MIT Cement Project Check List For Diesel Power House

S.N NAME DESCRIPTION Q ok Need repair missing comment

1 Diesel engine
Type:16ZAV40S Year:1989
Output:10560KW
78200 MANTES 500rev/min
NEW SLUZER FRANCE
1.A Engine Service Hours Unit 1: 41644 3
Unit 2: 37862
Unit 3: 36643
1.B Turbo Type: VTR 454-11BBC 6
1.C Air cooler 6
1.D Turning gear Type: MBT 132 SA-4 5.5kw ABB 3
1.E Oil fog detector Type: VN 215/37 VISATRON 3
1.F Air filter MULTI-DUTY AAF-SA Model: B 3
1.G Timing Size:144
Type: Acutator ASAC70 ABB DEGO 3
2 Generator x 70

2.A Generator Type:3 Phases Y RP256-90B 3

Apparent power:12800KVA Rated
voltage:10500V
Rated current:704A Power
factor:0.8 cosv Frequency:50HZ
Speed:500RPM
2.B Exicitation machine Type:3 Phases RK90.20, Year:1989 3
Ut put:85.4KW , Rated voltage:123V
Rated current:694A Speed:500RPM
2.C Permanent machine Type: single Phases EC355-120,
Year:1989
Apparent power:5.365KVA Rated
voltage:220V
Rated current:24.4A Power
factor:0.38
Speed:500RPMcosv Frequency:50HZ
2.D Bearing prelube Mot. ϕϯ ATO71L14 0.37KW 3
pump ALSTHOM
MIT Cement Project
3 Fuel system
3.A H.O separator
3.B Separator preheater
3.C Separator feeding pump
3.D F.0 Transfer pump
3.E H.O transfer pump
3.F H.O feeding pump
3.G F.O Feeding pump
3.H F.O Leaked pump
3.I F.O First filter
3.J F.O Fine filter
3.K F.O Last heter
3.L F.O pressure pump
F.O Separator sludge oil
3.M pump
3.N Viscosimeter
Check List For Diesel Power House
Type:OSB35.0136.066, Motor:15KW 2
WESTFALIA SEPARATOR PRANCE SEAL
CHATEAU-THIS-RRY/PRANCE
Type:H17, APV BAKERS 2
Motor :type:MF34DT100L4 3.0KW, SEW-
USCOCOME Pump:Type:ACG052N31TBP 2
SCAM-
IMO
Motor:Type:MT100LB 28F215-4 1M3001
3.5KW Pompe: SCAM-IMO Pump 1
type:ACG0602N3F 1VB
Motor :type: MBY 160 M-4 11/12.6KW
ABB Pump: Type: ACF .090K3 IRBO SCAM 2
Motor: MBT 132SA4 3.0KW
ABB POMPE SCAM_IMO 2
Pump type:ACG602N3F IVBX
Motor:Type:MT100LB 28F215-4 Pump: Type:
ACG 052N31VBP
1
SCAM
Motor :type:MT71B 14F130-4 1M3001
0.37/0.45KW ABB 1
BOLL KIRCH-FILTERBAU GM6H Type: 2
2.05.5.4.340. 750DN150
BOLL KIRCH-FILTERBAU GMBH
TYPE:6.24.4
DN50 3
APV BAKERS Type:H17 3
Motor:MBT112MC-4 4-4.7KW ABB 3
Motor:TCP158-2 0.37KW 1
3
MIT Cement Project Check List For Diesel Power House

Viscosimeter WAF LNSTRUMENTS Type:V9203 3

201-120000
Viscosimeter Sensor TAG-PEPERE MODEL 3
Modele:F50DPPF 110-4
ELEKTROMOTORENFABR
NIIMEGEN HOLLAND
Viscosimeter Electromotor 3
Type:ASF310- D56B4-S0 0.09KW
Viscosity control unit VAF INSTRUMENTS 9207037(1) 3
4 Lube oil system
Motor:AEEF-AC100L14 2.2KW
4.A L.O feeding pump Pump:type:KCB- 3
83.3

4.B L.O SEPARATOR WESTFALIA SEPARATOR FRANCE 3

SEAL
TYPE:OSB2035.02.066
MOTOR:LEROY SOMER -F 180
M4 B5 15KW
L.O SEPARATOR FEEDING
4.C PUMP PUMP:ACE 032L 11BBX SCAM

L.O separator sludge oil

4.D pump Motor:TCP158-2 0.37KW 3
Motor:type:QU250M4AK 55KW
4.E Main L.O pump Pump:APQ110L 3
SIRYP A328 SCAM

