpora on Pte Ltd Tel: 6469 5000 I Fax: 6467 1108
alvin.charm@iesnet.org.sg
jiayu@iesnet.org.sg sales@mul 9.com.sg Printed in Singapore
ENERGY ENGINEERING
28 Diamond Energy registers first Demand Response
Capacity in Singapore’s electricity market
Milestone achievement for pioneer in
demand-side management.
30 Demonstra ng Poten al
Developing new systems and technologies
for a sustainable and accessible energy in 31
Southeast Asia.
REGULAR SECTIONS
04 INDUSTRY NEWS
42 IES UPDATE
48 VIEWPOINT 40
The Singapore Engineer is published monthly by The Ins tu on of Engineers, Singapore (IES). The publica on is distributed free-of-charge
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their inclusion in the magazine is at the discre on of the Editor.
ZF Friedrichshafen AG (ZF), in coopera on with Baidu, deep-learning capabilities and meets all the current
has developed an ar ficial intelligence system that can automotive standards,” said Mr Li Zhenyu, vice-pres-
enable autonomous, driverless valet parking. ident and general manager of Baidu’s Intelligent
Driving Group.
This is the first product resul ng from the strategic
partnership between the German engineering firm and The new valet parking system directly addresses the
Chinese tech giant, and is based on ZF’s ProAI, a super- needs of vehicle manufacturers as well as mobility ser-
computer with ar ficial intelligence capabili es. vice providers. Primarily, its goal is to significantly reduce
the opera ng costs for car-sharing providers, while at
It supports a feature that can drive a vehicle to a parking
the same me improving processes and convenience for
space and back without driver input. This can be performed
customers and vehicle users.
using a smartphone app, which relies in part on an intelli-
gent control box from ZF that “thinks” for the driver.
The system can process data from the vehicle’s envi-
ronmental sensors and from communica ng with other
en es equipped with compa ble systems (V2X com-
munica on). It can then send the relevant signals to the
vehicle’s actuators such as steering and braking systems.
This valet parking func on debuted to the public in a
test fleet from Pand Auto, one of the biggest Chinese
car-sharing providers, in January 2018.
“ZF’s supercomputer is ideal for our autonomous driv-
ing applications, as it can process a huge amount of The new autonomous parking system from ZF and Baidu enables
data such as high-definition digital maps in real time. vehicles to find and exit parking spaces on their own without any driver
In addition, it combines with artificial intelligence, input. Photo: ZF Friedrichshafen AG
Siemens, Alstom, Ferrovie dello Stato Italiane, PORR and other high speed railways.
Malaysian manufacturing and engineering firm George Kent
have mutually agreed to form a consor um to bid for the Kuala The consor um is very keen on the project and is commi ed to
Lumpur – Singapore High Speed Rail (HSR) project. technology transfer to both countries, according to Mr Michel
Obadia, Head of Siemens Mobility for the Asia-Pacific region.
This partnership combines European technology and project
experience with local exper se. Hailing from Germany and They will be up against other consor ums formed by major
France respec vely, Siemens and Alstom have decades of ex- engineering firms from China, Japan and South Korea.
perience in technology leadership and the delivery of complex
cross-border high speed railway projects.
The third member of the consor um, Italian firm Ferrovie dello
Stato Italiane, is experienced in railway opera ons and manage-
ment. Rounding out the team is George Kent, a Malaysian compa-
ny with construc on experience in rail transporta on projects.
George Kent is partnering with PORR, an Austrian track work
provider whose technology has been proven in opera on on
An ar st’s impression of the HSR terminus in Jurong East. Image: Farrells
DANFOSS UNDERTAKES
ENERGY EFFICIENCY TOUR
Speaking at an industry event in Singapore, to mark the
launch of the tour in Southeast Asia, Mr Soren Kvorning,
President, Danfoss Asia Pacific said, “Singapore currently
has among the highest rates of power consump on per
capita among the economies in the ASEAN region, with
40% of Singapore’s energy being consumed in buildings,
heavy industries and water treatment. The Danfoss
Drives Southeast Asia Energy Efficiency Tour is a mely
message to businesses on the need to adopt energy-ef-
ficient technologies. With our established leadership in
the drives division, we believe that, by 2025, more than 5
billion people worldwide will benefit directly or indirectly
The inaugural Danfoss Drives Southeast Asia Energy Efficiency Tour from Danfoss Drives in their everyday lives”.
commenced in Singapore, in early November 2017, and covered more
than 20 ci es which included ci es in Malaysia and Thailand, as well, in “Commercial buildings, food & beverage processing
a span of three months. plants, as well as heavy duty industries like manufactur-
ing, water treatment, oil & gas, and marine & offshore
sectors are highly energy-intensive. The need for im-
proved efficiencies is all the more important, as connect-
ed devices grow in number and require more energy to
power them. The Danfoss Drives Southeast Asia Energy
Efficiency Tour will support Singapore’s commitment to
the Paris Climate Agreement goals”, he added.
Danfoss has also established a Centre of Excellence in
Singapore, focusing on energy efficiency and crea ng ap-
plica ons for the energy-intensive marine and offshore
sectors. The centre offers opportuni es for collabora on
with technology partners, academic ins tu ons and the
The tour also featured interac ve experiences that contributed to a public sector.
be er understanding of the benefits offered by Danfoss drives.
