ANALYTICAL PROCESS INSTRUMENTATION

Infra Red
Analyser
A51521

Meets European standard Directives:

- Directive 89/336/CEE
- EN 61000-6-2: 2001
- EN 61000-6-3: 2001
- EN 50270: 1999
- Directive 73/23/CEE – 93/68/CEE

- Directive 94/9/CE ATEX

− High speed of response and excellent stability through true single beam source
design and elimination of gas filled cells.

− Precision optical filters minimize effects of background gases.

− Unique source-emission control permits up to 20% windows fouling without effect on

accuracy of reading.

− Diagnostics, radiation losses and temperature control.

− No moving parts. Easy maintenance thanks to modular design.

− Signal transmission from Sensing Unit up to 500 mt. over shielded wires.

− General purpose or explosion proof housing for sensing unit.

ADEV srl Via S.Eurosia n. 27/A – 20031 Cesano Maderno (MI) - Italy Internet: http://www.adev.it 09/07/07
Tel./ Phone: +39 - 0362/641684 - 574775 Fax. +39 – 0362/575058 e-mail: info@adev.it ds 8869 / REV 5 ATEX
ADEV srl Analytical Process Instrumentation

Sensing Unit
The heart of the model 8869 Infrared Analyser is the Sensor Under these conditions the detectors are adjusted to provide a
Assembly, which consists of two helically-wound Nichrome wires perfect balance; that is, no output from the bridge. If an absorbing
which provide the I.R. source, a temperature-controlled sample cell gas such as CO2 is admitted into the sample cell, it will absorb
through which the sample passes, and a detector housing consisting energy and therefore decrease the amount of energy falling on the
of two highly stable thermistor detectors (1 reference and 1 measuring cell, resulting in a bridge unbalance which is directly
measuring) which are connected in opposite arms of a Wheatstone proportional to the concentration of the selected gas. With this
method, neither gas-filled reference cells nor mechanical choppers
bridge circuit. A narrow are required.
I.R. source band-pass interference filter
Sample outlet The 8869 I.R. Analyzer can be supplied in a general purpose or
is located in front of the
Sample inlet
measuri ng thermi stor . explosion-proof housing. Both types of housing are rugged cast
Assuming that the sample aluminum construction which allows reliable operation under adverse
Gasket ambient conditions. The sensing unit electronic assembly
Window
cell is filled with a non-
absorbing gas such as incorporates some of the solid state electrical circuits:
Heaters
nitrogen, all of the
radiation will reach the
− Current Regulator: supplies constant current to the thermistor cell
detector assembly. Only that bridge unit.
portion of the radiation − Proportional Action temperature Controller: maintains the entire cell
transmitted by the interfer- block at a constant temperature.
Window
ence filter will fall on the − Proportional Action Source controller: maintains the radiation
Gasket measuring thermistor, while
Heaters received at the detector constant compensating for windows and
Filter a part of the total radiation is cell fouling.
Measuring thermistor
Reference thermistor
reflected by the polished − Voltage-to-Current Converter/amplifier: its current output is
walls to the reference transmitted to the analyser control unit.
A51522
thermistor.

