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OB AOM B (Operational Bulletin)
OB AOM B (Operational Bulletin)
OPERATIONS MANUAL
Table of Contents PART B
OPERATIONAL BULLETIN
OB.03 Bleed fail Due to REF ECS OFF ............................................. OB-03 page 01
OB.06 APU Bleed Valve Closing Due to High EGT During Bleed
Transition .................................................................................. OB-06 page 01
MANUAL COMPARTMENT
- FMS PILOT’S GUIDE
The autopilot is engaged by pushing the AP button on the guidance panel. Manual
disconnection of the autopilot is established by means of:
When the AP QD is kept pressed (manually or stuck in due to a malfunction), the Pitch,
Yaw and Roll trim command are not available.
Two different events involving malfunctions of the AP QD button were reported in the
fleet. They are both described below together with procedures to mitigate the failures.
Failure to cancel the "AUTOPILOT" aural warning due to Primus Epic Software
misbehavior
An event was reported in which, after a normal autopilot disconnection, the
AUTOPILOT aural warning could not be canceled by pressing the AP QD button.
After engagement/disengagement of the autopilot by pressing/depressing the AP
BUTTON on the guidance panel, the AUTOPILOT aural warning could then be
canceled by pressing the AP QD button.
Also, there was no associated EICAS message.
The pilot reported that after pressing the AP QD button, the AP was disengaged
correctly, but after the second press of the button, the aural warning was not canceled.
The AP could not be re-engaged and pitch, yaw and roll trim were not available,
although there was no EICAS message.
Although the failed switch could not be inspected, the report indicates that the AP QD
button was jammed.
In this scenario, pitch, yaw and roll trim will be inoperative and no EICAS message
will be displayed. There is the possibility to recover one pitch trim channel, by pushing
in the pitch trim sys cutout button associated to the jammed button (e.g: if the left seat
button is jammed, push in the sys cutout 1), but the pitch trim indication will be
inoperative (amber dashes).
During normal operation, the pilot presses the AP QD button once to disengage the AP
and a second time to acknowledge its disconnection. If the button jams in the first press
with the AP still engaged, the AP will disengage; the trims will be inoperative and the
"AUTOPILOT" aural will be triggered. As the button is not available to cancel the
aural, it will stay latched until the airplane is powered down.
If the button jams in the second press the same effects will be observed, but the aural
will not be latched, as it was canceled by the second press.
Aural is canceled?
Yes
(END)
No
The condition above indicates the software misbehavior in case the aural was canceled,
or a AP QD button jamming (in the first press) if the aural was not canceled.
This failure could lead to a BLEED 1 (2) FAIL message displayed on the EICAS, and
after the associated QRH procedure was accomplished, the message was still displayed.
Instrumented flight, engine ground and lab tests have discovered that the root cause of
the failure is high pressure caused by ram air against the closed fan air valve.
This OB explains the root cause of the FAV joint failure and presents an operational
procedure to avoid the failure.
When the valve is closed the ram air creates high pressure that may damage the joint.
When the joint suffers severe damage, the air flow leaks from the duct before reaching
the FAV. The AMS controller will detect a failure, then cut the associated bleed system
and the EICAS message BLEED 1 (2) FAIL will consequently be displayed.
There is also the possibility of minor damage in the joint, which would not result in an
EICAS message and even no immediate system failure. But the joint resistance will be
degraded and in this case, an actual failure could easily occur, which would require its
replacement.
Setting REF ECS ON guarantees the packs will be in use during takeoff, avoiding the
closure of the fan air valve, and consequently the failure.
A new design that eliminates the failure mode is already under certification process.
Until the solution is properly certified, takeoffs should be conducted with REF ECS ON
to avoid the failure.
In such cases, because of the possibility of minor damage to the bellows that would
cause no message, it is recommended that a bellows check be performed from the
functional bleed system, before dispatching the airplane, and if it is damaged, to replace
it.