Danfoss Drives
Danfoss, a key player in the energy efficiency sector,
embarked on its inaugural Danfoss Drives Southeast Asia Danfoss Drives, a member of the Danfoss Group, is a world
Energy Efficiency Tour, in Singapore, in early November leader in variable speed control of electric motors. Since
2017, to raise awareness on the importance of energy 1968, Danfoss Drives has been a pioneer in the AC drives
efficiency and empower businesses to adopt brand new business and has become one of the largest companies in
innova ons in energy-efficient technologies. The tour the industry. The company’s VACON drives help to op mise
covered more than 20 ci es which included ci es in Ma- industrial applica ons, while its VLT drives play a key role in
laysia and Thailand, as well, in a span of three months. global resource management and factory automa on. The
AC drives adapt to any motor technology and serve in the
The Danfoss Drives Southeast Asia Energy Efficiency Tour power range 0.18 kW to 5.3 MW.
enabled stakeholders to understand the applica on of en-
ergy-efficient drives in the manufacture of steel and other
metals, cement, paper, food & beverage, and industrial
Danfoss
equipment. These drives deliver energy efficiency and cost Danfoss engineers address the growing need for in-
savings, while reducing carbon emissions and boos ng frastructure, food supply, energy efficiency and cli-
process efficiency in these energy-intensive sectors. mate-friendly solu ons. The company’s products and
services are used in areas such as refrigera on, air-con-
The tour also featured customer seminars and 3D in- di oning, hea ng, motor control and mobile machinery.
terac ve experiences, where stakeholders could be er The company is also ac ve in the fields of renewable
understand the direct and indirect benefits from Danfoss energy as well as district hea ng infrastructure for ci es
drives in their everyday lives. and urban communi es. Founded in 1933, Danfoss
The Southeast Asia edi on of the tour leveraged on the suc- currently has 24,000 employees and serves customers in
cess of the Danfoss tour in India, South Korea, US and Europe. more than 100 countries.
Organised by the Urban Redevelopment Authority (URA), greater par cipa on from the community in the crea on
i Light Marina Bay 2018, this year’s edi on of the sus- of sustainable artworks. Some of the artworks were
tainable light art fes val, opened on 9 March 2018, with created from recycled plas c and glass bo les donated
Mr Lawrence Wong, Minister for Na onal Development by the public and corporate partners.
and Second Minister for Finance, officia ng the opening
Designed with energy-saving ligh ng as well as recycled
ceremony. The fes val, which is being held around the
and environment-friendly materials, the showcase of
Marina Bay waterfront and Esplanade Park, will end on 1
light art installa ons reinforces Marina Bay’s posi on as
April 2018.
a sustainable precinct and serves to encourage fes -
Featuring 22 installa ons, created by ar sts from 14 val-goers and the public to adopt sustainable habits in
countries, including Singapore, this year’s fes val saw their everyday lives.
Cradle2Cradle
by DP Design Pte Ltd in collabora on with LUX Light Fes val
Inspired by Newton’s Cradle, the kine c-light installa on blurs the boundaries between science and art. Through public interac on, the device
demonstrates the conserva on of momentum and energy, using a series of swinging spheres. These same spheres illuminate upon impact and energy
transference, resul ng in a mesmerising display of light and logic. Cradle2Cradle uses an emerging micro-generator technology to harness kine c energy
produced from the cradles and supplement the power required to illuminate the spheres in the installa on.
The arƟst
With a deep concern for the built environment, DP Design Pte Ltd offers interior design, space planning and branding strategy services. The design firm
takes a holis c approach to interior spaces, as a direct response to a building’s intrinsic architectural and formal rela onships. At DP Design, interior
architects create environments that would seamlessly integrate people, architecture, technology and the ul mate purpose of the space.
Himantura
by School of the Arts (SOTA)
A kine c sculpture, Himantura is an abstract representa on of a s ngray and its movements. The artwork is composed mostly of acrylics, and its various
arms are driven in a wave-like mo on to imitate that of a live s ngray. The pulsing blue, green and yellow ligh ng is inspired by the bio-luminescence
of sea creatures, in order to give a more natural feel to the artwork. This, coupled with the acrylics used to disperse the light as well as the wave-like
movement, will help to capitalise on the ligh ng, to create an immersive interac ve viewer experience.
The arƟst
The School of the Arts (SOTA) is Singapore’s only na onal, pre-ter ary, specialised arts school, with a six-year integrated arts and academic curriculum,
leading to the Interna onal Baccalaureate (IB) Diploma or a career-related programme.
Under the ambit of the Ministry of Culture, Community and Youth (MCCY), SOTA offers a dedicated development path for those who have interest and
show early talent in the arts, providing a learning environment, where both the ar s c and academic poten al can best be realised. With a vision to
shape and impact society through an educa on in the arts, SOTA aims to iden fy and groom future genera ons of ar sts and crea ve professionals to
be leaders in all fields, and to be patrons and supporters of the arts.
Kloud
by School of Interac ve & Digital Media, Nanyang
Polytechnic
Kloud is an interac ve light installa on that connects people and the
colours of their ever-changing emo ons. For physical interac on,
the audience can touch the clouds to disrupt their lights. These
fluctua ons demonstrate the flow and transi on of emo ons within
humans. The accompanying web app extends this experience into
a digital interac on and provides a means for the par cipants to
express their emo ons onto the physical installa on. They can select
and alter the colours on mul ple surfaces through the app.