Technical Specification
Accuracy: ± 1% of span (output signal). Physical Specification
Repeatability: ± 0.3% of span (short term) Weight: 8 kg
Reproducibility: 24 hours: ± 1% of span. Dimensions: 200 x 553 (max.) x 154 mm
Finish: Epoxy grey textured enamel
Response Time: maximum for 2000 cc/min flow: initial: less than Protection: IP65 (heavy duty, water and dust tight)
1 sec.; 90% of step-change: 6 seconds.
Position Requirements: must be mounted within 30° of vertical
Drift: Zero: ± 2% of span per week, maximum. Span: ± 1% of span
per week, maximum (without self calibration).
Ambient Temperature Influence: ± 0.05% of span / °C
Atm. Pressure Influence: ± 0.18 % of reading per hPa Explosion Proof housing (optional)
Sample Flow Rate Influence: less than 0.5% of span over flow
range of 250 to 2000 cc/min. Protection Mode: II GD EEx-d IIC T6 IP65 T85°C
Line Voltage Influence: 0.02% of span, maximum, for each 1% Meets European Standard directive ATEX 94 / 9 / CE
change of voltage.
Gas Interference: depending on gas. Specified in calibration
certificate. Typical < 2% of full scale.
Sample Requirements
Sample Flow: 250 ÷ 2000 cc/min.
Sample Pressure: 3000 Pa minimum (with filter and flow meter).
Linearization: within 1% of span accuracy (without
Troubleshooting
self calibration). This option, in standard or explosion proof housing, is mounted
on one side of the sensing unit and has two basic functions:
Measuring Range: see suffix C on the ordering information.
it permits a check of cell and detector heaters by indicating the
Measurable Components: CO,CO2, CH4, SO2, NH3, H2O, heater voltage and it protects the infrared source from hazard of
C2H4O, others (hydrocarbons, etc...) excess power input.
Power Requirements: 24 ÷ 30 Vdc 40 VA directly or
from power supply energized with 115 Vac ± 10 Vac or 230 Vac
± 20 Vac; 50/60 Hz, 40 VA.
Material Contacting Sample Gas: AISI 316, Buna-N, Teflon, Reliable Solid State Circuit
Calcium Fluoride, Quartz, Gold. Simplified Modular Construction
Pneumatic Connections: ¼” or 6 mm OD tubing (compression
fittings supplied) Source voltage
Background
compensation
Power supply
Wiring Connections: 2 openings for GK 1/2" (cable regulator

grip or conduit).
Ambient Requirements I.R.
source
Sample
cell
Detector Acquisition
Linearization
auto cal (opt)
alarms (opt)
Relative Humidity: 90% maximum. Compensation
Range selection
display
diagnostics
Temperature Range: -10 to +50 °C (14 to 122 °F ). Temperature mA isolated output RS232C (opt)
controller
Temperature control: at 65°C
Storage Temperature: 70° C (158 °F) maximum. M702 Control Unit
Sensing Unit

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ADEV srl Analytical Process Instrumentation

Standard Control Unit M702

Description
Powerful microprocessor-based system (keyboard configurable) allowing selection
of range, type of alarms, set point and it can receive 3 analogical input signals
(2 of them can be used for cross sensitivity compensation or special functions.
On request, a system to perform zero and/or full scale autocalibration can be
provided.

Optional RS232C output can directly drive a printer with selectable timing and
baud rate. Isolated current output is standard. The unit can be housed in a
compact Noryl DIN case for panel mounting (standard), in a IP 65 case with clear
front door for wall mounting or in explosion proof housing for mounting in classified
area.

A5150800

Display
It provides a continuous readout indication of the requested
variable in engineering units (ex. %), of alarms set point and
alarms condition.
Single or dual alarm
A single alarm (high or low) or dual alarms (one high and one
low, two high or two low) can be provided as option. Each
alarm consists of: 1) a keyboard configurable alarm threshold;
2) a LED, which is lit when an alarm is detected; 3) a relay
contact that can be used to actuate an external signal or to
Standard Control Unit dimensions start a shutdown process device.
A5103600
Auxiliary functions
Other options with diagnostic and faulty calibration
contacts are available (contact Adev technical office).

