pe 620,1181621.49-714:020171.2 JAPANESE INDUSTRIAL STANDARD Radiators for automobiles — Test method of heat dissipation JIS D 1614-» Translated and Published by Japanese Standards AssociationJn the event of any doubt arising the orignal Standard in Japanese Isto be final authority.ope 629.119:621,49-714:620.171.2 CO JAPANUSE INDUSTRIAL STANDARD 31s Radiators for automobiles —- Test method of 1614-1991 heat dissipation 1. Scope ‘This Japanese Industriel Standard specifies the test method of heat Alselpation of radiators for cooling of angine to be used for water cooling engines for automobiles (heveefter referred to as the "rediator*). Remarks 1. The eppliceble Standard to this Standard fs shown in the following. 318 B 8340-Testing Mothods for Turbo-Fans and Blowers ‘Tho units ané numerical velues given in ( } in this Standard ere based on the traditional unite end axe appended lor informative refersnce. 2. Definitions For the pusposes of this Standara the following main definitions spply () inlet temperature difference of aie and water The difference ween the inlet temperature of cooling water (hereafter referred te a5 the *watert) to Now into radiator end the inlot temperature of alr, It Is expressed by dogree (°C). 2) heat dlgslpation quantity of water ‘The heat quantity whieh water Tossed pet unit fine in the Wot condition. itis expresses by Iilo-wett (kW) (lo-calorie per hour (keal/h)) « (8) converted nect dlesipation quantity The hest dissipation quantity sf waist convested to inlet Tonpevature eifforence of air and water 80°C. Tt is expressed by Mdlo-watt (KW) (idlo-calorie per hour a Ckeal/n)). (4) ater fow vate The water rate which passes through the reaiator Be Unit fine. "It is expressed by iter per minute (i/ain). (6) sees wind velocity of frontal azes The wind velocity of frontal ‘Seen af cofe of radietor multiplied by mass per unit area of ain his expressed by mass per unit arga per second (Xg/ (mn 6) (G) proseure toes of water sige The difference of statle pressure Between the inlet snd the butlet of water of radiator measured in the test condition. It is expressed by Kilopssoal (kPa) {mercury colunim (mmHg)). (P prosauze toss of air side The difference of static pressure Between the Inlet-and The outlet of air of radiator measured in the test condition. It is expressed by pascal (Pa) {water column (ami).2 D- 1614-1991 3. Test ttmes ‘Tests shail be carzied out roleting to the following items: (2) Heat Dissipation Quantity Test (2) Nater Side Pressure Lose Toat 4, Zest Conditions Conditions of radiator, water and test room to be carried out with the teat shall be ea follows: (2) Radiator The radiator which is asombled with main elements such 4s core, tank, atc. and brackets as woll ae. accessories and Sntiefles the fimetion a2 radiator at the minimum limit, i 0 be need. Its one example Is shown in Fig. 1. (2 Meter The water to be used for water clreult of radiator is, Unless specially insteucted, to be clean water. (2) Meter Inlet Temperature The inlet tomperatura of water to Hlow-in ‘Eizadiator te tobe made 20 ne to keep the inlet tenporeture, (4) Test Room The test room, unless specially instructed, ie to be at ‘ardinary temperature (5 to 35°C), end ordinary humidity (48 to 85 §) and, be such structure as hot to give large variations to air flow end temperature at aly suction side of test apparatus ifference of ais and water in heat dissipation condition at 60210°C.3 D 1614-2991 Fig. 1. Example of Relator Upper ea eoence cap ane etter rack | ove hatpht 5. Test Apparatus ond instrument 5.1 Test Apparatus The test apparatus shall be capable of messuring coriectiy tho measuring items shown in 6.1 required for expressing the Performance of radiator. Tho test apparatus consists of water olreult and Gir clreult (wind tunnel) {n main divieion, and i Pig. 2. sua wo @ o o ‘example Is shown in Water Cirouit The water clzeuit ie to be as follows: The apparatus must be capable of regulating the water quantity passing the