The arƟst
The School of Interac ve & Digital Media at Nanyang Polytechnic
focuses on a dynamic mix of crea vity, the applied arts and digital
media technologies, and is a pioneer in challenging students
to develop content that goes beyond screens, for excep onal
user experiences. Students are encouraged to explore topics like
interac ve environments, the Internet of Things, mobile applica ons
and solu ons for future mobility, among others, to place them at the
centre of Singapore’s rapidly developing Smart Na on vision.
Light Breeze
by LASALLE College of the Arts
Inspired by the gentle sway of the cogon grass, affec onately known
as the lalang plant, Light Breeze is a tribute to the overlooked and
diminishing flora and fauna within Singapore’s ever urbanising
landscape. The installa on isolates and emphasises the gentle
swaying mo on of the cogon grass, through the use of lights and
its monumental structure. The light installa on, though towering, is
not imposing. It is both calming and gentle - swaying ever so slightly
against the surrounding landscape. Light Breeze seeks to pay tribute
to the nostalgic nature of yesteryears, through the crea on of a
medita ve installa on. The installa on hopes to increase awareness
of nature and sustainability, specifically with reference to Singapore.
The arƟst
LASALLE College of the Arts in Singapore is a leading ter ary ins tu on in
cu ng-edge contemporary arts and design educa on and prac ce. The
college offers over 30 undergraduate and post-graduate programmes
in art, design, film, anima on, fashion, dance, music, theatre, arts
management, ar st educa on, art therapy, Asian art histories and
crea ve wri ng. Its faculty is led by a community of award-winning
ar sts, designers, educators and researchers, and their prac ce-led
research sets LASALLE apart as an interna onal centre of excellence.
Cri cally acclaimed alumni form the core of the cultural and crea ve
sectors in Singapore and, increasingly, interna onally.
Milk Bo le Cows
by BP Loh
Milk Bo le Cows presents the milk bo le, an everyday object, in an unfamiliar way to the spectators. It invites mental and physical engagement to
the message of sustainability, with a posi ve sense of delight. The installa on uses produc on and consump on of milk as a metaphor to imagine
alterna ve technology and behaviour that could lead to a more efficient and sustainable future. It also promotes recycling and up-cycling by reusing
more than 2,000 plas c milk bo les, which is equivalent to approximately seven months’ worth of plas c waste generated by an individual. These
containers are then shaped and presented as life-sized cows and calves leisurely grazing on a grass field, for public viewing.
The arƟst
BP Loh is a Registered Architect in Singapore and Australia with over 17 years of experience in projects in Australia, China and Southeast Asia. He
prac ses extensively in the areas of urban design, trnsporta on, educa on / science as well as ins tu onal, commercial and mixed-use developments.
To him, design is not only an essen al act of crea vity to resolve the programma c complexity of the physical world, but also a means to foster the
posi ve interac on and psychological fulfilment of all stakeholders including the general public and natural environment. Hence, the objec ve to raise
the spirit and quality of lives forms the ar s c and ethical basis of his pursuit of various architecture and art crea ons.
Light Play
by by School of Art, Design and Media, School of Electrical and Electronic Engineering, Informa on Engineering and
Media Programme, Nanyang Technological University
Sustainability is essen al to various parts of our lives, including our well-being, happiness and health. Revolving around the theme of well-being and
social sustainability, Light Play encourages relaxa on through play. With social interac on as an indirect outcome of play, we hope visitors will open
up and chat with fellow visitors in the midst of engaging with the installa on. Light Play is a simple reminder for our audiences to loosen up and get in
touch with the child in them.
Starlight
by School of Art, Design and Media, School of Electrical
and Electronic Engineering, Informa on Engineering and
Media Programme, Nanyang Technological University
Most of the world lives under light-polluted skies. In 2016, the
scien fic journal, Science Advances, published an ar cle naming
Singapore the most light-polluted country in the world, in which 100%
of the popula on is exposed to light pollu on. Light pollu on not only
hides the sight of stars but also robs us of our privacy and a good
night’s sleep as one’s surroundings are bright all the me.
Starlight brings the light from the stars back into the heart of the city.
Before ge ng drowned in the light pollu on of the ci es, starlight
used to mesmerise the people. Is it possible for our ac ons to bring
back the stars? Starlight prompts viewers to ask how we, as humans,
can come together as a community to make a change.
The arƟst
The School of Art, Design and Media (ADM), Nanyang Technological University (NTU), Singapore is the first comprehensive art school in Singapore.
It offers a studio-based professional educa on in a comprehensive university se ng, providing students the knowledge and skills needed to
develop and produce groundbreaking artworks and related scholarly ac vity. ADM also promotes Singapore’s crea ve culture and iden ty, and is
posi oned to play a central role in the transforma on of Singapore into a regional centre of media and crea vity.
Conven onal cooling water management methods use thus protects the tubes and pipes from oxida on and
chemicals which are not eco-friendly, to deal with these corrosion. One other notable feature of the DCI System
issues. However, scale deposits s ll build up over me in is its CataGreen component which disinfects water,
heat exchanger tubes, pipes and cooling towers and will preven ng bio-fouling and the growth of algae as well
require periodic chemical cleaning that commonly uses as heterotrophic and Legionella bacteria. All these are
hazardous substances. These, together with the blow- achieved within a compact unit, without any external
down, which also involves chemicals, produce effluent addi on of chemicals.
that can pollute waterways when discharged into them.