4.F L.O cooler ALFA-LAVAL Type:A15-BFM 3

4.G L.O first filter ALFA-LAVAL Model: LAG 280.AA 6
25.4.A.06
BOLL KIYCH FILTERBAU GMBH
4.H L.O middle filter 3
TYPE:1.03.2.420.500.DN200
BOLL KIYCH FILTERBAU KMBH
4.I Cylinder L.O filter TYPE:1.14.2DN50 3
MIT Cement Project Check List For Diesel Power House

4. L.O 3 bypass control temperature valve 3

J 3 bypass valve body SART TYPE 1150 3
Control air control valve ECKARDT TYPE 6 9865 10K 3
Electron control EUROTHERM MODEL 3
5 Cylinder water system NO:8185/RTDR4MA20/NONE

5. Cylinder pump MOTOR:LEROR SOMER MOT 3 3

ϕϯ LS 180L.TC
A
5. Cylinder water cooler 220KW Pump:TYPE:AK20-FM
ALFA-LAVAL CCMSULZER 3
TYPE:AZ125-315/300
B
5. Cylinder water temperature 3
C control vale
3 bypass valve body SART TYPE 1150 3
Control air control valve ECKARDT TYPE 6 9865 10K 3
Electron control EUROTHERM MODEL 3
Motor: LEROR SOMER MOT 3 ϕϯ
NO:8185/RTDR4MA20/NONE
6 Freshing water pump LS 100L.TC 3KW Pump: CCM 3
7 Air system SULZER TYPE:AZ25-200/180-
U3D W1
7. Starting air bottle S.E.I.M-S.A APPAREIL 2600L 2
A
7. Air compressor Type:180II
300BAR WATLAPA 2
UETERSEN B.HAMBURG
B
7. Air bottle 30BAR 75M3/H 16KW MOTOR
15L 30BAR 3
TYPE:UD180MD
C
7. Air bottle 23L 7BAR 3
D
7. Air bottle S.E.C.I.M-S.A APPAREIL 1000L 1
E
7. Air compressor 7BAR TYPE:TBE 67Z-BD 1
F
7. Air dryer COMPARE LUCHARD MOTOR
7BAR 1
G
8 Air & water system TYPE:LS132M 17.5KW LEROY-
8. Air bag SOMER 1
A
8. Condensate tank FRYER CDE AA6727.720 PLAN 1
B
8. Deoxygenize B.4465.E 1
C
8. H.T water feeding pump MOTRO:MBT112MC-4 4/4.6KW 2
ABB PUMP:KSB
D MOVI 32/04 G2 MODERCK A.B
MIT Cement Project Check List For Diesel Power House

8.E Boil circulation pump MOTOR:MT90L24-2 2.2/2.5KW 3

8.F Soft water feeding pump MOTOR:KSB GMI 643D S2.92.H 1.1KW 2
8.G Soft water compressor bottle CHARLATTE-89 MIGENNES MATIE 100 9565 1
9 H.T PIPE
10 10.5KV H.V PART
POWER OUT PUT SWITCH GEC ALSHTOM T1040 MACCON FRANCE
10.A PANEL ORTHOFLUOR 1

SF6 GAS CIRRUNTBKER TYPE:FP 12 40H

SF6 FILLING PRESSURE AT 20VOLTAGE U
12KV
VSYM BREAKING CAP 40KA MAKING
CAPATIG 100.0
KAP SHOXT TIME CUVRENT 40KA 1S
OPERATING SCQUENCE 0-3MIN-CO-3MIN-
CO
REFERENCE 469 280/004 STANDARD IEC
SERIAL 42/92 ORDER CEC 27249HOIB ITEM
3
5.5BAR In:2500A IMPUTSE VOLTAG:75KV
MASS :220KG
FREQUENCY:50HZ
GENERATOR SWITCH GEC ALSHTOM T1040 MACCON FRANCE
10.B PANEL ORTHOFLUOR 3