CTRL NO DISPATCH message. The Flight Controls P-BIT may be successful or not,
depending on when the electric power interruption occurred.
This event is characterized by:
An interruption of the AC power occurs for 4 seconds or more after the AC power
is established (APU RPM indication on the EICAS reaches 100%). This is
commonly observed when GPU is switched off before APU RPM reaches 100% or
due to some GPU malfunction.
The FLT CTRL NO DISPATCH message comes up after the hydraulic power up.
Recovery Procedure
For the two events described above, the FLT CTRL NO DISPATCH is removed shortly
after cycling the Flight Controls Mode (FCM) buttons (Elevators, Rudder and
Spoilers). An airplane Power Down and Power Up also overcomes this condition.
NOTE: Although the FCM buttons cycling can be more expeditious, it does not restart
the Flight Controls P-BIT. If it is necessary to run a new Flight Controls P-
BIT, the flight crew should perform a Power Down/Power Up.
Solution
For the Embraer 170, both misbehaviors will be corrected with:
P-ACE PN 7028273-802 (SB 170-27-0029) and Primus EPIC Load 17.5.
This event can be overcome through an airplane Power Down and Power Up.
FCM Mod J available since Feb/2009 was tested and showed that no "FCM not booting
up" occurrence has been reported over 2000 power ups.
It was identified that the HYD 1 ELEC PUMP FAIL and HYD 2 ELEC PUMP FAIL
advisory messages are being spuriously displayed when the following conditions are
met:
The Slat/Flap lever is at position 0;
One of the following messages is displayed:
- FLAP FAIL
- FLAP LO RATE
- SLAT FAIL
- SLAT LO RATE
- SLAT-FLAP LEVER DISAG
If the HYD 1 ELEC PUMP FAIL and HYD 2 ELEC PUMP FAIL advisory
messages are still displayed, they are not spurious.
Accomplish the associated QRH abnormal procedure.
If the HYD 1 ELEC PUMP FAIL and HYD 2 ELEC PUMP FAIL advisory
messages extinguish, the messages are to be considered spurious.
Then accomplish:
- Electric Hydraulic Pump 1 Selector Knob .................................................... AUTO
- Electric Hydraulic Pump 2 Selector Knob .................................................... AUTO
NOTE: At any moment, if the Slat/Flap lever is moved out of position 0, the HYD 1
ELEC PUMP FAIL and HYD 2 ELEC PUMP FAIL advisory messages will
extinguish if they are spurious.
Analysis shows the high APU EGT condition is caused by bleed transients and
aggravated by anti-surge valve failure.
Such occurrence is more common on hot weather and/or at high altitudes that demand
more APU bleed airflow.
It was also observed that during those 10 seconds on engine start sequence, before fuel
flow is initiated, there may be stabilization or even decreasing of N2 from engine being
started. A complete report to maintenance about the parameter behavior that caused the
engine start abortion due to a hung start would help maintenance troubleshoot and
consequent fix.
Although the crossbleed engine start logic already commands the packs to close, due to
packs valves reaction time being slower than engine starting command, APU may be
ORIGINAL OB-06 page 01
OPERATIONAL BULLETIN
OPERATIONS MANUAL
APU Bleed Valve closing due to High EGT during Bleed transition PART B
overloaded for a few seconds during engine start. If the packs are already closed by the
time the APU bleed is used to start the engines, the APU load will be reduced, avoiding
high APU EGT.
To avoid transient APU HIGH EGT CMC fault message and temporary APU bleed
valve closing, the following operational procedure should be accomplished:
Before Engine Start, if APU bleed will be used to start the engine:
PACKS......................................................................................................... ...............ON
APU EGT......................................................................................................... ....CHECK
APU generator and APU bleed must be on.
During Weather Radar Warm Up, the previously mentioned overriding procedures may
be inadvertently commanded by the weather radar controller, thus enabling weather
transmission on ground.