Amongst other reac ons, the following take place at the
On the flip side, a Non-Chemical Device (NCD) approach anode and cathode:
can be used but may not yield sa sfactory results.
The undesirable effects of this prac ce can now be cir- Anodic reac ons Cathodic reac ons
cumvented using the environment-friendly DeCaIon (DCI)
system. 4HCO3- – 4e = O2 + 4CO2 4Ca2+ + 4HCO3- + 4e =
+ 2H2O 4CaCO3 + 2H2
The DCI system
DeCaIon, as the name suggests, is a device that removes Resultant products Resultant products
Ca (calcium) ions which would otherwise cause scale
deposi on. In addi on, it also removes Mg (magnesium) Oxygen and carbon Solid calcium carbonates
ions and SiO2 (silicon dioxide). DCI uses electrochemical dioxide are produced. (CaCO3) are deposited on
energy to dissolve exis ng scale from pipes, cooling tow- Some biocides are also cathode surface.
er packing and the heat exchanger/condenser unit, and produced.
con nuously prevents further scale from forming during
opera on.
The scale removal principle in the electrochemical tech- Magnesium (Mg2+) hardness and silica (SiO2) are also
nique is based on the crea on of a high pH environment removed in the process.
around the cathode, due to the release of hydroxyl ions
as a result of the reac on between water and oxygen. The DCI process descrip on
The alkaline environment induces precipita on of the
calcium hardness, in the form of CaCO3, and the magne- DCI is a stand-alone piece of equipment. That is to say, its
sium hardness, in the form of Mg(OH)2. connec on does not disrupt any opera on of the water
cooling system. An inlet pipe connects the DCI to a pump
It also removes dissolved oxygen in water. The oxida- and to the cooling tower, while an outlet pipe connects
on-reduc on poten al (ORP) is therefore reduced. It the DCI to the tower basin, as indicated in the schema c
ensures alkaline cooling water with a pH~8.5, which below.
The DCI does not disrupt any opera on of the water cooling system.
Water from the cooling tower system is pumped into the • Stand-alone installa on
DCI electrolyser chamber wherein the electrochemical • Minimal maintenance
reac ons occur. • Good return on investment
During this process, the drain valve is in the ‘closed’ posi- • Higher product yield due to efficient cooling
on. The processed water from the electrolyser chamber • Consistently high product quality due to efficient cooling
is channelled back to the cooling tower basin. Over me, • Environment-friendly process without the use of
the en re cooling water volume is electrolysed. Periodi- chemicals - the blow-down does not pollute waterways
cally, the contents in the electrolyser chamber, together • Compressor maintenance / replacement reduced
with the scale precipitated, are discharged and the elec-
trodes regenerated. All these are done automa cally. Conclusion
The electrochemical system, coupled with CataGreen,
Performance of DCI provides a means for rapid, clean capture of water hard-
Prior to commercialisa on, intensive R&D and tests were ness as well as disinfec on. It is simple, easy to maintain
carried out in-house and by independent professional and requires no chemicals. This technology has proven
ins tu ons. Upon successful tes ng, DCI has now been to be a valuable new tool, effec vely allowing cooling
introduced to the market place. Some performance find- water to be treated under a new strategy that not only
ings are presented below. improves chiller/condenser performance, but also signifi-
cantly saves water and power.
The FM perspec ve (Innova ve Polymers Pte Ltd is a Singapore-based
FM, being a cost centre, is compelled to look into all company that provides engineering plas cs / polymer
possible avenues to reduce both CAPEX and OPEX. The solu ons as well as sustainable water treatment tech-
following are some benefits that DCI can provide: nology for cooling water management, using DCI, a
• > 50% water savings device that has been patented by the company. DCI has
since gained recogni on from Singapore Green Building
• 100% savings in the use of chemicals
Council (SGBC). More informa on on DCI can be obtained
• ~7-20% power savings from www.innova vepolymers.com).
The results of tests conducted at Singapore Ins tute of Manufacturing Technology (SIMTech), a research ins tute of the Agency for Science,
Technology and Research (A*STAR).
Results
• Hardened scales are
so ened and dislodged
from the cooling tower
and chiller tubes
• Power Savings : 11.2%
• Water Savings : 50%
Diamond Energy is con nuing its efforts to help electric- retailer to manage capacity under the Demand Response
ity consumers reduce their expenditure while contrib- programme, on behalf of contestable consumers that
u ng efficiency gains to the electricity market. The have signed up for the innova ve energy management
company has successfully registered the first Demand service offered by the company. With an ini al capacity
Response Capacity in the Na onal Electricity Market of of 7.2 MW now registered in the NEMS, the Demand
Singapore (NEMS), under a programme introduced in Response programme has finally gone live. This follows a
2016. The company becomes the first licensed electricity final determina on in October 2013, by the Energy Mar-
ket Authority (EMA) to implement a Demand Response
mechanism in the NEMS.
The Demand Response mechanism provides contestable
electricity consumers with the opportunity to reduce their
electricity consump on voluntarily. Energy Market Compa-
ny (EMC), which operates the NEMS’ wholesale market, will
pay Diamond Energy one-third of the savings generated due
to the reduced consump on. In turn, Diamond Energy will
share the savings with its clients who par cipate in the pro-
gramme. Two thirds of the savings will flow to the market,
resul ng in lower wholesale electricity prices.
The programme is thus a win-win for all electricity
consumers, as they will benefit from lower wholesale
electricity prices, ul mately.