sadator. ‘The water passege and warm water tank of radiator is to ve 50 ‘made as the cir and vapour not to be mixed in of be attached with o-seperating apparatus. As to the water pump, generation of cavitation Js to be taken into eonsiderstion. ‘The warm water tank must have « sufficient generating heat quantity to supplement the Heat diselpation quantity and, be Capable of adjusting the genorating heat quantity over the range of heat dissipation quantity‘ D 1614-1991 5.1.2 Air Circuit The apparetus of alr clreult (wind tunnel) is to bbe ae follows: (1) The wind quantity passing through the radiator is to be capable of being adjusted. (2) The connecting tube connecting the wind tunnel body and radiator body must be such form (1) that the rectified flow {s capable of being obtained at the front face of radiator. Note (1) As to the form of connecting tube, refer to JIS B 8350. (3) Bach seam of wind tunnel body and connecting tube as well as ach type of mausuring hole are to be alr tight. Fig. 2. Example of Test Apparatus gesectnes escadlt uttereneiatprarsore Honey com ‘Tressure eee) eee tar eae tate SS Jer ecnure anuee) 5.2 Instruments ‘The instrumental errors of instruments. shell be within the’ valties shown In Table 1 and, be corrected before the test. Further, for measurement of difference between the Inlet temperature and the outlet temperature of water, it is preferable to use a temperature difference gouge for Improving the test aceuriay.5 D 1614-1091 ‘rable 1, Instrumental Ezvore of Instruments Tnetrument Tnatramental ersor £24 of indicating value of Wotor flowmeter | $28 of in = 2 of indicating velue of Air flowmeter lel ‘Thermometer sos ‘Temperature one difference gauge BUS Differential £14 of the maximum seale pressure gauge | value © 2.8 of the maximum sente Pressure gauge | 12.8 6, Tost Mothod and Mossuring Methods 5.1 Test Method As to test method, at first, attached the radiator to wind tunnel by using connecting tube.’ Next, connect the inlet pipe and Outlot pipe of radiator with tho water civenit of test epparstus, "Arter having obtained approximately stable condition at the inatructed water flow vate, wing quantity, water inlet temperature and air inlet. temperature, cory out the test ‘The measuring items shall be as follows: Atmospheric pressure, humidity, water-inlet temperature, temperature itterence of water inlet end outlet, water flow rate, siz inlet temperature, wind quantity, water-side pressure’ loss and eir-side pressure loss. Further, instead of tempersture difference of water inlet and outlet the water-outlet temperature may be measured. 5.2 Measuring Methods ‘The measurement shall be carried out as follows Under the hen elssipation eondition- Messurement The flow-rate measurement is to be as (Bow x rion (2) Water flow rate Measurement Ae to the measurement of water iow Tate, ronove the mixed-in air in the water elrcuit, and after confirming the stabilized condition, cary out the recsurement (b) Wind Quantity Messurenent ‘The wind quantity measurement is be sartled out alter condining the steblied conition of wind flow:6 D 1014-1991 (2) Temperature Measurenent The temperature m (a) Water-tomporature Measurement Carry oat the wator-temper- ‘Mure messurenent at 4 posit ea near ee possible to ence of inlet pipe and outlet pipe of radiator. (b) Air-tomperature Messurement Carry out aie-temperature ‘Hossurenent at Uolet-sesording to the method not roceiving the heat dissipation at the front fece of radiator. surement is to be (2) Pressure Messurement The pressure measurement fz to be as Bi: sure-loss Neasurewent Carry out the water eaguranent at a position as neat as possible to the ends of inlet pipe end outlet pipe of ractator. (b) Alr-side prpgsurerloss Meesurement The measuring position of ‘r-alde prastureclose- Te To be just before and just atter the radiator end at the part where the sir flow is stabilized as far as possible. ‘The measuring method of pressure loss is in accordance with JIS 88990. 