Designation: F145 − 72 (Reapproved 2016)
Standard Practice for
Evaluating Flat-Faced Gasketed Joint Assemblies1
This standard is issued under the fixed designation F145; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice permits measurement of gasket compres-
sion resulting from bolt loading on a flat-face joint assembly at
ambient conditions.
1.2 The values stated in SI units are to be regarded as the
standard. The values given in parentheses are for information
only.
1.3 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:2
E171 Practice for Conditioning and Testing Flexible Barrier
Packaging
3. Summary of Practice
3.1 The gasket compression and flange distortion are ob-
tained from compressed-thickness measurements on cylindri-
cally shaped soft-solder plugs (50-50 lead-tin by weight)
inserted into holes, drilled or punched through the gasket in the
thickness direction. Initial compression is accomplished in the
flanged-joint assembly when the bolts are loaded at ambient
temperature. Solder, being inelastic, will remain at the com-
pressed thickness of the gasket after the joint is subsequently
disassembled.
4. Significance and Use
4.1 Gasket compressions produced by bolt loads in a
flanged joint are important in the application engineering of a
joint assembly. They are related to the ability of a gasket to
seal, to maintain tightness on assembly bolts, and to a variety
1
This practice is under the jurisdiction of ASTM Committee F03 on Gaskets and
is the direct responsibility of Subcommittee F03.20 on Mechanical Test Methods.
Current edition approved Oct. 1, 2016. Published October 2016. Originally
approved in 1972. Last previous edition approved in 2009 as F145 – 72 (2009).
DOI: 10.1520/F0145-72R16.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
of other gasket properties that determine the service behavior
of a joint assembly. Thus, being able to determine the degree of
compression in a gasket under the bolt loading will permit one
to make qualitative predictions of the behavior of a joint
assembly when it comes in contact with the application or
service environment. With the plug test, bending of a flange
facing between bolt centers can be measured; however, in a
few highly distortable flanges the maximum bending between
bolt centers may not be detected.
4.2 The variation in gasket compressions at selected points
in a flat-face joint assembly reveals the degree of flange
distortion or the ability of the flange to distribute satisfactorily
the compressive forces from bolt loads throughout the gasket.
5. Apparatus (see Fig. 1)
5.1 Test Assembly, any flat-face flange design.
5.2 Torque Indicating Device, for bolt loading.
5.3 Dial Gage Indicator, graduated in 0.00254 mm (0.0001
in.) to measure thickness of the solder plugs and the uncom-
pressed gasket.
5.4 Leather Punch, for punching holes in the gasket and
fabricating the solder plugs.
5.5 Tweezers, to conveniently handle the solder plugs.
5.6 Solder Plugs—The solder must be made into a flat strip.
This can be done by compressing wire in a vise, a pair of
flanges, pliers, or passing it between two calender rolls. The
solder plugs are punched from the strip by means of the leather
punch. Recommended plug diameter is 0.8 mm (1⁄32 in.) and
the height need only be such that the plug is compressed by the
flanges when the gasket is also compressed. The initial
thickness of the plug and gasket before compression need not
be equal.
6. Test Specimens
6.1 Three gasket specimens shall be tested. The size and
shape of the specimens must be such as to fit the particular
flange design.
7. Conditioning
7.1 When the test is performed on an assembly line or in a
service environment, sufficient time should elapse for the
flanges, bolts, and gasket to reach equilibrium with the ambient
 F145 − 72 (2016)
FIG. 1 Equipment for Performing the Solder-Plug Test of Gasket Compressions
temperature and humidity conditions before assembly. (Heavy
castings or forgings may require 8 to 24 h or more, contrasted
to a brief period for light stampings.)
7.2 When the test is performed under controlled conditions
in the laboratory the gasket specimen is conditioned in accor-
dance with Specification E171, or in the humidity and tem-
perature conditions used prior to obtaining the load-
compression curve. Flange fasteners and washers are held at
the test conditions for at least 4 h prior to assembly.
8. Procedure
8.1 Use the same flanges, fasteners, and washers as those
specified for applications. Clean them with reagent-grade
trichloroethylene or other suitable solvent. Use cleansing tissue
to remove dirt, oil, or grease. After cleaning, give the mating
screw threads a light coating of SAE 20 engine oil to minimize
friction.
8.2 Measure the initial or uncompressed thickness of the
gasket. Make holes, slightly larger than the solder plugs, in the
gasket at the points where compressions are to be evaluated.
Insert the plugs upright in the holes with the gasket resting on
the lower flange facing. Then assemble the test assembly in the
customary manner. Immediately disassemble the test assembly.
Make compressed-thickness measurements on the solder plugs.
These measurements are equal to the compressed thickness
exhibited by the gasket when it was loaded in the test assembly.
9. Calculation and Interpretation of Results
9.1 Calculate the compression as a percentage of the origi-
nal gasket thickness as follows:
C 5 @ ~ t o 2 t c ! /t o # 3 100 (1)
2
where:
C = percentage compression in the gasket,
to = initial uncompressed thickness of the gasket, and
tc = compressed-gasket thickness as measured on a solder
plug.
9.2 Fig. 2 illustrates a graph plotting compressed-thickness
values of the solder plugs which are assumed to be equal to the
compressed thickness of the gasket at the corresponding
locations. These particular points for determining compression
were selected to reveal the bending distortion in the flange
facing between bolt centers. Bending is revealed by drawing a
curve through the gasket compressed-thickness values which
are represented by vertical dark bars. Percentage compression
is indicated below each bar.
9.3 These percentage compressions were produced in the
test flange by unequal flange pressures resulting from a specific
bolt loading and bolt spacing. This approach to determining
initial flange pressure is most adaptable to gasket materials
whose load-compression characteristics are not dependent on
shape factor.
9.4 The plug test will indicate the distribution of gasket
compressions which reflects the variation of initial flange
pressures in joint assemblies exhibiting flange distortion.
10. Report
10.1 The report shall include the following:
10.1.1 Conditions of test, temperature, relative humidity,
and time of conditioning,
10.1.2 Gasket identification,
10.1.3 Conditioning of gasket before test,
10.1.4 Uncompressed-gasket thickness,
 F145 − 72 (2016)

NOTE 1—Flange bending is seen by drawing a curve through the compressed-thickness values for the gasket.
FIG. 2 Suggested Plot of the Solder-Plug Test Data

10.1.5 Flange: material, thickness, width, and bolt spacing, 10.1.12 Percentage compression in the gasket at each plug
10.1.6 Bolt size, material, and thread condition, location, and
10.1.7 Method of bolt loading, 10.1.13 Data plot similar to Fig. 2.
10.1.8 Bolt torque,
10.1.9 Tightening sequence on bolts, 11. Keywords
10.1.10 Top view of gasket showing solder-plug locations
with location dimensions, 11.1 compressed thickness; flange distortion; flat-face joint;
10.1.11 Compressed-gasket thickness at each plug location, gasket compression; solder plug test

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