“As the operator of Singapore’s wholesale electricity
market, EMC fully supports such demand-side manage-
ment programmes, as they can help to lower electricity
prices and improve system reliability”, said Mr Toh Seong
Wah, EMC’s Chief Execu ve Officer.
“Companies like Diamond Energy play an important role in
the success of these programmes. They drive the adop on
of the programmes by crea ng awareness among electricity
consumers, and offering innova ve services and pla orms
for those who wish to par cipate. In the process, they also
help to increase compe on in the electricity market, and
this can further drive prices down”, he added.
Diamond Energy’s state-of-the-art Demand Response Cen-
tre is a 24 x 7 x 365 facility that monitors usage and system
frequency in the electricity market and manages all aspects
of par cipa on in the Demand Response programme. The
company’s clients benefit from having access to the compa-
ny’s real- me energy management pla orm which provides
them with valuable insights into their energy consump on
and cost-saving strategies. Upon receiving a price signal and
a corresponding reduc on schedule from EMC, Diamond
Energy will shi or reduce the client’s electricity consump-
on that is flexible.
“We are pleased to achieve this milestone and we look
forward to working with our customers to expand the
reach of Demand Response in Singapore. Our technology
truly has the ability to change how electricity is con-
sumed in Singapore and our efforts are aligned with the
country’s current Smart Na on push”, said Mr Dallon Kay,
President & CEO, Diamond Energy.
Diamond Energy’s track record spans more than 10 years
in the field of energy management in the electricity sec-
tor in Singapore. The company has also established itself
as an innovator in the space, by bringing smart energy
solu ons to the region. Diamond Energy has implement-
ed Demand Response programmes in Ho Chi Minh City,
Vietnam, and is currently doing the same in Sharjah,
United Arab Emirates.
DEMONSTRATING POTENTIAL
by Hans B. (Teddy) Pü gen, Professor and Sr. Director, Energy Research Ins tute at
Nanyang Technological University Principal Inves gator and Director, REIDS and Roch
Drozdowski-Strehl, Deputy Director, REIDS
Developing new systems and technologies for a sustainable and accessible energy in Southeast Asia
Mankind is witnessing a divergence in the energy tran- of life of future generations. It is therefore no longer
sition challenges being faced worldwide. In developed acceptable for present generations to plunder natural
countries, the clear challenge is to reduce the carbon resources at their expense.
footprint. This can be achieved through increasing
In developing regions, the challenge will be to meet
the penetration of renewable energies supported by
growing aspirations for a better quality of life. The
suitable energy storage, on one hand, and through the
growing availability of information about standards
pursuit of a more rational end-use of energy, on the
of living around the world continues to drive these
other.
ambitions. It is well recognised that improved qual-
Since the vast majority of the renewable energies ity of life is closely connected to better and more
to be relied upon use electricity as the preferred affordable access to energy. As such, the challenge
energy vector, a resolute move toward an electric is to meet these fully justified aspirations while
world needs to be pursued. There is a great societal avoiding irreparable damage to the environment we
need to maintain a positive outlook for the quality all share.
The challenge is to meet... jus fied aspira ons such applica ons feed into large, exis ng transmission
while avoiding irreparable damage to the envi- and distribu on networks.
ronment we all share. As many parts of Southeast Asia lack these transmission
grids, it is both technically and financially unrealis c to
cover the region with such systems.
The Southeast Asian challenge
Africa and Southeast Asia are the two major regions of Instead, decentralised microgrids are the proposed key
the world where challenges to forging be er and more energy infrastructure required to address the need for
affordable access to energy are most acute. The Re- be er and more affordable energy access in the region.
newable Energy Integra on Demonstrator - Singapore The path forged by REIDS technology path will therefore
(REIDS) project seeks to first address challenges in the focus on the planning, deployment, and opera on of
Southeast Asian region while remaining aware of the microgrids suited for islands and isolated villages in rural
African challenge. Southeast Asia.
The cumula ve popula on of the 10 countries general-
ly grouped under Southeast Asia— Brunei, Cambodia, Stakeholders
Indonesia, Laos, Malaysia, Myanmar, the Philippines, Sin-
In aid of this vision, the Economic Development Board
gapore, Thailand and Vietnam—presently stands at 625
(EDB) of Singapore and the Na onal Environment Agency
million. Some 100 million people live in the 10 largest
(NEA) and other agencies have provided support for the
metropolitan regions. Another 125 million have either
no access at all or very sporadic, insufficient access to project. Major funding for REIDS is provided by EDB.
energy. REIDS is a consor um of several large industrial partners
from Europe, North America and Asia such as ENGIE,
Clearly, be er serving the energy needs of the la er Schneider Electric, GE-Alstom, LSIS and SONY.
group is not only a societal necessity but a formidable
economic and market development opportunity that The Energy Research Ins tute at Nanyang Technological
REIDS and its industrial partners seek to adwdress. University is leading the consor um. REIDS was formally
announced in October 2014. The physical deployment
Another notable characteris c of Southeast Asia is its planning and early implementa on of the three microg-
geographical spread. It includes large, sparsely populated rids have been underway since early 2016
regions in some countries and a very high number of is-
lands in others, with over 17,000 in Indonesia and 7,000
in the Philippines alone. Improved quality of life is ghtly connected
Contras ngly, North America, Europe and China are in with be er and more affordable access to
pursuit of the deployment of renewable energies, and energy.