After further investigation, the anomaly was found to occur under a specific flight
scenario, where the FMS may incorrectly place the Top of Descent (TOD) and descend
prematurely. This occurs when the flight plan in descent/approach flight phases
include:
Two or more AT altitude constraints at the same altitude/flight level;
A following waypoint at a lower altitude; and
A very specific geometry between all these points.
Even if all the conditions are met the issue may not occur because it also depends on
certain geometry between the waypoints.
The following picture shows a flight scenario of two equal AT constraints in the flight
plan with a third AT constraint and the flight scenario with the VNAV profile that is
encountered when the conditions defined above are present.
To reduce exposure to the problem scenario, pilots should use caution when entering or
checking equal AT constraints to an existing descent flight plan waypoints or by
entering a pilot defined waypoint that meets the flight scenario.
If two or more equal AT constraints are in the descent portion of the flight plan the
pilot should follow one of Embraer recommendations, as enumerated below:
1) Prior to reaching the first AT constraint of this specific scenario, disengage VNAV
and use other vertical mode, as appropriate.
2) If VNAV is the best choice for the crew, considering the route, training and crew
workload, then adjust the altitude preselector to the procedure altitude when facing this
scenario.
For other alternative workaround procedures which involve database adjustments, refer
to Honeywell Service Information Letter SIL D201010000078.
The following picture shows an example of a flight scenario in which the airplane can
assume a heading less than 142° (141° or less), so that the airplane will turn left due to
a lesser course change to the desired course. For example, if the A/C assumes a heading
of 141°, than the airplane has a course change of 179° turning to the left, which is less
than 181° if turning to the right.
To prevent the problem from occurring, the procedures ending with heading legs (FLY
XXX OR AS ASSIGNED) that can cause an incorrect turn will have the heading leg
removed from the procedure.
Approximately 600 procedures have been modified in the navigation database
beginning in 2011, Cycle 02. A list of modified procedures can be obtained at
http://www.honeywellaes.com or http://www.epicinds.com. A future Primus EPIC
Load will address the miscalculation logic for those procedures.
When a heading leg is removed from a procedure, FLY XXX OR AS ASSIGNED will
not be displayed and LNAV will disengage prior to turning.
If all the conditions above are met, missed approach must be flown manually or using
another flight guidance mode.
Also, if LNAV is disengaged due to a missing heading leg in the procedure, missed
approach must be flown manually.
The melding logic for procedures with arc legs was identified as the root cause for this
behavior. The default value of software is a turn to the left side. The melding logic
resets the pre-defined turn direction of procedure and sets the turn to the left side. So,
only procedures with arc termination to the right side are affected.
When the FMS software melds the termination of the STAR (A-B-C) to the waypoint
which defines the start of the Approach (C-D-E), the melding of the two procedures
inappropriately removes the turn direction and sets the default value (left side).
Honeywell removed the procedures from the navigation database that can cause
incorrect guidance. Approximately 600 approach transitions and 400 SIDs and STARS
that are known to exhibit the anomaly have been removed from the navigation
database.
A) INVESTIGATION FINDINGS
FMS does not accept manual cruise altitude entry, inserted either on CRUISE 1/1,
PERF INIT 3/3 or PERF DATA 1/3 pages, above the calculated Ceiling Altitude;
This behavior does not prevent the airplane from climbing to an altitude above the
FMS calculated Ceiling Altitude. However, if flying above the FMS Ceiling
Altitude, the FMS performance calculation (fuel and time predictions) are
performed using Ceiling Altitude given by the FMS, and the Vertical Situation
Display (VSD) will display the track altitude based on FMS cruise altitude;
VNAV operation is not affected;
Cabin Pressure Control System (CPCS) operation is not affected;
The higher the airplane weight, air temperature and/or Mach number, the higher the
difference/discrepancy in the Ceiling Altitude computed by the FMS.
FMS vertical calculations are not affected and the TOD is correctly computed for
the current altitude;
VSD presentation must be disregarded above FMS calculated Ceiling Altitude.