Technical Specification
Inputs
Input signals: 3 adjustable and
linearizable from 10 mV with accuracy
better than 1:10000
Scanning time: 0,5 seconds
Conversion Type: double ramp
Resolution: 1/20000
Input impedance: 100 Mohm typical
Isolation between channels: none
Alarms (rating)
1 Contact: N.O./N.C. 1 A @ 250 Vac (on
order, define the alarm contact condition -
soldering type -. Refer to suffix E).
Set: programmable on 100% of range
Relay status: normally triggered / not
triggered
Number of alarms: 2 on concentration.
Refer to suffix D and note 1.
Threshold: to choose on order; field
adjustable. Refer to suffix D, H and note 1.
Serial interface
Standard: RS 232 C
Check lines: Cts
Velocity: 9600, 4800, 2400, 1200. 600, 300
baud/sec.
Parity: even, odd, none
Isolation: 1500 V
Analogical output Clock
Output: 4-20 mA isolated proportional to Clock: Gregorian
100% of range on maximum load of 500 Ω Back-up: by means of lithium battery
Total Range (over range): 3.6 - 24 mA Battery life: 1 year in case of power supply
Resolution: 1/3800 absence. Precision: 1 second/month
Isolation: 1500 V
Uploading time: 1 second
Message printing M702 in explosion proof housing
Periodical printing: programmable in hours, Protection mode: II 2 GD EEx d
minutes −IIC T6 IP65 T85°C Tamb -20 ÷ +60°C
Alarm printing: automatic printing for classified area ZONE 1 / ZONE 21
Message printing: year, month, day, hour,
For wall or panel mounting
minutes, % (Ch1), temperature (Ch2, Ch3),
Dimensions: 240 x 240 x 300 mm
alarm 1 status, alarm 2 status
Function buttons outside the box
Equipped with 3 Gk 3/4” holes
Ranges of variables
Read out in engineering units, according to
the customer specification.
Ambient requirements
Working temperature: 0 ÷ 50 °C
Storage temperature: -10 ÷ +75°C
Humidity: 10 ÷ 90% without condense
Power Supply: 220/110 Vca; 50/60 Hz; 5 VA
Physical specification
Dimensions: 96 x 96 x 185 mm.
Weight: about 0,5 Kg.
Mounting: on front panel A51594

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ADEV srl Analytical Process Instrumentation

Rugged threaded cap

Stainless steel handle

Electronic assembly

Detector assembly

Cell assembly

Infra red source

Rugged standard
purpose water and
dust proof cast
aluminum housing

Inlet / outlet ports for

sample gas A51035

Ordering 8869
A B C D1 D2 E F G H I T

Suffix A - Line Voltage Suffix E – Alarm contacts

0 24 Vdc 0 No alarm contact
2 230 V 50/60 Hz 1 Normally closed when in alarm
4 115 V 50/60 Hz 2 Normally opened when in alarm
Suffix B - Stream Composition Suffix F - RS 232 C output + internal clock
1 CO2 in furnace atmosphere with background gas up to 20% CO, 0 NO
10% CH4, balance N2, saturated at 0°C. 1 YES
2 CO in atmosphere with background gas consisting of H2, O2,
Suffix G - Sensing unit
CO2, H2O vapour, CH4, balance N2
1 Standard housing
3 CH4 specify background composition.
2 Explosion proof housing
4 SO2 specify background composition.
5 H2O specify background composition. Suffix H - Autocalibration
6 C2H4 specify background composition. 0 NO
7 Special range (solvents, N2O, hydrocarbons, others) 1 Autocalibration
2 Autocalibration + autocalibration start inlet free contact
Suffisso C - Campi. Minimum range depending on gas and stream
3 Autocalibration + autocalibration start inlet free contact
composition. Contact for details.
with calibration in progress free contact
500 0-500 ppm (*) 050 0-5%
Suffix I - Control unit
100 0-1000 ppm (*) 615 0-6% to 0-15%
00 Without control unit and without power supply
005 0-0,5% 163 0-16% to 0-30%
01 M702 standard
010 0-1,0% 311 0-31% to 0-100%
02 M702 + IP65 housing
015 0-1,5% 992 Double range
03 M702 + explosion proof housing
025 0-2,5% 999 On specification
04 EC2001 (in alternative to M702)
Suffix D - Alarms 05 EC2001 (in alternative to M702) + IP65 housing
D1 - Alarm threshold D2 — Wrong calibration and fault alarms 06 EC2001 (in alternative to M702) + explosion proof housing
0 None 0 None 07 7876 (in alternative to M702)
1 1 low alarm 1 Wrong calibration alarm shared with 08 7876 (in alternative to M702) + explosion proof housing
2 1 high alarm an alarm threshold 99 On specification
3 1 high + 1 low 2 Fault alarm shared with an alarm
Suffix T– Troubleshooting meter
4 2 low alarms threshold
00 None
5 2 high alarms 3 Wrong calibration alarm on relay
01 Troubleshooting in standard housing
9 On specification 4 Fault alarm on separated relay
02 Troubleshooting in explosion proof housing
5 Wrong calibration alarm shared with
Fault alarm
9 On specification (*) range not available for CO analysis

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