Workers installing PV panels atop the roof of the Transfer Building at Semakau Landfill.
winding resistance tests were performed. The winding Since the sta on does not have a covered turbine build-
was found to be in good condi on. However the IR ing, and in order to accommodate the rewinding effort,
readings were very low, at 15 Ohms only. The field was a special tent which could accommodate the field had
rotated several mes, and IR readings were taken at been designed. It included a frame for the RR handling as
different posi ons. The IR readings remained low, all the well as the air-condiioning and de-humidifiers necessary
me. This confirmed that the field had experienced a to control temperature and humidity. The tent had two
solid grounding. The stator’s winding and insula on were rooms. One was a clean room and the second room was
checked, as well, and no damage was no ced. an entry room to control the environment.
When the field is placed on the supports in the tent,
REPAIRING THE DAMAGE there is no access to the field for the overhead crane,
Two op ons on how best to repair the grounded field without removal of the tent. However, when the tent is
were evaluated: removed, the environment and humidity go out of con-
trol. This could affect the windings in a nega ve way.
• Removal of the field, packaging and sending it to the OEM
(Original Equipment Manufacturer), or a qualified facility In 2015, the sta on had designed two sets of special-pur-
by sea/land. That way, the en re field repair is done in pose, hydraulically operated supports, for the rota on
a controlled environment, with the proper specialists, and posi oning of the field. One set consisted of two
tools and material being readily available. The down- saddles. The saddles were posi oned under the field’s
side of that op on, however, is a long return to service body and these were used when the field needed to be
me, due to extended shipment and land transporta on li ed for the removal of the RRs.
considera ons. The sta on es mated the me required
The second set of supports, also on rollers, could rotate
for this op on to be between 4 to 6 months. That meant
the field as well as posi on it ver cally.
a significant nega ve impact to the company business
performance, and also to the off-taker. The capacity of each support was 60 t (the field weight is
75 t). There was enough safety margin for the handling
• Repair of the grounded field at the site. The return
of the field (total support capacity was 120 t).
me to service could very well be significantly shorter.
However, the concerns included significantly more
challenges in regard of special tools, availability of spe-
cialists and the limita ons of the on-site workshop. For
instance, there are no Induc on Heaters (IHs) normally
used for removing the retaining rings (RRs), readily
available in the Philippines. Mobilisa on from abroad
was es mated to take several weeks. In addi on, the
sta on does not have a covered turbine building, and
the site is subjected to high humidity and heavy rains,
due to its loca on.
One mi ga ng factor in considering the second op on was
the fact that the sta on had already performed a rewind-
ing of the field in 2015, and thus there was confidence in
performing the necessary repairs at the site. The decision
was thus made to perform the work on site. It should be
noted that an insurance claim had already been filed, and
insurance loss adjusters were invited to come in. Quezon Power’s generator par ally assembled
Another mi ga ng factor was that the contractor en-
trusted with the annual inspec on of the turbine was s ll
on site, when the event took place, so they were readily
available to pull the field.
In addi on, a local contractor whom the sta on had pre-
viously used for HV motor rebuilds, and also for electrical
tests on the generator, was mobilised within a few days. The
sta on also contracted a US-based contractor with qualified
manpower, to work together with the local contractor.
The foreign contractor was mobilised and available on the site
within one week. Within the span of a week, the generator
field was thus removed and placed on temporary rollers.
The field support rollers and saddles RR amor sseur arcing damage
It must be noted that loca ng the winding insula on The Slot #6 armour was found physically burnt. It was
failure is a challenging job, as damaged insula on is in- damaged by molten metal from the slot amor seur. The
side of the slot under the coils. It is desirable to minimise damage was on the Collector End (CE) side slot #11 from
li ing of coils, to avoid turn to turn and slot insula on the nega ve pole.
damage.
When two turns were li ed, further tests proved that the
There are, however, different ways to find the loca on of ground condi on was cleared. The first turn of the coil #5
insula on failure. had been li ed, too, for cleaning up.
The sta on opted to use a Ba ery Ground Fault Tracer. At this point, for the replacement of slot armour, slot #6
With this tracer, any insula on that is affected was iden- coil turns were li ed and thorough cleaning of coil turns,
fied in less than 1 hour. The loca on of damage was slots and wedges was done.
somewhere around coil #6. For further inves ga on, a
Eddy current test, dye penetrant test and hardness test
jumper, in between coils #6 and #5, was used.
were done on both RRs. Dye penetrant test on the coil
Then we proceeded with li ing of the turns of coil #6. slots and wedges, and eddy current and hardness test on
The test was repeated a er each turn was li ed. When the slots and dovetails, were also performed. No signs of
turn #2 was li ed, we found damaged slot armour. damage were detected.
Coa ng embodies a key technology which is indispens- Op mising the paint system selec on
able for product manufacturing in prac cally all industry The use of a new paint system o en results in reduced
sectors. Coa ng of metal parts and substrates is essen al material consump on. For example, liquid paints as well
for mee ng a great variety of func onal, decora ve and as powdered enamels are available, by means of which
hap c requirements with specified quality characteris- the specified quality of the coa ng can be achieved with
cs. Increased individuality and sustainability are further fewer applica ons. In the case of powdered enam-
challenges which have to be mastered by job-shop coat- els, these include, for example, the so-called pow-
ers and companies with in-house pain ng opera ons. der-on-powder solu ons which permit coa ng without
At the same me, growing compe ve pressure neces-
energy-intensive cross-linking. New systems are also
sitates the reduc on of unit costs per painted part. An
being offered for wet-on-wet processes. In addi on to
essen al factor in reaching this goal involves the use of
reducing process cycles by roughly 20%, these also make
the required resources in the form of materials and ener-
it possible to reduce overall process costs and increase
gy with the highest possible levels of efficiency. Opportu-
ni es for conserving resources can be found throughout produc vity without compromising quality. Paints which
the en re process sequence. dry or cross-link at low temperatures also contribute to
considerable cost reduc ons.