SF6 GAS CIRRUNTBKER TYPE:FP 12 40D

MIT Cement Project Check List For Diesel Power House
SF6 FILLING PRESSURE AT 20
VOLTAGE U
12KV
VSYM BREAKING CAP 40KA
MAKING
CAPATIG 100.0
KAP SHOXT TIME CUVRENT
40KA 1S
OPERATING SCQUENCE 0-3MIN-
CO-3MIN-CO
REFERENCE 469 280/004
STANDARD IEC
SERIAL 42/92 ORDER CEC
27249HOIB ITEM 3
5.5BAR In:1190A IMPUTSE
VOLTAG:75KV
MASS :145KG
FREQUENCY:50HZ
11 CONTROL PANEL

11.A Factory using change control 1

panel alarm panel

11.B Main wire voltage &phase 1

inspect panel
WIRES OUT CONTROL
11.C PANEL 1
GENERATOR CONTROL
11.D PANEL 3
11.E COMMON ALARM PANEL 2
ENGINE CONTROL PANEL
MIT Cement Project Check List For Diesel Power House
12

PART
F.O ENGINE CONTROL
12 PANEL 3
.A
12 F.O ENGINE PARAMETER 3
.B DISPLY&ALARM PANEL
TIMING/TEMPEATURE
CONTROL/VISCOMPTER
12 PANEL 3
.C
1 RATEC-DERN TYPE:MRT 24V-25AF DC 24V COMMUTE CHARGE 1
PANEL
SECTURE:230V 50HZ
UTILISATION:24V SUTEUR PRESENT
20A
BATTERIE 12V EITS 50AH
DC 110V COMMUTE CHARGE
2 SAFT NIFE H330 PANEL 1
S * Cables and wires inside the power WIRES 1
E plant
380V L.V PART 1
T
1 1 MAIN SWITCH ,16 AUXILIALY AUXILIALY COMMON PANEL 1
SWITCHS
2 1 MAIN SWITCH ,10 AUXILIALY F.O SYSTEM COMMEN PANEL 1
SWITCHS
3 1 MAIN SWITCH ,11 AUXILIALY 380V AUXILIALLY CONTROL 1
SWITCHS PANEL
4 2 MAIN SWITCHS ,9 AUXILIALY 380V MAIN FEEDING PANEL 1
SWITCHS
5 SUNROD ELECTRICITY CONTROL PANEL 1
S * To be specified during site visit TOOLS 1
E
S ENGINE PALTFORMS 1
T
E
S SILENCER AND EXHAUST 1
T
E SUPPORT
T
MIT Cement Project Check List For Diesel Power House

0.24S1A LO CENTRIFUGAL PUMP UNIT INCLUDING:

1.24N1 LO SEPARATOR
1.24E1 LO HEATER
2.24N1 LO SEPARATOR
2.24E1 LO HEATER
0.36E2A SLUDGES HEATER
0.36P2A SLUDGES OIL TRANSFER PUMP
0.36V2A COMMON SLUDGES OIL TANK
CONTROL BOX

0.24S1B LO CENTRIFUGAL PUMP UNIT INCLUDING:

3.24N1 LO SEPARATOR
3.24E1 LO HEATER
4.24N1 LO SEPARATOR
4.24E1 LO HEATER
0.36E2B SLUDGES HEATER
0.36P2B SLUDGES OIL TRANSFER PUMP
0.36V2B COMMON SLUDGES OIL TANK
CONTROL BOX

0.24S1C LO CENTRIFUGAL PUMP UNIT INCLUDING:

5.24N1 LO SEPARATOR
5.24E1 LO HEATER
0.36E2C SLUDGES HEATER
0.36P2C SLUDGES OIL TRANSFER PUMP
0.36V2C COMMON SLUDGES OIL TANK
CONTROL BOX

0.25P1 LO TRANSFER PUMP

0.30E1 AIR DRYER
MIT Cement Project Check List For Diesel Power House

0.30S1 AIR COMPRESSOR SKID INCLUDING:

0.30K1A STARTING AIR COMPRESSOR
0.30K1B STARTING AIR COMPRESSOR

0.30K2 INSTRUMENT AIR COMPRESSOR

0.30V4 INSTRUMENT AIR BOTTLE
0.30V1A STATING AIR RECEIVER
0.30V1B STARTING AIR RECEIVER
0.32P2A FEEDING PUMP STEAM DRUM
0.32P2B FEEDING PUMP STEAM DRUM
0.32P20 FEEDING PUMP STEAM DRUM
0.32P20 FEEDING PUMP STEAM DRUM

0.32S2A STEAM UNIT INCLUDING :

0.32E2A CONDENSER
0.32E3A FEED TANK HEATER
0.32V2A COOLED CONDENSATES TANK

0.32S2B STEAM UNIT INCLUDING :