7. Goloulation Method 1.1 Procedures of Calculation Procedures of calculation shall be as follows. (As To the caleulation method according to the traditional unit, refer to Informative Reference of Page b-) (2) Galeulate the heat dissipation quantity of water (2) Caleutute the mes wind velocity of frontal axea (3) Caloutate the converted heat dissipation quantity, Heat Dissipation Quentity of Water The heat dissipation quantity of water shall be calculated according to the following formula tt a. 7) whore, qt hest dissipation quantity of water (kW) Yet water flow rate (W/ yet mass of water por unit volume (eg fm!) (Provided thet the value at water tempor ature al side near the water flowmate: is taken.) Gut specific heat of water (to be 4.105(h/the-)]] fu: water-infet tempersutre (°C) a: water-outlet temperature (°C) ie1 D rend-asor, Remarke: Hei!" ty ame mens of water pessing in unit time (9) 1.3 Mass Wind Velocity of Frontel Area The mass wind velocity of frontal area shall be calculated according to the following formule. whore, hus ase wind velocity of frontal area (t/t?) Ys wind quantity at core frontal ares (n8/in) ‘Avs cone frontal area (a?) + m2 mass of air per unit volume (kg/m?) (Provided thet the value at the wind ‘quentity measuring position is teken.) 1.4 Converted Hoat Dieslpation Quantity The converted heat diseipatio aquuntityaiull'be-colsulafed acsording to tho following formula, 0 where, @_ converted heat dissipation quantity (KIN) 1 ele-inlet temperature (6) 4, Preparation of Tost Result able AAs to the test result table, the following relations shall be prepared to the haat dissipation diagram as indiosted as example in Attached Table 1 tnd It, De taken as the heat dissipation xesult table for tadiator. (1) Tho rolation botwaon the converted heat dissipation quentity. and the mase wind velocity of frontal area (Indicate the water flow rate as the parameter.) (2) The relation vetween the pressure loss of air side end the mass wind velocity of frontal exca. (B) The relation between the pressure loss of water side and the water flow rete.5 114-1991 Attached Table 1. Example of Result So ‘einer tenpenabore 7 ae Tie tiles Tale 3 38 Oy 4 resure los of water ste (he) SS rr ase wine weloctty f teanel sea Yow Castes] tones Res avarice bts8. D teia-199t Informative Reference. Calevlation method according to traditional units ‘Thie Informative Reforance supplements the matters relating to the specification of body and is not a part of specification. (2) Heat Dissipation Quantity of Water Coleulste the hest dissipation ‘Gunny of water aosording-W Ihe fouowing fouls, ee Ve MCD Cae Ca where, Gt heat diselpation quantity of water (esl/h} ) Yai water flow rate Wi Mi mass per unit volume of water (kg/m?) (Provided, take the value at water temperature of side hear the water flowmeter.) Lu: watercinlet temperature (°C) ut water-outiet temperautre (°C) Remarks: Ye-yox10%00 Is the mass of water passing in unit time gin. (2) Mass wind Velocity of Frontal Area Caleulate the mass wind velocity af front ecoraing to the following formule. Yen row bias whore, Yu: mass wind voloctty of frontal area Ckg/(m2+ s)} 2 wind flow quantity at core frontal ares (on8/min) ‘Avs core frontal area (a2) m2 mass per unit volume of alr (kg/m!) (Provided, ‘eke the value at the position of wind flow quantity measuring.) (8) Converted Heat Dissipation Quantity Csleulate the converted heat ‘Sitipation duantity Geordie To the folowing formule where, @: converted heat dissipation quantity {keal/n) “inlet temperature (°C)asi4-2001, Baition b Iapanese Text Botabliched by Minister of International rede and Industry Date of Batebishment: 1966-01-01 Date of Revision: 1991-02-01, eto of Publle Notice In Official gnastte: 1861-02-26 Investigated by: Japanese Industei Standards Committos Divisional Counel on Alreraft and Automobiles ‘This Raglleh teanslation ie published by: JInpanoso Standards Aetoclation Tat, akaaake 4, Minato-ku, ‘Tokyo i0T'Yopan 815A, 9 ne in Tbe by abby Got