Simula on from pre-treatment to final inspec on
Increasing transfer efficiency and reducing loss
The quality and economics of coa ng processes depend
decisively on op mised interac on amongst various system In order to realise poten al savings within the pain ng
components and the paint itself. Today, new and further process, possible causes of loss must be eradicated, such
developments in the field of numeric simula on make it as atomiser overspray, as well as losses due to colour
possible to virtually replicate all of the steps of the pain ng changeovers, during applica on and in the paint supply
process. For example, it is possible to represent, within the lines. Savings of this sort can o en be implemented by
model, inflow and ou low performance in pre-treatment; modifying specific system characteris cs. One approach
applica on with pneuma c, electrosta c, airless and high- involves increasing transfer efficiency by using a spray
speed rota on systems; airflow within the pain ng booth; pa ern which is matched to the geometry of the part to
film forma on; development of paint films and layer thick- be painted, as well as electrosta cally supported paint
ness; overspray; and the spreading of solvents and drying. If guns and spray guns with pre-atomiser technology and
the right simula on instruments are used, the process pays slot nozzle. Where automated applica on is involved,
off for smaller companies, too, with the efficient layout of there is a trend towards high-speed rotary atomisers,
pain ng processes and the op misa on of exis ng systems.
Transfer efficiencies greater than 90% can be achieved with high-speed rotary atomisers. Image by Sturm.
with which transfer efficiencies greater than 90% can be Conventional wet scrubbing for overspray also con-
achieved. sumes a great deal of energy and water. Dry scrub-
bing systems can be used to obtain savings in this
More and more importance is being given to paint ap-
area. Various solutions are available. They make use
plica on technology. Ideally matched equipment makes
of different scrubbing concepts, including the use of
it possible to avoid coa ng errors, simplify and op mise
brushes, electrostatics, powder and special carton
processes, and reduce produc on costs. For example, the
constructions.
respec ve industry sector offers mechanical and elec-
tronic mixing systems for two-component paints, which In addi on to dryers, air-condi oning and overspray
are used to an ever greater extent for coa ng metal, removal are amongst the hungriest energy consumers
plas c and wood substrates. They ensure precise dosing in the pain ng process. Where conven onal paint dry-
of the components and homogenous mixing of the paint. ing is concerned, op mised air rou ng through sluice
Also, only the actually required amount of material is and tunnel areas, as well as improved hea ng units
mixed. A er pain ng or a colour changeover, only those and waste-heat u lisa on systems assure penny-wise
system components have to be rinsed, that are actually consump on of costly energy. Infrared drying can be
covered with mixed material. This results in significantly used as an alterna ve, or as a supplement, and is also
reduced paint loss and rinsing agent consump on. suitable for temperature-sensi ve workpieces. The
radia on penetrates the material and dries the paint
Pain ng booths and dryers layer from the inside out. This prevents the occurrence
of a skin or bubbles on the surface, and paint drying
The trend towards automated applica on with robots is accelerated. This frequently leads to shorter drying
remains unbroken, as well. And it is no wonder, because tracts and faster pain ng processes.
in addi on to reduced material consump on, it also
results in be er reproducibility of the pain ng results Selec ng the right process is a prerequisite for a materi-
and lower scrap rates. Automated paint applica on has a al- and energy-efficient coa ng process, with the lowest
posi ve effect, expressed in terms of savings, because it possible unit costs. Whether liquid pain ng, powder
is easier to switch from fresh air systems to recircula ng coa ng, a UV pain ng process or a combina on, is best,
air for condi oning the paint booth. Energy savings of depends on, amongst other factors, the goods to be
60% to 70% can be achieved. Energy consump on can painted, the required quality and the degree of flexibility.
be reduced in pain ng booths for manual applica on, by And it pays to closely scru nise processes which have
op mising air flow and precisely adjus ng air volume, as been in use for years or even decades, and to compare
well as by reclaiming heat from exhaust air. them with alterna ves.
(L to R) Er. Chua Tong Seng (President, ACES); Ms Quek Chay Hoon (Honorary Assistant Treasurer, REDAS); Mr Lam Kong Hong (Executive Director,
SCAL); Er. Edwin Khew (President, IES), Dr Teo Ho Pin (Mayor, North West District), Mr Ong Tze Boon (President, SIA); Mr Peter Chua (President,
SIBL); Mr Khoo Sze Boon (President, SISV) and Dr Ting Seng Kiong (President, SPM) pose for a photo after signing the MOU at IES’ premises at
Bukit Tinggi Road.
4 5
7 8
Student Chapter Chronicles is a new quarterly column in this magazine where we showcase the various ac vi-
es that the IES Student Chapters have organised, and provide our Student Members with a pla orm to air
their views and reflec ons on all things engineering. Fancy contribu ng your thoughts and ideas?
Email us a publicaƟons@iesnet.org.sg and we’ll be in touch!