0.32E2B CONDENSER
0.32E3B FEED TANK HEATER
0.32V2B COOLED CONDENSATES TANK

21E1 CYLINDER WATER COOLER

21P1 CYLINDER WATER PUMP
21V2 AIR SEPARATOR
22E2 HT RADIATOR COOLER
22P1 INJECTOR COOLING WATER PUMP
23E1 LO COOLER
23F1 LO AUTOMATIC FILTER
MIT Cement Project Check List For Diesel Power House
23F2 BACK UP LO FILTER
26E1 FO HEATER
26F1 AUTOMATIC FO FILTER WITH BYPASS
26P1 FO BOOSTER PUMP
26V1 MIXING TANK
32P1 CIRCULATING PUMP BOILER
33F1 INTAKE AIR FILTER
33V1A AIR INTAKE SILENCER
33V1B AIR INTAKE SILENCER

BJ ENGINE AUXILIARIES MCC

OBJ1 COMMON AUXILIARIES MCC
OAK MV SWITCHGEAR
OBBT1 AUXILIARY TRANSFORMER
OBBT2 AUXILIARY TRANSFORMER
OBF1 MAIN LV SWITCHBOARD

0.17S2 SOFTENED WATER SKID INCLUDING :

0.17P2A/B WATER PUMP
0.17V1 WATER TANK

0.17V10 TREATED WATER TANK

0.27P2A DO FEED PUMP
0.27P2B DO FEED PUMP
0.27V1A DO TANK
0.27V1B DO TANK
0.32V1A STEAM DRUM
0.32V1B STEAM DRUM
21V1 CYLINDER WATER EXPANSION TANK
21V2 AIR SEPARATOR
22E1 INJECTOR WATER HEATER
MIT Cement Project Check List For Diesel Power House
22V1 INJECTOR COOLING WATER TANK
24F1 LO FILTER
25V1 CYLINDER LO TANK
31V1 EXHAUST GAS SILENCER
32E1 EXHAUST GAS BOILER

EC ENGINE CONTROL PANEL

OCW SWITCHBOARDS AND CUBICLES
OBT1 TRANSFORMER ROOM

0.13P1 COOLING AIR CONDENSATED PUMP

0.13V1A COOLING AIR CONDENSATES RECOVERY TANK
0.13V1B COOLING AIR CONDENSATES RECOVERY TANK
0.21P3A CYLINDER WATER DRAIN PUMP
0.21P3B CYLINDER WATER DRAIN PUMP

0.21V3A CYLINDER WATER DRAIN TANK

0.21V3B CYLINDER WATER DRAIN TANK
0.29E1A FO LEAKAGE HEATER
0.29E1B FO LEAKAGE HEATER
0.29P1A FO LEAKAGE TRANSFER PUMP
0.29P1B FO LEAKAGE TRANSFER PUMP
0.29V1A FO LEAKAGE TANK
0.29V1B FO LEAKAGE TANK
23P1 LO PUMP
23V1 LO TANK
24PI LO SEPARATOR FEED PUMP

PUMP FILTER UNIT

BOOSTER UNIT
HFO SEPARATOR UNIT
MIT Cement Project Check List For Diesel Power House
HFO TRANSFER PUMP UNIT
LFO TRANSFER PUMP UNIT
LFO UNLOADING PUMP UNIT
HFO UNLOADING PUMP UNIT
RETURN FUEL UNIT
LO SEPARATOR UNIT
LO FILTER
LUPE OIL PUMP UNIT
LUBE OIL PUMP UNIT
PREHEATING UNIT
MAINTENANCE WATER TANK
RADIATOR
EXPANSION VESSEL
STARTING AIR UNIT
STARTING AIR BOTTLE
EXHAUST GAS SILENCER
CHARGE AIR SILENCER
CHARGE AIR FILTER

4 Vacuum switch gear , siemens turkey 12 kv , 1250 A

4 Vacuum switch gear , Crompton greaves-india 11 kv ,
4 Transformer
800 A , MPT / MADHYA A PREDESH –india ,
1 Transformer
10500 / ( 600, VMatelec Lebanon
star + 600 , 10500
V Delta / 415
) , DdOy 11 V , Dyn
, 5750
Distribution
11
VA ,, 3000
ONAFKVAPanels
, ONAN ( pollution system , cranes ,
concast , furnace service , water treatment )
MIT Cement Project Check List For Diesel Power House