TO MAKE
THE WORLD A BETTER PLACE
Rishab Sharma, Diploma in Integrated Facility Management
President, IES-Temasek Polytechnic Student Chapter
On 3 February this year, I par cipated in “Our City of Shar- ised hampers of up to 15 kg.
ing 2018” with my fellow IES-Temasek Polytechnic (IES-TP)
These included rice sacks, the collected food ra ons, and
Student Chapter members. It was a door-to-door collec on
even school supplies for children!
and distribu on of canned and dry food ra ons for the
benefit of needy residents in the community. It was a li le messy at first but we were quickly able to
sort things out on our end. I a ribute this to the ca-
Organised by the People’s Associa on (PA), it was spear-
maraderie we have built up as IES-TP Student Chapter
headed by the PLKYEC - Paya Lebar Kovan Youth Exec-
members over the past year or two.
u ve Commi ee on the ground. Apart from us, various
other TP student clubs also joined in. Since we knew each other’s strengths and weaknesses,
our game plan for the day was quite simple: A few to
The full day event covered an extensive area: Bedok
take charge of the collec ng and sor ng, the fit ones to
Reservoir – Punggol, Hougang, Kaki Bukit, Paya Lebar and
handle the heavy li ing, and the more people-oriented
Kovan. We were deployed to these various different es-
communicators handled outreach to both the donors
tates to collect food dona ons, before finally assembling
and the beneficiaries.
at Kovan to sort them out and pack them into custom-
The IES-TP team poses for a group photo before the City of Sharing event. Photo: IES-TP Student Chapter
This sounded like it would be a cakewalk, but I found out as This brings me back to last year, where I went on a
we went along that it wasn’t so easy a er all. What struck mission trip with my church to Cambodia. The village we
me the most was the difficul es we encountered in com- went to was very remote – it was not connected to the
munica ng our inten ons; why we were knocking on the grid, neither could they afford to pay for electricity even
beneficiaries’ doors and seemingly wan ng to hand them if they were connected. We brought solar panels out
goodies out of the blue. I no ced that language barriers there and installed them, providing them with a source
were the main obstacle towards our efforts; fortunately, our of electricity and ensuring that the village need not be
maroon “City of Sharing” T-shirts and the PA flyers proved shrouded in darkness a er the sun sets.
to be quite useful in establishing our credibility.
The solar panels changed their lives, and mine, too – I
This is something I think we all have to work on, I think – am now certain that we will be able to use our knowl-
bringing our communi es closer (regardless of race, age, edge and skills to improve and iterate on things to make
or background) and understanding their thinking through the world a be er place.
the way they speak. Apart from working on our mother
tongues, perhaps it would be good to pick up a second I believe in the adage “what goes around, comes
community language. around”. If you’re out there doing good deeds, then
you’ll definitely receive blessings in return.
It was an exhaus ng day indeed for us all but I definitely
think it was worth it. To me, volunteering be ers and
benefits a person. Such work really does make a differ-
ence in people’s lives – the wide smiles we saw on the
faces of many families, as we presented them the ham-
per, was heartening.
Someone asked me how we, as engineers-to-be, could
contribute to making the world a be er place, now that
we’ve seen that there were others out there who needed
a helping hand.
The most clear-cut answer for me was to put our technical
exper se and problem-solving skills to good use by crea ng
products or innova ons that would benefit others. It could
as simple as energy-saving lightbulbs for the needy, or a Ge ng the dona ons sorted into halal and non-halal food items.
smart monitoring device for the elderly who live alone. Photo: IES-TP Student Chapter
PROFESSIONAL ENGINEERS
AND THE FUTURE ECONOMY
“Singapore was built on the backs of engineers… as our economy developed and become more sophis cated, so too has the prac ce
of engineering,” said Prime Minister Lee Hsien Loong at the IES Golden Jubilee Gala Dinner in 2016.
These words highlight the cri cal role that engineers play in na onal development, in parallel with economic growth. As the world
con nues to change, engineers need to keep abreast with future demands.
This requires the development of deep engineering capabili es to give us an edge in solving complex engineering problems, such as
building higher, denser and deeper to maximise land use and overcome land scarcity.
It is an urgent task, especially in the face of emerging disrup ve technology, Singapore’s Smart Na on ambi ons and the necessity to
stand out as a global city.
To future-proof one’s engineering competencies, engineers should consider going beyond their comfort zones to acquire specialised
skills in other areas. The Professional Engineers Board (PEB) has been earnestly suppor ng this through various registra on schemes
for PEs in specialist branches such as geotechnical and amusement ride engineering.
In early 2017, PEB went even further, adding 4 more specialised branches: li and escalator engineering, crane engineering, access
pla orm engineering and pressure vessel engineering. These specialist PEs will carry out du es as Competent or Qualified Persons
under BCA’s or MOM’s regulatory framework, with nearly 240 having been registered to date.
Regional opportuni es
It is es mated that the en re South East Asian region would require some USD 3 trillion in infrastructure investment from now ll
2030. This presents huge opportuni es for our engineers, especially those who are Registered Foreign PEs (RFPE), to offer services,
exper se and knowledge in regional projects.
PEs can register through PEB as an ASEAN Chartered PE which will help open up pathways for them to work in ASEAN as RFPEs, in
collabora on with their local counterparts.
The future opportuni es for engineers are immense. However, engineers, including PEs, will need to rise up to the challenge to fulfil
their role in shaping a be er future for Singapore.
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